Repair manual
Wiring diagrams
Chevrolet Avalanche I Repair Manual
Step-by-step repair and maintenance instructions for the Chevrolet Avalanche I (2001–2006): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
100sections
1998articles
ENManual language
- Specifications
- Diagnostic Starting Point - Antilock Brake System
- Circuit Description
- Test Description
- Scan Tool Data Definitions
- Diagnostic Trouble Code (DTC) List
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- C0221 and C0225
- C0222, C0223, C0226 and C0227
- C0222 and C0226
- C0223 and C0227
- C0221, C0225
- C0235
- C0236 and C0237
- P0609
- C0236
- C0237
- C0241 and C0242
- C0243
- C0246, C0251, C0252, C0253 and C0254
- C0247 and C0248
- C0265
- C0266
- C0269
- C0274
- Two wheel drive or all wheel drive vehicles
- Four wheel drive vehicles with selectable 4 LO
- C0287
- P1689
- C0298
- P1571
- Symptoms - Antilock Brake System
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Brake Pressure Modulator Valve Hydraulic Testing
- Pressure Dump Test Procedure
- Wheel Isolation Test Procedure
- Brake Pressure Application Testing (W/JL4)
- TC Isolation Valve Test Procedure
- ABS Automated Bleed Procedure (w/o JL4)
- ABS Automated Bleed Procedure (W/JL4)
- Pre-charge Bleed
- Automated Bleed
- Removal Procedure
- Installation Procedure
- Wheel Speed Sensor Replacement - Front (2WD)
- Wheel Speed Sensor Replacement - Front (4WD)
- Tools Required
- Initialization Sequence
- Pressure Hold
- Pressure Decrease
- Pressure Increase
- Dynamic Rear Proportioning (DRP)
- Traction Control System (TCS)
- ECE 13 Response
- Brake Warning Indicator
- ABS Indicator
- TRACTION ACTIVE
- TRACTION OFF
- Programming the Traction Control Automatic Engagement Feature
- ABS Description and Operation (W/JL4)
- Antilock Brake System (ABS)
- Engine torque reduction
- Brake pressure application
- Vehicle Stability Enhancement System (VSES)
- System Pre-Fill
- Precharge Pump
- Power-up Self-Test
- VSES Sensors Initialization
- Driver Information Indicators and Messages
- Traction Off Indicator
- Service Brake System Message
- Stability System Active Message
- Stability System Disabled Message
- Service Stability System Message
- Traction Active Message
- APPLICATION
- IDENTIFICATION
- GEAR RATIOS
- DESCRIPTION & OPERATION
- LUBRICATION
- TROUBLE SHOOTING
- Inspection
- Torque Converter End Play Check
- CONVERTER HOUSING
- 2-4 SERVO ASSEMBLY
- EXTENSION HOUSING
- VALVE BODY, 1-2 & 3-4 ACCUMULATORS
- OIL PUMP, INPUT CLUTCH & REVERSE CLUTCH
- 2-4 BAND, INPUT GEAR SET & REACTION GEAR SET
- LOW-REVERSE CLUTCH
- INNER MANUAL SHAFT LINKAGE
- 3RD ACCUMULATOR RETAINER & BALL ASSEMBLY
- Disassembly
- Reassembly
- LOW-REVERSE SUPPORT
- Disassembly & Inspection
- VALVE BODY
- Cleaning & Inspection
- TRANSMISSION REASSEMBLY
- REACTION & INPUT GEAR SETS
- REVERSE INPUT ASSEMBLY & INPUT CLUTCH
- OIL PUMP ASSEMBLY
- 2-4 BAND & SERVO ASSEMBLY
- TRANSMISSION END PLAY CHECK
- TORQUE SPECIFICATIONS
- TRANSMISSION SPECIFICATIONS
- General information
- Fastener Tightening Specification
- Transmission General Specification
- Diagnostic Starting Point - Automatic Transmission
- Symptoms
- Circuit Description
- Diagnostic Aids
- Test Description
- Transmission Scan Tool Data List
- Transmission Scan Tool Data Definitions
- Diagnostic Trouble Code (DTC) Type Definitions
- Diagnostic Trouble Code (DTC) List
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DIC/DTC
- Conditions for Clearing the MIL/DTC
- Condition 1
- Condition 2
- Conditions for Clearing the DTC
- Condition 3
- Line Pressure Check Procedure
- Road Test Procedure
- Electrical Function Check
- Upshift Control and Torque Converter Clutch (TCC) Apply
- Part Throttle Detent Downshift
- Full Throttle Detent Downshift
- Manual Downshifts
- Manual 4-3 Downshift
- Manual 4-2 Downshift
- Manual 4-1 Downshift
- Coasting Downshifts
- Manual Gear Range Selection
- Reverse
- Manual First
- Manual Second
- Manual Third
- Torque Converter Diagnosis Procedure
- Torque Converter Stator
- Poor Acceleration at Low Speed
- Poor Acceleration at High Speed
- Noise
- Torque Converter Clutch Shudder
- If Shudder Occurs During TCC Apply or Release
- If Shudder Occurs After TCC has Applied
- Isolating Vibration
- Indexing Torque Converter
- Noise and Vibration Analysis
- Composition Plates
- Steel Plates
- Causes of Burned Clutch Plates
- Engine Coolant in Transmission
- General Method
- Powder Method
- Dye and Black Light Method
- Find the Cause of the Leak
- Gaskets
- Seals
- Transmission Oil Pan
- Case Leak
- Leak at the Torque Converter End
- Case Porosity Repair
- Shift Solenoid Leak Test
- Leak Test Procedure
- Automatic Transmission Oil Cooler Flushing and Flow Test (J 45096)
- Cooler Flow Check and Flushing Steps
- Automatic Transmission Oil Cooler Flushing and Flow Test (J 35944-A)
- Clean-up
- Park/Neutral Position Switch Replacement
- Park/Neutral Position Switch Adjustment
- Removal Procedure
- Installation Procedure
- 2-4 Servo
- Manual Shift Shaft Seal Replacement
- Torque Converter Clutch Pulse Width Modulation (TCC PWM) Solenoid, TCC Solenoid, and Wiring Harness
- Accumulator Assembly, Spacer Plate, and Gaskets
- Transmission Extension Housing Rear Oil Seal Replacement
- Transmission Replacement
- How to Use This Section
- Basic Knowledge
- Diagnosis
- Throttle Positions
- Shift Condition Definitions
- Noise Conditions
- Transmission Abbreviations
- Transmission Component and System Description
- Transmission Adaptive Functions
- Clearing Transmission Adaptive Pressure (TAP)
- Transmission Indicators and Messages
- Automatic Transmission Fluid Temperature Sensor
- APPLICATION
- SERVICE INTERVALS
- Checking Fluid Level
- Checking Fluid Condition
- RECOMMENDED FLUIDS
- FLUID CAPACITIES
- Draining & Cleaning
- Refilling & Inspecting
- OIL COOLER FLUSHING & FLOW CHECK
- Preparation
- Back Flush
- Forward Flush
- Flow Test
- Clean-Up
- ON-VEHICLE REPAIRS
- ADJUSTMENTS
- PARK/NEUTRAL POSITION SWITCH
- SHIFT CABLE
- REMOVAL & INSTALLATION
- ACCUMULATOR ASSEMBLY
- Removal
- Installation
- CONTROL & SHIFT SOLENOIDS
- EXTENSION HOUSING REAR OIL SEAL
- TCC SOLENOID, TCC PWM SOLENOID & WIRING HARNESS
- 2-4 SERVO
- TORQUE SPECIFICATIONS
- General information
- Fastener Tightening Specifications
- Transmission General Specifications
- Diagnostic Starting Point - Automatic Transmission
- Symptoms
- Circuit Description
- Diagnostic Aids
- Test Description
- Transmission Scan Tool Data List
- Transmission Scan Tool Data Definitions
- Diagnostic Trouble Code (DTC) Type Definitions
- Type A
- Type B
- Type C
- Type X
- Diagnostic Trouble Code (DTC) List
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the MIL/DTC
- Conditions for Clearing the DTC
- Condition 1
- Condition 2
- Action Taken When the MIL/DTC Sets
- Condition 3
- Road Test Procedure
- Electrical Function Check
- Upshift Control and Torque Converter Clutch (TCC) Apply
- Part Throttle Detent Downshift
- Full Throttle Detent Downshift
- Manual Downshifts
- Manual 4-3 Downshift
- Manual 4-2 Downshift
- Manual 4-1 Downshift
- Coasting Downshifts
- Manual Gear Range Selection
- Reverse
- Manual First
- Manual Second
- Manual Third
