SERVICE INTERVALS
Check fluid level at every oil change. Transmission fluid should be changed and filter replaced every 100,000 miles under normal operating conditions.
Under continuous extreme operating conditions (trailer towing, heavy city traffic with ambient temperature over 90°F/32°C or delivery service), fluid and filter should be changed every 15,000 miles.
CHECKING FLUID LEVEL
| CAUTION | DO NOT overfill. One pint of fluid will raise level from "ADD 1 PT. OR .5L" to "FULL HOT" mark on dipstick with a hot transmission. |
- Warm transmission to normal operating temperature by at lease 15 miles of highway driving. With engine at curb idle. move selector lever through all ranges, ending in Park.
- Remove dipstick. Wipe dipstick clean and reinstall. Remove again and inspect level. Fluid level should check between "ADD 1 PT. OR .5L" to "FULL HOT" mark on dipstick.
| CAUTION | If vehicle has been driven for extended period of time at high speed, in city traffic in hot weather, or if vehicle has been pulling a trailer, accurate fluid level cannot be checked until ATF has cooled about 30 minutes after vehicle has been parked. |
RECOMMENDED FLUID
Use only Dexron II ATF.
FLUID CAPACITY
Note. Quantities listed are approximate. Correct fluid level should be determined by mark on dipstick rather than by amount added.
| Application | Refill Qts. (L) | Total Qts. (L) |
|---|---|---|
| THM 125C | 4.0 (6.2) | 10 (9.5) |
| THM 200-4R | 5.3 (5.0) | 11 (10.4) |
| THM-440-TR | 6.6 (6.2) | 10 (9.5) |
| THM 700-RR | 5.0 (4.7) | 11.6 (11) |
TRANSMISSION REFILL CAPACITIES
DRAINING & REFILLING
- With vehicle raised and drain pan placed under transmission, remove front and side transmission oil pan bolts. Loosen rear pan bolts about 4 turns each.
- Carefully pry pan loose with screwdriver, allow fluid to drain. Remove remaining bolts and oil pan with gasket. Remove filter screen with "O" ring or seal. Clean pan and magnet.
- Thoroughly clean pan and screen with solvent and dry with compressed air. Paper type filters should be replaced. Install new "O" ring or seal, lubricated with clean oil, onto filter screen.
- Install filter screen assembly to transmission. Use new pan gasket and install pan. Add proper amount of fluid to transmission through filler tube.
- Start engine with shift selector lever in Park position and with parking brake set. Check fluid level and add as required. DO NOT overfill.
Scheme 57
- Rotate T.V. cable adjuster body 90 degrees at transaxle. Pull conduit cable conduit out until slider mechanism hits stop. (Scheme 57)
- Rotate adjuster body back to original position. Using torque wrench, rotate T.V. cable adjuster until 85 INCH lbs. (N.m) is reached. (Scheme 57): 2.3L ("Quad 4") T.V. Cable
Scheme 58
- Check that T.V. cable is in full, nonadjusted position. Ensure T.V. cable operates smoothly and connected at transaxle.
- Accelerator must be installed when adjusting T.V. cable. Rotate idler pulley (cam) clockwise (Fiero) or counterclockwise (6000) to 65 INCH lbs. (7 N.m) to place cable in adjusted position. (Scheme 58) (Scheme 58): Fiero & 6000 T.V. Cable Adjustment
Scheme 59
- Engine must be off. Depress metal lock tab on adjuster and hold it in depressed position. Adjuster is located at cable support bracket on engine.
- Move slider until it stops against fitting. Release readjustment tab. (Scheme 59)
- Rotate throttle lever to its full throttle position. Slider must move (ratch) toward lever when lever is rotated to its full throttle position. Check cable for sticking and binding. (Scheme 59): Self-Adjusting Throttle Valve Cable
- On models equipped with THM 200-R4, road test vehicle. If delayed or only full throttle shifts occur, proceed in following manner. Remove transmission oil pan and inspect throttle lever and bracket assembly.
- Ensure T.V. exhaust valve lifter rod is not distorted and binding in control valve assembly or spacer plate. T.V. exhaust check ball must move up and down as lifter moves. Lifter spring must hold lifter rod up against bottom of control valve assembly. Ensure correct throttle lever-to-cable link is used.
GEARSHIFT LINKAGE
- Linkage should be adjusted so that engine cannot be started in any position except "P" or "N". If linkage is improperly adjusted, an internal leak could occur causing a clutch and/or band failure.
- With selector lever in "P" position, parking pawl should engage rear/reaction internal gear lugs or output ring gear lugs. Pointer on indicator quadrant should line up properly with range indicators in all ranges.
Scheme 60
- Position steering column shift lever in Neutral gate notch. Loosen swivel clamp screw and place transmission lever in Neutral. (Scheme 60)
- Hold swivel clamp against equalizer lever. Tighten clamp screw without applying tension on either equalizer lever or selector rod. Ensure there is no tension on either equalizer lever or selector rod. (Scheme 60) (Scheme 60): Rod Type Column Shift Linkage
Scheme 61
- Place shift lever in Park position. Raise and support vehicle. Ensure transmission is fully engaged in Park by rotating drive shaft until parking pawl engages in transmission.
