BASIC DIAGNOSIS & TESTING INFORMATION
Diagnosis of the CCC system is done in the following order
- Ensure that all engine systems NOT related to the CCC are fully operational. DO NOT proceed with testing unless you are sure all other problems have been fixed.
- Enter diagnostic mode and record trouble codes flashed by CHECK ENGINE" light. Exit diagnostic mode.
- Distinguish between "hard" or "intermittent" trouble codes.
- If trouble codes were displayed, go to Diagnostic Circuit Check chart. Follow instructions given there.
- If no trouble codes were recorded, go to Drive Complaint Sheet and follow instructions given there.
- After any repairs are made, perform System Performance Check. Clear any trouble codes.
Note. The following paragraphs explain the procedures involved in performing the steps outlined above.
The ECM stores component failure information for CCC system under a related trouble code which can be recalled for diagnosis and repair. When recalled, these codes will be displayed by flashes of CHECK ENGINE" lamp. Codes are displayed starting with lowest numbered code. Only codes in which a related malfunction has occurred will be displayed.
Note. Example of trouble codes is as follows: "FLASH", "FLASH", "FLASH", pause, "FLASH", "FLASH" followed by a longer pause identifies trouble code "32". First series of flashes indicates first digit of trouble code; second series of flashes indicates second digit of trouble code.
Scheme 60
- Turn ignition on (engine off). "CHECK ENGINE" lamp should glow. Locate Assembly Line Data Link (ALDL) connector attached to ECM wiring harness under instrument panel. Insert spade lug terminal across "TEST" terminal and "GROUND" terminal. (Scheme 60) (Scheme 60): ALDL Connector Terminal Locations
- "CHECK ENGINE" lamp should flash code "12". Code "12" consists of "FLASH", pause, "FLASH", "FLASH" followed by a longer pause. Trouble code "12" will be repeated 2 more times, then if any trouble codes are stored in ECM memory, they will be displayed in same manner.
- Trouble codes will be displayed from lowest to highest numbered code (3 times each) and be repeated as long as the "TEST" terminal of ALDL connector is grounded.
| CAUTION | Inserting lug in terminals of ALDL connector grounds "TEST" terminal lead. DO NOT ground ALDL connector before ignition is turned on or engine is started. |
CLEARING TROUBLE CODES
To clear memory of trouble codes, turn ignition on and ground TEST" lead at ALDL connector. Turn ignition off and remove ECM fuse from fuse block for 10 seconds. Remove "TEST" lead ground.
EXITING DIAGNOSTIC MODE
To exit diagnostic mode, turn ignition off and remove spade lug terminal from ALDL connector.
Note. The terms "enter diagnostics" and "exit diagnostics" will be used periodically throughout this section. Follow the procedure for entering diagnostic mode when instructed to "enter diagnostics". Follow the procedure for exiting diagnostic mode when instructed to "exit diagnostics".
FAILURE CODE DETERMINATION
During any diagnostic procedure, "hard failure" codes MUST be distinguished from "intermittent failure" codes. Diagnostic charts CANNOT be used to analyze "intermittent failure" codes, except as noted under Diagnostic Procedure. To determine "hard failure" codes and "intermittent failure" codes, proceed as follows
- Turn ignition on and enter diagnostics. Read and record all stored trouble codes. Exit diagnostics and clear trouble codes. NOTE: Trouble codes will be recorded on "T" cars only with engine running. Turning ignition off after any trouble codes have been set will erase all codes.
- Apply parking brake and place transmission in neutral (man. trans.) or "P" (auto. trans.). Block drive wheels. Start engine. "CHECK ENGINE" lamp should go out. Run warm engine at specified curb idle for 2 minutes and note "CHECK ENGINE" light. NOTE: Grounding "TEST" terminal with engine running will force engine to operate in closed loop mode if engine is warm and oxygen sensor is hot. If "CHECK ENGINE" lamp does not glow while in closed loop, CCC system is operating properly.
