Maintenance and Lubrication Chevrolet Aveo I рестайлинг

Approximate Fluid Capacities

Fluid and Lubricant Recommendations (USA and Canada)

The Recommended Fluids and Lubricants information will be found in the Owner's Manual. Refer to the Maintenance Schedule subsection of the Owner's Manual.

You may be able to use the Search information function using the words Fluids or Lubricants.

Fluid and Lubricant Recommendations (Holden)

Fluid and Lubricant Recommendations (Except Canada, Holden, USA)

Maintenance Schedule (Europe)

Engine

Chassis and Body

Maintenance Schedule (Except Europe, North America)

Engine

Chassis and Body

Normal Vehicle Use

The maintenance instructions contained in the maintenance schedule are based on the assumption that the vehicle will be used for the following reasons

1. To carry passengers and cargo within the limitation indicated on the tire placard.
2. To be driven on reasonable road surfaces and within legal operating limits.

Explanation of Scheduled Maintenance Services

The services listed in the maintenance schedule are further explained below. When the following maintenance services are performed, replace all of the necessary parts and complete all of the necessary repairs before driving the vehicle. Always use the proper fluids and lubricants.

Drive Belt Inspection

If a separate belt drives the power steering pump, the air conditioning compressor and the generator, inspect the belt for cracks, fraying, wear and proper tension. Adjust or replace the belt as necessary.

Classifications of Engine Oil

The International Lubricant Standardization and Approval Committee (ILSAC) and American Petroleum Institute (API) classifies engine oils according to their performance quality.

Engine Oil Life System Reset Procedure

After changing the engine oil, the Engine Oil Life System (EOLS) MUST be reset

1. With the engine off, turn the ignition key to ON/RUN.
2. Fully Press and release the accelerator pedal slowly three times within five seconds.
3. Turn the key to LOCK/OFF, then start the vehicle.

If the change engine oil light comes back on and remains on when the vehicle is started, the EOLS has not reset. Repeat the reset procedure.

Engine Oil Viscosity

Engine oil viscosity, or thickness, has an effect on fuel economy and cold weather operation. Lower viscosity engine oils can provide better fuel economy and cold weather performance; however, higher temperature weather conditions require higher viscosity engine oils for satisfactory lubrication.

Cooling System Service

Drain, flush and refill the system with new coolant.

Engine Fuel Filter Replacement

For the 1.2L DOHC engine, replace the fuel filter every 45 000 km (30,000 mi).

For the 1.4L DOHC engine, replace the fuel filter every 45 000 km (30,000 mi).

The 1.4 L DOHC engine fuel filter is located on the center dash panel near the brake booster.

Air Cleaner Element Replacement

Replace the air cleaner element every 45 000 km (30,000 mi).

Replace the air cleaner more often under dusty conditions.

Throttle Body Retaining Nuts and Bolts

Tighten the throttle body retaining nuts.

Tighten

1. For the 1.2L DOHC engine, tighten the throttle body retaining nuts and bolts to 10.5 N.m (92.9 lb in).
2. For the 1.4L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).
3. For the 1.5L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).
4. For the 1.6L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).

Spark Plug Replacement

Replace spark plugs with the same type.

Spark Plug Wire Replacement

Clean wires and inspect them for burns, cracks or other damage. Check the wire boot fit at the DIS module and at the spark plugs. Replace the wires as necessary.

Brake System Service

Inspect the disc brake pads and the drum brake linings every 15 000 km (10,000 mi) or 12 months. Inspect the pad and the lining thickness carefully. If the pads or the linings are not expected to last to the next scheduled maintenance service, replace the pads or the linings. Inspect the breather hole in the brake fluid reservoir cap to be sure it is free from dirt and the passage is open.

Transaxle Service

For the 1.2L DOHC engine, replace the manual transaxle fluid at 15 000 km (10,000 mi) or 12 months, and every 30 000 km (20,000 mi) or every 24 months thereafter. Inspect the manual transaxle fluid every 30 000 km (20,000 mi) or every 24 months.

