Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Cylinder Retainer Plate Bolts | 7 N.m | 62 lb in |
| Folding Top Compartment Lid Bumper Jamb Nuts - Rear Quarter Panel | 10 N.m | 89 lb in |
| Folding Top Compartment Lid Bumper Jamb Nuts - Rear | 26 N.m | 19 lb ft |
| Folding Top Compartment Lid Link Bolts - Rear | 8 N.m | 71 lb in |
| Folding Top Compartment Lid Link Conduit Screws - Rear | 6 N.m | 53 lb in |
| Folding Top Compartment Lid Link Shoulder Bolts - Rear | 36 N.m | 27 lb ft |
| Folding Top Compartment Lid Nuts - Rear | 11 N.m | 97 lb in |
| Folding Top Compartment Lid P-clip Screws - Rear | 6 N.m | 53 lb in |
| Folding Top Compartment Lid Position Sensor Switch Screw - Rear | 2.5 N.m | 22 lb in |
| Folding Top Control Module Screws | 6 N.m | 53 lb in |
| Folding Top Latch Bolts | 8 N.m | 71 lb in |
| Folding Top Locating Pin Bolts - Front | 8 N.m | 71 lb in |
| Folding Top Locating Pin Receiver Bolts - Front | 10 N.m | 89 lb in |
| Folding Top Module Nuts | 24 N.m | 18 lb ft |
| Folding Top Panel Bolts - Front | 18 N.m | 13 lb ft |
| Folding Top Panel Bolts - Rear | 18 N.m | 13 lb ft |
| Folding Top Panel Link Shoulder Bolts | 36 N.m | 27 lb ft |
| Folding Top Storage Compartment Closeout Panel Bolts - Front | 8 N.m | 71 lb in |
| Folding Top Storage Compartment Closeout Panel Bolts - Front Outer | 5 N.m | 44 lb in |
| Folding Top Storage Compartment Closeout Panel Drive Rod Turn Buckle Jamb Nuts - Front Outer | 6 N.m | 53 lb in |
| Folding Top Storage Compartment Closeout Panel Hinge Bolts - Front | 11 N.m | 97 lb in |
| Folding Top Storage Compartment Closeout Panel Hinge Bumper Jamb Nuts - Front | 11 N.m | 97 lb in |
| Folding Top Storage Compartment Closeout Panel Link Bolts - Front | 11 N.m | 97 lb in |
| Folding Top Storage Compartment Closeout Panel Link Nuts - Front | 11 N.m | 97 lb in |
| Folding Top Storage Compartment Closeout Panel Locating Pin Bolts - Front Outer | 5 N.m | 44 lb in |
| Folding Top Storage Compartment Panel Bolts - Rear | 11 N.m | 97 lb in |
| Folding Top Storage Compartment Panel Bumper Jamb Nuts - Rear | 10 N.m | 89 lb in |
| Folding Top Storage Compartment Panel Nuts - Rear | 6 N.m | 53 lb in |
| Hold-Down Link Bolts | 7 N.m | 62 lb in |
| Hydraulic Pump Bracket Bolts | 18 N.m | 13 lb ft |
| Hydraulic Pump Manifold Plate Bolts | 10 N.m | 89 lb in |
| Hydraulic Pump Reservoir Filler Plug | 2 N.m | 18 lb in |
| Lower Pivot Link Bracket Bolt through Link | 36 N.m | 27 lb ft |
| Potentiometer Screw | 3.5 N.m | 31 lb in |
| Quarter Window Drive Rod Turn Buckle Jamb Nuts | 6 N.m | 53 lb in |
| Quarter Window Screws | 7 N.m | 62 lb in |
| Rear Compartment Travel Limit Screw | 4 N.m | 35 lb in |
| Upper Pivot Link Bracket to Folding Top Panel - Rear | 18 N.m | 13 lb ft |
| Upper Pivot Link Bracket to Link | 11 N.m | 97 lb in |
| Weatherstrip Retainer Screws - Side Front | 3 N.m | 27 lb in |
| Weatherstrip Retainer Screws - Upper | 3 N.m | 27 lb in |
Fastener Tightening Specifications
Scheme 1
Scheme 2
Scheme 3
| No. | Description | Gap | Parallel | Flush |
|---|---|---|---|---|
| 1 | Folding Top Compartment Lid - Rear to Quarter Panel | 4.0-6.0 mm | 0-1.0 mm | 1.0 to +1.0 |
| 2 | Folding Top Compartment Lid - Rear to Tail Lamps | 3.75-6.25 mm | 2.0 Top View, 1.0 Rear View | |
| 3 | Folding Top Compartment Lid - Rear to Rear Fascia | 6.0-10.0 mm | 0-2.0 mm | |
| 4 | Folding Top Panel - Front to Windshield Header | 6.0-10.0 mm | 0-3.0 mm | 4.0 to 0.0 |
| 5 | Folding Top Compartment Lid - Rear to Folding Top Panel - Rear | 4.5-7.5 mm | 0-2.0 mm | |
| 6 | Folding Top Compartment Lid - Rear to Rear Roof Panel - Tulip | 7.0-9.0 mm | 0-1.5 mm | 1.0 to +1.0 |
| 7 | Folding Top Storage Compartment Panel - Rear to Folding Top Storage Compartment Closeout Panel - Front | 5.0-7.0 mm | 0-2.0 mm | 1.0 to +1.0 |
| 8 | Folding Top Storage Compartment Closeout Panel - Front Outer to Folding Top Storage Compartment Closeout Panel - Front | 5.0-7.0 mm | 0-1.0 mm | 1.0 to +1.0 |
| 9 | Folding Top Storage Compartment Panel - Rear to Folding Top Compartment Lid - Rear | 5.0-7.0 mm | 0-1.0 mm | 1.0 to +1.0 |
| 10 | Folding Top Compartment Lid - Rear to CHMSL | 1.0-2.0 mm | 0-1.0 mm | 2.0 to 0.0 |
| 11 | Folding Top Compartment Lid - Rear to Rear License Plate Pocket | 0.75-3.25 mm | 0-1.0 mm | 1.25 |
| 12 | Folding Top Storage Compartment Closeout Panel - Front and Outer to Rear Trim Panel | 5.0-7.0 mm | 0-2.0 mm | 1.25 to +1.25 |
Folding Top Clearance Gap Specifications
Scheme 4
Scheme 5
Scheme 6
Scheme 7
| Callout | Component Name |
|---|---|
| 1 | Dimmer/Head Up Display (HUD) Switch |
| 2 | Turn Signal/Multifunction Switch |
| 3 | Inflatable Restraint Steering Wheel Module |
| 4 | Instrument Panel Cluster (IPC) |
| 5 | Air Temperature Sensor - Inside |
| 6 | Windshield Wiper/Washer Switch |
| 7 | Driver Information Center (DIC) Switch |
| 8 | Hazard Switch |
| 9 | CD Changer |
| 10 | Valet Switch |
| 11 | Inflatable Restraint I/P Module |
| 12 | Inflatable Restraint I/P Module Disable Switch |
| 13 | I/P Compartment Lamp |
| 14 | Radio |
| 15 | HVAC Control Module |
| 16 | Cigar Lighter |
| 17 | Courtesy Lamp Switch - Console |
| 18 | Folding Top Switch |
| 19 | Inflatable Restraint I/P Module Disable Switch LED |
| 20 | Traction Control Switch |
| 21 | Auxiliary Power Outlet |
| 22 | Courtesy Lamp - Console |
| 23 | Automatic Transmission Shift Lever |
| 24 | Ignition Mode Switch |
| 25 | Steering Wheel Controls - Right |
| 26 | Horn Switch |
| 27 | Data Link Connector (DLC) |
| 28 | Steering Wheel Controls - Left |
Scheme 8
| Callout | Component Name |
|---|---|
| 1 | Folding Top Module |
| 2 | Rear Object Sensor Control Module |
| 3 | Memory Seat Module |
| 4 | Driver Door Module (DDM) |
| 5 | Radio |
| 6 | Instrument Panel Cluster (IPC) |
| 7 | Head-Up Display (HUD) |
| 8 | Remote Control Door Lock Receiver (RCDLR) |
| 9 | EBCM - BPMV |
| 10 | Distance Sensing Control Module |
| 11 | Transmission Control Module (TCM) |
| 12 | Engine Control Module (ECM) |
| 13 | Body Control Module (BCM) |
| 14 | Audio Amplifier |
| 15 | Steering Column Lock Control Module (Export) |
| 16 | Inflatable Restraint Sensing and Diagnostic Module (SDM) |
| 17 | Front Passenger Door Module (FPDM) |
| 18 | HVAC Control Module |
| 19 | Vehicle Communication Interface Module (VCIM) |
| 20 | Antenna Ground Plane |
| 21 | Antenna Module - Right |
| 22 | Antenna Module - Left |
Scheme 9
| Callout | Component Name |
|---|---|
| 1 | Vanity Mirror Lamp - Left |
| 2 | Inside Rearview Mirror |
| 3 | Cellular Microphone |
| 4 | Vanity Mirror Lamp - Right |
| 5 | Folding Top Closed Switch |
Scheme 10
| Connector Part Information OEM: 12059254 Service: 12126020 Description: 2-Way M Metri-Pack 150 Series (GN) |
|---|
| Terminal Part Information Terminal/Tray: 12047581/2 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-3 (GY) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | GY/BK | 896 | Hard Top Connected Signal |
| B | YE | 743 | Accessory Voltage |
Folding Top Closed Switch
Scheme 11
| Connector Part Information OEM: 12064749 Service: 12101888 Description: 2-Way F Metri-Pack 480 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12084595/2 Core/Insulation Crimp: F/G Release Tool/Test Probe: 12094430/J-35616-40 (BU) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | RD/BK | 642 | Battery Positive Voltage |
| B | BK | 1150 | Ground |
Folding Top Module C1
Scheme 12
| Connector Part Information OEM: 12110114 Service: 12110114 Description: 32-Way F Micro-Pack 100 Series (WH) |
|---|
| Terminal Part Information Pins: C1, C2, C3, C5, C6, C7, C12, C13, C15, C16, D1, D2, D3, D9, D10, D14 Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| C1 | OG | 138 | Rear Compartment Lid Release/Close Switch Signal |
| C2 | PK | 5960 | Rear Compartment Lid Pulldown Actuator Signal |
| C3 | PU | 5936 | Rear Compartment Lid Open Switch Signal |
| C4 | Not Used | ||
| C5 | GY/BK | 896 | Hard Top Connected Signal |
| C6 | WH | 5937 | Header Latch Switch Signal |
| C7 | BN | 5935 | Header Unlatch Switch Signal |
| C8-C11 | Not Used | ||
| C12 | L-GN | 5744 | Luggage Barrier Switch Signal |
| C13 | GY | 474 | 5-Volt Low Reference |
| C14 | Not Used | ||
| C15 | TN | 407 | Low Reference |
| C16 | TN/WH | 476 | Low Reference |
| D1 | OG | 5933 | Folding Top Position Sensor Signal |
| D2 | L-GN | 5934 | Front Tonneau Position Sensor Signal |
| D3 | D-BU | 5742 | Rear Tonneau Position Sensor Signal |
| D4-D8 | Not Used | ||
| D9 | L-GN | 2166 | Convertible Top Cover Release Switch Supply Voltage |
| D10 | D-BU | 2167 | Convertible Top Cover Ajar Switch Supply Voltage |
| D11-D13 | Not Used | ||
| D14 | PU | 5513 | Class 2 Serial Data |
| D15-D16 | Not Used |
Folding Top Module C2
Scheme 13
| Connector Part Information OEM: 12129431 Service: 12129431 Description: 16-Way F Metri-Pack 280 Series, ACT (BK) |
|---|
| Terminal Part Information Pins: A, F, M, N, P, R, S Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | TN | 123 | Top Open Control |
| B-E | Not Used | ||
| F | BN | 5932 | Header Latch Open Control |
| G-L | Not Used | ||
| M | D-BU | 5949 | Pump Direction A |
| N | GY | 2169 | Decklid Close Control |
| P | L-GN | 5948 | Pump Direction B |
| R | TN/WH | 56 | Decklid Open Control |
| S | L-BU | 124 | Top Close Control |
Folding Top Module C3
Scheme 14
| Connector Part Information OEM: 12047781 Service: 12101864 Description: 3-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | TN | 407 | Low Reference |
| B | OG | 5933 | Folding Top Position Sensor Signal |
| C | GY | 474 | 5-Volt Reference |
Folding Top Position Sensor
Scheme 15
| Connector Part Information OEM: 12066189 Service: 12102636 Description: 4-Way F Micro-Pack 100 Series (WH) |
|---|
| Terminal Part Information Terminal/Tray: 12146447/3 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12031876-1/J-35616-6 (BN) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| 1 | L-GN | 2166 | Convertible Top Cover Release Switch Supply Voltage |