- If "CHECK ENGINE" lamp comes on, enter diagnostics, read and record trouble codes. This will reveal "hard failure" codes. Codes "13", "15", "24", "35", "44", "45" and "55" may require road test to reset "hard failure" after trouble codes were cleared.
- If "CHECK ENGINE" lamp does not come on, all stored trouble codes were "intermittent failures", except as noted under Diagnostic Procedure.
Note. Trouble code "15" malfunction will only display after 5 minutes of engine operation. Trouble code "12" will display only during time of no reference pulses received by ECM; it will never be stored as a malfunction.
DESCRIPTION
The CCC system should be considered as a possible source of trouble on engine performance, fuel economy and exhaust emission complaints ONLY after normal checks (which apply to a vehicle without CCC) have been performed.
Diagnosis of CCC system consists of 3 types of initial checks: Diagnostic Circuit Check, Driver Complaint Check and System Performance Check/Field Service Mode Check. Any of these checks may lead to a chart for locating source of problem or indicate no problem on that check and refer to another check.
If there is no trouble in CCC system, all 3 checks will result in that conclusion. The checks and their procedures are as follows
Note. If vehicle exhibits performance problems and no codes are set, refer to System Performance Chart (carbureted models)/Field Service Mode Check (EFI models). Components recorded by trouble codes generally do not cause performance problems when no codes are stored in ECM memory.
DIAGNOSTIC CIRCUIT CHECK
- If complaint is "CHECK ENGINE" lamp related, this check will lead to most likely problem area, if malfunction exists. Enter diagnostics and record stored trouble codes. Begin diagnosis with lowest numbered code which is displayed and refer to appropriate trouble code chart.
- If code "51" is displayed, refer to PROM removal and installation in this article for diagnosis of this code. If codes "54" or "55" are displayed with another code, always refer to diagnostic chart for code "54" or "55" first, then proceed to next lowest numbered code. NOTE: Any time codes "51", "54" or "55" are displayed with another code, start with "50-series" code first, then proceed to lowest numbered code.
- If complaint is not "CHECK ENGINE" lamp related, this check will lead to most likely problem area. However, first make checks that would normally be made for the complaint on a vehicle without CCC system.
- Follow instructions in diagnostic chart and repair malfunction. After repair, perform System Performance Check/Field Service Mode Check.
SYSTEM PERFORMANCE CHECK
- This check verifies that CCC system is functioning correctly. This check should always be made after any repair on CCC system.
- When performing this check, always engage parking brake and block DRIVE wheels. Parking brake on front-wheel drive models does not hold drive wheels. On engines equipped with Varajet carburetors E2SE Model), remove bowl vent line at carburetor and plug hose at carburetor during check and reconnect it after the check is complete.
- On some engines, the oxygen sensor will cool off after only a short period of time while engine is idling. This will cause engine to go into open loop. To restore closed loop mode, run engine at part throttle several minutes and accelerate from idle to part throttle several times.
DIAGNOSTIC TOOLS
- The CCC system does not require special tools for diagnosis. A dwell meter, tachometer, test light, ohmmeter, digital voltmeter with 10 megohms impedance (minimum), vacuum pump, vacuum gauge and 6 jumper wires 6" long (1 wire with female connectors at both ends; 1 wire with male connectors at both ends; 4 wires with male and female connectors at opposite ends) are only tools necessary for diagnosis.
- A test light, rather than a voltmeter, must be used when indicated by diagnostic chart.
- A dwell meter is used to measure the time that mixture control solenoid is on or off. This gives an indication of how the system is working and how rich or lean the mixture is. The dwell meter is set for 6-cylinder scale on ALL engines, regardless of how many cylinders the engine has.
- Dwell meter is connected to Green connector located near the carburetor. This connector will not be connected to any circuit EXCEPT when you are testing with the dwell meter. DO NOT allow terminal wire to come in contact with any ground source, including rubber hoses. NOTE: If engine operation seems to change when dwell meter is connected to Green wire, remove dwell meter and use another type. A few brands are not compatible with CCC system.