For engines larger than 1.2L, the manual transaxle fluid does not require changing. Inspect the manual transaxle fluid every 15 000 km (10,000 mi) or every 12 months.

For automatic transaxles, inspect the automatic transaxle fluid every 15 000 km (10,000 mi) or every 12 months.

Tire and Wheel Inspection and Rotation

Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If irregular or premature wear exists, check the wheel alignment and check for damaged wheels. While the tires and wheels are removed, inspect the brakes.

The maintenance instructions contained in the maintenance schedule are based on the assumption that the vehicle will be used for the following reasons

1. To carry passengers and cargo within the limitation indicated on the tire placard.
2. To be driven on reasonable road surfaces and within legal operating limits.

The services listed in the maintenance schedule are further explained below. When the following maintenance services are performed, replace all of the necessary parts and complete all of the necessary repairs before driving the vehicle. Always use the proper fluids and lubricants.

If a separate belt drives the power steering pump, the air conditioning compressor and the generator, inspect the belt for cracks, fraying, wear and proper tension. Adjust or replace the belt as necessary.

The International Lubricant Standardization and Approval Committee (ILSAC) and American Petroleum Institute (API) classifies engine oils according to their performance quality.

After changing the engine oil, the Engine Oil Life System (EOLS) MUST be reset

1. With the engine off, turn the ignition key to ON/RUN.
2. Fully Press and release the accelerator pedal slowly three times within five seconds.
3. Turn the key to LOCK/OFF, then start the vehicle.

If the change engine oil light comes back on and remains on when the vehicle is started, the EOLS has not reset. Repeat the reset procedure.

Engine oil viscosity, or thickness, has an effect on fuel economy and cold weather operation. Lower viscosity engine oils can provide better fuel economy and cold weather performance; however, higher temperature weather conditions require higher viscosity engine oils for satisfactory lubrication.

Drain, flush and refill the system with new coolant.

For the 1.2L DOHC engine, replace the fuel filter every 40 000 km (24,000 mi).

For the 1.4L DOHC engine, replace the fuel filter every 40 000 km (24,000 mi).

The 1.4 L DOHC engine fuel filter is located on the center dash panel near the brake booster.

Replace the air cleaner element every 40 000 km (24,000 mi).

Replace the air cleaner more often under dusty conditions.

Tighten the throttle body retaining nuts.

Tighten

1. For the 1.2L DOHC engine, tighten the throttle body retaining nuts and bolts to 10.5 N.m (92.9 lb in).
2. For the 1.4L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).
3. For the 1.5L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).
4. For the 1.6L engine, tighten the throttle body retaining nuts and bolts to 15 N.m (11 lb ft).

Replace spark plugs with the same type.

Clean wires and inspect them for burns, cracks or other damage. Check the wire boot fit at the DIS module and at the spark plugs. Replace the wires as necessary.

Inspect the disc brake pads and the drum brake linings every 10 000 km (6,000 mi) or 6 months. Inspect the pad and the lining thickness carefully. If the pads or the linings are not expected to last to the next scheduled maintenance service, replace the pads or the linings. Inspect the breather hole in the brake fluid reservoir cap to be sure it is free from dirt and the passage is open.

For the 1.2L DOHC engine, replace the manual transaxle fluid at 10 000 km (6,000 mi) or 6 months, and every 40 000 km (24,000 mi) or every 24 months thereafter. Inspect the manual transaxle fluid every 10 000 km (6,000 mi) or every 6 months.

For engines larger than 1.2L, the manual transaxle fluid does not require changing. Inspect the manual transaxle fluid every 10 000 km (6,000 mi) or every 6 months.

For automatic transaxles, inspect the automatic transaxle fluid every 10 000 km (6,000 mi) or every 6 months.

Check the tires for abnormal wear or damage. To equalize wear and obtain maximum tire life, rotate the tires. If irregular or premature wear exists, check the wheel alignment and check for damaged wheels. While the tires and wheels are removed, inspect the brakes.

Horn Operation

Blow the horn occasionally to make sure it works. Inspect all the button locations.