- Torque Converter Diagnosis Procedure
- Torque Converter Stator
- Poor Acceleration at Low Speed
- Poor Acceleration at High Speed
- Whine Noise
- Torque Converter Clutch Shudder
- If Shudder Occurs After TCC has Applied
- Torque Converter Evaluation and Diagnosis
- Isolating Vibration
- Indexing Torque Converter
- Noise and Vibration Analysis
- Composition Plates
- Steel Plates
- Causes of Burned Clutch Plates
- Engine Coolant in Transmission
- General Method
- Powder Method
- Dye and Black Light Method
- Find the Cause of the Leak
- Gaskets
- Seals
- Transmission Oil Pan
- Case Leak
- Leak at the Torque Converter End
- Case Porosity Repair
- Shift Solenoid Leak Test
- Automatic Transmission Oil Cooler Flushing and Flow Test (J 35944-A)
- Cooler Flow Check and Flushing Steps
- Clean-up
- Automatic Transmission Oil Cooler Flushing and Flow Test (J 45096) — Part 1
- Automatic Transmission Oil Cooler Flushing and Flow Test (J 45096) — Part 2
- Park/Neutral Position Switch Replacement
- Park/Neutral Position Switch Adjustment
- Removal Procedure
- Pressure Regulator Replacement
- Accumulator Housing Replacement
- Third and Fourth Clutch Accumulator Disassembly
- Installation Procedure
- Manual Shift Shaft Seal Replacement
- Valve Body and Pressure Switch Replacement
- Transmission Extension Housing Rear Oil Seal Replacement
- Transmission Replacement
- How to Use This Section
- Basic Knowledge
- Diagnosis
- Throttle Positions
- Shift Condition Definitions
- Noise Conditions
- Transmission Abbreviations
- Transmission General Description
- Transmission Component and System Description
- Transmission Adaptive Functions
- Clearing Transmission Adaptive Pressure (TAP)
- Transmission Indicators and Messages
- APPLICATION
- GEAR RATIOS
- DESCRIPTION & OPERATION
- LUBRICATION
- TROUBLE SHOOTING
- Inspection
- Torque Converter End Play Check
- CASE EXTENSION & SPEED SENSORS
- LOWER TRANSMISSION ASSEMBLY
- Low-Reverse Band Apply Pin Selection
- END PLAY CHECKS
- OIL PUMP ASSEMBLY
- OVERDRIVE ASSEMBLY & 4TH CLUTCH
- FORWARD & DIRECT CLUTCH
- MANUAL 2-1 BAND & INTERMEDIATE CLUTCH
- CENTER SUPPORT, REAR GEAR UNIT & LOW-REVERSE BAND
- TRANSMISSION CASE
- Cleaning & Inspection
- Disassembly
- Center Support Recondition Procedure
- Reassembly
- MANUAL 2-1 & LOW-REVERSE SERVOS
- Inspection & Reassembly
- TRANSMISSION REASSEMBLY
- CENTER SUPPORT & REAR GEAR UNIT
- INTERMEDIATE CLUTCH
- SERVO ASSEMBLIES
- SPEED SENSORS & CASE EXTENSION
- TORQUE SPECIFICATIONS
- TRANSMISSION SPECIFICATIONS
- MODEL IDENTIFICATION
- DESCRIPTION & OPERATION
- Hydraulic Brake Master Cylinder Fluid Reservoir
- Hydraulic Brake Master Cylinder
- Hydraulic Brake Pressure Balance Control System
- Hydraulic Brake Pipes and Flexible Brake Hoses
- Hydraulic Brake Wheel Apply Components
- HYDRAULIC BRAKE SYSTEM OPERATION
- Disc Brake Pads
- Disc Brake Rotors
- Disc Brake Pad Hardware
- Disc Brake Caliper Hardware
- DISC BRAKE SYSTEM OPERATION
- Brake Pedal
- Brake Pedal Pushrod
- Hydraulic Brake Booster
- Power Steering System
- HYDRAULIC BRAKE ASSIST SYSTEM OPERATION
- Supplemental Brake Assist
- Vacuum Brake Booster
- Vacuum Source
- Vacuum Source Delivery System
- VACUUM BRAKE ASSIST SYSTEM OPERATION
- VACUUM SUPPLEMENTAL BRAKE ASSIST SYSTEM OPERATION
- Low Vacuum Mode
- Vacuum Augment (Engine Off) Mode
- Park Brake Pedal Assembly
- Park Brake Release Handle Assembly
- Park Brake Cables
- Park Brake Cable Equalizer
- Park Brake Apply Lever
- Park Brake Actuator/Adjuster
- Park Brake Shoe
- PARK BRAKE SYSTEM OPERATION
- BRAKE Warning Indicator
- SERVICE BRAKE SYSTEM Message
- REDUCED BRAKE POWER Message
- SERVICE BRAKE BOOSTER Message
- BRAKE BLEEDING SEQUENCE
- MASTER CYLINDER RESERVOIR FILLING
- MASTER CYLINDER BENCH BLEEDING
- MANUAL BLEEDING
- PRESSURE BLEEDING
- HYDRAULIC BRAKE SYSTEM FLUSHING
- BRAKE BLEEDING WARNINGS, CAUTIONS & NOTES
- ADJUSTMENTS & INSPECTIONS WARNINGS, CAUTIONS & NOTES
- SERVICING WARNINGS, CAUTIONS & NOTES
- REMOVAL & INSTALLATION WARNINGS, CAUTIONS & NOTES
- BRAKE ROTOR THICKNESS MEASUREMENT
- BRAKE ROTOR SURFACE & WEAR INSPECTION
- BRAKE CALIPER INSPECTION
- BRAKE PAD INSPECTION
- BRAKE PEDAL PUSHROD INSPECTION
- BRAKE PIPE & HOSE INSPECTION
- BRAKE PEDAL TRAVEL MEASUREMENT & INSPECTION
- BRAKE SYSTEM EXTERNAL LEAK INSPECTION
- DISC BRAKE MOUNTING & HARDWARE INSPECTION
- Inspection (Front)
- Inspection (Rear - Utility)
- Inspection (Rear - 1500 Series Pickup)
- Inspection (Rear - 2500/3500 Series Pickup)
- HYDRAULIC BRAKE ASSIST SYSTEM NOISE INSPECTION
- HYDRAULIC BRAKE COMPONENT OPERATION VISUAL INSPECTION
- PARK BRAKE SHOE INSPECTION
- PARK BRAKE ADJUSTMENT
- Park Brake Shoe Adjustment - Pickup All Others
- Park Brake Pedal Adjustment - Pickup 1500 Light Duty Without 4-Wheel Steering
- Park Brake Shoe Adjustment - Utility
- Disabling Park Brake Cable Automatic Adjuster - Pickup 1500 Light Duty Without 4-Wheel Steering
- Enabling Park Brake Cable Automatic Adjuster - Pickup 1500 Light Duty Without 4-Wheel Steering
- BRAKE ROTOR ASSEMBLED LATERAL RUNOUT (LRO) CORRECTION
- BRAKE ROTOR ASSEMBLED LATERAL RUNOUT (LRO) MEASUREMENT
- BRAKE ROTOR ASSEMBLED LATERAL RUNOUT (LRO) CORRECTION - INDEXING
- BRAKE ROTOR ASSEMBLED LATERAL RUNOUT (LRO) CORRECTION - CORRECTION PLATES
- BRAKE ROTOR ASSEMBLED LATERAL RUNOUT (LRO) CORRECTION - ON-VEHICLE LATHE
- Disc Brake System
- Hydraulic Brake System
- Park Brake System
- Symptom List
- CHECKING AFTERMARKET ACCESSORIES
- Hydraulic Assist
- Vacuum Assist
- Test Description
- Disc Brake Diagnosis
- HYDRAULIC BRAKE SYSTEM DIAGNOSIS
- PARK BRAKE SYSTEM DIAGNOSIS
- 2003
- 2004
- BRAKE PEDAL EXCESSIVE EFFORT
- BRAKE PEDAL EXCESSIVE TRAVEL
- BRAKE PULSATION
- BRAKES SELF APPLY WHEN TURNING STEERING WHEEL
- BRAKE SYSTEM NOISE
- BRAKE SYSTEM SLOW RELEASE
- BRAKE WARNING INDICATOR ALWAYS ON
- BRAKE WARNING INDICATOR INOPERATIVE
- Pulls To One Side
- Front To Rear
- PARK BRAKE WILL NOT HOLD OR RELEASE
- 2004 Pickup
- Preliminary Inspections
- Road Testing Procedure
- BRAKE SYSTEM VACUUM SOURCE TEST
- BRAKE SYSTEM INTERNAL LEAK TEST
- BRAKE ROTOR REFINISHING
- BURNISHING PADS & ROTORS
- REMOVAL & INSTALLATION
- BRAKE CALIPER
- Removal (Front)
- Installation (Front)
- Removal (Rear - 1500 Series)
- Installation (Rear - 1500 Series)
- Removal (Rear - 2500 & 3500 Series)
- Installation (Rear - 2500 & 3500 Series)
- BRAKE CALIPER BRACKET
- Removal (Rear - 1500 Series Pickup With 4-Wheel Steering)
- Removal (Rear - 1500 & 2500 Series Pickup Without 4-Wheel Steering)
- Removal (Rear - 3500 Series Pickup)
- Removal (Rear - Utility With 4-Wheel Steering)
- Removal (Rear - Utility Without 4-Wheel Steering)
- Installation (Rear - 1500 Series Pickup With 4-Wheel Steering)
- Installation (Rear - 1500 & 2500 Series Pickup Without 4-Wheel Steering)
- Installation (Rear - 3500 Series Pickup)
- Installation (Rear - Utility With 4-Wheel Steering)
- Installation (Rear - Utility Without 4-Wheel Steering)
- BRAKE HOSE
- Removal (Rear - Caliper)
- Removal (Rear - Jounce)
- Installation (Rear - Caliper)
- Installation (Rear - Jounce)
- BRAKE PADS
- Removal (Rear - 1500 Series Pickup Without 4-Wheel Steering)
- Removal (Rear - All Pickup Except 1500 Series Without 4-Wheel Steering)