- When engine is at operating temperature and idling, dwell meter needle will move up and down on scale, between 10-50°. This indicates "Closed Loop" operation. If the needle does not move, "Open Loop" operation is indicated.
Location of CCC System Components. Scheme 61
TROUBLE CODE ID CHART
| Code | Circuit Affected |
|---|---|
| 12 | No reference pulses to ECM |
| 13 | Oxygen Sensor Circuit |
| 14 | Coolant sensor circuit shorted/low voltage |
| 15 | Coolant sensor circuit open/high voltage |
| 21 | Throttle position sensor circuit open/low voltage |
| 23 | Open or grounded M/C solenoid circuit |
| 24 | Vehicle speed sensor circuit |
| 32 | BARO sensor circuit low |
| 34 | MAP-vacuum sensor circuit voltage wrong/low |
| 35 | ISC switch circuit shorted |
| 41 | No dist. ref. pulse at specified vacuum |
| 42 | EST by-pass circuit grounded/open Or ESC retard signal too long |
| 43 | Voltage At ECM Too Low |
| 44 | Lean oxygen sensor indication |
| 44 & 45 | At same time, faulty oxygen sensor |
| 45 | Rich oxygen sensor indication |
| 51 | Faulty PROM or improper PROM installation |
| 54 | Shorted M/C solenoid or faulty ECM |
| 55 | Grounded +8 volts, voltage reference, faulty oxygen sensor or ECM |
ECM TROUBLE CODE IDENTIFICATION
Flow Chart - System Performance Check Chart. Scheme 62
Flow Chart - System Performance Check Chart. Scheme 63
Flow Chart - Diagnostic Circuit Check Chart. Scheme 64
Flow Chart - Diagnostic Circuit Check Chart (1 OF 2). Scheme 65
Flow Chart - Diagnostic Circuit Check Chart (2 OF 2). Scheme 66
ENGINE PERFORMANCE PROBLEM - ODOR, SURGE, FUEL ECONOMY OR EMISSION PROBLEM
- If the "CHECK ENGINE" light is not on, normal checks that would be performed on cars without the system should be done first.
- If the alternator or coolant light is on with the "CHECK ENGINE" light, they should be diagnosed first.
- Inspect for poor connections at coolant sensor, mixture control solenoid, etc. Also check for poor or loose vacuum hoses and connections. Repair as necessary.
- If there is an intermittent "CHECK ENGINE" light, but no trouble code is stored, check the following: Check for intermittent connection in circuit between ignition coil to ground. Check for arcing at spark plug wires or spark plugs. Check battery to ECM terminals "C" and "R". Check ECM Terminals "A" and "U" to engine ground. Check for loss of trouble code long-term memory: Grounding dwell lead for 10 seconds with "TEST" lead ungrounded should produce a Code 23 which should be retained after the engine is turned off and the ignition switch is turned to "RUN" position. If a Code 23 is not displayed, ECM is defective and must be replaced. Ensure that the EST wires are kept away from the spark plug wires, distributor housing, ignition coil and alternator. Wires from ECM Terminal No. 13 to distributor and the shield (if used) should have a good ground.
- If the customer is complaining of stalling, rough idle, dieseling or improper idle speed, see IDLE SPEED CONTROL CHECK.
- If the complaint is detonation (spark knock) check the following items: Check the ESC system. Refer to ESC SYSTEM CHECK. Check the MAP or Vacuum Sensor output. See CHART 7: MAP SENSOR or CHART 8: VACUUM SENSOR. Check EGR system. Refer to EGR VALVE CHECK. Check TPS enrichment system operation. See TPS ENRICHMENT CHECK. Check HEI operation. Refer to appropriate IGNITION SYSTEM article in the ELECTRICAL section.