| 2 | D-BU | 2167 | Convertible Top Cover Ajar Switch Supply Voltage |
| 3 | BN | 1244 | Instrument Panel Lamp Supply Voltage (2) |
| 4 | RD/WH | 440 | Battery Positive Voltage |
Folding Top Switch
Front Tonneau Position Sensor
| Connector Part Information OEM: 12047781 Service: 12101864 Description: 3-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Pins: A, C Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) Pins: B Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | GY | 474 | 5-Volt Reference |
| B | L-GN | 5934 | Front Tonneau Position Sensor Signal |
| C | TN | 407 | Low Reference |
Front Tonneau Position Sensor
Scheme 16
| Connector Part Information OEM: 12059251 Service: 12101848 Description: 2-Way F Metri-Pack 150 Series (RD) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | WH | 5937 | Header Latch Switch Signal |
| B | YE | 743 | Accessory Voltage |
Header Latch Switch
Scheme 17
| Connector Part Information OEM: 12059253 Service: 12125690 Description: 2-Way F Metri-Pack 150 Series (L-GN) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | BN | 5935 | Header Unlatch Switch Signal |
| B | YE | 743 | Accessory Voltage |
Header Unlatch Switch
Scheme 18
| Connector Part Information OEM: 15332129 Service: 15306425 Description: 2-Way F (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12191812/19 Core/Insulation Crimp: E/C Release Tool/Test Probe: 15315247/J-35616-2A (GY) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | YE | 743 | Accessory Voltage |
| B | L-GN | 5744 | Luggage Barrier Limit Switch Signal |
Luggage Barrier Switch
Scheme 19
| Connector Part Information OEM: 12047662 Service: 12085535 Description: 2-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: See Terminal Repair Kit Core/Insulation Crimp: See Terminal Repair Kit Release Tool/Test Probe: See Terminal Repair Kit |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | PU | 5936 | Rear Compartment Lid Open Switch Signal |
| B | YE | 743 | Accessory Voltage |
Rear Compartment Lid Open Switch
Scheme 20
| Connector Part Information OEM: 12047785 Service: 12102900 Description: 4-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | OG | 138 | Rear Compartment Lid Release/Close Switch Signal |
| B | OG/BK | 744 | Rear Compartment Lid Release/Close Switch Signal |
| C | RD/WH | 1340 | Battery Positive Voltage |
| D | RD/WH | 1340 | Battery Positive Voltage |
Rear Compartment Lid Release/Close Switch
Scheme 21
| Connector Part Information OEM: 12110626 Service: 12110626 Description: 8-Way F Metri-Pack 280 Series, Flexlock (GY) |
|---|
| Terminal Part Information Pins: A, B, E, G, C, F, H Terminal/Tray: 12110844/4 Core/Insulation Crimp: Pins A, B, E, G - E/C Core/Insulation Crimp: Pins C, F, H - E/A Release Tool/Test Probe: 15315247/J-35616-4A (PU) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | OG/BK | 744 | Trunk Ajar Switch Signal |
| B | L-BU | 1344 | Trunk Release Relay Control |
| C | PK | 5960 | Trunk Latch Clear Switch Signal |
| D | Not Used | ||
| E | TN | 305 | Trunk Key Switch Signal |
| F | BK | 750 | Ground |
| G | WH/BK | 158 | Cargo Lamp Switch Signal |
| H | YE | 743 | Accessory Voltage |
Rear Compartment Pull Down Actuator
Rear Tonneau Position Sensor
| Connector Part Information OEM: 12047781 Service: 12101864 Description: 3-Way F Metri-Pack 150 Series (BK) |
|---|
| Terminal Part Information Terminal/Tray: 12064971/5 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-2A (GY) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | GY | 474 | 5-Volt Reference |
| B | D-BU | 5742 | Rear Tonneau Position Sensor Signal |
| C | TN | 407 | Low Reference |
Rear Tonneau Position Sensor
Scheme 22
| Connector Part Information OEM: 12064868 Service: 15306065 Description: 2-Way M Metri-Pack 150 Series (WH) |
|---|
| Terminal Part Information Terminal/Tray: 12047581/2 Core/Insulation Crimp: E/C Release Tool/Test Probe: 12094429/J-35616-3 (GY) |
Power Roof Systems Connector End Views
| Pin | Wire Color | Circuit No. | Function |
|---|---|---|---|
| A | BK | 1550 | Ground |
| B | D-BU/WH | 1355 | Valet Mode Switch Signal |
Valet Switch
Scheme 23
Each cylinder is serviced by 2 hoses
- The rod end (1)
- The closed end (2)
Scheme 24
Each hose has an identification number stamped on the cylinder side and on the pump side near the connection point. Corresponding numbers are also stamped on the pump manifold plate to aid in identification.
The following chart identifies the hose that supplies fluid to each specific cylinder.
| Hydraulic Cylinders | Hose Location and Number | |
|---|---|---|
| Rod End | Closed End | |
| Folding Top Compartment Lid Hydraulic Cylinder Hose - Rear | 41 - Left 43 - Right | 42 - Left 44 - Right |
| Folding Top Hydraulic Cylinder Hose | 11 - Left 13 - Right | 12 - Left 14 - Right |
| Folding Top Latch Hydraulic Cylinder Hose | 51 | 52 |
| Folding Top Storage Compartment Closeout Panel Hydraulic Cylinder Hose - Front | 61 | 62 |
| Folding Top Storage Compartment Panel Hydraulic Cylinder Hose - Rear | 31 - Left 33 - Right | 35 - Left 37 - Right |
Folding Top Hydraulic Cylinder Hose Identification Chart
Scheme 25
| Callout | Component Name |
|---|---|
| 1 | Folding Top Quarter Longitudinal Frame Support |
| 2 | Folding Top Quarter Frame Support |
| 3 | Non-Serviced Part of Folding Top Module Assembly |
| 4 | Folding Top Support Bracket |
Scheme 26
| Callout | Component Name |
|---|---|
| 1 | Folding Top Rear Window |
| 2 | Folding Top Rear Panel Weatherstrip - Lower |
| 3 | Folding Top Panel - Rear |
| 4 | Folding Top Quarter Window |
| 4 | Folding Top Quarter Window |
| 5 | Quarter Window Outer Belt Sealing Strip |
| 6 | Quarter Window Outer Belt Sealing Strip Retainer |
| 7 | Folding Top Weatherstrip - Side Front |
| 8 | Folding Top Panel - Front |
| 9 | Folding Top Weatherstrip Retainer - Side Front |
| 10 | Folding Top Rear Panel Weatherstrip - Upper |
Scheme 27
| Callout | Component Name |
|---|---|
| 1 | Folding Top Panel - Front |
| 2 | Folding Top Locating Pin - Front |
| 2 | Folding Top Locating Pin - Front |
| 3 | Folding Top Panel Link - Front |
| 4 | Folding Top Latch - Front |
| 4 | Folding Top Latch - Front |
| 5 | Folding Top Latch Cable - Front |
| 5 | Folding Top Latch Cable - Front |
| 6 | Folding Top Latch Hydraulic Cylinder - Front |
| 6 | Folding Top Latch Hydraulic Cylinder - Front |
| 7 | Folding Top Hydraulic Cylinder Hose - All |
| 7 | Folding Top Hydraulic Cylinder Hose - All |
| 8 | Folding Top Locating Pin Receiver - Front |
| 8 | Folding Top Locating Pin Receiver - Front |
| 9 | Folding Top Locating Pin Receiver Position Sensor Switch - Front |
| 10 | Folding Top Latch Position Sensor Switch - Front |
| 11 | Folding Top Potentiometer |
Scheme 28
| Callout | Component Name |
|---|---|
| 1 | Folding Top Pivot Link Bracket - Rear Upper |
| 2 | Folding Top Pivot Link Bracket - Rear Lower |
| 3 | Folding Top Panel Link - Front |
| 4 | Folding Top Panel Hold Down Link - Front |
| 5 | Folding Top Quarter Longitudinal Frame Support |
| 6 | Folding Top Quarter Frame Support |
| 7 | Folding Top Panel Strut Actuator |
| 8 | Folding Top Hydraulic Cylinder Hose - All |
| 9 | Folding Top Hydraulic Cylinder |
| 10 | Folding Top Striker - Rear |
Scheme 29
| Callout | Component Name |
|---|---|
| 1 | Folding Top Storage Compartment Panel Hydraulic Cylinder - Rear |
| 1 | Folding Top Storage Compartment Panel Hydraulic Cylinder - Rear |
| 2 | Folding Top Compartment Lid Hydraulic Cylinder - Rear |
| 2 | Folding Top Compartment Lid Hydraulic Cylinder - Rear |
| 3 | Folding Top Compartment Lid Position Sensor Switch - Rear |
| 4 | Folding Top Storage Compartment Panel Position Switch - Rear |
| 4 | Folding Top Storage Compartment Panel Position Switch - Rear |
Scheme 30
| Callout | Component Name |
|---|---|
| 1 | Folding Top Storage Compartment Panel - Rear |
| 2 | Folding Top Storage Compartment Panel Seal - Rear |
| 3 | Folding Top Compartment Lid - Rear |
| 4 | Folding Top Compartment Lid Seal - Rear |
| 5 | Folding Top Compartment Lid Strut Actuator - Rear |
| 6 | Folding Top Compartment Lid Link - Rear |
| 7 | Folding Top Pump and Motor |
| 8 | Folding Top Control Module |
Scheme 31
| Callout | Component Name |
|---|---|
| 1 | Folding Top Storage Compartment Closeout Panel - Front Outer |
| 1 | Folding Top Storage Compartment Closeout Panel - Front Outer |
| 2 | Folding Top Storage Compartment Closeout Panel - Front |
| 3 | Folding Top Storage Compartment Closeout Panel Hinge - Front |
| 4 | Folding Top Storage Compartment Closeout Panel Link - Front |
| 5 | Folding Top Storage Compartment Closeout Panel Hydraulic Cylinder - Front |
| 5 | Folding Top Storage Compartment Closeout Panel Hydraulic Cylinder - Front |
| 6 | Folding Top Hydraulic Cylinder Hose - All |
| 6 | Folding Top Hydraulic Cylinder Hose - All |
| 7 | Folding Top Storage Compartment Closeout Panel Potentiometer - Front |
DIAGNOSTIC CODE INDEX
| DTC | Description |
|---|---|
| DTC B1011 | System Disabled Information Stored |
| DTC B1300 | Convertible Top/Moveable Roof Header Latched Sensor Circuit |
| DTC B1310 | Convertible Top/Moveable Roof Main Movement Up Sensor Circuit |
| DTC B1420 | Device Voltage |
| DTC B3602 | Convertible Top Switch |
| DTC B3665 | Front Tonneau Position Error |
| DTC B3666 | Rear Tonneau Position Error |
| DTC B3669 | Deck Lid Position Sensor Circuit |
| DTC B3670 | Pump Motor Temperature Sensor Circuit |
| DTC B3971 | Folding Top Position Sensor |
DIAGNOSTIC CODE INDEX
Diagnostic Starting Point - Roof
Begin the system diagnosis with Diagnostic System Check - Vehicle . The diagnostic system check - vehicle will provide the following information
- The identification of the control modules which command the system
- The ability of the control modules to communicate through the serial data circuit
- The identification of any stored diagnostic trouble codes (DTCs) and their status
The use of the diagnostic system check - vehicle will identify the correct procedure for diagnosing the system and where the procedure is located.