- Removal (Rear - Utility)
- Installation (Rear - 1500 Series Without 4-Wheel Steering)
- Installation (Rear - All Pickup Except 1500 Series Without 4-Wheel Steering)
- Installation (Rear - Utility)
- BRAKE PEDAL ASSEMBLY
- Removal
- Installation
- BRAKE PIPE
- BRAKE ROTOR
- Removal (Rear - All With 4-Wheel Steering)
- Removal (Rear - Pickup With Dual Wheels)
- Removal (Rear - Without Dual Wheels & 4-Wheel Steering)
- Installation (Rear - All With 4-Wheel Steering)
- Installation (Rear - Except Dual Wheels & 4-Wheel Steering)
- Installation (Rear - Dual Wheels)
- COMBINATION VALVE
- DISC BRAKE HARDWARE
- Removal (Rear)
- Installation (Rear)
- FRONT DISC BRAKE SPLASH SHIELD
- HYDRAULIC BRAKE BOOSTER ACCUMULATOR
- MASTER CYLINDER
- Removal (Hydraulic Boost)
- Removal (Vacuum Boost)
- Installation (Hydraulic Boost)
- Installation (Vacuum Boost)
- MASTER CYLINDER FLUID LEVEL SENSOR
- MASTER CYLINDER RESERVOIR
- PARK BRAKE ACTUATOR
- Removal (1500 Series)
- Removal (2500 & 3500 Series)
- Installation (1500 Series)
- Installation (2500 & 3500 Series)
- Removal (Intermediate)
- Removal (Left Rear - With 4-Wheel Steering)
- Removal (Left Rear - Without 4-Wheel Steering)
- Removal (Right Rear - With 4-Wheel Steering)
- Removal (Right Rear - Without 4-Wheel Steering)
- Installation (Intermediate)
- Installation (Left Rear - With 4-Wheel Steering)
- Installation (Left Rear - Without 4-Wheel Steering)
- Installation (Right Rear - With 4-Wheel Steering)
- Installation (Right Rear - Without 4-Wheel Steering)
- Removal (1500 HAD, 2500 & 3500 Series)
- Removal (With 4-Wheel Steering)
- Installation (1500 HAD, 2500 & 3500 Series)
- Installation (With 4-Wheel Steering)
- REAR DISC BRAKE BACKING PLATE
- Removal (1500 Series Pickup & Utility With 4-Wheel Steering)
- Removal (1500 Series Pickup Without 4-Wheel Steering)
- Removal (1500 Series Utility Without 4-Wheel Steering)
- Installation (1500 Series Pickup & Utility With 4-Wheel Steering)
- Installation (1500 Series Pickup Without 4-Wheel Steering)
- Installation (1500 Series Utility Without 4-Wheel Steering)
- SUPPLEMENT BRAKE ASSIST PUMP MOTOR
- VACUUM BRAKE BOOSTER CHECK VALVE AND/OR HOSE
- OVERHAUL
- Disassembly & Reassembly (Front)
- Disassembly (Rear - 1500 Series)
- Disassembly (Rear - 2500 & 3500 Series)
- Reassembly (Rear - 1500 Series)
- Reassembly (Rear - 2500 & 3500 Series)
- Disassembly
- Reassembly
- DISC BRAKE SPECIFICATIONS
- TORQUE SPECIFICATIONS
- Specifications
- Diagnostic Starting Point - Doors
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Symptoms - Doors
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Removal Procedure
- Installation Procedure
- Tools Required
- Door Adjustment
- Door Hinge Pin and Bushing Replacement - Front Door
- Door Hinge Pin and Bushing Replacement - Rear Door
- Binding Lock Cylinders
- Door Hardware Lubrication
- Door Description
- Power Window System Components
- Power Window System Controls
- Power Window Motor Operation
- Driver Power Window Operation
- Front Passenger Power Window Operation
- Rear Passenger Power Window Operation
- Express Down Operation
- Power Window Lockout Operation
- Door Lock System Components
- Door Lock System Controls
- Power Door Lock Operation
- Door Ajar Indicator System Components
- Driver Door Ajar And Passenger Door Ajar
- Left Rear Door Ajar And Right Rear Door Ajar
- Power Mirror System
- Power Mirror System Controls
- Power Mirror System Operation
- Memory Mirror System Controls
- Memory Mirror System Operation
- Mirror Tilt in Reverse Controls
- Mirror Tilt in Reverse Operation
- Folding Mirror System Controls
- Folding Mirror System Operation
- Heated OSRV Mirror
- MODEL IDENTIFICATION
- INTRODUCTION
- ON-BOARD DIAGNOSTICS
- Code Types
- Freeze Frame/Failure Records
- Monitors
- INTERMITTENT CONDITIONS
- Preliminary
- Harness or Connector Intermittents
- Electrical Connections Or Wiring
- Control Module Power & Grounds, & Component Power & Grounds
- Temperature Sensitivity
- Electromagnetic Interference (EMI) & Electrical Noise
- Incorrect PCM Programming
- Duplicating Failure Conditions
- Scan Tool Snapshot
- Vehicle Data Recorder
- DIAGNOSTIC STARTING POINT - ENGINE CONTROLS
- Description
- Test Description
- Diagnostic Procedure
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- CLEARING DIAGNOSTIC TROUBLE CODES
- Scan Tool
- Disconnect Battery
- Warm-up Cycles
- POWERTRAIN CONTROL MODULE LOCATION
- CKP SYSTEM VARIATION LEARN PROCEDURE
- ENGINE OIL LIFE RESET
- POWERTRAIN CONTROL MODULE
- Remote Programming
- Off-Board Remote Programming
- Off-Board Pass-Thru Programming
- Pass-Thru Programming
- THEFT DETERRENT PASSWORD LEARN PROCEDURE
- 10-Minute Learn Procedure
- 30-Minute Learn Procedure
- DRIVE CYCLES
- Conditions for Updating I/M System Status
- Monitored Emission Control Systems
- Procedure
- Diagnostic Aids
- Conditions for Running
- SUMMARY
- DIAGNOSTIC TROUBLE CODE DEFINITIONS
- MALFUNCTION INDICATOR LAMP INOPERATIVE
- MIL Operation
- MALFUNCTION INDICATOR LAMP ALWAYS ON
- DIAGNOSTIC TESTS
- DTC P0101: MASS AIR FLOW SENSOR PERFORMANCE
- Conditions For Running DTC
- Conditions For Setting DTC
- Action Taken When DTC Sets
- Conditions For Clearing MIL/DTC
- DTC P0102: MAF SENSOR CIRCUIT - LOW FREQUENCY
- DTC P0103: MAF SENSOR CIRCUIT - HIGH FREQUENCY
- DTC P0106: MAP SYSTEM PERFORMANCE
- DTC P0107: MAP SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0108: MAP SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0112: IAT SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0113: IAT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0116: ECT SENSOR PERFORMANCE
- DTC P0117: ECT SENSOR CIRCUIT - LOW VOLTAGE
- Conditions For Clearing MIL or DTC
- DTC P0118: ECT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0120: TP SENSOR CIRCUIT
- DTC P0125: EXCESSIVE TIME TO ENTER CLOSED LOOP FUEL CONTROL
- DTC P0128: ECT LESS THAN THERMOSTAT REGULATING TEMPERATURE
- DTC P0131: HO2S CIRCUIT - LOW VOLTAGE - BANK 1, SENSOR 1 & DTC P0151: HO2S CIRCUIT - LOW VOLTAGE - BANK 2, SENSOR 1
- DTC P0132: HO2S CIRCUIT - HIGH VOLTAGE - BANK 1, SENSOR 1 & DTC P0152: HO2S CIRCUIT - HIGH VOLTAGE - BANK 2, SENSOR 1
- DTC P0133: HO2S CIRCUIT - SLOW RESPONSE - BANK 1, SENSOR 1 & DTC P0153: HO2S CIRCUIT - SLOW RESPONSE - BANK 2, SENSOR 1
- DTC P0134: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 1, SENSOR 1 & DTC P0154: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 2, SENSOR 1
- DTC P0135: HO2S HEATER CIRCUIT - BANK 1, SENSOR 1 & DTC P0155: HO2S HEATER CIRCUIT - BANK 2, SENSOR 1
- DTC P0137: HO2S CIRCUIT - LOW VOLTAGE - BANK 1, SENSOR 2 & DTC P0157: HO2S CIRCUIT - LOW VOLTAGE - BANK 2, SENSOR 2
- DTC P0138: HO2S CIRCUIT - HIGH VOLTAGE - BANK 1, SENSOR 2 & DTC P0158: HO2S CIRCUIT - HIGH VOLTAGE - BANK 2, SENSOR 2
- DTC P0140: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 1, SENSOR 2 & DTC P0160: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 2, SENSOR 2
- DTC P0141: HO2S HEATER CIRCUIT - BANK 1, SENSOR 2 & DTC P0161: HO2S HEATER CIRCUIT - BANK 2, SENSOR 2
- DTC P0169: FUEL COMPOSITION SENSOR - HIGH ALCOHOL CONTENT DETECTED (5.3L FLEX-FUEL)
- DTC P0171: FUEL TRIM SYSTEM LEAN - BANK 1 & DTC P0174: FUEL TRIM SYSTEM LEAN - BANK 2