- If the complaint is poor performance and/or poor fuel economy, check the following: Perform appropriate EST PERFORMANCE CHECK. Perform ESC SYSTEM CHECK.
- If the customer is experiencing poor full throttle performance, refer to CRANKS, BUT WON'T RUN chart.
- If the complaint is intermittent no starts, make the following checks: Check for incorrect pick-up coil or ignition coil. See CRANKS, BUT WON'T RUN chart. Check for intermittent ground connection on ECM.
ALL OTHER COMPLAINTS
For any other complaints, do the SYSTEM PERFORMANCE CHECK with engine warmed to normal operating temperature. Ensure all repairs have been made to vehicle before performing SYSTEM PERFORMANCE CHECK.
Chart 1: Dwell Fixed Under 10° Flow Chart (Lean Exhaust Indicated). Scheme 67
Chart 1: Dwell Fixed Under 10° Flow Chart (Lean Exhaust Indicated). Scheme 68
Chart 2: Dwell Fixed Between 10°-50° Flow Chart. Scheme 69
Chart 2: Dwell Fixed Between 10 & 50 Degrees Flow Chart. Scheme 70
Chart 3: Dwell Fixed Over 50° Flow Chart (Rich Exhaust Indicated). Scheme 71
Chart 3: Dwell Fixed Over 50 Degrees Flow Chart (Rich Exhaust Indicated). Scheme 72
Chart 4: TPS Enrichment Check Flow Chart. Scheme 73
Chart 4: TPS Enrichment Check Flow Chart. Scheme 74
Chart 5: "CHECK ENGINE" Light Inoperative Flow Chart. Scheme 75
Chart 5: "CHECK ENGINE" Light Inoperative Flow Chart. Scheme 76
CHART 6: WON'T FLASH CODE 12
REMOTE LAMP DRIVER IN HARNESS
Note. Check fuses that supply power to ECM. Repeat Diagnostic Circuit Check after any repair.
Chart 6: Won't Flash Code 12 Flow Chart. Scheme 77
Chart 6: Won't Flash Code 12 Flow Chart. Scheme 78
Chart 7: MAP & BARO Output Check Flow Chart. Scheme 79
Chart 7: MAP & BARO Output Check Flow Chart. Scheme 80
Chart 8: Vacuum Sensor Check Flow Chart. Scheme 81
Chart 8: Vacuum Sensor Check Flow Chart. Scheme 82
| (1) Altitude | Voltage Range |
|---|---|
| Below 1000 | 3.8-5.5V |
| 1000-2000 | 3.6-5.3V |
| 2000-3000 | 3.5-5.1V |
| 3000-4000 | 3.3-5.0V |
| 4000-5000 | 3.2-4.8V |
| 5000-6000 | 3.0-4.6V |
| 6000-7000 | 2.9-4.5V |
| 7000-8000 | 2.8-4.3V |
| 8000-9000 | 2.6-4.2V |
| 9000-10000 | 2.5-4.0V |
| (1) If voltage does not immediately follow vacuum change, sensor is faulty. | |
| (1) | If voltage does not immediately follow vacuum change, sensor is faulty. |
BARO & NON-TURBO MAP
| (1) Altitude | Voltage Range |
|---|---|
| Below 1000 | 1.7-3.2V |
| 1000-2000 | 1.6-3.0V |
| 2000-3000 | 1.5-2.8V |
| 3000-4000 | 1.4-2.7V |
| 4000-5000 | 1.3-2.6V |
| 5000-6000 | 1.3-2.5V |
| 6000-7000 | 1.2-2.5V |
| 7000-8000 | 1.1-2.4V |
| 8000-9000 | 1.1-2.3V |
| 9000-10000 | 1.0-2.2V |
| (1) If voltage does not immediately follow vacuum change, sensor is faulty. | |
| (1) | If voltage does not immediately follow vacuum change, sensor is faulty. |
TURBO MAP
Canister Purge Valve Check Flow Chart. Scheme 83
Canister Purge Valve Check Flow Chart. Scheme 84
Divert Valve Check Flow Chart. Scheme 85
Divert Valve Check Flow Chart 1 OF 2. Scheme 86
Divert Valve Check Flow Chart 2 OF 2. Scheme 87
WITH ELECTRIC AIR CONTROL & ELECTRIC SWITCHING VALVE
Note. Engines which use dual bed converters and electric air control valves (EAC/ES) (using vacuum for deceleration divert). On some applications, some air may divert to air cleaner above 2000 RPM. Make a visual inspection of hoses and connectors for leaks and proper connections. Repair as necessary.