- Loosen attaching nut in manual lever to allow pin to slide freely. With gearshift lever and transmission manual lever both in Park, tighten attaching nut. (Scheme 61) (Scheme 61): Transmission Shift Cable (Floor Shift, Cable Type)
Floor Shift, Cable Type (Camaro, Corvette & Firebird)
Place gearshift lever in Neutral position. Raise and support vehicle. Loosen cable attachment nut at transmission. (Scheme 62) Place transmission lever in Neutral position by moving clockwise to Park detent, then back (counterclockwise) 2 detents to Neutral. Tighten cable nut to 15 ft. lbs. (20 N.m).
Note. Lever must be held out of Park when tightening nut.
Typical Camaro & Firebird Shift Linkage (Corvette Similar). Scheme 62
Note. Self-adjusting shift cable is commonly used on A, C, H, N and W body styles.
Scheme 63
Scheme 64
- Place gearshift lever in Neutral position. Loosen cable attaching nut at transaxle shift lever. (Scheme 63)
- Place transaxle lever in Neutral detent. Tighten cable attaching nut. Lever MUST be held out of Park when tightening nut. DO NOT use impact tools on nut. (Scheme 63): Typical Floor Shift Linkage (FWD Models) NOTE: Self-adjusting shift cable is commonly used on A, C, H, N and W body styles.
- Place gearshift lever in Neutral. Lift up lock button on cable adjuster at transaxle mounting bracket. (Scheme 64) Place transaxle shift lever in Neutral detent. Push down on lock button. (Scheme 64): Self-Adjusting Cable for FWD Vehicles
Floor Shift Models
- With shift lever in Park and key in "LOCK" position, gearshift lever should not be able to be moved to other gear positions. Ignition key should be removable from column.
- With key in "RUN" position and gearshift lever in Neutral, ensure key cannot be turned to "LOCK" position. If system does not perform as described in steps 1) and 2), got step 3) for adjustment procedure.
- If key cannot be removed in Park, snap connect lock button to up position. Move cable connector nose rearward until key can be removed from ignition. (Scheme 65), (Scheme 66) and (Scheme 67). Snap lock button down.
Corvette Park/Lock Control Cable. Scheme 65
Typical J & N Body Park/Lock Control Cable. Scheme 66
Typical A & W Body Park/Lock Control Cable. Scheme 67
RWD Models (Except Camaro, Corvette & Firebird)
Column shift models use a mechanical interference-type neutral start system. A wedge-shaped finger, attached to the ignition switch actuator rod, blocks movement of switch to "Start" position in all shift positions except "P" or "N".
Scheme 68
- Remove floor console cover. Place gearshift lever in Neutral. If old switch is being readjusted, go to step 2). If new switch is being installed, go to step 4).
- Align tang on switch with tang slot on shift control. (Scheme 68) Loosen switch mounting nuts. Rotate switch to align service adjustment hold with carrier tang hole.
- Insert a 3.32" (2.4 mm) wire gauge in adjustment hold in top of switch. Rotate switch until pin drops to depth of 19/32" (15 mm). Tighten mounting nuts. Vehicle should only start in Park or Neutral.
- If new switch is being installed, insert switch tang in slot on shift control. Tighten mounted nuts.
- If holes do not align with shift control, ensure gearshift lever is in Neutral. DO NOT rotate switch. Switch is pinned in Neutral. NOTE: If new switch has been rotated and pin broken during installation, use adjustment procedure in step 2).
- If holes align with shift control, move gearshift control lever out of Neutral to shear plastic pin. (Scheme 68): Adjusting Neutral Safety & Back-Up Light Switch On Camaro, Corvette & Firebird Corvette is shown; Camaro and Firebird are similar.
Scheme 69
- There are 2 different design neutral safety/back-up light switches in used on FWD models. (Scheme 69) To adjust switch, place gearshift lever in Neutral.
- Ensure shift cable is adjusted correctly and transaxle shift lever is in Neutral. Loosen switch attaching screws. Rotate switch on shifter assembly to align adjustment hole with carrier tang hole.
- Insert a 3/32" (2.4 mm) wire gauge about 5/8" in switch holes. Tighten attaching screws. Remove wire gauge. New switches may have plastic pin installed in hole. Plastic pin is designed to shear off during operation of shift lever. (Scheme 69): FWD Neutral Safety Switches
TORQUE CONVERTER CLUTCH BRAKE SWITCH
The torque converter clutch brake switch must be adjusted to prevent vehicle stalling at idle. Ensure brake pedal is fully released. Adjust plunger to just touch brake pedal lever.
Cadillac
The THM 440-T4 is equipped with a thermistor switch that senses the temperature of the transaxle fluid. This information is sent to the ECM for Viscous Converter Clutch (VCC) operation. The ECM will engage the VCC when fluid temperature is 200°F (93°C) or less, provided all other conditions have been met. If fluid temperature is higher than this, ECM will not allow VCC engagement until vehicle speed is about 36 MPH.
TORQUE SPECIFICATIONS
| Transmission | INCH Lbs. (N.m) |
|---|---|
| THM 125C | 96 (11) |
| THM 200-4R | 96 (11) |
| THM 440-TR | 112 (13) |
| THM 700-RR | 180 (20) |
OIL PAN TORQUE SPECIFICATIONS