Scan Tool Output Controls
| CAUTION | To reduce the risk of personal injury or vehicle damage, the deck lid needs to be fully extended upward and the hydraulic system needs to be disabled. The hydraulic bypass valve needs to be turned counterclockwise to inhibit the system from moving out of sequence. |
| CAUTION | To reduce the risk of personal injury or vehicle damage, stay clear of the folding top panels and linkage. The disconnection of a valve harness connector may cause the folding top assembly to drift to a mechanical resting position. |
| Scan Tool Output Control | Additional Menu Selection(s) | Description |
|---|---|---|
| Valve 1 Command | On/Off | The FTC module commands Valve 1 to energize or not. As the valve is energized, a click can be heard, activating the valve. |
| Valve 2 Command | On/Off | The FTC module commands Valve 2 to energize or not. As the valve is energized, a click can be heard, activating the valve. |
| Valve 3 Command | On/Off | The FTC module commands Valve 3 to energize or not. As the valve is energized, a click can be heard, activating the valve. |
| Valve 4 Command | On/Off | The FTC module commands Valve 4 to energize or not. As the valve is energized, a click can be heard, activating the valve. |
| Valve 5 Command | On/Off | The FTC module commands Valve 5 to energize or not. As the valve is energized, a click can be heard, activating the valve. |
| Pump Motor Direction | X/Y | The FTC module commands to operate in the X and Y directions when you select direction X or Y. The motor should operate in the requested direction. |
| Folding Top Learn Procedure | Calibrate | The FTC module will allow the top to operate to calibrate potentiometer sensors, setting the range, counts, for the soft limits. Once the calibration is completed, this will allow the folding top to operate. |
Scan Tool Output Controls
Scan Tool Data List
| Scan Tool Parameter | Data List | Units Displayed | Typical Data Value |
|---|---|---|---|
| Operating Conditions: Ignition ACCY or RUN, Vehicle in PARK, Valet Switch Inactive/OFF, Folding Top Closed and Cargo Cover installed | |||
| Battery Voltage Signal | Outputs | Volts | Varies |
| Deck Lid Ajar Status | History Roof | Known / Unknown | Known |
| Deck Lid Ajar Status | History Trunk | Known / Unknown | Known |
| Deck Lid Ajar Status | Inputs | Deck Closed / Deck Ajar | Deck Closed |
| Deck Lid Closed Switch | Inputs | Active / Inactive | Inactive |
| Deck Lid Extended | Inputs | Active / Inactive | Inactive |
| Deck Lid Latch Status | History Roof | Cleared / Not Cleared | Cleared |
| Deck Lid Latch Status | History Trunk | Clear / Not Clear | Clear |
| Deck Lid Latch Switch | Inputs | Deck Closed / Deck Open | Deck Closed |
| Driver Window Operation | History Roof | Enabled / Disabled | Enabled |
| Driver Window Position Status | History Roof | Ok / Out of Limit | Ok |
| Folding Top Calibrated | History Roof | Yes / No | Yes |
| Folding Top Close Reference Position | Inputs | Counts | Varies |
| Folding Top Open Reference Position | Inputs | Counts | Varies |
| Folding Top Position Sensor | Inputs | Counts | Varies |
| Folding Top Status | Inputs | Extended / Mid / Retracted / Invalid | Extended |
| Front Tonneau Position Sensor | Inputs | Counts | Varies |
| Front Tonneau Status | Inputs | Invalid / Tonneau Open / Mid / Tonneau Closed | Tonneau Closed |
| Front Tonneau Close Reference Position | Inputs | Counts | Varies |
| Front Tonneau Open Reference Position | Inputs | Counts | Varies |
| Header Latch Limit Switches | Inputs | Latched / Mid / Unlatched / Invalid | Latched |
| Limit Switch Supply Voltage | History Roof | Present / Not Present | Present |
| Limit Switch Supply Voltage | History Trunk | Present / Not Present | Present |
| Luggage Barrier In Place | History Roof | Yes/No | Yes |
| Luggage Barrier Limit Switch | Inputs | Open / Closed | Closed |
| Motor Feedback | Outputs | Amps | 0.00 amps |
| Motor Feedback Current | History Roof | OK / High | OK |
| Motor Feedback Current | History Trunk | OK / High | OK |
| Motor X Direction Command | Outputs | On/Off | Off |
| Motor Y Direction Command | Outputs | On/Off | Off |
| Passenger Window Operation | History Roof | Enabled / Disabled | Enabled |
| Passenger Window Position Status | History Roof | Ok / Out of Limit | Ok |
| Position Sensor Status | History Trunk | Ok / Error | Ok |
| Position Sensors Status | History Roof | Ok / Error | Ok |
| Power Mode Active | History Roof | Yes / No | Yes |
| Pump Motor Temp. Sensor | Outputs | Fahrenheit / Celsius | Varies |
| Pump Over Temperature Sensor | History Roof | Overtemp / Normal | Normal |
| Pump Over Temperature Sensor | History Trunk | Over Temp / Normal | Normal |
| Rear Tonneau Close Reference Position | Inputs | Counts | Varies |
| Rear Tonneau Open Reference Position | Inputs | Counts | Varies |
| Rear Tonneau Position Sensor | Inputs | Counts | Varies |
| Rear Tonneau Status | Inputs | Invalid / Tonneau Open / Mid / Tonneau Closed | Tonneau Closed |
| System Timer | History Roof | OK / Expired | OK |
| System Timer | History Trunk | OK / Expired | OK |
| System Voltage | History Roof | OK / Low | OK |
| System Voltage | History Trunk | Ok / Low | Ok |
| Too Cold For Top Operation | History Roof | Yes / No | No |
| Top Closed Limit Switch | Inputs | Active / Inactive | Active |
| Top Control | History Roof | Inhibited/Enabled | Enabled |
| Top Control Switch | Inputs | Idle / Top Closed / Top Open / Invalid | Idle |
| Top Position Error | History Trunk | Yes / No | No |
| Trunk Control | History Trunk | Inhibited / Enabled | Enabled |
| Valet Status | History Roof | Active / Inactive | Inactive |
| Valet Switch Status | History Trunk | Active / Inactive | Inactive |
| Valve 1 Command | Outputs | On/Off | Varies |
| Valve 2 Command | Outputs | On/Off | Varies |
| Valve 3 Command | Outputs | On/Off | Varies |
| Valve 4 Command | Outputs | On/Off | Varies |
| Valve 5 Command | Outputs | On/Off | Varies |
| Vehicle in PARK | History Roof | Yes / No | Yes |
| Vehicle in PARK | History Trunk | Yes / No | Yes |
Roof
| Scan Tool Parameter | Data List | Units Displayed | Typical Data Value |
|---|---|---|---|
| Operating Conditions: Ignition ACCY, Vehicle in PARK, Valet Switch Inactive/OFF, Folding Top Closed | |||
| Valet Switch | Data | Active/Inactive | Inactive |
HVAC
| Scan Tool Parameter | Data List | Units Displayed | Typical Data Value |
|---|---|---|---|
| Operating Conditions: Ignition ACCY, Vehicle in PARK, Valet Switch Inactive/OFF, Folding Top Closed | |||
| Battery Voltage Signal | Data | Volts | Varies |
| Window Normalization | Data | Yes / No | Yes |
Driver Door Module (DDM)
| Scan Tool Parameter | Data List | Units Displayed | Typical Data Value |
|---|---|---|---|
| Operating Conditions: Ignition ACCY, Vehicle in PARK, Valet Switch Inactive/OFF, Folding Top Closed | |||
| Battery Voltage Signal | Data | Volts | Varies |
| Window Normalization | Data | Yes / No | Yes |
Passenger Door Module (PDM)
Circuit Description
Battery positive voltage is supplied to the folding top control (FTC) module from the BAT MAIN 2 fuse. When commanded, this voltage is used by the FTC module to power the folding top pump motor through the motor control circuits. When an overcurrent condition is detected, the FTC module disables the folding top pump motor in order to protect the internal FTC module circuitry.
DTC Descriptor
This diagnostic procedure supports the following DTC
DTC B1011 System Disabled Information Stored
Conditions for Running the DTC
The FTC module monitors for overcurrent only when the power folding top pump motor is active.
Conditions for Setting the DTC
The FTC module will set DTC B1011 when the measured current exceeds 81-amps for 100 milliseconds.
Action Taken When the DTC Sets
- All folding top functions in progress are aborted, including calibrations of the folding top.
- The FTC module will suspend operation of the folding top pump motor.
Conditions for Clearing the DTC
- The DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- A history and current DTC can be cleared using the scan tool.
Diagnostic Aids
Perform a visual inspection for loose or poor connections at all related components. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 3: This test determines if the suspect motor has an internal short to ground.
- 9: This test verifies the repair.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power Roof Systems Connector End Views | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Current Diagnostic Trouble Codes in the folding top control (FTC) module Diagnostic Trouble Codes list. Operate the power folding top in both directions. Did the scan tool display DTC B1011? | Go to Step 3 | Go to Diagnostic Aids |
| 3 | Disconnect the folding top pump motor harness connector. With a scan tool, observe the Current Diagnostic Trouble Codes. Operate the folding top pump motor in both directions. Does the scan tool display DTC B1011? | Go to Step 4 | Go to Step 5 |
| 4 | Test the motor control circuits of the folding top pump motor for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 6 |
| 5 | Inspect for poor connections at the harness connector of the folding top pump motor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 7 |
| 6 | Inspect for poor connections at the harness connector of the FTC module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 8 |
| 7 | Replace the folding top pump motor. Refer to Folding Top Pump with Motor Replacement . Did you complete the replacement? | Go to Step 9 | |
| 8 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 9 | |
| 9 | Clear the DTCs using the scan tool. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK |
DTC B1011
The folding top control (FTC) module checks the circuits listed, at least once every 300 milliseconds
- Convertible top header latched switch signal of the header latched switch.
- Convertible top header unlatched switch signal of the header unlatched switch.
Both switches are supplied accessory voltage, and when a switch is active, it will apply the voltage signaling the FTC module.
The header latched switch will close, signaling the FTC module when the header latch has latched and secured the folding top when it is in either the closed or stowed position. The header unlatched switch will close, signaling the FTC module when the folding top latch is in the fully unlatched position. This would be when the folding top is between the closed and stowed positions.
The diagnostic procedure supports the following DTC
DTC B1300 Convertible Top/Moveable Roof Header Latched Sensor Circuit
The battery voltage is between 9-16 volts.
The FTC module detects inputs from both the header latched and header unlatched switch signal circuits being active at the same time.
- Stores a current and history DTC B1300 in the FTC module.
- The folding top operation is suspended.
- The FTC module sends a class 2 message to the driver information center (DIC), displaying: TOP NOT SECURE.
- This DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
If the DTC does not reset after the code is cleared, then one of the switches may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Wait four minutes. Open the hydraulic fluid bypass valve located above the pump motor, turning it counterclockwise. Use the FT wrench to close the header latch. To access the header latch, refer to Opening the Folding Top or Closing the Folding Top . With a scan tool, observe the Header Latch Limit Switches parameter in the data list for the folding top control module. Does the scan tool display Latched? | Go to Step 3 | Go to Step 4 |
| 3 | Use the FT wrench to open the header latch fully. With a scan tool, observe the Header Latched Limit Switch parameter in the data list for the folding top control module. Does the scan tool display Unlatched? | Go to Diagnostic Aids | Go to Step 5 |
| 4 | Test the signal circuit of the header unlatched switch for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 5 |
| 5 | Test the signal circuit of the header latched switch for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 11 | Go to Step 6 |
| 6 | Test the header latched switch for proper operation. Did the switch operate correctly? | Go to Step 8 | Go to Step 9 |
| 7 | Test the header unlatched switch for proper operation. Did the switch operate correctly? | Go to Step 8 | Go to Step 10 |
| 8 | Replace the folding top control (FTC) module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 11 | |
| 9 | Replace the header latched switch. Refer to Folding Top Front Latch Position Sensor Switch Replacement . Did you complete the replacement? | Go to Step 11 | |
| 10 | Replace the header unlatched switch. Refer to Folding Top Front Latch Position Sensor Switch Replacement . Did you complete the replacement? | Go to Step 11 | |
| 11 | Use the scan tool in order to clear the DTCs. Close the hydraulic fluid bypass valve located above the FT motor, turning it clockwise. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
DTC B1300
The folding top closed switch signals the folding top control (FTC) module when the folding top closes against the windshield header. The FTC module checks the signal circuit at least once every 300 milliseconds. The folding top closed switch will close as the RH receiver detects the RH pin from the folding top. The accessory voltage supplied to the folding top closed switch will be applied through the limit switch through the hard top connected signal circuit, to the FTC module. The FTC module will then continue through the operating sequences, completing the operation.
This diagnostic procedure supports the following DTC
DTC B1310 Convertible Top/Moveable Roof Main Movement Up Sensor Circuit
The battery voltage is between 9-16 volts
The FTC module detects the folding top closed switch is active, closed, when the folding top position sensor indicates the top is open, past the folding top open reference position.
- Stores a current and history DTC B1310 in the FTC module.
- The folding top operation is suspended.
- The FTC module sends a class 2 message to the driver information center (DIC), displaying TOP NOT SECURE.
- This DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Wait 4 minutes. Open the hydraulic fluid bypass valve located above the folding top (FT) motor, turning it counterclockwise. Manually move folding top to access RH receiver pin. Refer to Opening the Folding Top . With a scan tool, observe the Top Closed Limit Switch parameter in the data list for the folding top control module. Does the scan tool display Off? | Go to Step 3 | Go to Step 4 |
| 3 | Activate the folding top closed switch. With the scan tool, observe the Top Closed Limit Switch parameter. Does the Top Closed Limit Switch parameter change state? | Go to Diagnostic Aids | Go to Step 4 |
| 4 | Turn OFF the ignition. Disconnect the folding top closed switch. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Top Closed Limit Switch parameter. Does the scan tool display Off? | Go to Step 7 | Go to Step 5 |
| 5 | Test the signal circuit of the folding top closed switch for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 6 |
| 6 | Inspect for poor connections at the harness connector of the folding top control (FTC) module. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 7 | Inspect for poor connections at the harness connector of the folding top closed switch. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 10 | |
| 9 | Replace the folding top closed switch. Refer to Folding Top Front Locating Pin Position Switch Replacement . Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Close the hydraulic fluid bypass valve located above FT motor, turning it clockwise. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
DTC B1310
The folding top control (FTC) module monitors the accessory voltage at least once every 300 milliseconds. This accessory voltage is protected by the trunk latch/top switch 15-amp fuse that also supplies voltage to other limit switches
- Header latched switch
- Header unlatched switch
- Cargo cover luggage barrier switch
- Rear compartment lid open switch or deck lid open switch
- Top closed switch
The diagnostic procedure supports the following DTC
DTC B1420 Device Voltage
The battery voltage is between 9-16 volts.
- If the FTC module detects the accessory voltage dropping below 3 volts.
- The power mode is either in Accessory, RUN, Rap or Crank.
- Stores a current and history DTC B1420 in the FTC module.
- The folding top operation is suspended.
- If the condition occurs during operation of the folding top, once the top control switch is released, the FTC module will send a class 2 message to the driver information center (DIC), displaying TOP NOT SECURE.
