Contents Section: Testing & Diagnostics All sections

Feedback Carburetor Component Test Chevrolet Caprice III

Testing & Diagnostics 44 illustrations ~997 words

System Performance Check Chart. Scheme 204

Scheme 204: System Performance Check Chart

Diagnostic Circuit Check Chart. Scheme 205

Scheme 205: Diagnostic Circuit Check Chart

ENGINE PERFORMANCE PROBLEM - ODOR, SURGE, FUEL ECONOMY OR EMISSION PROBLEM

  1. If the "CHECK ENGINE" light is not on, normal checks that would be performed on cars without the system should be done first.
  2. If the alternator or coolant light is on with the "CHECK ENGINE" light, they should be diagnosed first.
  3. Inspect for poor connections at coolant sensor, mixture control solenoid, etc. Also check for poor or loose vacuum hoses and connections. Repair as necessary.
  4. If there is an intermittent "CHECK ENGINE" light, but no trouble code is stored, check the following: Check for intermittent connection in circuit between ignition coil to ground. Check for arcing at spark plug wires or spark plugs. Check battery to ECM terminals "C" and "R". Check ECM Terminals "A" and "U" to engine ground. Check for loss of trouble code long-term memory: Grounding dwell lead for 10 seconds with "TEST" lead ungrounded should produce a Code 23 which should be retained after the engine is turned off and the ignition switch is turned to "RUN" position. If a Code 23 is not displayed, ECM is defective and must be replaced. Ensure that the EST wires are kept away from the spark plug wires, distributor housing, ignition coil and alternator. Wires from ECM Terminal No. 13 to distributor and the shield (if used) should have a good ground.
  5. If the customer is complaining of stalling, rough idle, dieseling or improper idle speed, see IDLE SPEED CONTROL CHECK.
  6. If the complaint is detonation (spark knock) check the following items: Check the ESC system. Refer to ESC SYSTEM CHECK. Check the MAP or Vacuum Sensor output. See CHART 7 - MAP & BARO OUTPUT CHECK or CHART 8 - VACUUM SENSOR CHECK. Check EGR system. Refer to EGR VALVE CHECK. Check TPS enrichment system operation. See TPS ENRICHMENT CHECK. Check HEI operation. Refer to appropriate IGNITION SYSTEM article in the ELECTRICAL section.
  7. If the complaint is poor performance and/or poor fuel economy, check the following: Perform appropriate EST PERFORMANCE CHECK. Perform ESC SYSTEM CHECK.
  8. If the customer is experiencing poor full throttle performance, refer to CRANKS, BUT WON'T RUN chart.
  9. If the complaint is intermittent no starts, make the following checks: Check for incorrect pick-up coil or ignition coil. See CRANKS, BUT WON'T RUN chart. Check for intermittent ground connection on ECM.

ALL OTHER COMPLAINTS

For any other complaints, do the SYSTEM PERFORMANCE CHECK with engine warmed to normal operating temperature. Ensure all repairs have been made to vehicle before performing SYSTEM PERFORMANCE CHECK.

CHART 1 - Dwell Fixed Under 10° (Lean Exhaust Indication). Scheme 206

Scheme 206: CHART 1 - Dwell Fixed Under 10° (Lean Exhaust Indication)

CHART 2 - Dwell Between 10°-50° Open Coolant/O2 Sensor Ckt. Scheme 207

Scheme 207: CHART 2 - Dwell Between 10°-50° Open Coolant/O2 Sensor Ckt

CHART 3 - Fixed Dwell Over 50° (Rich Exhaust Indication). Scheme 208

Scheme 208: CHART 3 - Fixed Dwell Over 50° (Rich Exhaust Indication)

CHART 4 - TPS Enrichment Check. Scheme 209

Scheme 209: CHART 4 - TPS Enrichment Check

CHART 5 - "CHECK ENGINE" Light Inoperative. Scheme 210

Scheme 210: CHART 5 - "CHECK ENGINE" Light Inoperative

CHART 6 - Won't Flash Code 12 (Remote Lamp Driver In Harness). Scheme 211

Scheme 211: CHART 6 - Won't Flash Code 12 (Remote Lamp Driver In Harness)