Brake System Operation

Be alert for abnormal sounds, increased brake pedal travel or repeated pulling to one side when braking. Also, if the brake warning light goes on, or flashes, something may be wrong with part of the brake system.

Exhaust System Operation

Be alert to any changes in the sound of the system or the smell of the fumes. These are signs that the system may be leaking or overheating. Have the system inspected and repaired immediately.

Tires, Wheels and Alignment Operation

Be alert to any vibration of the steering wheel or the seats at normal highway speeds. This may mean a wheel needs to be balanced. Also, a pull right or left on a straight, level road may show the need for a tire pressure adjustment or a wheel alignment.

Steering System Operation

Be alert to changes in the steering action. An inspection is needed when the steering wheel is hard to turn or has too much free play, or if unusual sounds are noticed when turning or parking.

Headlight Aim

Take note of the light pattern occasionally. Adjust the headlights if the beams seem improperly aimed.

At Each Fuel Fill

A fluid loss in any, except windshield washer, system may indicate a problem. Have the system inspected and repaired immediately.

Engine Oil Level

Check the oil level and add oil if necessary. The best time to check the engine oil level is when the oil is warm.

1. After stopping the engine, wait a few minutes for the oil to drain back to the oil pan.
2. Pull out the oil level indicator (dip stick).
3. Wipe it clean, and push the oil level indicator back down all the way.
4. Pull out the oil level indicator and look at the oil level on it.
5. Add oil, if needed, to keep the oil level above the MIN line and within the area labeled Operating Range. Avoid overfilling the engine, since this may cause engine damage.
6. Push the indicator all the way back down into the engine after taking the reading.

If you check the oil level when the oil is cold, do not run the engine first. The cold oil will not drain back to the pan fast enough to give a true oil level reading.

Engine Coolant Level and Condition

Check the coolant level in the coolant reservoir tank and add coolant if necessary. Inspect the coolant. Replace dirty or rusty coolant.

Windshield Washer Fluid Level

Check the washer fluid level in the reservoir. Add fluid if necessary.

Tire and Wheel Inspection and Pressure Check

Inspect the tires for abnormal wear or damage. Also inspect for damaged wheels. Check the tire pressure when the tires are cold. Check the spare also, unless it is a stowaway. Maintain the recommended pressures that are on the tire placard that is in the glove box.

Light Operation

Check the operation of the license plate light, the headlights, including the high beams, the parking lights, the fog lights, the taillight, the brake lights, the turn signals, the backup lights and the hazard warning flasher.

Fluid Leak Check

Periodically inspect the surface beneath the vehicle for water, oil, fuel or other fluids, after the vehicle has been parked for a while. Water dripping from the air conditioning system after use is normal. If you notice fuel leaks or fumes, find the cause and correct it at once.

Power Steering System Reservoir Level

Check the power steering fluid level. Keep the power steering fluid at the proper level. Refer to Checking and Adding Power Steering Fluid .

Brake Master Cylinder Reservoir Level

Inspect the fluid and keep it at the proper level. Allow fluid level can indicate worn disc brake pads which may need to be serviced. Check the breather hole in the reservoir cover to be free from dirt and check for an open passage.

Clutch Pedal Free Travel

Check the clutch pedal free travel and adjust as necessary. Measure the distance from the center of the clutch pedal to the outer edge of the steering wheel with the clutch pedal not depressed. Then measure the distance from the center of the clutch pedal to the outer edge of the steering wheel with the clutch pedal fully depressed. The difference between the two values must be greater than 130 mm (5.19 in).

Weather-Strip Lubrication

Apply a thin film silicone grease using a clean cloth.

Automatic Transaxle Fluid

Refer to fluid level service procedure of Transmission Fluid Level Inspection , Transmission Fluid Draining , and Automatic Transmission Fluid Leaks .

Manual Transaxle

Check the fluid level and add fluid as required. Refer to Transmission Fluid Level Inspection .