- This DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
If the DTC does not reset after the code is cleared, then the accessory voltage circuit between the fuse and the FTC module may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Is the DTC B1420 present? | Go to Step 3 | Go to Diagnostic Aids | |
| 3 | Measure the accessory voltage at the folding top control (FTC) module harness connector. Does the voltage measure near the specified value? | 9-16 V | Go to Step 4 | Go to Step 5 |
| 4 | Inspect for poor connections at the harness connector of the folding top control module. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 8 | |
| 5 | Install and secure the cargo cover to close the luggage barrier limit switch. Observe the Luggage Barrier Limit Switch parameter in the FTC Input data list. Does the scan tool display Closed? | Go to Step 6 | Go to Step 7 | |
| 6 | Repair the accessory voltage circuit for an open or high resistance between the FTC module and the splice. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 7 | ||
| 7 | Repair the accessory voltage circuits for an open, high resistance and a short to ground. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 9 | ||
| 8 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 9 | ||
| 9 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK | |
DTC B1420
The folding top control (FTC) module checks the integrity of the signal circuits from the folding top control switch at least once every 300 milliseconds. The folding top control switch has a constant battery positive voltage supplied. Pressing the folding top control switch to the open or close position will apply the battery positive voltage to the folding top control switch open or close signal circuit to the FTC module. The FTC module monitors the signal request to control direction movement of the folding top.
This diagnostic procedure supports the following DTC
DTC B3602 Convertible Top Switch
The battery voltage is between 9-16 volts.
- When the FTC module detects inputs on both the FTC switch open and close signal circuits at the same time.
- When the FTC module detects either of the FTC switch open or close signal circuits active for 3 minutes or more.
- Stores a current and history DTC B3602 in the FTC module.
- The folding top operation is suspended.
- This DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Top Control Switch parameter in the data list for the folding top control (FTC) module. Does the scan tool display Idle? | Go to Step 3 | Go to Step 4 |
| 3 | Activate the FTC switch. With the scan tool, observe the Top Control Switch parameter. Does the Top Control Switch parameter change state? | Go to Diagnostic Aids | Go to Step 4 |
| 4 | Turn OFF the ignition. Disconnect the FTC switch. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Top Control Switch parameter. Does the scan tool display Idle? | Go to Step 7 | Go to Step 5 |
| 5 | Test both, open and close signal circuits of the folding top control switch for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 6 |
| 6 | Inspect for poor connections at the harness connector of the FTC. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 8 |
| 7 | Inspect for poor connections at the harness connector of the FTC switch. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 10 | Go to Step 9 |
| 8 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 10 | |
| 9 | Replace the FTC switch. Refer to Convertible Top Switch Replacement . Did you complete the replacement? | Go to Step 10 | |
| 10 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
DTC B3602
The folding top control (FTC) module supplies a 5-volt reference and low reference circuit to the front tonneau position sensor. The position sensor sends a voltage signal that varies with the movement of the front tonneau panel through the signal circuit to the FTC module. Then based on this voltage signal, parameters are converted and displayed as counts, the FTC module determines the position of the front tonneau and continues with the operating sequence.
The diagnostic procedure supports the following DTC
DTC B3665 Front Tonneau Position Error
The FTC module must be powered and can not have B1327 or B1328 set as active DTCs for this DTC to set.
If the FTC module sees the analog input from this position sensor as either lower than 0.25 volts (12 counts or less) or higher than 4.75 volts (242 counts or above), the position sensor will be considered out of range and the FTC module will set this DTC.
- The FTC module disables all folding top functions.
- If the condition occurs during operation of the folding top, once the top control switch is released, the FTC module will send a class 2 message to the driver information center (DIC), displaying TOP NOT SECURE.
The FTC module will clear the DTC as an active malfunction when it sees the analog input from this position sensor as between 0.25 volts (12 counts) and 4.75 volts (242 counts) during one cycle of checking the FTC module inputs.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
All position sensors use common ground and 5-volt reference circuits.
Multiple DTCs, B3666 and B3671 can set
- If the 5-volt reference circuit is shorted to voltage
- If the 5-volt reference circuit is shorted to ground
- If the position sensor ground circuit is open
The numbers below refer to the step numbers on the diagnostic table.
- 3: This step tests for the proper operation of the circuit in the low count range.
- 4: This step tests for the proper operation of the circuit in the count range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to ground.
- 5: This step tests for a short to voltage in the 5-volt reference circuit.
- 6: This step tests for a high resistance or an open in the ground circuit.
- 16: This step verifies the repair.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter in the folding top control (FTC) module Inputs data list. Does the scan tool indicate that the Position Sensor parameter is within the specified range? | 12-243 Counts | Go to Diagnostic Aids | Go to Step 3 |
| 3 | Turn OFF the ignition. Disconnect the appropriate position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is less than the specified value? | 10 Counts | Go to Step 4 | Go to Step 10 |
| 4 | Turn OFF the ignition. Connect a 3-amp fused jumper wire between the 5-volt reference circuit of the position sensor connector and the signal circuit of the position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is greater than the specified value? | 242 Counts | Go to Step 5 | Go to Step 8 |
| 5 | Disconnect the fused jumper wire. Measure the voltage between the 5-volt reference circuit of the position sensor connector and the low reference circuit of the position sensor connector. Does the voltage measure less than the specified value? | 5.50 V | Go to Step 6 | Go to Step 7 |
| 6 | Turn OFF the ignition. Disconnect the negative battery cable. Measure the resistance from the low reference circuit of the position sensor to a ground. Does the resistance measure less than the specified value? | 5 ohms | Go to Step 12 | Go to Step 11 |
| 7 | Test the 5-volt reference circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 8 | Test the 5-volt reference circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 9 | |
| 9 | Test the signal circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 10 | Test the signal circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 11 | Disconnect the folding top module harness connector C2. Test the low reference circuit of the position sensor for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 12 | Inspect for poor connections at the harness connector of the position sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 14 | |
| 13 | Inspect for poor connections at the harness connector of the folding top module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 15 | |
| 14 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the front tonneau position sensor. Refer to Folding Top Stowage Compartment Front Closeout Panel Position Switch Replacement . Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 16 | ||
| 15 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 16 | ||
| 16 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK | |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
DTC B3665
The folding top control (FTC) module supplies a 5-volt reference and low reference circuit to the rear tonneau position sensor. The position sensor sends a voltage signal that varies with the movement of the rear tonneau panel through the signal circuit to the FTC module. Then based on this voltage signal, parameters are converted and displayed as counts, the FTC module determines the position of the rear tonneau and continues with the operating sequence.
The diagnostic procedure supports the following DTC
DTC B3666 Rear Tonneau Position Error
The FTC module must be powered and can not have B1327 or B1328 set as active DTCs for this DTC to set.
If the FTC module sees the analog input from this position sensor as either lower than 0.25 volts (12 counts or less) or higher than 4.75 volts (242 counts or above), the position sensor will be considered out of range and the FTC module will set this DTC.
- The FTC module disables all folding top functions.
- If the condition occurs during operation of the folding top, once the top control switch is released, the FTC module will send a class 2 message to the driver information center (DIC), displaying: TOP NOT SECURE.
The FTC module will clear the DTC as an active malfunction when it sees the analog input from this position sensor as between 0.25 volts (12 counts) and 4.75 volts (242 counts) during one cycle of checking the FTC module inputs.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
All position sensors use common ground and 5-volt reference circuits.
Multiple DTCs, B3665 and B3671 can set
- If the 5-volt reference circuit is shorted to voltage
- If the 5-volt reference circuit is shorted to ground
- If the position sensor ground circuit is open
The numbers below refer to the step numbers on the diagnostic table.
- 3: This step tests for the proper operation of the circuit in the low count range.
- 4: This step tests for the proper operation of the circuit in the count range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to ground.
- 5: This step tests for a short to voltage in the 5-volt reference circuit.
- 6: This step tests for a high resistance or an open in the ground circuit.
- 16: This step verifies the repair.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter in the folding top control (FTC) module Inputs data list. Does the scan tool indicate that the Position Sensor parameter is within the specified range? | 12-243 Counts | Go to Diagnostic Aids | Go to Step 3 |
| 3 | Turn OFF the ignition. Disconnect the appropriate position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is less than the specified value? | 10 Counts | Go to Step 4 | Go to Step 10 |
| 4 | Turn OFF the ignition. Connect a 3-amp fused jumper wire between the 5-volt reference circuit of the position sensor connector and the signal circuit of the position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is greater than the specified value? | 242 Counts | Go to Step 5 | Go to Step 8 |
| 5 | Disconnect the fused jumper wire. Measure the voltage between the 5-volt reference circuit of the position sensor connector and the low reference circuit of the position sensor connector. Does the voltage measure less than the specified value? | 5.50 V | Go to Step 6 | Go to Step 7 |
| 6 | Turn OFF the ignition. Disconnect the negative battery cable. Measure the resistance from the low reference circuit of the position sensor to a ground. Does the resistance measure less than the specified value? | 5 ohms | Go to Step 12 | Go to Step 11 |
| 7 | Test the 5-volt reference circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 8 | Test the 5-volt reference circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 9 | |
| 9 | Test the signal circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 10 | Test the signal circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 11 | Disconnect the folding top module harness connector C2. Test the low reference circuit of the position sensor for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 12 | Inspect for poor connections at the harness connector of the position sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 14 | |
| 13 | Inspect for poor connections at the harness connector of the folding top module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 15 | |
| 14 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the rear tonneau position sensor. Refer to Folding Top Stowage Compartment Rear Panel Position Switch Replacement . Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 16 | ||
| 15 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 16 | ||
| 16 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK | |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
DTC B3666
The folding top control (FTC) module checks the rear compartment lid (decklid) open switch signal circuit of the rear compartment lid (decklid) open switch, at least once every 300 milliseconds. The FTC module compares the deck lid open signal circuit against the decklid ajar switch, that is sent by class 2 message. As the folding top is starting to operate, the decklid will be released, a class 2 message is sent indicating the decklid ajar switch is ajar. The FTC module will continue to raise the decklid upward until it is fully extended, closing the decklid open switch. The accessory voltage supplied to the decklid open switch will then be applied through the decklid signal circuit to the FTC module. Once this signal is received, the FTC module can continue to cycle the folding top operation.
This diagnostic procedure supports the following DTC
DTC B3669 Deck Lid Position Sensor Circuit
The battery voltage is between 9-16 volts.
The FTC module monitors the decklid open switch signal switch and the class 2 message of the decklid ajar switch. A DTC is set if both are active.
- Stores a current and history DTC B3669 in the FTC module.
- The folding top operation is suspended.
- This DTC will clear on the current status after the condition for setting the fault is corrected.
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Yes | No |
|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | |||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. Position the decklid in a position other than the fully extended, upward position, to allow access to the decklid open switch. With a scan tool, observe the Decklid Extended parameter in the Inputs data list for the folding top control (FTC) module. Does the scan tool display Inactive? | Go to Step 3 | Go to Step 4 |
| 3 | Turn OFF the ignition. Disconnect the harness connector of the decklid open switch. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Decklid Extended parameter. Does the scan tool display Inactive? | Go to Step 6 | Go to Step 4 |
| 4 | Test the signal circuit of the decklid open switch for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 5 |
| 5 | Inspect for poor connections at the harness connector of the folding top control module. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 7 |
| 6 | Inspect for poor connections at the harness connector of the decklid open switch. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 9 | Go to Step 8 |
| 7 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming.Did you complete the replacement? | Go to Step 9 | |
| 8 | Replace the decklid open switch. Refer to Rear Compartment Lid Position Switch Replacement . Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 9 | |
| 9 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
DTC B3669
The folding top control (FTC) module monitors the folding top pump motor temperature, checking the temperature once every 300 milliseconds. The FTC module supplies a 5-volt reference and monitors the sensor low reference voltage from the thermistor located in the folding top pump motor. As the pump motor warms up, the thermistor resistance will decrease. The FTC module monitors the voltage drop across the thermistor and uses that to calculate the temperature of the pump motor. When the FTC module detects the temperature to be above the operating range, a DTC will be set.
The diagnostic procedure supports the following DTC
DTC B3670 Pump Motor Temperature Sensor Circuit
- The battery voltage is between 9-16 volts.
- The FTC module is in Accessory, RUN, or RAP.
The FTC module detects that the folding top pump motor temperature is over 95°C (203°F).
- Stores a current and history DTC B3670 in the FTC module.
- The folding top operation is suspended.
- A class 2 message is sent to the driver information center TOP MOTOR OVER TEMP, as the folding top switch is pressed.
- This DTC will become history once the pump motor temperature is below 90°C (194°F).
- A history DTC will clear after 50 consecutive ignition cycles without a fault present.
- History and current DTC can be cleared using the scan tool.
The following conditions may cause an intermittent malfunction
- An intermittent sticking or binding linkage condition can cause excessive current draw resulting in a temperature out of range.