AIR Management System Check Flow Chart. Scheme 88
Air Management System Check Flow Chart. Scheme 89
EFE (Electrically Heated) Check Flow Chart (3.8L Turbo). Scheme 90
EFE (Electrically Heated) Check Flow Chart (3.8L Turbo). Scheme 91
EFE (ELECTRICALLY HEATED) CHECK (EXCEPT 3.8L TURBO)
Note. An intermittent coolant sensor connection could cause the relay to click
EFE (Electrically Heated) Check Flow Chart (Except 3.8L Turbo). Scheme 92
EFE (Electrically Heated) Check Flow Chart (Except 3.8L Turbo). Scheme 93
EFE (Vacuum Servo) Check Flow Chart. Scheme 94
EFE (Vacuum Servo) Check Flow Chart. Scheme 95
EGR Valve Check Flow Chart. Scheme 96
EGR Valve Check Flow Chart. Scheme 97
Electric Diverter Valve Check Flow Chart. Scheme 98
Electric Diverter Valve Check Flow Chart. Scheme 99
ELECTRONIC SPARK CONTROL (ESC) SYSTEM CHECK
ENGINE KNOCK, POOR PERFORMANCE OR POOR ECONOMY (NO CODE 43)
Note. This chart should only be used after all other causes of spark knock have been checked, timing, EGR, MAP, engine temperature, excessive engine noise ect.
ESC System Check Flow Chart. Scheme 100
ESC System Check Flow Chart. Scheme 101
ENGINE CRANKS BUT WILL NOT RUN (WITH INTEGRAL COIL)
Note. Perform Diagnostic Circuit Check prior to this check. If a tachometer is connected to tachometer terminal, disconnect it prior to proceeding with this test. Intermittent no start may be caused by wrong pick-up or ignition coil.
Engine Cranks But Will Not Run Flow Chart (With Integral Coil). Scheme 102
Engine Cranks But Will Not Run Flow Chart 1 OF 2 (With Integral Coil). Scheme 103
Engine Cranks But Will Not Run Flow Chart 2 Of 2 (With Integral Coil). Scheme 104
ENGINE CRANKS BUT WILL NOT RUN (REMOTE COIL)
Note. Perform Diagnostic Circuit Check prior to this check. If a tachometer is connected to tachometer terminal, disconnect it prior to proceeding with this test.
Engine Cranks But Will Not Run Flow Chart (Remote Coil). Scheme 105
Engine Cranks But Will Not Run Flow Chart 1 Of 2 (Remote Coil). Scheme 106
Engine Cranks But Will Not Run Flow Chart 2 OF 2 (Remote Coil). Scheme 107
EST Performance Check Flow Chart (Except 5.0L VIN Y & 9). Scheme 108
EST Performance Check Flow Chart (Except 5.0L VIN Y & 9). Scheme 109
EST Performance Check Flow Chart (5.0L VIN Y & 9). Scheme 110
EST Performance Check Flow Chart 1 OF 2 (5.0L VIN Y & 9). Scheme 111
Idle Speed Control (ISC) Check Flow Chart. Scheme 112
Idle Speed Control (ISC) Check Flow Chart. Scheme 113
PULSAIR SOLENOID CHECK
Note. Make a physical check of connections and hoses first.
