Crankcase Capacity
Crankcase capacity is 5.0 qts. (4.7L) without oil filter change, or 5.5 qts. (5.2L) with oil filter change.
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| Air Injection Pipe-To-Exhaust Manifold Bolts | 15 (20) |
| Camshaft Retainer Bolt | 18 (24) |
| Camshaft Sensor Bolt | 18 (24) |
| Camshaft Sprocket Bolt | 26 (35) |
| Connecting Rod Cap Bolts |
| Step 1 | 15 (20) |
| Step 2 | Additional 60 Degrees |
| Crankshaft Balancer Bolt |
| With Original Bolt To Seat Balancer | 240 (325) |
| Step 1 With New Bolt | 37 (50) |
| Step 2 With New Bolt | Additional 140 Degrees |
| Crankshaft Oil Deflector Nuts | 18 (24) |
| Crankshaft Oil Seal Cover To Block Bolt (Front & Rear) | 18 (24) |
| Crankshaft Position Sensor Bolts | 18 (24) |
| Cylinder Head Bolts | (1) |
| Drive Belt Idler Pulley Bolt | 37 (50) |
| Drive Belt Tensioner Bolt | 37 (50) |
| Engine Mount Through-Bolts | 70 (95) |
| Exhaust Manifold Bolts |
| Step 1 | 11 (15) |
| Step 2 | 18 (24) |
| Flexplate/Flywheel-To-Crankshaft Bolts (2) |
| Step 1 | 15 (20) |
| Step 2 | 37 (50) |
| Step 3 | 74 (100) |
| Flexplate/Flywheel Housing Bolt | 70 (95) |
| Knock Sensors | 15 (20) |
| Main Bearing Cap Bolts/Studs (3) |
| Inner Bolts - M10 (Tighten First) |
| Step 1 | 15 (20) |
| Step 2 | Additional 80 Degrees |
| Outer Studs - M10 (Tighten Second) |
| Step 1 | 15 (20) |
| Step 2 | Additional 53 Degrees |
| Side Bolts - M8 (Tighten Last) (4) | 18 (24) |
| Oil Level Sensor | 9 (12) |
| Oil Pan |
| M6 Bolts | (5) |
| M8 Bolts | 18 (24) |
| Oil Pump Screen Nuts | 18 (24) |
| Oil Pump Screen-To-Oil Pump Bolt | (5) |
| Oil Pump-To-Block Bolt | 18 (24) |
| Oxygen Sensor | 31 (42) |
| Rocker Arm Bolts | 22 (30) |
| Spark Plugs | 12 (16) |
| Starter Bolts | 37 (50) |
| Transmission-To-Driveline Support Assembly Bolts | 37 (50) |
| Valley Cover Bolts | 18 (24) |
| Water Pump Bolts |
| Step 1 | 11 (15) |
| Step 2 | 22 (30) |
| Water Pump Cover Bolts | 11 (15) |
| INCH Lbs. (N.m) |
| Fuel Rail Bolts | 89 (10) |
| Ignition Coil Bolts | 106 (12) |
| Intake Manifold Bolts (6) |
| Step 1 | 44 (5) |
| Step 2 | 89 (10) |
| Oil Pump Cover Bolts | 106 (12) |
| Throttle Body Bolts | 106 (12) |
| Valve Cover Bolts | 106 (12) |
| Valve Lifter Guide Bolts | 106 (12) |
| Vapor Vent Pipe Bolts | 106 (12) |
| (1) See INSTALLATION under CYLINDER HEADS for procedure and specifications. (Схема №2) (2) Tighten bolts evenly using a crisscross sequence. (3) Tighten bolts in sequence, Inner bolts first. (Схема №9) (4) Use NEW bolt. (5) Tighten to 106 INCH lbs. (12 N.m) (6) Tighten bolts in sequence. (Схема №1) |
| (1) | See INSTALLATION under CYLINDER HEADS for procedure and specifications. (Схема №2) |
| (2) | Tighten bolts evenly using a crisscross sequence. |
| (3) | Tighten bolts in sequence, Inner bolts first. (Схема №9) |
| (5) | Tighten to 106 INCH lbs. (12 N.m) |
| (6) | Tighten bolts in sequence. (Схема №1) |
ENGINE SPECIFICATIONS
| Application | Specification |
| Displacement | 346 Cu. In. (5.7L) |
| Bore |
| 2000 | 3.898" (99.00 mm) |
| 2001 | 3.897-3.898 (99.000-99.018) |
| Stroke | 3.622" (92.00 mm) |
| Compression Ratio | 10.1:1 |
| Application | In. (mm) |
| Crankshaft |