- DTC P0172: FUEL TRIM SYSTEM RICH - BANK 1 & DTC P0175: FUEL TRIM SYSTEM RICH - BANK 2
- DTC P0178: FUEL COMPOSITION SENSOR CIRCUIT LOW VOLTAGE (5.3L FLEX-FUEL)
- DTC P0179: FUEL COMPOSITION SENSOR CIRCUIT HIGH VOLTAGE (5.3L FLEX-FUEL)
- Condition For Clearing MIL/DTC
- DTC P0200: FUEL INJECTOR CONTROL CIRCUIT
- DTC P0220: THROTTLE POSITION SENSOR 2 CIRCUIT
- DTC P0230: FUEL PUMP CONTROL RELAY CIRCUIT
- DTC P0300: ENGINE MISFIRE DETECTED
- DTC P0315: CRANKSHAFT POSITION SENSOR VARIATION NOT LEARNED
- DTC P0325: KNOCK SENSOR MODULE CIRCUIT
- DTC P0327: KNOCK SENSOR CIRCUIT - LOW VOLTAGE - SENSOR 1 & DTC P0332: KNOCK SENSOR CIRCUIT - LOW VOLTAGE - SENSOR 2
- DTC P0335: CRANKSHAFT POSITION SENSOR CIRCUIT
- DTC P0336: CRANKSHAFT POSITION SENSOR CIRCUIT PERFORMANCE
- DTC P0341: CAMSHAFT POSITION SENSOR CIRCUIT PERFORMANCE
- DTC P0342: CAMSHAFT POSITION SENSOR - SIGNAL LOW
- DTC P0343: CAMSHAFT POSITION SENSOR - SIGNAL HIGH
- DTC P0351-P0358: IGNITION CONTROL CIRCUIT
- DTC P0420: TWC SYSTEM - LOW EFFICIENCY - BANK 1 & DTC P0430: TWC SYSTEM - LOW EFFICIENCY - BANK 2
- DTC P0442: EVAP SYSTEM - SMALL LEAK
- DTC P0443: EVAP PURGE SOLENOID CONTROL CIRCUIT
- DTC P0446: EVAP VENT CONTROL CIRCUIT
- DTC P0449: EVAP VENT SOLENOID VALVE CONTROL CIRCUIT
- DTC P0452: FUEL TANK PRESSURE SENSOR - LOW VOLTAGE
- DTC P0453: FUEL TANK PRESSURE SENSOR - HIGH VOLTAGE
- DTC P0455: EVAP SYSTEM LEAK DETECTED - GROSS LEAK/NO FLOW
- DTC P0496: EVAP SYSTEM HIGH PURGE FLOW
- DTC P0506: IDLE CONTROL SYSTEM - LOW RPM
- DTC P0507: IDLE CONTROL SYSTEM - HIGH RPM
- DTC P0601-P0607, P1600, P1621, P1627, P1680, P1681, P1683 & P2610: PCM MEMORY
- DTC P0641: 5-VOLT REFERENCE CIRCUIT OUT OF RANGE
- DTC P0650: MIL CONTROL CIRCUIT
- DTC P0651: SENSOR REFERENCE VOLTAGE CIRCUIT
- Action Take When DTC Sets
- DTC P1106: MAP SENSOR CIRCUIT INTERMITTENT HIGH VOLTAGE
- Conditions For Clearing DTC
- DTC P1107: MAP SENSOR CIRCUIT INTERMITTENT LOW VOLTAGE
- DTC P1111: IAT SENSOR CIRCUIT - INTERMITTENT HIGH VOLTAGE
- DTC P1112: IAT SENSOR CIRCUIT - INTERMITTENT LOW VOLTAGE
- DTC P1114: ECT SENSOR CIRCUIT - INTERMITTENT LOW VOLTAGE
- DTC P1115: ECT SENSOR CIRCUIT - INTERMITTENT HIGH VOLTAGE
- DTC P1125: ACCELERATOR PEDAL POSITION SENSORS OUT OF RANGE OR DISAGREE
- DTC P1133: HO2S CIRCUIT - INSUFFICIENT SWITCHING - BANK 1, SENSOR 1 & DTC P1153: HO2S CIRCUIT - INSUFFICIENT SWITCHING - BANK 2, SENSOR 1
- DTC P1172: SECONDARY FUEL PUMP TRANSFER MALFUNCTION
- DTC P1258: ENGINE OVER-TEMPERATURE CONDITION
- DTC P1380: EBCM DTC DETECTED ROUGH ROAD DATA UNSTABLE
- DTC P1381: MISFIRE DETECTED - NO EBCM/PCM SERIAL DATA
- DTC P1514: CALCULATED VS ACTUAL AIRFLOW CORRELATION HIGH
- DTC P1515: PREDICTED VS ACTUAL THROTTLE POSITION CORRELATION ERROR
- DTC P1516: PREDICTED VS ACTUAL THROTTLE POSITION CORRELATION ERROR
- DTC P1517: TAC MODULE PROCESSOR FAULT
- DTC P1518: TAC MODULE SERIAL DATA FAULT
- DTC P2108: TAC MODULE PROCESSOR FAULT
- DTC P2120: APP SENSOR 1 CIRCUIT MALFUNCTION
- DTC P2121: APP SENSOR CIRCUITS OUT OF CORRELATION
- DTC P2125: APP SENSOR 2 CIRCUIT MALFUNCTION
- DTC P2135: TP SENSOR SIGNALS 1 & 2 DISAGREE OR OUTSIDE PREDETERMINED RANGE
- AVALANCHE
- ESCALADE
- ESCALADE ESV
- ESCALADE EXT
- HUMMER H2
- SIERRA - 1500
- SIERRA - 2500
- SIERRA - 2500HD
- SIERRA - 3500
- SILVERADO - 1500
- SILVERADO - 2500
- SILVERADO - 2500HD
- SILVERADO - 3500
- SUBURBAN
- TAHOE
- YUKON
- YUKON XL
- MODEL IDENTIFICATION
- INTRODUCTION
- ON-BOARD DIAGNOSTICS
- Code Types
- Freeze Frame/Failure Records
- Monitors
- INTERMITTENT CONDITIONS
- Preliminary
- Harness or Connector Intermittents
- Electrical Connections or Wiring
- Control Module Power & Grounds, & Component Power & Grounds
- Temperature Sensitivity
- Electromagnetic Interference (EMI) and Electrical Noise
- Incorrect PCM Programming
- Duplicating Failure Conditions
- Scan Tool Snapshot
- Vehicle Data Recorder
- DIAGNOSTIC STARTING POINT - ENGINE CONTROLS
- Description
- Test Description
- Diagnostic Procedure
- RETRIEVING DIAGNOSTIC TROUBLE CODES
- CLEARING DIAGNOSTIC TROUBLE CODES
- Scan Tool
- Disconnect Battery
- Warm-up Cycles
- POWERTRAIN CONTROL MODULE LOCATION
- CRANKSHAFT POSITION SENSOR
- ENGINE OIL LIFE RESET
- POWERTRAIN CONTROL MODULE
- Remote Programming
- Off-Board Remote Programming
- Off-Board Pass-Thru Programming
- Pass-Thru Programming
- THEFT DETERRENT PASSWORD LEARN PROCEDURE
- 10-Minute Learn Procedure
- 30-Minute Learn Procedure
- DRIVE CYCLES
- Conditions for Updating I/M System Status
- Monitored Emission Control Systems
- Procedure
- Diagnostic Aids
- Conditions for Running
- SUMMARY
- DIAGNOSTIC TROUBLE CODE DEFINITIONS
- MALFUNCTION INDICATOR LAMP
- DIAGNOSTIC TESTS
- DTC P0101: MASS AIR FLOW SENSOR PERFORMANCE
- Conditions For Running DTC
- Conditions For Setting DTC
- Action Taken When DTC Sets
- Conditions For Clearing MIL/DTC
- DTC P0102: MASS AIR FLOW SENSOR CIRCUIT - LOW FREQUENCY
- DTC P0103: MASS AIR FLOW SENSOR CIRCUIT - HIGH FREQUENCY
- DTC P0106: MAP SYSTEM PERFORMANCE
- DTC P0107: MAP SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0108: MAP SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0112: IAT SENSOR CIRCUIT - LOW VOLTAGE
- DTC P0113: IAT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0116: ECT SENSOR PERFORMANCE (SIERRA & SILVERADO)
- DTC P0116: ECT SENSOR PERFORMANCE (AVALANCHE, SUBURBAN & YUKON XL)
- DTC P0117: ECT SENSOR CIRCUIT - LOW VOLTAGE
- Conditions For Clearing MIL or DTC
- DTC P0118: ECT SENSOR CIRCUIT - HIGH VOLTAGE
- DTC P0120: TP SENSOR CIRCUIT
- DTC P0125: EXCESSIVE TIME TO ENTER CLOSED LOOP FUEL CONTROL (SIERRA & SILVERADO)
- DTC P0128: ECT LESS THAN THERMOSTAT REGULATING TEMPERATURE (SIERRA & SILVERADO)
- DTC P0131: HO2S CIRCUIT - LOW VOLTAGE - BANK 1, SENSOR 1 & DTC P0151: HO2S CIRCUIT - LOW VOLTAGE - BANK 2, SENSOR 1
- DTC P0132: HO2S CIRCUIT - HIGH VOLTAGE - BANK 1, SENSOR 1 & DTC P0152: HO2S CIRCUIT - HIGH VOLTAGE - BANK 2, SENSOR 1
- DTC P0133: HO2S CIRCUIT - SLOW RESPONSE - BANK 1, SENSOR 1 & DTC P0153: HO2S CIRCUIT - SLOW RESPONSE - BANK 2, SENSOR 1
- DTC P0134 & P0154: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 1 & 2, SENSOR 1
- DTC P0135: HO2S HEATER CIRCUIT - BANK 1, SENSOR 1, DTC P0141: HO2S HEATER CIRCUIT - BANK 1, SENSOR 2, DTC P0155: HO2S HEATER CIRCUIT - BANK 2, SENSOR 1 & DTC P0161: HO2S HEATER CIR
- DTC P0137: HO2S CIRCUIT - LOW VOLTAGE - BANK 1, SENSOR 2 & DTC P0157: HO2S CIRCUIT - LOW VOLTAGE - BANK 2, SENSOR 2
- DTC P0138: HO2S CIRCUIT - HIGH VOLTAGE - BANK 1, SENSOR 2 & DTC P0158: HO2S CIRCUIT - HIGH VOLTAGE - BANK 2, SENSOR 2
- DTC P0140: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 1, SENSOR 2 & DTC P0160: HO2S CIRCUIT - INSUFFICIENT ACTIVITY - BANK 2, SENSOR 2
- DTC P0171: FUEL TRIM SYSTEM LEAN - BANK 1 & DTC P0174: FUEL TRIM SYSTEM LEAN - BANK 2
- DTC P0172: FUEL TRIM SYSTEM RICH - BANK 1 & DTC P0175: FUEL TRIM SYSTEM RICH - BANK 2
- DTC P0200: FUEL INJECTOR CONTROL CIRCUIT
- DTC P0220: THROTTLE POSITION SENSOR 2 CIRCUIT
- DTC P0230: FUEL PUMP CONTROL RELAY CIRCUIT
- DTC P0300: ENGINE MISFIRE DETECTED
- DTC P0325: KNOCK SENSOR MODULE CIRCUIT
- DTC P0327: KNOCK SENSOR CIRCUIT - LOW VOLTAGE - SENSOR 1 & DTC P0332: KNOCK SENSOR CIRCUIT - LOW VOLTAGE - SENSOR 2