- The folding top pump motor or thermistor is shorted internally.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power and Grounding Connector End Views in Wiring Systems | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn the ignition ON, with the engine OFF. Is DTC B3670 present? | 95°C (203°F) | Go to Step 3 | Go to Diagnostic Aids |
| 3 | Turn OFF the ignition. Disconnect the pump motor harness connector. Turn ON the ignition, with the engine OFF. Using the scan tool, observe the Pump Over Temp. Sensor parameter in the folding top control (FTC) Output data list. Does the scan tool indicate that the temperature to be above the specified value? | 95°C (203°F) | Go to Step 4 | Go to Step 5 |
| 4 | Test the sensor low reference circuit of the folding top pump motor thermistor for a short to voltage. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 7 | Go to Step 6 | |
| 5 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the folding top motor pump. Refer to Folding Top Pump with Motor Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 7 | ||
| 6 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 7 | ||
| 7 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC. Does the DTC reset? | Go to Step 2 | System OK | |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
DTC B3670
The folding top control (FTC) module supplies a 5-volt reference and low reference circuit to the folding top position sensor. The position sensor sends a voltage signal that varies with the movement of the folding top panel through the signal circuit to the FTC module. Then based on this voltage signal, parameters are converted and displayed as counts, the FTC module determines the position of the folding top and continues with the operating sequence.
The diagnostic procedure supports the following DTC
DTC B3971 Folding Top Position Sensor
The FTC module must be powered and cannot have B1327 or B1328 set as active DTCs for this DTC to set.
If the FTC module sees the analog input from this position sensor as either lower than 0.25 volts (12 Counts or less) or higher than 4.75 volts (242 Counts or above), the position sensor will be considered out of range and the FTC module will set this DTC.
- The FTC module disables all folding top functions.
- If the condition occurs during operation of the folding top, once the top control switch is released, the FTC module will send a class 2 message to the driver information center (DIC), displaying TOP NOT SECURE.
The FTC module will clear the DTC as an active malfunction when it sees the analog input from this position sensor as between 0.25 volts (12 counts) and 4.75 volts (242 counts) during one cycle of checking the FTC module inputs.
If the DTC does not reset after the code is cleared, then the switch may be the intermittent fault. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
All position sensors use common ground and 5-volt reference circuits.
Multiple DTCs, B3665 and B3666 can set
- If the 5-volt reference circuit is shorted to voltage
- If the 5-volt reference circuit is shorted to ground
- If the position sensor ground circuit is open
The numbers below refer to the step numbers on the diagnostic table.
- 3: This step tests for the proper operation of the circuit in the low count range.
- 4: This step tests for the proper operation of the circuit in the count range. If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to ground.
- 5: This step tests for a short to voltage in the 5-volt reference circuit.
- 6: This step tests for a high resistance or an open in the ground circuit.
- 16: This step verifies the repair.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Install a scan tool. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter in the folding top control (FTC) module Inputs data list. Does the scan tool indicate that the Position Sensor parameter is within the specified range? | 12-243 Counts | Go to Diagnostic Aids | Go to Step 3 |
| 3 | Turn OFF the ignition. Disconnect the appropriate position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is less than the specified value? | 10 Counts | Go to Step 4 | Go to Step 10 |
| 4 | Turn OFF the ignition. Connect a 3-amp fused jumper wire between the 5-volt reference circuit of the position sensor connector and the signal circuit of the position sensor connector. Turn ON the ignition, with the engine OFF. With a scan tool, observe the appropriate Position Sensor parameter. Does the scan tool indicate that the Position Sensor parameter is greater than the specified value? | 242 Counts | Go to Step 5 | Go to Step 8 |
| 5 | Disconnect the fused jumper wire. Measure the voltage between the 5-volt reference circuit of the position sensor connector and the low reference circuit of the position sensor connector. Does the voltage measure less than the specified value? | 5.50 V | Go to Step 6 | Go to Step 7 |
| 6 | Turn OFF the ignition. Measure the resistance from the low reference circuit of the position sensor to a ground. Does the resistance measure less than the specified value? | 5 ohms | Go to Step 12 | Go to Step 11 |
| 7 | Test the 5-volt reference circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 8 | Test the 5-volt reference circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 9 | |
| 9 | Test the signal circuit of the position sensor for a short to ground, a high resistance, or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 10 | Test the signal circuit of the position sensor for a short to voltage. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 11 | Disconnect the folding top module harness connector C2. Test the low reference circuit of the position sensor for a high resistance or an open. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 13 | |
| 12 | Inspect for poor connections at the harness connector of the position sensor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 14 | |
| 13 | Inspect for poor connections at the harness connector of the folding top module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 16 | Go to Step 15 | |
| 14 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the folding top position sensor. Refer to Folding Top Position Switch Replacement . Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 16 | ||
| 15 | Replace the folding top control module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 16 | ||
| 16 | Use the scan tool in order to clear the DTCs. Operate the vehicle within the Conditions for Running the DTC as specified in the supporting text. Does the DTC reset? | Go to Step 2 | System OK | |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
DTC B3971
Symptoms - Roof
| IMPORTANT | The following steps must be completed before using the symptom tables. |
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/xlr/i-2003-2009/remont/oem-general-information/#vehicle-dtc-information) in Vehicle DTC Information, before using the Symptom Tables in order to verify that all of the following are true: There are no DTCs set. The control modules can communicate via the serial data link.
- Review the system operation in order to familiarize yourself with the system functions. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the folding top system. Refer to «Checking Aftermarket Accessories»(/cadillac/xlr/i-2003-2009/remont/body-electrical/#how-to-diagnosis-repair-the-wiring-systems-testing__checking-aftermarket-accessories) in Wiring Systems.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
- Inspect the folding top hydraulic reservoir for the proper fluid level.
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Power Folding Top Inoperative»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
- «Power Folding Top Does Not Open»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
- «Power Folding Top Does Not Close»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
Complete the check list prior to performing the diagnosis
- Windows are normalized. Refer to «Power Windows Description and Operation»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#door-system-mirror-system-window-system) in Doors.
- Cargo cover installed and secured, closing the luggage barrier limit switch.
- Valet switch is in OFF position, inactive.
- Vehicle is in PARK.
- Press the ignition to ACCY or RUN, with the engine OFF.
- Hydraulic fluid bypass valve in the operating position, turned clockwise, located above the pump motor.
- Operating temperature is normal.
If a repair is made to a signal circuit for a fault to ground, test the component of that circuit for proper operation.
Use the scan tool to access the History parameters for the folding top control (FTC) module. The parameters will display the status of the folding top systems last operation.
The number below refer to the step number on the diagnostic table.
- 3: Verify the status of the power windows. With either window not normalized, may inhibit the folding top operation since it is important to understand their position.
- 14: Verifying the status of the thermistor sensor circuits may set the DTC B3670. Once the diagnostic procedure is completed use the scan tool to clear any DTCs.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Folding Top Schematics Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | Go to Diagnostic System Check - Vehicle in Vehicle DTC Information | |
| 2 | Operate the folding top. Does the system operate normally? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 | |
| 3 | Using the scan tool, navigate to the Roof System, Data Display: Driver Door Module (DDM) Passenger Door Module (PDM) View the window normalization for each module. Did either module display NO? | Go to Step 20 | Go to Step 4 | |
| 4 | Press the ignition switch to RUN, with the engine OFF. Press the folding top control switch to move the folding top. Observe the driver information center (DIC) for any messages. Does the DIC display Close Cargo Cover? | Go to Step 16 | Go to Step 5 | |
| 5 | Press the folding top control (FTC) switch to move the folding top. Observe the DIC for any messages. Does the DIC display Valet Active Top Inop? | Go to Step 19 | Go to Step 6 | |
| 6 | Press the FTC switch to move the folding top. Observe the DIC for any messages. Did the DIC display Too Cold Too Move Top? | Go to Step 14 | Go to Step 7 | |
| 7 | Using the scan tool, navigate to the Roof System, Data Display, Inputs. View the Top Control Switch parameter. Press the top control switch to the open position. Did the parameter display Top Open? | Go to Step 8 | Go to Step 21 | |
| 8 | Using the scan tool, navigate to the Roof System, Data Display, Inputs. View the Top Control Switch parameter. Press the top control switch to the close position. Did the parameter display Top Closed? | Go to Step 9 | Go to Step 24 | |
| 9 | NOTE: Place the hydraulic bypass valve to the bypass position, counter clockwise. Failing to do so may damage the folding top assembly. Manually open the decklid to access the hydraulic fluid bypass valve. Turn the hydraulic fluid bypass valve counterclockwise to inhibit rear tonneau movement. Navigate the scan tool to Special Functions in Roof, Pump Motor Direction. Command the direction of the motor to the X and then Y direction. Can you hear the pump motor respond with each command? | Go to Step 10 | Go to Step 13 | |
| 10 | Command the Valve 4 command to ON and OFF. Can a click be heard in response to each command? | Go to Step 48 | Go to Step 11 | |
| 11 | Disconnect the Valve 4 harness connector. Connect a test lamp between the control circuits of the Valve 4 harness connector. Command the Valve 4 Command to ON. Does the test lamp illuminate with each command? | Go to Step 37 | Go to Step 12 | |
| 12 | Connect a test lamp between the control circuit of the Valve 4 harness connector to a good ground. Command the Valve 4 Command to ON and OFF. Does the test lamp illuminate with each command? | Go to Step 41 | Go to Step 31 | |
| 13 | Disconnect the harness connector at the pump motor. Connect a test lamp between the control circuits at the pump motor harness connector. Command the direction of the pump motor to the X and Y direction. Does the test lamp illuminate with each command? | Go to Step 36 | Go to Step 32 | |
| 14 | Disconnect the harness connector of the thermistor sensor. Using a scan tool, navigate to the Roof System, Output data list. Connect a 3-amp fused jumper wire between the 5-volt reference circuit and the low reference circuit of the harness connector of the thermistor sensor. View the Pump Motor Temp. Sensor parameter. Does the parameter display a positive temperature value? | Go to Step 36 | Go to Step 15 | |
| 15 | Measure the voltage of the 5-volt reference circuit of the thermistor sensor harness connector to a ground. Does the voltage measure near the specified value? | 5.5-4.5 Volts | Go to Step 30 | Go to Step 40 |
| 16 | Using a scan tool, navigate to the Roof System, Data Display, Inputs. View the Luggage Barrier Limit Switch parameter. Inspect the cargo cover for proper fit and alignment into the receiver to the luggage barrier limit switch. Does the parameter display Closed? | Go to Step 50 | Go to Step 17 | |
| 17 | Disconnect the luggage barrier limit switch harness connector. Connect a 3-amp fused jumper wire between the accessory voltage circuit and the luggage barrier limit switch signal of the harness connector of the luggage barrier limit switch. View the scan tool, Luggage Barrier Limit Switch parameter. Does the scan tool display Closed? | Go to Step 39 | Go to Step 18 | |
| 18 | Measure the voltage from the accessory voltage circuit of the luggage barrier limit switch harness connector to a ground. Does the voltage measure near the specified value? | B+ | Go to Step 29 | Go to Step 42 |
| 19 | Disconnect the valet switch harness connector. Operate the folding top, pressing the top control switch to open and close. Does the folding top operate? | Go to Step 45 | Go to Step 28 | |
| 20 | Normalize the window. Refer to Power Windows Description and Operation in Doors. Did you complete the procedure? | Go to Step 50 | ||
| 21 | Remove the FTC switch from the harness connector. Connect a 3-amp fused jumper wire to the battery positive voltage circuit of the top control switch harness connector. View the Top Control Switch parameter. Connect the other end of the jumper wire to the FTC switch open signal. Did the parameter display Top Open? | Go to Step 35 | Go to Step 22 | |
| 22 | Inspect the 3-amp fuse in the jumper wire. Is the fuse open? | Go to Step 26 | Go to Step 23 | |
| 23 | Remove the 3-amp fused jumper wire from the folding top control switch open signal circuit. Connect the loose end of the 3-amp fused jumper wire to the folding top control switch close signal circuit. View the Top Control Switch parameter. Did the parameter display Top Closed? | Go to Step 33 | Go to Step 43 | |
| 24 | Remove the folding top control switch from the harness connector. Connect a 3-amp fused jumper wire to the battery positive voltage circuit of the top control switch harness. View the Top Control Switch parameter. Connect the other end of the jumper wire to the folding top control switch close signal circuit. Did the parameter display Top Closed? | Go to Step 35 | Go to Step 25 | |
| 25 | Inspect the 3-amp fuse in the jumper wire. Is the fuse open? | Go to Step 27 | Go to Step 34 | |
| 26 | Test the folding top control switch open signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 49 | |
| 27 | Test the folding top control switch close signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 49 | |
| 28 | Test the valet switch signal for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 44 | |
| 29 | Test the luggage barrier limit switch signal circuit for an open, high resistance or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 38 | |
| 30 | Test the low reference circuit of the thermistor sensor an open, high resistance or short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 36 | |
| 31 | Test the control circuit of the Valve 4 for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 38 | |
| 32 | Test the control circuits of the pump motor for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 38 | |
| 33 | Test the folding top control switch open signal circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 38 | |
| 34 | Test the folding top control switch close signal circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 38 | |
| 35 | Inspect for poor connections at the harness connector of the top control switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 46 | |
| 36 | Inspect for poor connections at the harness connector of the pump motor. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 48 | |
| 37 | Inspect for poor connections at the harness connector of the valve. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 48 | |
| 38 | Inspect for poor connections at the harness connector of the FTC module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 49 | |
| 39 | Inspect for poor connections at the harness connector of the luggage barrier switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 50 | Go to Step 47 | |
| 40 | Repair the 5-volt reference circuit for an open or high resistance. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 50 | ||
| 41 | Repair the ground circuit for an open or high resistance. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 50 | ||
| 42 | Repair the accessory voltage circuit for an open or high resistance to the luggage barrier switch. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 50 | ||
| 43 | Repair the battery positive voltage circuit for an open or high resistance to the top control switch. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 50 | ||
| 44 | Replace the HVAC control module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 50 | ||
| 45 | Replace the valet switch. Refer to Instrument Panel Compartment Trim Bezel Replacement in Instrument Panel, Gages and Console. Did you complete the replacement? | Go to Step 50 | ||
| 46 | Replace the top control switch. Refer to Convertible Top Switch Replacement . Did you complete the replacement? | Go to Step 50 | ||
| 47 | Replace the luggage barrier limit switch. Refer to Roof Lift Off Panel/Window Latch Trim Cover Replacement in Body Rear End. Did you complete the replacement? | Go to Step 50 | ||
| 48 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the pump motor. Refer to Folding Top Pump with Motor Replacement .Did you complete the replacement? | Go to Step 50 | ||
| 49 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 50 | ||
| 50 | Turn OFF the ignition. Disconnect any jumper wires. Connect all previously disconnected components. Replace any open fuses, if necessary. Turn the bypass valve, clockwise, to allow rear tonneau movement. Press the ignition to ACCY or RUN, with the engine OFF. Use the scan tool to clear any DTCs. Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 | |
| NOTE |
|---|
| Place the hydraulic bypass valve to the bypass position, counter clockwise. Failing to do so may damage the folding top assembly. |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
Power Folding Top Inoperative
Complete the check list, prior to performing the diagnosis
- Windows are normalized. Refer to «Power Windows Description and Operation»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#door-system-mirror-system-window-system) in Doors.