CHART 7 - Map & Baro Output Check. Scheme 212

Scheme 212: CHART 7 - Map & Baro Output Check

CHART 8 - Vacuum Sensor Check. Scheme 213

Scheme 213: CHART 8 - Vacuum Sensor Check

Flow Chart - Canister Purge Valve Check. Scheme 214

Scheme 214: Flow Chart - Canister Purge Valve Check

Flow Chart - Canister Purge Valve Check. Scheme 215

Scheme 215: Flow Chart - Canister Purge Valve Check

Flow Chart - Divert Valve Check. Scheme 216

Scheme 216: Flow Chart - Divert Valve Check

Flow Chart - Divert Valve Check (1 Of 2). Scheme 217

Scheme 217: Flow Chart - Divert Valve Check (1 Of 2)

Flow Chart - Divert Valve Check (2 Of 2). Scheme 218

Scheme 218: Flow Chart - Divert Valve Check (2 Of 2)

Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve. Scheme 219

Scheme 219: Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve

Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve. Scheme 220

Scheme 220: Flow Chart - Air Mgmt Sys Chk W/ Elec Air Cont & Elec Switch Valve

Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo). Scheme 221

Scheme 221: Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo). Scheme 222

Scheme 222: Flow Chart - EFE (Electrically Heated) Check (3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo). Scheme 223

Scheme 223: Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo)

Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo). Scheme 224

Scheme 224: Flow Chart - EFE (Electrically Heated) Chk (Exc 3.8L Turbo)

Flow Chart - EFE (Vacuum Servo) Check. Scheme 225

Scheme 225: Flow Chart - EFE (Vacuum Servo) Check

Flow Chart - EFE (Vacuum Servo) Check. Scheme 226

Scheme 226: Flow Chart - EFE (Vacuum Servo) Check

Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y). Scheme 227

Scheme 227: Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y)

Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y). Scheme 228

Scheme 228: Flow Chart - EGR Valve Chk (3.8L VIN A/Cal, 4.1L & 5.0L VIN Y)

Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif. Scheme 229

Scheme 229: Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif.

Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif. Scheme 230

Scheme 230: Flow Chart - Electric Diverter Valve Check (EDV) 3.8L VIN "A"/Calif., 5.0L VIN "H"/Calif. - "B" & "G" Series, & 5.7L Calif.

Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43. Scheme 231

Scheme 231: Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43

Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43. Scheme 232

Scheme 232: Flow Chart - Electronic Spark Control (ESC) System Check (Engine Knock, Poor Performance Or Poor Economy) - No Code 43

Flow Chart - Engine Cranks, But Won't Run (W/Integral Coil). Scheme 233

Scheme 233: Flow Chart - Engine Cranks, But Won't Run (W/Integral Coil)

Flow Chart - Engine Cranks, But Won't Run (With Remote Coil). Scheme 234

Scheme 234: Flow Chart - Engine Cranks, But Won't Run (With Remote Coil)

Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9"). Scheme 235

Scheme 235: Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9"). Scheme 236

Scheme 236: Flow Chart - EST Performance Check (Exc. 5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (5.0L VIN "Y" & "9"). Scheme 237

Scheme 237: Flow Chart - EST Performance Check (5.0L VIN "Y" & "9")

Flow Chart - EST Performance Check (5.0L VIN "Y" & "9"). Scheme 238

Scheme 238: Flow Chart - EST Performance Check (5.0L VIN "Y" & "9")

Flow Chart - Idle Speed Control (ISC) Check. Scheme 239

Scheme 239: Flow Chart - Idle Speed Control (ISC) Check

Flow Chart - Idle Speed Control (ISC) Check. Scheme 240

Scheme 240: Flow Chart - Idle Speed Control (ISC) Check

Flow Chart - Pulsair Solenoid Check. Scheme 241

Scheme 241: Flow Chart - Pulsair Solenoid Check

Flow Chart - Pulsair Solenoid Check. Scheme 242

Scheme 242: Flow Chart - Pulsair Solenoid Check

Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L". Scheme 243

Scheme 243: Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L"

Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L". Scheme 244

Scheme 244: Flow Chart - Pulse Width Modulated (PWM) EGR Check - 2.8L, 3.0L, 3.8L (Exc. 3.8L VIN "A" Calif.), 5.0L VIN "H" & 5.7L VIN "L"

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis. Scheme 245

Scheme 245: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (1 Of 2). Scheme 246

Scheme 246: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (1 Of 2)

Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (2 Of 2). Scheme 247

Scheme 247: Flow Chart - Torque Converter Clutch (TCC) Elec Diagnosis (2 Of 2)