- DTC P0335: CRANKSHAFT POSITION SENSOR CIRCUIT
- DTC P0336: CRANKSHAFT POSITION SENSOR CIRCUIT PERFORMANCE
- DTC P0341: CAMSHAFT POSITION SENSOR CIRCUIT PERFORMANCE
- DTC P0342: CAMSHAFT POSITION SENSOR SIGNAL LOW
- DTC P0343: CAMSHAFT POSITION SENSOR SIGNAL HIGH
- DTC P0351-P0358: IGNITION CONTROL CIRCUIT
- DTC P0420: : TWC SYSTEM - LOW EFFICIENCY - BANK 1 & DTC P0430: TWC SYSTEM - LOW EFFICIENCY - BANK 2
- DTC P0442: EVAP SYSTEM - SMALL LEAK
- DTC P0443: EVAP PURGE SOLENOID CONTROL CIRCUIT
- DTC P0446: EVAP VENT VALVE PERFORMANCE
- DTC P0449: EVAP VENT VALVE PERFORMANCE
- DTC P0452: FUEL TANK PRESSURE SENSOR - LOW VOLTAGE
- DTC P0453: FUEL TANK PRESSURE SENSOR - HIGH VOLTAGE
- DTC P0455: EVAP SYSTEM LEAK DETECTED - GROSS LEAK/NO FLOW
- DTC P0496: EVAP SYSTEM HIGH PURGE FLOW
- DTC P0506: IDLE CONTROL SYSTEM - RPM LOW & DTC P0507: IDLE CONTROL SYSTEM - RPM HIGH
- DTC P0601-P0607, P1600, P1621, P1627, P1680, P1681, P1683 & P2610: PCM MEMORY
- DTC P0650: MALFUNCTION INDICATOR LAMP CONTROL CIRCUIT
- Action Take When DTC Sets
- Conditions For Clearing DTC
- DTC P1111: INTAKE AIR TEMPERATURE SENSOR CIRCUIT - INTERMITTENT HIGH VOLTAGE
- DTC P1112: INTAKE AIR TEMPERATURE SENSOR CIRCUIT - INTERMITTENT LOW VOLTAGE
- DTC P1114: ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT - INTERMITTENT LOW VOLTAGE
- DTC P1115: ENGINE COOLANT TEMPERATURE SENSOR CIRCUIT - INTERMITTENT HIGH VOLTAGE
- DTC P1125: ACCELERATOR PEDAL POSITION SENSORS OUT OF RANGE OR DISAGREE
- DTC P1133: HO2S CIRCUIT - INSUFFICIENT SWITCHING - BANK 1, SENSOR 1 & DTC P1153: HO2S CIRCUIT - INSUFFICIENT SWITCHING - BANK 2, SENSOR 1
- DTC P1172: SECONDARY FUEL PUMP TRANSFER MALFUNCTION
- DTC P1258
- DTC P1380: EBCM DTC DETECTED ROUGH ROAD DATA UNSTABLE
- DTC P1381: MISFIRE DETECTED - NO EBCM/PCM SERIAL DATA
- DTC P1404: EGR VALVE CLOSED PINTLE POSITION
- DTC P1514: AIRFLOW RATE EXCESSIVE
- DTC P1515: PREDICTED VS ACTUAL THROTTLE POSITION CORRELATION ERROR
- DTC P1516: PREDICTED VS ACTUAL THROTTLE POSITION CORRELATION ERROR
- DTC P1518: THROTTLE ACTUATOR CONTROL MODULE SERIAL DATA FAULT
- DTC P2108: THROTTLE ACTUATOR CONTROL MODULE CIRCUIT FAULT
- DTC P2120: APP SENSOR 1 SIGNAL OR APP SENSOR 5-VOLT REFERENCE OUT OF RANGE
- DTC P2121: APP SENSOR 1 SIGNAL AND APP SENSOR 2 SIGNAL CIRCUITS OUT OF CORRELATION
- DTC P2125: APP SENSOR 2 SIGNAL OR APP SENSOR 5-VOLT REFERENCE OUT OF RANGE
- DTC P2135: TP SENSORS NO. 1 & 2 SIGNALS DISAGREE OR SIGNAL VOLTAGES OUT OF RANGE
- AVALANCHE
- SIERRA 2500HD
- SIERRA 3500
- SILVERADO 2500HD
- SILVERADO 3500
- SUBURBAN
- YUKON XL
- General information
- Diagnostic Starting Point - Engine Cooling
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Symptoms - Engine Cooling
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Thermostat Diagnosis
- Thermostat Test Procedure Using Tempil-Sticks
- Thermostat Test Procedure Using Glycol
- Pressure Cap Testing
- Cooling System Leak Testing
- Drain and Fill Procedure
- Flushing
- Radiator Cleaning
- Surge Tank Hose/Pipe Replacement - Outlet (4.8L, 5.3L, and 6.0L Engines)
- Installation Procedure
- Removal Procedure
- Fan Replacement
- Fan Clutch Replacement — Part 1
- Fan Clutch Replacement — Part 2
- ENGINE COOLANT HOT
- ENGINE OVERHEATED
- LOW COOLANT
- REDUCED ENGINE POWER
- Coolant Level Control
- Coolant Heater
- Cooling Cycle
- Coolant
- Radiator
- Surge Tank
- Pressure Cap
- Cooling Fan and Clutch
- Air Baffles and Seals
- Water Pump
- Thermostat
- Thermostats (6.6L Diesel Engine)
- Engine Oil Cooler
- Transmission Oil Cooler
- Fastener Tightening Specifications
- Diagnostic Starting Point - Engine Mechanical
- Strategy Based Diagnostics
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Engine Compression Test
- Cylinder Leakage Test
- Oil Pressure Diagnosis and Testing
- Diagnostic Aids
- Test Description
- Engine Mount Inspection
- Removal Procedure
- Installation Procedure
- Valve Stem Oil Seal and Valve Spring Replacement
- Cylinder Head Replacement - Left
- Cylinder Head Replacement - Right
- Valve Lifter Replacement
- Crankshaft Balancer Replacement
- Crankshaft Front Oil Seal Replacement
- Engine Front Cover Replacement
- Crankshaft Rear Oil Seal Replacement
- Engine Rear Cover Replacement
- Engine Oil Pressure Sensor and/or Switch Replacement
- Timing Chain and Sprockets Replacement
- Tools Required
- Draining Fluids and Oil Filter Removal
- Crankshaft Balancer Removal
- Engine Flywheel Removal
- Throttle Body Removal
- Fuel Rail and Injectors Removal
- Intake Manifold Removal
- Valve Rocker Arm Cover Removal - Left
- Valve Rocker Arm Cover Removal - Right
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Oil Pan Removal
- Timing Chain and Sprockets Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft and Bearings Removal
- Engine Block Plug Removal
- Engine Block Cleaning and Inspection
- Boring Procedure
- Honing Procedure
- Deglazing Procedure
- Crankshaft and Bearings Cleaning and Inspection
- Inspection Procedure
- Measuring Main Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Gaging Plastic Method
- Measuring Connecting Rod Bearing Clearance - Using J 43690/J 43690-100
- Piston and Connecting Rod Disassemble
- Press Fit Piston Pin
- Piston and Pin
- Connecting Rod and Bearings
- Measuring Piston Ring End Gap
- Piston and Connecting Rod Assemble
- Full-Floating Piston Pin
- Camshaft Bearing Removal
- Camshaft and Bearings Cleaning and Inspection
- Measuring Camshaft Lobe Lift
- Camshaft Bearing Installation
- Valve Rocker Arm and Push Rods Cleaning and Inspection
- Valve Lifters and Guides Cleaning and Inspection
- Cylinder Head Disassemble
- Cylinder Head Cleaning and Inspection
- Valve Guide Reaming/Valve and Seat Grinding
- Valve Guide Reaming
- Valve and Seat Grinding
- Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Cleaning and Inspection
- Oil Pump Assemble
- Engine Front Cover Cleaning and Inspection
- Engine Rear Cover Cleaning and Inspection
- Engine Valley Cover Cleaning and Inspection
- Valve Rocker Arm Cover Cleaning and Inspection
- Oil Pan Cleaning and Inspection
- Cleaning Procedure
- Exhaust Manifold Cleaning and Inspection
- Coolant Air Bleed Pipe Cleaning and Inspection
- Thread Repair
- General Thread Repair
- Service Prior to Assembly
- Engine Prelubing
- Engine Block Plug Installation
- Crankshaft and Bearings Installation
- Piston, Connecting Rod, and Bearing Installation
- Piston Selection
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Oil Pump, Pump Screen and Deflector Installation
- Engine Rear Cover Installation
- Crankshaft Rear Oil Seal Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pan Installation
- Oil Filter, Adapter, Pan Cover Installation
- Valve Lifter Installation
- Cylinder Head Installation - Left
- Cylinder Head Installation - Right
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation - Left
- Valve Rocker Arm Cover Installation - Right
- Engine Valley Cover Installation
- Coolant Air Bleed Pipe Installation
- Intake Manifold Installation
- Fuel Rail and Injectors Installation
- Throttle Body Installation
- Water Pump Installation
- Exhaust Manifold Installation - Left