Pulsair Solenoid Check Flow Chart. Scheme 114
Pulsair Solenoid Check Flow Chart. Scheme 115
Pulse Width Modulated (PWM) EGR Check Flow Chart. Scheme 116
Pulse Width Modulated (PWM) EGR Check Flow Chart. Scheme 117
TCC Electrical Diagnosis Flow Chart. Scheme 118
TCC Electrical Diagnosis Flow Chart 1 OF 2. Scheme 119
TCC Electrical Diagnosis Flow Chart 2 OF 2. Scheme 120
Code 12: No Reference Pulses To ECM (Exc. 3.8L VIN "9") Flow Chart. Scheme 121
Code 12: No Reference Pulses To ECM (EXC. 3.8L VIN "9") Flow Chart. Scheme 122
Code 12: No Hall Effect Pulses (3.8L VIN "9") Flow Chart. Scheme 123
Code 12: No Hall Effect Pulses (3.8L VIN "9") Flow Chart. Scheme 124
Code 13: Open Oxygen Sensor Circuit Flow Chart. Scheme 125
Open Oxygen Sensor Circuit Flow Chart. Scheme 126
Code 14: Shorted Coolant Sensor Circuit Flow Chart. Scheme 127
Code 14: Shorted Coolant Sensor Circuit Flow Chart. Scheme 128
Code 15: Open Coolant Sensor Circuit Flow Chart. Scheme 129
Code 15: Open Coolant Sensor Circuit Flow Chart. Scheme 130
Code 21: Open TPS Circuit Or Misadjusted TPS Flow Chart. Scheme 131
Code 21: Open TPS Circuit Or Misadjusted TPS Flow Chart. Scheme 132
Code 23: Open Or Grounded M/C Solenoid Ckt Flow Chart. Scheme 133
Code 23: Open Or Grounded M/C Solenoid Ckt Flow Chart. Scheme 134
CHART 24: CODE 24: VEHICLE SPEED SENSOR (VSS) CKT
ECM TERM. 16 VOLTAGE CONSTANTLY HI OR LOW; BUFFER & VSS REMOTE FROM I.P. CLUSTER
Chart 24: Code 24: VSS Ckt Flow Chart. Scheme 135
Chart 24: Code 24: VSS Ckt Flow Chart. Scheme 136
CHART 24A: CODE 24: VEHICLE SPEED SENSOR (VSS) CKT ("A" & "J" SERIES)
ECM TERM. 16 VOLTAGE CONSTANTLY HI OR LOW; BUFFER & VSS ATTACHED TO I.P. CLUSTER ("A" & "J" SERIES)
Chart 24A: Code 24: VSS Ckt Flow Chart ("A" & "J" Series). Scheme 137
Chart 24A: Code 24: Vss Ckt Flow Chart ("A" & "J" Series). Scheme 138
CHART 24A: CODE 24: VEHICLE SPEED SENSOR (VSS) CKT ("A" & "F" SERIES)
ECM TERM. 16 VOLTAGE CONSTANTLY HI OR LOW; BUFFER & VSS ATTACHED TO I.P. CLUSTER ("A" & "F" SERIES)
Chart 24A: Code 24: VSS Ckt Flow Chart ("A" & "F" Series). Scheme 139
Chart 24A: Code 24: Vss Ckt Flow Chart ("A" & "F" Series). Scheme 140
Chart 24B: Park/Neutral (P/N) Ckt Flow Chart. Scheme 141
Chart 24B: Park/Neutral (P/N) Ckt Flow Chart. Scheme 142
Code 32: Baro Sensor Voltage Too Low Flow Chart. Scheme 143
Code 32: Baro Sensor Voltage Too Low Flow Chart. Scheme 144
| ALTITUDE (1) | VOLTAGE RANGE |
|---|---|
| Below 1,000 | 3.8-5.5V |
| 1,000-2,000 | 3.6-5.3V |
| 2,000-3,000 | 3.5-5.1V |
| 3,000-4,000 | 3.3-5.0V |
| 4,000-5,000 | 3.2-4.8V |
| 5,000-6,000 | 3.0-4.6V |
| 6,000-7,000 | 2.9-4.5V |
| 7,000-8,000 | 2.8-4.3V |
| 8,000-9,000 | 2.6-4.2V |
| 9,000-10,000 | 2.5-4.0V |