- Cargo cover installed and secured, closing the luggage barrier limit switch.
- Valet switch is in OFF position, inactive.
- Vehicle is in PARK.
- Press the ignition to ACCY or RUN, with the engine OFF.
- Hydraulic fluid bypass valve in the operating position, turned clockwise, located above the pump motor.
- Operating temperature is normal.
If a repair is made to a signal circuit for a fault to ground, test the component of that circuit for proper operation.
Using the scan tool to access the History parameters for the folding top control (FTC) module, will display the last status of the items listed.
The number below refer to the step number on the diagnostic table.
- 3: Verify the decklid open switch for proper operation.
- 4: Verify the header latched switch for proper operation.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Power Roof Systems Component Views Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you review the Power Folding Top Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Roof | |
| 2 | Operate the folding top. Does the system operate normally? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 | |
| 3 | Using the scan tool, navigate to the Inputs data list for the folding top control (FTC) module. Operate the folding top so the decklid is in the extended full open position. Observe the Decklid Extended parameter. Visually confirm that the decklid is extended and the linkage is closing the decklid switch. Does the scan tool parameter display Active? | Go to Step 4 | Go to Step 7 | |
| 4 | Wait four minutes. Open the hydraulic fluid bypass valve located above the pump motor, turning it counterclockwise. Use the FT wrench to close the header latch. To access the header latch, refer to Opening the Folding Top or Closing the Folding Top . With a scan tool, observe the Header Latch Limit Switches parameter. Does the scan tool display Latched? | Go to Step 5 | Go to Step 10 | |
| 5 | Manually open the decklid to access the hydraulic fluid bypass valve. Turn the hydraulic fluid bypass valve counterclockwise to inhibit rear tonneau movement. Navigate the scan tool to Special Functions in Roof, Valve Command. Command Valve 1, Valve 3 and Valve 5 ON and OFF, one valve at a time. Can a click be heard in response to each command? | Go to Step 6 | Go to Step 13 | |
| 6 | Turn the hydraulic fluid bypass valve clockwise, allowing the folding top system to cycle. Using the scan tool, navigate to the Inputs data list for the FTC module. Observe the parameters of the: Folding top position sensor Front tonneau position sensor Rear tonneau position sensor Observe the Open and Close Reference Positions of each position sensor. Operate the folding top system to the open or closed positions. The position sensors extend and retract as the system is opening and closing. As the position sensor reaches the extended or retracted position, the parameter should slightly exceed outside the Open and Close Reference Position parameters.Does the scan tool display all Position Sensors operating properly? | Go to Step 32 | Go to Step 27 | |
| 7 | Disconnect the harness connector at the decklid open switch. Connect a 3-amp fused jumper wire between the accessory voltage circuit and the decklid open signal circuit of the decklid open switch harness connector. View the Decklid Extended parameter? Does the scan tool parameter display Active? | Go to Step 18 | Go to Step 8 | |
| 8 | Did the 3-amp fuse in the fused jumper wire open? | Go to Step 16 | Go to Step 9 | |
| 9 | Measure the accessory voltage of the decklid harness connector to a ground. Does the voltage measure near the specified value? | B+ | Go to Step 25 | Go to Step 23 |
| 10 | Disconnect the harness connector at the header latched switch. Connect a 3-amp fused jumper wire between the accessory voltage circuit and the signal circuit of the header latched switch harness connector. View the Header Latch Limit Switches parameter? Does the scan tool parameter display Latched? | Go to Step 19 | Go to Step 11 | |
| 11 | Did the 3-amp fuse in the fused jumper wire open? | Go to Step 17 | Go to Step 12 | |
| 12 | Measure the accessory voltage of the header latched switch harness connector to a ground. Does the voltage measure near the specified value? | B+ | Go to Step 26 | Go to Step 24 |
| 13 | Disconnect the harness connector of the inoperative valve. Connect a test lamp between the control circuit and the ground circuit of the valve harness connector. Command the Valve ON then OFF. Does the test lamp illuminate with each ON command? | Go to Step 20 | Go to Step 14 | |
| 14 | Connect a test lamp between the control circuit of the valve harness connector and ground. Command the Valve ON and OFF. Does the test lamp illuminate with each ON command? | Go to Step 22 | Go to Step 15 | |
| 15 | Test the valve control circuit for an open or high resistance. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 16 | Test the decklid open signal circuit for a short to ground. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 17 | Test the header latched signal circuit for a short to ground. Refer to Circuit Testing and to Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 18 | Inspect for poor connections at the harness connector of the decklid open switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 28 | |
| 19 | Inspect for poor connections at the harness connector of the header latched switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 29 | |
| 20 | Inspect for poor connections at the valve harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 31 | |
| 21 | Inspect for poor connections at the harness connector of the FTC module. Refer to Testing for Intermittent Conditions and Poor Connections and to Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 30 | |
| 22 | Repair an open or high resistance to the ground circuit to the valve. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 23 | Repair an open or high resistance to the accessory voltage circuit to the decklid open switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 24 | Repair an open or high resistance to the accessory voltage circuit to the header latched switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 25 | Repair an open or high resistance to the signal circuit of the decklid open switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 26 | Repair an open or high resistance to signal circuit of the header latched switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 27 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the appropriate position sensor: Folding top position sensor-Refer to Folding Top Position Switch Replacement Front tonneau position sensor-Refer to Folding Top Stowage Compartment Front Closeout Panel Position Switch Replacement . Rear tonneau position sensor-Refer to Folding Top Stowage Compartment Rear Panel Position Switch Replacement . Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn Did you complete the replacement? | Go to Step 33 | ||
| 28 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the decklid open switch. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. Perform the setup procedure for the folding top control module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 29 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the header latch. Refer to Folding Top Front Latch Position Sensor Switch Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 30 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 33 | ||
| 31 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the pump motor. Refer to Folding Top Pump with Motor Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 32 | IMPORTANT: Perform the setup procedure for the folding top control module. Replace the folding top module assembly. Refer to Folding Top Module Assembly Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 33 | Turn OFF the ignition. Disconnect any jumper wires. Connect all previously disconnected components. Replace any open fuses, if necessary. Turn the bypass valve, clockwise, to allow rear tonneau movement. Press the ignition to ACCY or RUN, with the engine OFF. Use the scan tool to clear any DTCs. Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 | |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the folding top control module. |
Power Folding Top Does Not Open
Complete the check list, prior to performing the diagnosis
- The windows are normalized. Refer to «Power Windows Description and Operation»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#door-system-mirror-system-window-system) in Doors.
- The cargo cover is installed and secured, closing the luggage barrier limit switch.
- The valet switch is in the OFF position, inactive.
- The vehicle is in PARK.
- Press the ignition to ACCY or RUN, with the engine OFF.
- The hydraulic fluid bypass valve is in the operating position, turned clockwise, located above the pump motor.
- The operating temperature is normal.
If a repair is made to a signal circuit for a fault to ground, test the component of that circuit for proper operation.
Using the scan tool to access the History parameters for the folding top control (FTC) module, will display the last status of the items listed.
The number below refer to the step number on the diagnostic table.
- 3: Verify the decklid open switch for proper operation.
- 4: Verify the header unlatched switch for proper operation.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| Schematic Reference: Power Roof Systems Component Views Connector End View Reference: Power Roof Systems Connector End Views | ||||
| 1 | Did you review the Power Folding Top Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Roof | |
| 2 | Operate the folding top. Does the system operate normally? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 3 | |
| 3 | Using the scan tool, navigate to the Inputs data list for the folding top control (FTC) module. Operate the folding top so the decklid is in the extended full open position. Observe the Decklid Extended parameter. Visually confirm that the decklid is extended and the linkage is closing the decklid switch. Does the scan tool parameter display Active? | Go to Step 4 | Go to Step 7 | |
| 4 | Wait 4 minutes. Open the hydraulic fluid bypass valve located above the pump motor, turning it counterclockwise. Use the FT wrench to open the header latch. To access the header latch, refer to Opening the Folding Top or Closing the Folding Top . With a scan tool, observe the Header Latch Limit Switches parameter. Does the scan tool display Unlatched? | Go to Step 5 | Go to Step 10 | |
| 5 | Manually open the decklid to access the hydraulic fluid bypass valve. Turn the hydraulic fluid bypass valve counterclockwise to inhibit rear tonneau movement. Navigate the scan tool to Special Functions in Roof, Valve Command. Command Valve 2 and Valve 4 ON and OFF, one valve at a time. Can a click be heard in response to each command? | Go to Step 6 | Go to Step 13 | |
| 6 | Turn the hydraulic fluid bypass valve clockwise, allowing the folding top system to cycle. Using the scan tool, navigate to the Inputs data list for the FTC module. Observe the parameters of the following sensors: Folding top position sensor Front tonneau position sensor Rear tonneau position sensor Observe the Open and Close Reference Positions of each position sensor. Operate the folding top system to the open or closed positions. The position sensors extend and retract as the system is opening and closing. As the position sensor reaches the extended or retracted position, the parameter should slightly exceed outside the Open and Close Reference Position parameters.Does the scan tool display all Position Sensors operating properly? | Go to Step 32 | Go to Step 27 | |
| 7 | Disconnect the harness connector at the decklid open switch. Connect a 3-amp fused jumper wire between the accessory voltage circuit and the decklid open signal circuit of the decklid open switch harness connector. View the Decklid Extended parameter? Does the scan tool parameter display Active? | Go to Step 18 | Go to Step 8 | |
| 8 | Did the 3-amp fuse in the fused jumper wire open? | Go to Step 16 | Go to Step 9 | |
| 9 | Measure the accessory voltage of the decklid harness connector to a ground. Does the voltage measure near the specified value? | B+ | Go to Step 25 | Go to Step 23 |
| 10 | Disconnect the harness connector at the header unlatched switch. Connect a 3-amp fused jumper wire between the accessory voltage circuit and the signal circuit of the header unlatched switch harness connector. View the Header Latch Limit Switches parameter. Does the scan tool parameter display Latched? | Go to Step 19 | Go to Step 11 | |
| 11 | Did the 3-amp fuse in the fused jumper wire open? | Go to Step 17 | Go to Step 12 | |
| 12 | Measure the accessory voltage of the header unlatched switch harness connector to a ground. Does the voltage measure near the specified value? | B+ | Go to Step 26 | Go to Step 24 |
| 13 | Disconnect the harness connector of the inoperative valve. Connect a test lamp between the control circuit and the ground circuit of the valve harness connector. Command the valve ON then OFF. Does the test lamp illuminate with each ON command? | Go to Step 20 | Go to Step 14 | |
| 14 | Connect a test lamp between the control circuit of the valve harness connector and ground. Command the valve ON and OFF. Does the test lamp illuminate with each ON command? | Go to Step 22 | Go to Step 15 | |
| 15 | Test the valve control circuit for an open or high resistance. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 16 | Test the decklid open signal circuit for a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 17 | Test the header unlatched signal circuit for an open, high resistance, or a short to ground. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 21 | |
| 18 | Inspect for poor connections at the harness connector of the decklid open switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 28 | |
| 19 | Inspect for poor connections at the harness connector of the header unlatched switch. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 29 | |
| 20 | Inspect for poor connections at the valve harness connector. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 31 | |
| 21 | Inspect for poor connections at the harness connector of the folding top control (FTC) module. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 33 | Go to Step 30 | |
| 22 | Repair an open or high resistance to the ground circuit to the valve. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 23 | Repair an open or high resistance to the accessory voltage circuit to the decklid open switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 24 | Repair an open or high resistance to the accessory voltage circuit to the header unlatched switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 25 | Repair an open or high resistance to the signal circuit of the decklid open switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 26 | Repair an open, high resistance, or short to ground to the signal circuit of the header unlatched switch. Refer to Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 33 | ||
| 27 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the appropriate position sensor: Folding top position sensor-Refer to Folding Top Position Switch Replacement . Front tonneau position sensor-Refer to Folding Top Stowage Compartment Front Closeout Panel Position Switch Replacement . Rear tonneau position sensor-Refer to Folding Top Stowage Compartment Rear Panel Position Switch Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn .Did you complete the replacement? | Go to Step 33 | ||
| 28 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the decklid open switch. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems. Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 29 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the header latch. Refer to Folding Top Front Latch Position Sensor Switch Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 30 | Replace the FTC module. Refer to Control Module References in Computer/Integrating Systems for replacement, setup, and programming. Did you complete the replacement? | Go to Step 33 | ||
| 31 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the pump motor. Refer to Folding Top Pump with Motor Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 32 | IMPORTANT: Perform the setup procedure for the FTC module. Replace the folding top module assembly. Refer to Folding Top Module Assembly Replacement . Perform the setup procedure for the FTC module. Refer to Power Folding Top Learn . Did you complete the replacement? | Go to Step 33 | ||
| 33 | Turn OFF the ignition. Disconnect any jumper wires. Connect all previously disconnected components. Replace any open fuses, if necessary. Turn the bypass valve clockwise to allow rear tonneau movement. Press the ignition to ACCY or RUN, with the engine OFF. Use the scan tool to clear any DTCs. Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 | |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
| IMPORTANT |
|---|
| Perform the setup procedure for the FTC module. |
Power Folding Top Does Not Close
Removal Procedure
- Remove the console trim plate. Refer to «Console Trim Plate Replacement»(/cadillac/xlr/i-2003-2009/remont/gauges-instrument-panels/#instrument-panel-gages-and-console) in Instrument Panel, Gages, and Console.