- Exhaust Manifold Installation - Right
- Engine Flywheel Installation
- Crankshaft Balancer Installation
- Crankcase Ventilation System Description
- Drive Belt System Description
- Camshaft and Drive System
- Crankshaft
- Cylinder Heads
- Engine Block
- Exhaust Manifolds
- Intake Manifold
- Oil Pan
- Piston and Connecting Rod Assembly
- Valve Rocker Arm Cover Assemblies
- Valve Train
- New Product Information
- Torque Values and/or Fastener Tightening Strategies
- New Sealants and/or Adhesives
- Changed Engine Specifications
- Disassembly and Assembly Procedure Revisions
- Engine Mechanical Diagnostic Procedure Revisions
- New Special Tools Required
- A Component Comparison from the Previous Year
- Cleanliness and Care
- Separating Parts
- Replacing Engine Gaskets
- Gasket Use and Applying Sealants
- Separating Components
- Cleaning Gasket Surfaces
- Assembling Components
- Pipe Joint Compound
- RTV Sealer
- Anaerobic Sealer
- Tools and Equipment
- Fastener Tightening Specifications
- Diagnostic Starting Point - Entertainment
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Conditions for Clearing the MIL/DTC
- Diagnostic Aids
- Symptoms - Entertainment
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Audio System Troubleshooting Hints
- Preliminary Inspections
- Identifying Concerns
- Corrective Action
- Generator Whine Concerns
- Radio Poor Reception
- Antenna System Test
- Antenna Checking Procedures
- Mast Antennas
- Diversity Antenna System
- Poor Reception on Both AM and FM Bands
- Poor Reception on AM Band Only
- Poor Reception on FM Band Only
- Speakers Inoperative - One or More
- Preliminary Information
- All Speakers Inoperative
- With RPO UM8
- One Speaker Inoperative
- Without RPO UQ7
- With RPO UQ7
- Speakers - One Channel Inoperative
- Front Speakers Inoperative
- Rear Speakers Inoperative
- Video or Audio Distortion
- Audio Amplifier Setup
- Radio Theft Procedure
- Digital Radio Receiver Setup
- Removal Procedure
- Installation Procedure
- Tools Required
- Radio/Audio System Description and Operation
- Radio Signal
- AM Reception
- FM Reception
- Audio Amplifier
- Theft Deterrent
- Integral Multi Disc CD Changer (IMDX)
- Remote Playback Device
- Remote CD Changer (CDX)
- Radio Data System (RDS)
- RDS Basic Information
- Displaying Program Information
- Controlling the Radio
- Viewing and Selecting RDS Information for Display
- Using the RDS Traffic Feature
- Alternate Frequency (AF) Switching
- RDS Clock Time
- Radio Error Messages
- Voice Recorder
- Rear Seat Audio (RSA)
- XM Satellite Radio
- Digital Radio Receiver
- DVD Player
- DVD Player Buttons
- Playing a Disc
- Stopping and Resuming Play
- Ejecting the Disc
- DVD Messages
- Parental Control Button
- Video Screen
- Remote Control
- Remote Control Buttons
- Battery Replacement
- Wireless Headphones
- Stereo RCA Jacks
- Audio Output
- Fastener Tightening Specifications
- Dimensions - Frame (1500 Suburban/Yukon XL/Avalanche 2WD & 4WD)
- Dimensions - Frame (1500 Tahoe/Yukon/Escalade 2WD/4WD)
- Dimensions - Frame (2500 Suburban/Yukon XL/Avalanche 2WD)
- Dimensions - Frame (2500 Suburban/Yukon XL/Avalanche 4WD)
- Checking Frame Alignment
- Removal Procedure
- Assist Step Replacement (Denali/Escalade)
- Installation Procedure
- Length
- Frame Reference Point Description
- Frame Reference Point Description - Asymmetrical
- Minimizing Frame Service Description
- Specifications
- Classifying the Symptom
- Visual/Physical Inspection
- Symptoms List
- Gear Noise
- Bearing Noise
- Front Wheel Bearing Noise
- Knock at Low Speeds
- Backlash Clunk
- Straight Roller Bearing Diagnosis
- Tapered Roller Bearing Diagnosis
- Front Axle Lubricant Leak Diagnosis
- Determining the Cause
- Oil Seals
- Sealing Surfaces
- Differential Carrier Assembly
- Installation Procedure
- Tools Required
- Alternate Adjustment Method
- Inspection Procedure
- Differential Case Bearings Inspection
- Differential Case and Gears Inspection
- Pinion and Ring Gear Inspection
- Thrust Washers, Shims, and Adjuster Sleeves Inspection
- Gear Tooth Contact Pattern Inspection
- Gear Tooth Nomenclature
- Adjustments Affecting Tooth Contact
- Pinion Depth Adjustment
- Backlash Adjustment
- Condition
- Correction
- Service Hints
- Selectable Four Wheel Drive (S4WD) Front Axle Description and Operation
- Full-Time Four Wheel Drive (F4WD) Front Axle Description and Operation
- Fastener Tightening Specifications
- Tools Required
- Refrigerant Leak Testing
- Fluorescent Leak Detector
- Fluorescent Dye Injection
- A/C Compressor Shaft Seal Leak Detection with Dye
- Service Ports
- Evaporator Core
- Halogen Leak Detector
- A/C Compressor Shaft Seal Leak Detection with J-39400-A
- Test Description
- Eliminating Air Conditioning Odor
- A/C Refrigerant System Oil Charge Replenishing
- Draining
- Balancing
- Installation Procedure — Part 1
- Installation Procedure — Part 2
- Installation Procedure — Part 3
- Removal Procedure — Part 1
- Removal Procedure — Part 2
- Minimum Tube Length Required Table
- Straight Line Repair
- Line Sectioning Repair
- Fastener Tightening Specifications
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Re-Calibrating Actuators
- Preferred Method (w/ Scan Tool)
- Alternate Method (w/o Scan Tool)
- Installation Procedure
- Air Delivery Description and Operation
- HVAC Control Module
- Auxiliary HVAC Control Module
- RSA Control Module
- Front Auxiliary HVAC Control Assembly
- Mode Actuator
- Auxiliary Mode Actuator
- Blower Motor Control Processor
- Auxiliary Blower Motor Control Processor
- Air Speed - Front Control
- Air Speed - Auxiliary
- Air Distribution
- Front Defrost
- Air Distribution - Auxiliary Control
- Recirculation Operation
- Automatic Operation
- Air Temperature Description and Operation
- Rear Seat Audio Control Module
- Air Temperature Actuator
- Auxiliary Air Temperature Actuator
- Air Temperature Sensors
- Sunload Sensor Assembly
- A/C Refrigerant Pressure Sensor
- A/C Low Pressure Switch
- Heating and A/C Operation
- Auxiliary Heating and A/C Operation
- Auxiliary Automatic Operation
- Engine Coolant
- A/C Cycle
- A/C Cycle with Auxiliary
- Fastener Tightening Specifications
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Re-Calibrating Actuators
- Preferred Method (w/ Scan Tool)
- Alternate Method (w/o Scan Tool)
- Installation Procedure
- Air Delivery Description and Operation
- HVAC Control Module
- Auxiliary HVAC Control Processor
- Front Auxiliary HVAC Control Assembly
- Rear Auxiliary HVAC Control Assembly
- Mode Actuator
- Auxiliary Mode Actuator
- Air Speed - Front Control
- Low Blower Speed
- Medium Blower Speeds
- High Blower Speed
- Air Speed - Auxiliary
- Off Mode
- Auxiliary Low Blower Speed
- Auxiliary Medium Blower Speed
- Auxiliary High Blower Speed
- Air Distribution
- Front Defrost
- Air Distribution - Auxiliary Control
- Recirculation Operation
- Air Temperature Description and Operation
- Air Temperature Actuator
- Auxiliary Air Temperature Actuator
- A/C Refrigerant Pressure Sensor
- A/C Low Pressure Switch
- Heating and A/C Operation
- Auxiliary Heating and A/C Operation
- Engine Coolant
- A/C Cycle
- A/C Cycle with Auxiliary
- Fastener Tightening Specifications