| End Play | .0015-.0078 (.040-.200) |
| Oil Clearance | .0007-.0021 (.018-.054) |
| Runout At Rear Flange (Maximum) | .0020 (.050) |
| Main Bearings |
| Journal Diameter | 2.558-2.559 (64.980-65.000) |
| Journal Out-Of-Round |
| Standard | .0001 (.003) |
| Wear Limit | .0003 (.008) |
| Journal Taper |
| Standard | .0004 (.010) |
| Wear Limit | .0008 (.020) |
| Reluctor Ring |
| Runout |
| 2000 | (1) .010 (.25) |
| 2001 | (1) .028 (.71) |
| Connecting Rod Bearings |
| Journal Diameter | 2.099 (53.31) |
| Journal Out-Of-Round |
| Standard | .0002 (.005) |
| Wear Limit | .0004 (.010) |
| Journal Taper (2) |
| Standard | .0002 (.005) |
| Wear Limit | .00078 (.020) |
| Oil Clearance |
| 2000 | .0006-.0025 (.015-.063) |
| 2001 | .0009-.0025 (.023-.063) |
| (1) Measured .40" (1 mm) below tooth diameter (2) Maximum for half of journal length. |
| (1) | Measured .40" (1 mm) below tooth diameter |
| (2) | Maximum for half of journal length. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS SPECIFICATIONS
| Application | In. (mm) |
| Bearing Bore Diameter | 2.224-2.225 (56.50-56.52) |
| Maximum Bend | (1) |
| Maximum Twist | (1) |
| Side Play | .004-.020 (.11-.51) |
| (1) Replace rod if any bend or twist exists. |
| (1) | Replace rod if any bend or twist exists. |
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Piston Clearance |
| Standard | .0007-.0021 (.018-.054) |
| Wear Limit | .0007-.0021 (.018-.054) |
| Pins |
| Diameter | .9447-.9448 (23.997-24.000) |
| Rod Fit (Interference) | .0008-.0017 (.020-.043) |
| Rings |
| No. 1 |
| End Gap | .009-.015 (.23-.38) |
| Side Clearance | .00157-.00335 (.040-.085) |
| No. 2 |
| End Gap | .017-.025 (.44-.64) |
| Side Clearance | .00157-.00315 (.040-.080) |
| No. 3 (Oil) |
| End Gap | .0070-.0271 (.178-.688) |
| Side Clearance | .0004-.0087 (.010-.220) |
PISTONS, PINS & RINGS SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Diameter | 3.897-3.898 (99.000-99.018) |
| Taper (Thrust Side) | .0007 (.018) |
| Deck Warpage (Maximum) | .008 (.22) |
CYLINDER BLOCK SPECIFICATIONS
| Application | Specification |
| Valves |
| Face Angle | 45° |
| Margin (Minimum) | .050" (1.25 mm) |
| Stem Diameter | .313-.314" (7.96-7.98 mm) |
| Valve Springs |
| Free Length | 2.08" (52.9 mm) |
| Installed Height | 1.80" (45.8 mm) |
| Lbs. @ In. (N.m @ mm) |
| Valve Spring Pressure |
| Valve Closed | 76 @ 1.80 (340 @ 45.75) |
| Valve Open | 220 @ 1.32 (980 @ 33.55) |
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Valve Seats |
| Intake Valve |
| Seat Angle | 46° |
| Seat Width | .040" (1.02 mm) |
| Exhaust Valve |
| Seat Angle | 46° |
| Seat Width | .070" (1.78 mm) |
| Valve Guides |
| Stem-To-Guide Oil Clearance |
| Standard | .0010-.0026" (.025-.066 mm) |
| Wear Limit | .0037" (.093 mm) |
| Cylinder Head Surface Warpage (Maximum) |
| Block Surface | .004 (.10 |
| Intake Manifold | .008 (.22) |
| Exhaust Manifold | .008 (.22) |
CYLINDER HEAD SPECIFICATIONS
| Application | In. (mm) |
| End Play | .001-.012 (.025-.305) |
| Journal Diameter | 2.164-2.166 (54.99-55.04) |
| Lobe Lift |
| Intake |
| 2000 | .292 (7.43) |
| 2001 | .274 (6.96) |
| Exhaust |
| 2000 | .292 (7.43) |
| 2001 | .281 (7.13) |