- Disconnect the electrical connector
- Remove the power folding top switch.
Installation Procedure
- Install the power folding top switch.
- Connect the electrical connector
- Install the console trim plate. Refer to «Console Trim Plate Replacement»(/cadillac/xlr/i-2003-2009/remont/gauges-instrument-panels/#instrument-panel-gages-and-console) in Instrument Panel, Gages, and Console.
Scheme 32
| IMPORTANT | When the top is in the up position, the rear folding top latches (1) grasp the strikers (2). This ensures that the front and the rear folding top panels are latched together. After making adjustments to the front or the rear folding top panels, you need to ensure that the rear folding top latches grasp the strikers. If the latches are not able to grasp the strikers, or if the front and the rear folding top panels are not being pulled together with sufficient force, adjust the strikers following the procedure below. |
- Open the folding top as shown in the illustration. Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Loosen the striker bolt (1).
- Adjust the striker (3) as necessary. Tighten: Tighten the bolt to 9 N.m (80 lb in).
- Remove the protective covering.
- Close the folding top.
- Repeat the adjustment procedure as necessary until the rear folding top latches (1) grasp the striker (2).
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
| IMPORTANT | When the top is in the up position, the rear folding top latches (1) grasp the strikers (2). This ensures that the front and the rear folding top panels are latched together. |
- Open the folding top as shown in the illustration. Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Using a grease pencil, mark the location of the striker (3) to the link.
- Remove the striker bolt (1).
- Remove the striker (3) and the striker sleeve (2) from the link.
- Use a grease pencil to mark the new striker in the same location as the striker that you are replacing.
- Install the striker sleeve (2) to the striker (3).
- Position the striker and the striker sleeve to the link.
- Install the striker bolt (1). Do NOT tighten.
- Align the striker (3) to the grease mark on the link. Tighten: Tighten the bolt to 9 N.m (80 lb in).
- Remove the protective covering.
- Close the folding top.
- Adjust the striker as necessary until the folding top latches (1) grasp the striker (2). Refer to «Folding Top Rear Latch Striker Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Folding Top Fluid Addition
- Park the vehicle on a level surface.
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Place a protective covering over the rear compartment interior and the adjacent body panels.
- Place a shop towel around the pump motor to control any hydraulic fluid spillage.
- Remove the reservoir filler plug (1)
- Add fluid P/N 89022748 until the fluid level is between the MAXIMUM and the MINIMUM indicator lines on the reservoir.
- Install the reservoir filler plug (1). Tighten: Tighten the plug to 2 N.m (18 lb in).
- Remove the shop towel.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Place the folding top in the up position.
- Open the rear compartment.
- Inspect the fluid level and add fluid as necessary. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Install the support and the carpet over the hydraulic pump.
- Remove the protective covering.
- Close the rear compartment.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Lower the rear compartment partition (1).
- Place a protective covering over the rear compartment interior and the adjacent body panels.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the hydraulic pump bypass valve (1) counterclockwise until the valve stops.
- Support the rear compartment lid.
- Remove the 3 electrical connectors (1) from the hydraulic pump bracket (2).
- Remove the 2 electrical connectors (1) from the hydraulic pump bracket (2).
- Disconnect the 3 electrical connectors (1) from the folding top control module.
- Remove the bolts (1) from the hydraulic pump bracket.
- Lift the pump up and out of the storage compartment and set the pump on the protective covering.
- Remove the reservoir filler plug (1).
- Remove the bolts (1) from the pump manifold plate.
- Disengage the cylinder hoses by pulling straight up on the hoses.
- Carefully lift up on the manifold plate (1).
- Remove the hoses by pulling the hoses straight up from the pump. Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the hydraulic pump from the vehicle.
- Remove the O-ring (1) from each hose.
- Install a new O-ring (1) on each cylinder hose.
- Align the manifold plate bolt holes to the holes on the new pump. This will ensure that the cylinder hoses are placed in the correct port.
- Align the cylinder hoses into each port and push down until the hoses are seated properly in the hydraulic pump manifold.
- Install the manifold plate bolts (1). Do NOT tighten.
- Push down on the manifold plate (1) and verify that all of the cylinder hoses are seated properly. Tighten: Tighten the bolts to 10 N.m (89 lb in)
- Install the reservoir filler plug (1).
- Position the hydraulic pump to the mounting location.
- Apply Loctite® Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the hydraulic pump bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Connect the 3 electrical connectors (1) to the folding top control module.
- Install the 2 electrical connectors (1) to the hydraulic pump bracket (2).
- Install the 3 electrical connectors (1) to the hydraulic pump bracket (2).
- Add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Raise the rear compartment partition (1).
- Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Remove the rear compartment lid support.
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the hydraulic system fluid level and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Folding Top Hydraulic System Bleeding Procedure
- Inspect the fluid level and add fluid as necessary. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Start the vehicle.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the fluid level again and add more fluid as necessary. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Cycle the folding top under power through 5 complete cycles in both directions. Allow 5 minutes between each cycle.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Opening the Folding Top
- Park on a level surface and shift the transmission into PARK (P).
- Keep the vehicle running or in accessory mode.
- Lower both sun visors.
- Verify that nothing obstructs the folding hardtop roof. Verify that the rear cargo cover is in place with nothing on top of or in front of the cargo cover. The cargo cover located in the rear compartment to keep cargo from getting in the way of the folding hardtop. The cargo cover must be in place for the top to move. To install the cargo cover, snap the bottom of the cover onto the snaps located on the floor of the rear compartment. Then, swing the cover up and place the pins on each side of the cover into the notches on either side of the rear compartment. A storage compartment is also located in the rear compartment on the passengers side. To access the storage compartment, unsnap the lid. To reinstall the lid, line up the opening in the lid over the snap and push down into place.
- Turn OFF the valet lockout switch.
- Push and hold the bottom of the folding hardtop button located on the console behind the shifter lever. The windows will automatically lower and the top will automatically lower into the storage area. A chime will sound when the top has lowered completely.
DIC Warnings and Messages
Under certain conditions, the Driver Information Center (DIC) may display a message regarding the folding hardtop. These messages will appear when a problem is sensed in one of the vehicle's systems. Press RESET to clear the display screen.
DIC messages can be displayed in English, French, German, Italian and Spanish.
Closing the Folding Top
- Park on a level surface. Shift the transmission into PARK (P).
- The vehicle must be running or in ACCESSORY mode.
- Lower both sun visors.
- Verify that nothing obstructs the folding hardtop roof. Verify that the rear cargo cover is in place with nothing on top of or in front of the cargo cover. The cargo cover located in the rear compartment to keep cargo from getting in the way of the folding hardtop. The cargo cover must be in place for the top to move. To install the cargo cover, snap the bottom of the cover onto the snaps located on the floor of the rear compartment. Then, swing the cover up and place the pins on each side of the cover into the notches on either side of the rear compartment. A storage compartment is also located in the rear compartment on the passengers side. To access the storage compartment, unsnap the lid. To reinstall the lid, line up the opening in the lid over the snap and push down into place.
- Turn OFF the valet lockout switch.
- Push and hold the top of the folding hardtop button located behind the shift lever. The windows will automatically lower and the top will raise. A chime will sound when the top has raised completely.
After the top is fully raised, release the folding hardtop button. If you press the button again within 5 seconds, the windows will automatically close.
Under certain conditions, the driver information center (DIC) may display a message regarding the folding hardtop. These messages will appear when a problem is sensed in one of the vehicle's systems. Press RESET to clear the display screen.
DIC messages can be displayed in English, French, German, Italian and Spanish.
- Place the folding top in the up position.
- Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Remove the left side compartment side trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the right side compartment side trim. Refer to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the release actuator from the fuel filler door. Refer to «Fuel Filler Door Release Actuator Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Manually place the folding top in the down position. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the left side seat belt retractor. Refer to «Seat Belt Retractor Replacement - Left Front»(/cadillac/xlr/i-2003-2009/remont/restraints-control-systems/#seat-belt-system) in Seat Belts.
- Remove the right side seat belt retractor. Refer to «Seat Belt Retractor Replacement - Right Front»(/cadillac/xlr/i-2003-2009/remont/restraints-control-systems/#seat-belt-system) in Seat Belts.
- Remove the ignition lock key transmitter antennas. Refer to «Ignition Lock Key Transmitter Antenna Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#keyless-entry-system) and to «Ignition Lock Key Transmitter Antenna Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#keyless-entry-system) in Entertainment.
- If the vehicle is equipped with a digital radio remove the digital radio receiver. Refer to «Digital Radio Receiver Replacement»(/cadillac/xlr/i-2003-2009/remont/entertainment-systems/#entertainment-systems) in Entertainment.
- Open the rear compartment.
- Remove both of the quarter panels. Refer to «Rear Quarter Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove both of the rear compartment frames. Refer to «Rear Compartment Panel Frame Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#collision-repair) in Collision Repair.
- Measure 5 mm (3/16 in) down from the weatherstrip push pin holes (3).
- Scribe a section line (4) across the panels as shown.
- Using a reciprocating saw or equivalent tool, cut through both panels following the section line (4).
- Remove and save the sectioned part (1) for the installation procedure.
- Remove the roof support bracket bolt (1).
- Remove the nuts (1) from the outer roof support bracket.
- Remove the nuts (3) from the center roof support bracket.
- Open the fold-over clips (1) on the rear end panel that retain the hydraulic hoses and remove the hoses.
- Remove the 3 electrical connectors (1) from the hydraulic pump bracket (2).
- Remove the 2 electrical connectors from the hydraulic pump bracket.
- Disconnect the 3 electrical connectors (1) from the folding top control module.
- Remove the hydraulic pump bracket bolts (1).
- Lift the hydraulic pump up and out of the storage compartment and set the pump in the rear compartment.
- Remove the fastener (1) from the retaining bracket that holds the rear mounted door release cable (2).
- If you will install a new folding top module, proceed to step 35. If you will reinstall the same folding top module, you must first make an angle iron support bar (2) in order to secure the distance between the 2 quarter longitudinal frame supports (1) at the top rear of the roof assembly. The following steps show how to make the support bar.
- Begin with a piece of angle iron (1) of length (b) 1448 mm (57 in), of width (a) 50x50 mm (2x2 in) with a minimum wall stock (c) of 3 mm (1/8 in).
- Cut off a section (2) of 80 mm (3 1/8 in) from one flange on both sides of the angle iron (1).
- Drill 2 holes (1) 10 mm (3/8 in) in the center of the flange that was left full length. Place each hole 12.7 mm (1/2 in) from the outside edge of the flange. The centers of the 2 holes should be 1422 mm (56 in) apart.
- Place a 6x25 mm bolt (1) in the slots (2) in the rear face of the 2 frame supports.
- Install the support bar on the bolts in the frame supports.
- Install a washer and nut on the 2 bolts and tighten.
- Remove the nuts (1) from the rear roof support bracket.
- Attach the hydraulic pump to the support bracket with wire ties.
- Attach any excess slack in the wiring or the hydraulic hoses to the support bracket with wire ties.
- Select a location to place the folding top module after you have lifted the module from the vehicle.
- Remove the folding top module from the vehicle. If a hoist is not used, you will require the aid of 6 assistants. Lift the module at each corner.
- Note the quantity and the location of any shims that my be present at any of the mounting locations.
- Install the same shims in the original locations.
