| Application | Specification | |
|---|---|---|
| Metric | English | |
| Camshaft | ||
| Lift - Intake | 46.3 mm | 1.8228 in |
| Lift - Exhaust | 45.3 mm | 1.7835 in |
| Bending | 0.04 mm | 0.0016 in |
| Journal Outer Diameter : No. 1 | 27.939-27.960 mm | 1.1000-1.1008 in |
| Journal Outer Diameter : No. 2 | 27.939-27.960 mm | 1.1000-1.1008 in |
| Journal Outer Diameter : No. 3 | 27.939-27.960 mm | 1.1000-1.1008 in |
| Journal Outer Diameter : No. 4 | 27.939-27.960 mm | 1.1000-1.1008 in |
| Journal Outer Diameter : No. 5 | 27.939-27.960 mm | 1.1000-1.1008 in |
| Trust Clearance (End Play) | 0.13-0.215 mm | 0.0051-0.0085 in |
| Connecting Rod | ||
| Thrust Clearance - End Play | 0.07-0.242 mm | 0.0028-0.0095 in |
| Width | 21.838-21.890 mm | 0.8598-0.8618 in |
| Diameter - Piston Pin | 19.012-19.020 mm | 0.7485-0.7488 in |
| Diameter - Crankshaft | 45.999-46.013 mm | 1.8110-1.8115 in |
| Bending | 0.04 mm | 0.0016 in |
| Twist | 0.016 mm | 0.0006 in |
| Journal Bearing Oil Clearance | 0.018-0.064 mm | 0.0007-0.0025 in |
| Crankshaft | ||
| Thrust Clearance - End Play | 0.1-0.202 mm | 0.0039-0.0080 in |
| Journal Outer Diameter | Main: 54.980-54.997 mm Pin: 42.971-42.987 mm | Main: 2.1646-2.1652 in Pin: 1.6918-1.6924 in |
| Journal Bearing Oil Clearance | Main: 0.0155-0.047 mm Pin: 0.019-0.067 mm | Main: 0.0006-0.0019 in Pin: 0.0007-0.0026 in |
| Bending | 0.03 mm | 0.0012 in |
| Cylinder Block | ||
| Diameter | 79 mm | 3.1102 in |
| Deck Surface Flatness | 0.025/65 mm | 0.0010/2.5591 in |
| Cylindricity | 0.0065 mm | 0.0003 in |
| Cylinder Head | ||
| Journal Inner Diameter: No. 1 | 28.000-28.021 mm | 1.1024-1.1032 in |
| Journal Inner Diameter: No. 2 | 28.000-28.021 mm | 1.1024-1.1032 in |
| Journal Inner Diameter: No. 3 | 28.000-28.021 mm | 1.1024-1.1032 in |
| Journal Inner Diameter: No. 4 | 28.000-28.021 mm | 1.1024-1.1032 in |
| Journal Inner Diameter: No. 5 | 28.000-28.021 mm | 1.1024-1.1032 in |
| Journal Clearance | 0.04-0.082 mm | 0.0016-0.0032 in |
| Height | 135.55 mm | 5.3366 in |
| Surface Flatness Deformation Cover/Block | 0.02/50-0.025/150 mm | 0.0008/1.9685-0.0010/5.9055 in |
| Manifolds Surface Deformation | 0.05 mm | 0.002 in |
| Valve | ||
| Deviation | 0.3 mm | 0.0118 in |
| Seat Inner Diameter - Intake | 30.7 mm | 1.2087 in |
| Seat Inner Diameter - Exhaust | 27.2 mm | 1.0709 in |
| Face Diameter - Intake | 30.92-31.12 mm | 1.2173-1.2252 in |
| Face Diameter - Exhaust | 27.4-27.6 mm | 1.0787-1.0866 in |
| Guide Inner Diameter - Intake | 5.0-5.016 mm | 0.1969-0.1975 in |
| Guide Inner Diameter - Exhaust | 5.0-5.016 mm | 0.1969-0.1975 in |
| Valve Stem Outer Diameter - Intake | 4.965-4.980 mm | 0.1955-0.1961 in |
| Valve Stem Outer Diameter - Exhaust | 4.950-4.965 mm | 0.1945-0.1955 in |