- Fuel Level Specifications
- Test Description
- Scan Tool Data List
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Gages and Odometer
- Indicators
- Instrument Cluster Dimming
- Driver Information Center (DIC)
- Audible Warnings
- Removal Procedure
- Installation Procedure
- Ashtray Replacement (Console)
- Tools Required
- Displays Test
- Indicators and Warning Messages
- Engine Coolant Temperature Gage
- Engine Oil Pressure Gage
- Fuel Gage
- Hourmeter
- Odometer
- PRNDL Display
- Speedometer
- Tachometer
- Transmission Temperature Gage
- Voltmeter
- CHANGE ENGINE OIL
- CHECK ENG OIL LEVEL
- CHECK ENG OIL PRESSURE
- LOW FUEL
- ICE POSSIBLE
- OIL PRESSURE LOW STOP ENGINE
- OVERSPEED
- PROGRAM CLUSTER
- SPEED LIMITED TO XXX MPH
- Shift Indicator
- DIC Displays
- Vehicle Information
- DIC Trip Information / Reset Capabilities
- Trip Reset Stem
- Trip Odometers
- Timer
- DIC Fuel Information / Reset Capabilities
- Range
- Average Fuel Economy
- Instantaneous Fuel Economy
- Engine Oil Life
- Feature Programming
- Driver Warnings
- Audible Warnings Description and Operation
- Door Ajar Warning
- Fasten Safety Belt Warning
- Key-ln-lgnition Warning
- Lights On Chime
- Turn Signal Warning
- Park Brake Chime
- Additional Warnings
- Fastener Tightening Specifications — Part 1
- Fastener Tightening Specifications — Part 2
- Test Description
- Data
- Inputs
- Outputs
- Output Control
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Diagnostic Aids
- Action Taken When the DTC Sets
- Conditions for Clearing the MIUDTC
- Conditions for Clearing the MIL/DTC
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Removal Procedure
- Installation Procedure
- Screen Method for Headlamp Aiming (Visual Aim)
- Headlamp Aiming (Except Cadillac)
- Alternate Aiming Procedure
- Fog Lamp Aiming Procedure
- Preparation Procedure
- Exterior Lamps
- Headlamps
- High Beams
- Low Beams (Except Escalade with High Intensity Discharge (HID))
- Low Beams (Escalade w/HID)
- Low Voltage Operation of HID Headlamps
- Electrical System Requirements with HID
- Run Up Of The HID Lamp
- When To Change The HID Bulb
- Light Color (w/HID)
- Daytime Running Lamps (DRL)
- Fog Lamps
- Park, Tail and Marker Lamps
- Exterior Courtesy Lamps
- Turn Signal/Hazard Lamps
- Stop Lamps
- Backup Lamps
- Clearance Lamps
- Interior Lamps
- Courtesy/Illuminated Entry Lamps
- Keyless Entry Interior Illumination
- Vanity Lamps
- I/P Compartment Lamp
- Reading Lamps
- Battery Rundown Protection/Inadvertent Power
- Interior Lamps Dimming
- Fastener Tightening Specifications
- Visual/Physical Inspection
- Symptoms List
- Test Description
- Tools Required
- Checking and Adding Power Steering Fluid (Without Hydroboost)
- Checking and Adding Power Steering Fluid (With Hydroboost)
- Installation Procedure
- Assembly Procedure
- Removal Procedure
- Worm Thrust Bearing Preload Adjustment - Off Vehicle (700 Gear)
- Disassembly Procedure
- Specifications
- Visual/Physical Inspection
- Symptom List
- Gear Noise
- Bearing Noise
- Rear Wheel Bearing Noise
- Knock at Low Speeds
- Backlash Clunk
- Tapered Roller Bearing Diagnosis
- Straight Roller Bearing Diagnosis
- Rear Axle Lubricant Leak Diagnosis
- Determining the Cause
- Oil Seals
- Gaskets
- Rear Axle Housing
- Installation Procedure
- Removal Procedure
- Tools Required — Part 1
- Tools Required — Part 2
- Bearings Inspection
- Differential Inspection
- Pinion and Ring Gear Inspection
- Rear Axle Housing Inspection
- Shims Inspection
- Pinion Depth Adjustment (10.5 Inch Axle)
- Shim Sizes
- Preliminary Inspection
- Gear Tooth Contact Pattern Inspection
- Drive Pinion and Ring Gear Identification
- Gear Tooth Nomenclature
- Adjustments Affecting Tooth Contact
- Backlash Adjustment
- Pinion Depth Adjustment
- Condition
- Correction
- Service Hints
- Specifications
- Diagnostic Starting Point- Locking/Limited Slip Rear Axle
- Symptoms - Locking/Limited Slip Rear Axle
- Visual/Physical Inspection
- Symptom List
- Locking Differential Diagnosis
- Tools Required
- Limited Slip Differential Cleaning and Inspection
- Locking Differential Cleaning and Inspection
- Adjustment of the Differential
- Washer Sizes
- Shim Sizes
- Thrust Block Clearance Adjustment
- Locking Differential Assemble (8.6, 9.5 Inch Axles)
- Locking Differential Assemble (10.5 Inch Axle)
- Locking Differential Description and Operation
- Limited-Slip Function
- Locking Function
- Locking Differential Torque-Limiting Disc
- Limited Slip Differential Description and Operation
- Specifications
- Diagnostic Starting Point - Rear Wheel Steering
- Circuit Description
- Test Description
- Scan Tool Data Definitions
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Conditions for Clearing the MIL/DTC
- Steering Wheel Position Sensor - Digital Signal
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Tools Required
- Removal Procedure
- Installation Procedure
- Special Tools
- Rear Wheel Steering Description and Operation
- Fastener Tightening Specifications
- Diagnostic Starting Point - Seat Belts
- Operational and Functional Checks
- Emergency Locking Retractors
- Symptoms - Seat Belts
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Seat Belt Service Precautions
- Repairs and Inspections Required After a Collision
- Seat Belt Buckle Replacement - Front
- Seat Belt Buckle Replacement - Center Rear (Avalanche/Escalade EXT)
- Seat Belt Buckle Replacement - No. 2 Rear (60/40 Split - 50/50 Split)
- Seat Belt Buckle Replacement - No. 2 Rear (Bench)
- Seat Belt Replacement - Center Front
- Seat Belt Replacement - Center Rear
- Installation Procedure
- Seat Belt Retractor Replacement - Left Front
- Seat Belt Retractor Replacement - Right Front
- Seat Belt Retractor Replacement - No. 1 Rear (Tahoe/Yukon/Escalade/Suburban)
- Removal Procedure
- Seat Belt Retractor Replacement - No. 1 Rear (Avalanche/Escalade EXT)
- Seat Belt Retractor Replacement - No. 2 Rear (60/40 Split - 50/50 Split)
- Child Restraint Tether Anchor Replacement
- Child Seat Restraint System
- Fasten Safety Belt Indicator
- Fastener Tightening Specifications
- Diagnostic Starting Point - Seats
- Test Description
- Driver Seat Module
- Driver Door Module
- Passenger Door Module
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Symptoms - Seats
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Removal Procedure
- Tools Required
- Seat Adjuster Motor Replacement - Front
- Installation Procedure
- Head Restraint Replacement (Folding)
- Lumbar Support/Torso Bolster System Components
- Lumbar Support/Torso Bolster System Operation
- Heated Seat Components
- Rear Heated Seat Components
- Rear Heated Seat Operation
- Memory Set/Recall Operation
- General information
- Diagnostic Starting Point - Stationary Windows
- Test Description
- Body Control Module (BCM)
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Symptoms - Stationary Windows
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Diagnostic Aids
- Mirrors - Temperature Displays SC or OC
- Removal Procedure
- Installation Procedure
- Tools Required
- Urethane Adhesive Installation of Stationary Windows
- Minor Scratch and Abrasion Removal
- Recommended Equipment