| (1) This requires use of three jumpers which can be made using terminal part numbers 12014836 and 12014837. | |
| (1) | This requires use of three jumpers which can be made using terminal part numbers 12014836 and 12014837. |
BARO SENSOR
Code 33: Vacuum Sensor Ckt Voltage Too High Or Low Flow Chart. Scheme 145
Code 33: Vacuum Sensor Ckt Voltage Too High Or Low Flow Chart. Scheme 146
Code 34: (Turbo) Map Sensor Ckt Voltage Too High Or Low Flow Chart. Scheme 147
Code 34: (Non-Turbo) Map Sensor Ckt Voltage Too High Or Low Flow Chart. Scheme 148
Code 34: MAP Sensor Ckt Voltage Too High Or Low Flow Chart. Scheme 149
| ALTITUDE | VOLTAGE RANGE |
|---|---|
| Below 1000 | 3.8-5.5V |
| 1000-2000 | 3.6-5.3V |
| 2000-3000 | 3.5-5.1V |
| 3000-4000 | 3.3-5.0V |
| 4000-5000 | 3.2-4.8V |
| 5000-6000 | 3.0-4.6V |
| 6000-7000 | 2.9-4.5V |
| 7000-8000 | 2.8-4.3V |
| 8000-9000 | 2.6-4.2V |
| 9000-10000 | 2.5-4.0V |
MAP SENSOR
Code 35: Shorted ISC Motor Throttle Switch Flow Chart. Scheme 150
Code 35: Shorted ISC Motor Throttle Switch Flow Chart. Scheme 151
Code 41: No Distributor Reference Signal Flow Chart. Scheme 152
Code 41: No Distributor Reference Signal Flow Chart. Scheme 153
Code 42: Bypass Or EST Problem Flow Chart. Scheme 154
Code 42: Bypass Or EST Problem Flow Chart. Scheme 155
Code 43: Voltage At ECM Terminal "L" Low Flow Chart. Scheme 156
Code 43: Voltage At ECM Terminal "L" Low Flow Chart. Scheme 157
Code 44: Lean Exhaust Indication Flow Chart. Scheme 158
Code 44: Lean Exhaust Indication Flow Chart. Scheme 159
Code 45: Rich Exhaust Indication Flow Chart. Scheme 160
Code 45: Rich Exhaust Indication Flow Chart. Scheme 161
CODE 51: PROM ERROR INDICATION
PROM is either installed incorrectly, defective, or the wrong part number. Check for proper installation and application. If installed properly, but code 51 is still present, PROM is defective and must be replaced.
Code 54: Constant High Voltage From M/C Solenoid To ECM Flow Chart. Scheme 162
Code 54: Constant High Voltage From M/C Solenoid To ECM Flow Chart. Scheme 163
Code 55: O2 Ckt Volt Hi Or Wrong, Volt On ECM Term. 21 Flow Chart. Scheme 164
Code 55: O2 Ckt Volt Hi Or Wrong, Volt On ECM Term. 21 Flow Chart. Scheme 165
CHART C1 - ECM REPLACEMENT CHECK CHART
In order to reduce incidents of repeat ECM failure, a revised ECM diagnostic procedure is available. Beginning in 1982, most ECMs are equipped with Integrated Circuits (IC) in place of separate transistors to operate various controlled components.
These ICs, called Quad-Drivers (QDR), have 4 separate outputs, meaning that each QDR can operate up to 4 different components. An inoperative QDR can result in ECM output becoming open or shorted to ground. Often, all 4 outputs of a QDR will fail, even if just one QDR circuit is faulty.