| Valve Length - Intake | 117.10-117.30 mm | 4.6102-4.6181 in |
| Valve Length - Exhaust | 116.16-116.36 mm | 4.5732-4.5811 in |
| Valve Spring - Free Length | 41.6 mm | 1.6378 in |
| Valve Spring - Straightness | 1.5° | 1.5° |
| Clearance - Intake | 0.21-0.29 mm (Nominal 0.25 mm) | 0.0083-0.0114 in (Nominal 0.0098 in) |
| Clearance - Exhaust | 0.27-0.35 mm (Nominal 0.25 mm) | 0.0106-0.0138 in (Nominal 0.0098 in) |
| Oil Pump Axial Clearance | 0.02-0.058 mm | 0.0008-0.0023 in |
| Piston | ||
| Piston | 79 mm | 3.1102 in |
| Diameter | 0.030-0.060 mm | 0.0012-0.0024 in |
| Piston Ring | ||
| Groove Clearance - Top Ring | 0.04-0.08 mm | 0.0016-0.0031 in |
| Groove Clearance - 2nd Ring | 0.03-0.07 mm | 0.0012-0.0028 in |
| Groove Clearance - Oil Ring | 0.06-0.15 mm | 0.0024-0.0059 in |
| End Gap - Top Ring | 0.15-0.30 mm | 0.0059-0.0118 in |
| End Gap - 2nd Ring | 0.30-0.50 mm | 0.0118-0.0197 in |
| End Gap - Oil Ring | 0.20-0.70 mm | 0.0079-0.0276 in |
| Piston Pin | ||
| Diameter | 19.000-19.005 mm | 0.7480-0.7482 in |
| Length | 49.84 mm | 1.9268 in |
| Clearance | 0.007-0.020 mm | 0.0003-0.0008 in |
Scheme 1
| Callout | Component Name |
|---|---|
| 1 | Cylinder Block |
| 2 | Engine Oil Level Indicator |
| 3 | Oil Level Indicator Tube |
| 4 | Oil Switch |
| 5 | Oil Pan |
| 6 | Oil Pump Filter |
| 7 | Crankshaft Balancer (Pulley) |
| 8 | Water Pump |
| 9 | Water Pump Gasket |
| 10 | Oil Pump Plug |
| 11 | Check Valve |
| 12 | Crankshaft Front Seal |
| 13 | Engine Front Cover |
| 14 | Engine Oil Pump Cover |
| 15 | Engine Front Cover Gasket |
| 16 | Retainer |
| 17 | Engine Oil Level Switch Connector |
| 18 | Engine Oil Level Switch |
| 19 | Oil Plug |
| 20 | Oil Plug Washer |
| 21 | Oil Pressure Relief Valve |
| 22 | Oil Pressure Relief Valve Spring |
| 23 | Oil Pressure Relief Valve Spring Plug |
| 24 | Oil Pressure Relief Valve |
| 25 | Oil Overpressure Relief Valve Spring |
| 26 | Oil Overpressure Relief Valve Spring Plug |
| 27 | Oil Filter Cap |
| 28 | Oil Filter Cap Seal |
| 29 | Oil Filter |
| 30 | Oil Filter Housing Assembly |
| 31 | Oil Cooler Pipe Seal |
| 32 | Oil Cooler Pipe |
| 33 | Oil Filter Housing Gasket |
| 34 | Oil Cooler Gasket |
| 35 | Oil Cooler Seal |
| 36 | Engine Oil Cooler |
| 37 | Engine Oil Cooler Outlet Pipe |
| 38 | Engine Oil Cooler Outlet Pipe Seal |
| 39 | Crankshaft |
| 40 | Crankshaft Journal Bearings |
| 41 | Crankshaft Flywheel Retainer |
| 42 | Crankshaft Rear Oil Seal Housing and Seal Ring |
| 43 | Crankshaft Position Sensor Bracket |
| 44 | Crankshaft Position Sensor |
| 45 | Flexible Plate (A/T only) |
| 46 | Flexible Plate Retainer (A/T only) |
| 47 | Flywheel |
| 48 | Piston |
| 49 | Piston Rings |
| 50 | Piston Pin Retainer |