- Polishing Procedure
- Rear Window Defogger Braided Lead Wire
- Bus Bar Lead Terminal Repair
- Adhesive Service Kit Description
- Full-Cut Method Description
- Stationary Window Description
- Rear Window Defogger System Components
- Rear Window Defogger Operation
- Inside Rearview Mirror with the Automatic Day-Night Feature System Components
- Operation Inside Rearview Mirror
- Inside Rearview Mirror with the Automatic Day-Night Feature System Operation
- Driver Outside Rearview Mirror with the Automatic Day-Night Feature Operation
- Compass
- Temperature Display
- Temperature Display Update Process
- Switches of the Inside Rearview Mirror with the Automatic Day-Night feature, Compass/Temperature Display without OnStar®
- Compass Calibration
- Compass Magnetic Variation Adjustment
- Fastener Tightening Specifications
- Symptoms - Steering Wheel and Column
- Visual/Physical Inspection
- Symptoms List
- Tools Required
- Installation Procedure
- Removal Procedure
- Repair Procedure
- Inflatable Restraint Steering Wheel Module Coil Centering
- Steering Wheel and Column Description and Operation
- Vehicle Steering
- Vehicle Security on Some Vehicle Models
- Driver Convenience
- Driver Safety
- Fastener Tightening Specifications
- Diagnostic Starting Point - Roof
- Symptoms
- Test Description
- Symptoms - Roof
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Sunroof Motor/Actuator Synchronization
- Removal Procedure
- Installation Procedure
- Sunroof Motor/Actuator Replacement
- Tools Required
- Power Sunroof System Components
- Power Sunroof Operation
- Express Open
- To Close
- To Vent Open
- Sunroof Motor
- General information
- Diagnostic Starting Point-Electronic Suspension Control
- Test Description
- Scan Tool Output Controls
- Scan Tool Data List
- Data Display
- Cycle Outputs
- Scan Tool Data Definitions
- Data Definitions
- Circuit Description
- Conditions for running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Diagnostic Aids
- Steering Wheel Position Sensor - Digital Signal
- Symptoms-Electronic Suspension Control
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Tools Required
- Removal Procedure
- Installation Procedure
- Electronic Suspension Control Description and Operation
- Electronic Suspension Control (ESC) Module
- Position Sensors
- Shock Absorbers
- Vehicle Speed
- Warning Message
- Fastener Tightening Specifications
- Diagnostic Starting Point - Transfer Case
- Diagnostic System Check - Transfer Case
- Test Description
- Scan Tool Data Definitions
- Circuit Description
- Conditions for Running the DTC
- Conditions for Setting the DTC
- Action Taken When the DTC Sets
- Conditions for Clearing the DTC
- Symptoms - Transfer Case
- Visual/Physical Inspection
- Intermittent
- Symptom List
- Removal Procedure
- Installation Procedure
- Transfer Case Output Shaft Seal Replacement - Front
- Transfer Case Output Shaft Seal Replacement - Rear
- Transfer Case Input Shaft Seal Replacement
- Set-up for Module Programming/Reprogramming
- Remote Programming Feature
- Programming Using Scan Tool Pass-Through Connection
- General information
- Diagnostic Starting Point - Vibration Diagnosis and Correction
- Vibration Diagnostic Process
- Preliminary Visual/Physical Inspection
- Diagnostic Aids
- Test Description
- Tire and Wheel Rotational Speed Calculation
- Propeller Shaft Rotational Speed Calculation
- Component Rotational Speed Worksheet
- Engine First Order Classification
- Engine Firing Frequency Classification
- Other Engine Order Classification
- Engine Driven Accessories Related to Engine Order
- Vibration Diagnostic Aids
- Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
- Specific Conditions Can Affect the Condition
- Flat Spots on Tires
- Irregular Wear on Tire Treads
- Exhaust System Growth
- Engine-Driven Accessory Noises
- Vehicle Payload
- Heavy Payload
- Trailer Towing
- Roadway Selection
- Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
- Aftermarket Add-On Accessories
- Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
- Driveline Torque-Load Conditions
- Difficult to System Balance the Driveline
- Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
- Check Service Bulletins
- Symptoms - Vibration Diagnosis and Correction
- Symptom Tables
- Vehicle-to-Vehicle Diagnostic Comparison
- Tools Required
- Force Variation
- Isolation Test Procedure
- Vibration in Service-Stall Test (Non-Torque Sensitive)
- Vibration in Service-Stall Test (Torque Sensitive)
- Measurement Procedure
- Tire and Wheel Assembly Balancing - Off-Vehicle
- Tire and Wheel Assembly Balancer Calibration
- Tire and Wheel Assembly Balancer Calibration Test
- Tire and Wheel Assembly Balancing Guidelines
- Balancing Procedure
- Wheel Weight Usage
- Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
- Driveline System Balance Adjustment (Using EVA)
- Adjustment Procedure
- Driveline System Balance Adjustment (Without EVA)
- Driveline Working Angles Adjustment
- One Piece Propeller Shaft Phasing Correction
- Multiple-Piece Propeller Shaft Phasing Correction
- Vibration Theory
- Basic Vibration Terminology
- Free Vibration
- Forced Vibration
- Order
- EVA Vibration Sensor
- EVA Vibration Sensor Placement
- EVA Vibration Sensor-to-Component Attachment
- EVA Software Cartridge
- EVA Smart Strobe Function
- EVA Strobe Balancing Function
- Averaging/Non-Averaging Modes
- Vibrate Software Description and Operation
- Fastener Tightening Specifications
- Utility/Van Zoning
- Basic Knowledge Required
- Checking Aftermarket Accessories
- Circuit Testing
- Using Connector Test Adapters
- Probing Electrical Connectors
- Frontprobe
- Backprobe
- Troubleshooting with a Digital Multimeter
- Tools Required
- Troubleshooting with a Test Lamp
- Using Fused Jumper Wires
- Measuring Voltage
- Measuring Voltage Drop
- Measuring Frequency
- Testing for Continuity
- With a DMM
- With a Test Lamp
- Testing for Short to Ground
- Fuse Powering Several Loads
- Testing for a Short to Voltage
- Testing for Intermittent and Poor Connections
- Testing for Proper Terminal Contact
- Round Wire Connectors
- Flat Wire (Dock and Lock) Connectors
- Inducing Intermittent Fault Conditions
- Salt Water Spray
- High Temperature Conditions
- Low Temperature Conditions
- Testing for Electrical Intermittents
- Scan Tool Snapshot Procedure
- Wiring Repairs
- Circuit Protection - Circuit Breakers
- Circuit Protection - Fusible Links
- Repairing a Fusible Link
- Repairing Damaged Wire Insulation
- Splicing Copper Wire Using Splice Clips
- Splicing Copper Wire Using Splice Sleeves
- Splicing Twisted or Shielded Cable
- Splicing Inline Harness Diodes
- Heated Oxygen Sensor (HO2S) Wiring Repairs
- SIR/SRS Wiring Repairs
- SIR/SRS Connector (Plastic Body and Terminal Metal Pin) Repair
- SIR/SRS Wire Pigtail Repair
- SIR/SRS Wire Repair
- SIR/SRS System Wire Splice Repair
- Connector Position Assurance (CPA)
- Terminal Position Assurance (TPA)
- Flat Wire Repairs
- Connector Repairs
- Connector Position Assurance Locks
- Terminal Position Assurance Locks
- Terminal Removal
- Terminal Repair
- Reinstalling Terminal
- Terminal Installation
- Weather Pack Connectors
- Repairing Connector Terminals