Refer to the following tables to determine which ECMs contain QDRs. Since this procedure is not applicable to ECMs which do not contain QDRs, those ECMs are not listed.
Performing the diagnostic flow chart will identify an inoperative QDR. Once the circuit is identified, it must be repaired to eliminate repeat ECM failure. This diagnostic procedure must be used when "Replace ECM" is the conclusion of any procedure.
| Application | Output Terminals | ||
|---|---|---|---|
| 1983-84 | |||
| 1226153, 1226452, 12266454, 1226455. 1226519 | |||
| QDR No. 1 | G, E, 6, 4 | ||
| QDR No. 2 | 8, 19, P, P | ||
| QDR No. 3 | 18, 18, T, T | ||
| 1985-87 | |||
| 226457, 1226519, 1226865, 1226866, 1227076, 1227169, 1227301, 1227855, 1228079 | |||
| QDR No. 1 | G, E, 6, 4 | ||
| QDR No. 2 | 8, 19, P, P | ||
| QDR No. 3 | 18, 18, T, T | ||
ECM QDR IDENTIFICATION (CARBURETED)
Scheme 166
ELECTRONIC CONTROL MODULE (ECM)
Remove ECM mounting hardware. Disconnect electrical connectors and ground strap. Remove ECM. To install ECM, reverse removal procedure and ensure ground strap is securely attached.
Note. The ECM may be located at right side kick panel, glove compartment area or center console area.
Removal
- Remove ECM as previously described. Remove sheet metal screw holding access cover closed and remove access cover. Using a small flat tip screwdriver, place blade at PROM carrier reference end between edge of opening in case and underside of protruding lip of carrier. Apply prying force and force side of carrier up as far as possible. Repeat procedure on other reference end lip.
- Using prying force explained in step 1), force opposite end of carrier up as far as possible. Grasp carrier with thumb and forefinger. Gently rock carrier from side to side while applying upward force and remove PROM.
Scheme 167
- Before installing new PROM, be sure part number agrees with removed PROM. Ensure molded "half-round" depression of PROM is at same end as "squared-off" symmetrical end of carrier and that PROM is centered in carrier. NOTE: If PROM is installed backwards and ignition is turned on, PROM will be destroyed and must be replaced. (Scheme 167): Replacing PROM in Electronic Control Module
- Position carrier squarely over PROM socket with "squared-off" symmetrical end of carrier aligned with small notch in socket. Press down firmly on top of carrier and press down on body of PROM with narrow blunt tool. Squarely seat PROM in socket by alternately pressing down on either end of PROM.
- Replace access cover and reinstall ECM. Reconnect electrical connectors and start engine. Enter diagnostics and check for trouble code "51". If trouble code "51" does not appear, PROM is correctly installed.
- If code "51" does appear, PROM is not fully seated, is installed backwards, has bent pins, or is defective. Remove ECM and fully seat PROM. If pins are bent, remove PROM, straighten pins and reinstall PROM. If pins break or crack during straightening process, replace PROM. If PROM is installed backwards, replace PROM.
OXYGEN SENSOR
Raise and support vehicle (if required). Disconnect electrical connector at harness. Spray threads of oxygen sensor with penetrating oil and allow to soak for 5 minutes. Carefully remove oxygen sensor.
Note. DO NOT attempt to reinstall an oxygen sensor. Reinstallation of a sensor without special glass bead thread coating may require complete replacement of exhaust system.
THROTTLE POSITION SENSOR (TPS)
Removal and installation require removal of carburetor or throttle body unit.
MAP/BARO Or Vacuum Sensor Location (Location May Also Be In Passenger Compartment.). Scheme 168
TORQUE CONVERTER CLUTCH SOLENOID HIGH GEAR SWITCH
Removal requires disassembly of transmission.
Note. Removal and installation of any solenoids, switches or sensors not listed is accomplished by disconnecting the wiring harness and removing or detaching the device. To install, reverse removal procedure.