| 51 | Piston Pin |
| 52 | Connecting Rod |
| 53 | Connection Rod Bearing |
| 54 | Crankshaft Journal Bearing Cap |
| 55 | Crankshaft Journal Bearing Cap Bolt |
| 56 | Knock Sensor |
Scheme 2
| Callout | Component Name |
|---|---|
| 1 | Cylinder Head |
| 2 | Cylinder Head Gasket |
| 3 | Intake Valve |
| 4 | Intake Valve Seat Ring |
| 5 | Exhaust Valve |
| 6 | Exhaust Valve Seat Ring |
| 7 | Closure Plug |
| 8 | Exhaust Camshaft Seal Ring |
| 9 | Intake Camshaft Seal Ring |
| 10 | Dowel Pin |
| 11 | Valve Guide |
| 12 | Valve Spring Seat |
| 13 | Valve Spring |
| 14 | Valve Spring Retainer |
| 15 | Valve Key |
| 16 | Valve Tappet |
| 17 | Cylinder Head Bolt |
| 18 | Intake Camshaft Position Sensor |
| 19 | Exhaust Camshaft Position Sensor |
| 20 | Exhaust Camshaft |
| 21 | Intake Camshaft |
| 22 | Exhaust Camshaft Sensor Target Wheel |
| 23 | Intake Camshaft Sensor Target Wheel |
| 24 | Camshaft Cap |
| 25 | Camshaft Front Cap |
| 26 | Cylinder Head Cover Gasket |
| 27 | PCV Pipe |
| 28 | Cylinder Head Cover |
| 29 | Cylinder Head Cover Bolt |
| 30 | Engine Oil Cap |
| 31 | Ignition Coil Cover |
| 32 | Ignition Coil |
| 33 | Ignition Coil Bolt |
| 34 | Spark Plug |
| 35 | Thermostat Housing |
| 36 | Thermostat |
| 37 | Thermostat Housing Gasket |
| 38 | Plug |
| 39 | Seal |
| 40 | Retainer |
| 41 | Engine Coolant Distributor |
| 42 | Engine Coolant Temperature Sensor |
| 43 | Retainer |
| 44 | Engine Coolant Distributor Gasket |
Scheme 3
| Callout | Component Name |
|---|---|
| 1 | Intake Manifold Assembly |
| 2 | Intake Manifold Gasket |
| 3 | Throttle Body Seal |
| 4 | MAP Sensor |
| 5 | EVAP Canister Purge Solenoid Valve |
| 6 | EVAP Pipe |
| 7 | Intake Manifold Mount |
| 8 | Intake Manifold Mount Bracket |
| 9 | Oxygen Sensor |
| 10 | Exhaust Manifold |
| 11 | Exhaust Manifold Gasket |
| 12 | Exhaust Manifold Shield |
| 13 | Throttle Body |
| 14 | Throttle Body Heater Coolant Inlet Pipe |
| 15 | Throttle Body Heater Coolant Outlet Hose |
| 16 | Fuel Rail Retaining Bolt |
| 17 | Throttle Body Heater Coolant Outlet Pipe |
| 18 | Fuel Injector |
| 19 | Injector Retainer |
| 20 | Fuel Rail |
| 21 | Intake Camshaft Position Actuator Solenoid Valve |
| 22 | Exhaust Camshaft Position Actuator Solenoid Valve |
| 23 | Timing Belt Rear Cover |
| 24 | Intake Camshaft Sprocket |
| 25 | Timing Belt Rear Cover Bolt |
| 26 | Exhaust Camshaft Sprocket |
| 27 | Timing Belt Idler |
| 28 | Timing Belt Tensioner |
| 29 | Crankshaft Sprocket |
| 30 | Timing Belt |
| 31 | Timing Belt Front Upper Cover |
| 32 | Timing Belt Front Center Cover |
| 33 | Timing Belt Sheet Part |
| 34 | Timing Belt Front Lower Cover |
| 35 | Crankshaft Balancer (Pulley) |
| 36 | Washer |
| 37 | Crankshaft Balancer Bolt |