Brake System Inspection

This inspection should be done when the wheels are removed for rotation. Inspect the lines and the hoses for proper hookup, binding, leaks, cracks, chafing, etc. Inspect the disc brake pads for wear. Inspect the rotors for surface condition. Also inspect the drum brake linings for wear and cracks. Inspect other brake parts, including the drums, the wheels cylinders, the parking brake, etc., at the same time. Check the parking brake adjustment. Inspect the brakes more often if habit or conditions result in frequent braking.

Steering, Suspension and Front Drive Axle Boot and Seal Inspection

Inspect the front and the rear suspension and the steering system for damaged, loose or missing parts, signs of wear or lack of lubrication. Inspect the power steering lines and the hoses for proper hookup, binding, leaks, cracks, chafing, etc. Clean and inspect the drive axle boot and seals for damage, tears or leakage. Replace the seals if necessary.

Exhaust System Inspection

Inspect the complete system, including the catalytic converter, if equipped. Inspect the body near the exhaust system. Look for broken, damaged, missing, or out-of-position parts as well as open seams, holes, loose connections, or other conditions which could cause heat buildup in the floor pan or could let exhaust fumes seep into the trunk or passenger compartment.

Throttle Linkage Inspection

Inspect the throttle linkage for interference or binding, damaged, or missing parts. Lubricate all linkage joints and throttle cable joints, the intermediate throttle shaft bearing, the return spring at throttle valve assembly, and the accelerator pedal sliding face with suitable grease. Check the throttle cable for free movements.

Engine Drive Belts

Inspect all belts for cracks, fraying, wear and proper tension. Adjust or replace the belts as needed.

Hood Latch Operation

When opening the hood, note the operation of the secondary latch. It should keep the hood from opening all the way when the primary latch is released. The hood must close firmly.

Lap and Shoulder Belts Condition and Operation

Inspect the belt system including the webbing, the buckles, the latch plates, the retractor, the guide loops and the anchors.

Movable Head Restraint Operation

On vehicles with movable head restraints, the restraints must stay in the desired position.

Spare Tire and Jack Storage

Be alert to rattles in the rear of the vehicle. The spare tire, all the jacking equipment, and the tools must be securely stowed at all times. Oil the jack ratchet or the screw mechanism after each use.

Key Lock Service

Lubricate the key lock cylinder.

Body Lubrication Service

Lubricate all the body door hinges including the hood, the fuel door, the rear compartment hinges and the latches, the glove box and the console doors, and any folding seat hardware.

Transaxle Neutral Switch Operation on Automatic Transaxle

On automatic transaxle vehicles, try to start the engine in each gear. The starter should crank only in Park (P) or Neutral (N).

Parking Brake and Transaxle Park (P) Mechanism Operation

Park on fairly steep hill with enough room for movement in the downhill direction. To check the parking brake perform the following procedure.

1. Turn the engine ON.
2. Put the vehicle in Neutral (N).
3. Slowly remove foot pressure from the regular brake pedal allowing the parking brake to hold the vehicle in place.

To check the automatic transaxle Park (P) mechanism's holding ability, release all brakes after shifting the transaxle to Park (P).

Underbody Flushing

First, loosen the sediment packed in closed areas of the vehicle. Then flush the underbody with plain water. Flush the underbody of the vehicle at least once a year after the winter months. Flushing the underbody will remove any corrosive materials used for ice and snow removal and dust control.

Engine Cooling System

Inspect the coolant and freeze protection fluid. If the fluid is dirty or rusty, drain, flush and refill the engine cooling system with new coolant. Keep the coolant at the proper mixture in order to ensure proper freeze protection, corrosion protection and engine operating temperature. Inspect the hoses. Replace the cracked, swollen, or deteriorated hoses. Tighten the clamps. Clean the outside of the radiator and the air conditioning condenser. Wash the filler cap and the neck. Pressure test the cooling system and the cap in order to help ensure proper operation.

See also:
• Fastener Caution
• Checking and Adding Power Steering Fluid
• Transmission Fluid Level Inspection
• Transmission Fluid Draining
• Transmission Fluid Level Inspection
• Fluid and Lubricant Recommendations (USA and Canada)
• Fluid and Lubricant Recommendations (Holden)
• Fluid and Lubricant Recommendations (Except Canada, Holden, USA)