- Open the rear compartment.
- Position the folding top module to the vehicle and align the front locating pins (1) to the holes (2) in the B-pillars while lowering the module into place.
- Install the nuts on the folding top module and hand tighten the nuts in the designated sequence. Tighten: Tighten the nuts in the designated sequence to 24 N.m (18 lb ft).
- Install the roof support bracket bolt (1). Tighten: Tighten the bolt to 20 N.m (15 lb ft).
- Cut the tie wraps holding the hydraulic hoses and the electrical wires to the shipping bar.
- Remove the hydraulic pump from the shipping bar.
- Remove the shipping bar from the roof module.
- Position the hydraulic pump to the mounting location.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the hydraulic pump bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Connect the 3 electrical connectors (1) to the folding top control module.
- Install the 2 electrical connectors (1) to the hydraulic pump bracket (2).
- Install the 3 electrical connectors (1) to the hydraulic pump bracket (2).
- Install the hydraulic hoses in the fold-over clips (1) on the rear end panel. Fold the clips over to retain the hydraulic hoses.
- Install the fastener (1) to the bracket retaining the rear door release cable (2). Tighten: Tighten the bolts to 3 N.m (27 lb in).
- Turn the hydraulic pump bypass valve (1) counterclockwise until the valve stops.
- Pull the over-center links (1) down to unlock the storage compartment panel.
- Move the storage compartment panel rearward and up to the stored position. Pull on the center of the panel to maintain even pressure. The rubber bumpers on each corner of the panel will fit against the underside on the rear compartment lid.
- Push both sides of the over-center links up to lock the storage compartment panel.
- Push up on the over-center link (1) until the closeout panels start to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the closeout outer panels to an open position.
- Remove the wrench located inside the passenger side storage compartment.
- Reach in from the side of the vehicle and under the top to remove the headliner plug. The plug is located in the center of the top near the front.
- Insert the wrench into the latch actuator bolt beneath the plug location. Turn the wrench counterclockwise until movement stops, while gently pulling up on the center of the folding top to release the top.
- Grasp the folding top at the front and at the side. Lift the folding top out of the stored position.
- Move the folding top towards the windshield header. Be careful not to pinch your fingers between the panels.
- Place your hands on the folding top and guide the top into the closed position.
- While sitting in the driver seat, pull down on the rear of the front folding top panel.
- While holding the rear of the panel down, insert the wrench and turn counterclockwise until movement stops. This will ensure that the latch jaws are fully open.
- From outside the vehicle, push down on both rear corners of the front folding top panel to ensure that the rear latches are latched.
- Before applying adhesive, dry fit the body side sectioned part that was removed earlier and test for proper fit and alignment.
- In order to bond the body side-sectioned part to the vehicle, you will need to create 4 SMC backing plates, which can be made from the original rear compartment frames. Use one plate of each size for each side of the vehicle. Trim the plates as necessary to fit behind the joint. Make 2 backing plates with dimensions of 30x50 mm (1 3/16x2 in). Make 2 backing plates with dimensions of 25x50 mm (1x2 in).
- Clean and prepare all bonding mating surfaces according to the adhesive manufacturer's recommendations.
- Apply a consistent bead of structural adhesive to the bonding mating surfaces on the backing plates (1,2) and on the vehicle (3). Refer to «Sheet Molded Compound (SMC) Panel Bonding»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#collision-repair__sheet-molded-compound-smc-panel-bonding) in Collision Repair.
- Clamp the backing plates in place and allow to dry according to the adhesive manufacturer's recommendations.
- Remove excess adhesive.
- Temporarily install the body side-sectioned part (1) that was removed earlier and test for proper fit and alignment.
- Remove the body side sectioned part (1).
- Apply a consistent bead of structural adhesive to the bonding mating surfaces of the backing plates (2,4) and to both sides of the section joint (3). Refer to «Sheet Molded Compound (SMC) Panel Bonding»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#collision-repair__sheet-molded-compound-smc-panel-bonding) in Collision Repair.
- Clamp in place and allow to dry according to the adhesive manufacturer's recommendations.
- Remove the excess adhesive.
- Install both of the rear compartment frames. Refer to «Rear Compartment Panel Frame Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#collision-repair) in Collision Repair.
- Install both of the quarter panels. Refer to «Rear Quarter Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- If the vehicle is equipped with a digital radio install the digital radio receiver. Refer to «Digital Radio Receiver Replacement»(/cadillac/xlr/i-2003-2009/remont/entertainment-systems/#entertainment-systems) in Entertainment.
- Install the ignition lock key transmitter antennas. Refer to «Ignition Lock Key Transmitter Antenna Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#keyless-entry-system) and to «Ignition Lock Key Transmitter Antenna Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#keyless-entry-system) in Entertainment.
- Install the right side seat belt retractor. Refer to «Seat Belt Retractor Replacement - Right Front»(/cadillac/xlr/i-2003-2009/remont/restraints-control-systems/#seat-belt-system) in Seat Belts.
- Install the left side seat belt retractor. Refer to «Seat Belt Retractor Replacement - Left Front»(/cadillac/xlr/i-2003-2009/remont/restraints-control-systems/#seat-belt-system) in Seat Belts.
- Install the release actuator from the fuel filler door. Refer to «Fuel Filler Door Release Actuator Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Install the right side compartment side trim. Refer to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Install the left side compartment side trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Verify that the folding top panels are aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Operate the folding top under power through a complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Power Folding Top Learn
In order to control the moving sequence of the folding top system, the folding top control (FTC) module uses the upper and lower limits of the position sensors as well as the current known position. Learn the sensors using the following procedure if the system has been repaired or components have been replaced.
Complete the window normalization and folding top position procedures prior to performing the folding top learn procedure.
- Window Normalization: The driver and passenger windows must be normalized. Using the scan tool, observe the parameter for the Window Normalization for both the driver door module (DDM) and the passenger door module (PDM). If the windows are not normalized, perform the «Power Window Reinitialization»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#door-system-mirror-system-window-system__power-window-reinitialization) in Doors.
- Folding Top Position: The folding top system will need to be in the fully closed or open position, refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . If the folding top system is in the open position and the header latch is unlatched, access the header latch by manually moving the folding top to the closed position. Use the scan tool to verify the status of the Header Latch Limit Switches.
Folding Top Learn Procedure
Using the scan tool, navigate to Vehicle Control Systems, Computer Integrating Systems, Module Replacement/Setup, then select FTC. From this menu, select Folding Top Learn Procedure.
Follow the steps below
- Manually move and secure the folding top either in the open or closed position. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the bypass valve at the pump motor is in the operating position by turning the valve clockwise.
- Verify that the cargo cover is in place.
- Close the decklid and confirm that the top is in either the open or the closed position.
- Verify that the valet switch, located inside the instrument panel (I/P) compartment, is in the OFF position.
- Place vehicle in PARK.
- Turn the ignition to the RUN position.
- Press the Calibrate soft key on the scan tool to start the learn procedure.
- Press and hold the folding top control switch until the top has completed the open or close cycle.
- Press and hold the folding top control switch in the opposite direction until the top has completed that cycle.
If any of the sensor parameters indicate Not Learned, repeat the folding top learn procedure. Verify that the learn procedure has been completed successfully by operating the folding top. Refer to Power Folding Top Description and Operation .
- Place the folding top in the coupe position.
- Open the rear compartment.
- Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) .
- Lower the rear compartment partition (1).
- Place a protective covering over the rear compartment interior and the adjacent body panels.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) .
- Remove 3 electrical connectors (1) from the hydraulic pump bracket (2).
- Remove 2 electrical connectors (1) from the pump bracket (2).
- Disconnect 3 electrical connectors (1) from the folding top control module.
- Remove the bolts (1) from the hydraulic pump bracket.
- Lift the pump up and out of the storage compartment and set the pump in the rear compartment on the protective covering.
- Remove the screws (1) from the folding top control module (2).
- Remove the control module.
- Position the folding top control module (2) to the pump bracket.
- Install the screws (1) to the folding top control module. Tighten: Tighten the screws to 6 N.m (53 lb in).
- Position the hydraulic pump to the mounting location.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the hydraulic pump bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Connect the 3 electrical connectors (1) to the control module.
- Install the 2 electrical connectors (1) to the pump bracket (2).
- Install the 3 electrical connectors (1) to the pump bracket (2).
- Install the side component trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) .
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) .
- Close the rear compartment.
- Perform the Folding Top Learn Procedure. Refer to «Power Folding Top Learn»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__power-folding-top-learn) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Refer to «Control Module References»(/cadillac/xlr/i-2003-2009/remont/communication-devices/#computerintegrating-systems__control-module-references) for programming and setup information.
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior and the adjacent body panels.
- Remove the trim cover (1).
- Release the electrical connector (2) from the trim cover (1).
- Disconnect the potentiometer electrical connector (3).
- Remove the potentiometer screw (1).
- Remove the potentiometer (2) from the link (3).
- The potentiometer service kit contains one potentiometer (2) and 3 electrical connector retainer clips (1). Find and install the retainer clip that matches the clip on the potentiometer that you are replacing.
- Position the potentiometer (3) to the link (1). Align the D-shaped rotor into the D-shaped hole (2) in the link.
- Rotate the potentiometer until the screw hole in the potentiometer is aligned with the screw hole in the link (4).
- Install the potentiometer screw (1). Tighten: Tighten the screw to 3.5 N.m (31 lb in).
- Connect the potentiometer electrical connector (3).
- Clip the electrical connector (2) to the trim cover (1) in the original location.
- Install the trim cover (1).
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Calibrate the folding top. Refer to «Power Folding Top Learn»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__power-folding-top-learn) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the latch. Refer to «Folding Top Front Latch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the retainers holding the hydraulic cylinder hoses and the electrical wires to the folding top panel.
- Using a grease pencil, mark the location of the bolts to the link on the folding top panel.
- With the aid of an assistant, remove the bolts (1) from the folding top panel (2). Remove the folding top panel.
- Note the number and the location of any shims (3) that may be present.
Disassembly Procedure
- Remove the location pins. Refer to «Folding Top Front Locating Pin Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the weatherstrips. Refer to «Folding Top Side Front Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the weatherstrip restraints. Refer to «Folding Top Side Front Weatherstrip Retainer Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Assembly Procedure
- Install the weatherstrip retainers. Refer to «Folding Top Side Front Weatherstrip Retainer Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the weatherstrips. Refer to «Folding Top Side Front Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the location pins. Refer to «Folding Top Front Locating Pin Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- With the aid of an assistant, position the folding top panel (2) to the vehicle.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the folding top panel bolts (1). Do NOT tighten.
- Install the same shims (3) in the original locations.
- Align the folding top panel bolts to the grease marks on the link. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Install the retainers holding the hydraulic cylinder hoses and the electrical wires to the folding top panel.
- Install the latch. Refer to «Folding Top Front Latch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top panel if necessary. Refer to «Folding Top Front Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-front-panel-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Folding Top Front Panel Adjustment
| IMPORTANT | Before performing any panel adjustment procedures, refer to Folding Top Clearance Gap Specifications . |
| IMPORTANT | Before making adjustments to the up/down position of the front folding top panel, determine which panel needs the adjustment and for what reason. When the front folding top panel is closed and latched, if the panel is too high or too low relative to the windshield header, adjust the position of the panel by adding or removing shims beneath the folding top location pins. Refer to Folding Top Front Locating Pin Adjustment . When the front folding top panel is closed and latched, if the panel is too high or too low relative to the rear folding top panel, adjust the position of the front panel by adding or removing shims from the folding top panel link. Refer to the Front Panel to Rear Panel Adjustment Procedure below. During the closing cycle, if the locating pins are striking the locating pin receivers either too high or too low, adjust the up/down position of the upper pivot link bracket on the rear folding top panel link. Refer to the Pin Approach Angle Adjustment Procedure below. |
Fore/Aft and Cross Car Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) .
- Loosen the bolts (1) from the folding top panel.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the panel as necessary. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary. If you cannot align the folding top panel using this procedure, adjust the locating pins. Refer to «Folding Top Front Locating Pin Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-front-locating-pin-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Front Panel to Rear Panel Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) .
- Loosen the bolts (1) from the folding top panel (2).
- Note the number and location of any shims (3) that may be present.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- With the aid of an assistant, add or remove shims to obtain the necessary alignment. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top location pins as necessary. Refer to «Folding Top Front Locating Pin Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Pin Approach Angle Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Using a grease pencil, mark the location of the bolts (1) to the upper pivot link bracket (2).
- With the aid of an assistant supporting the position of the folding top, loosen the bolts (1).
- With the aid of an assistant, adjust the rear panel position relative to the upper pivot link bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top location pins as necessary. Refer to «Folding Top Front Locating Pin Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior and the adjacent body panels.
- With the aid of an assistant, support the folding top to prevent the top from moving when you remove the strut actuator.
- Use a small flat-bladed tool to lift the retainer clip (1) on the lower pivot link bracket side (2) of the strut actuator.
- Remove the strut actuator (1) from the ball joint on the lower pivot link bracket (2).
- Remove the front panel link trim from the folding top. Refer to «Folding Top Front Panel Link Trim Cover Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the quarter window. Refer to «Folding Top Quarter Window Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the folding top position switch. Refer to «Folding Top Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the front folding top panel. Refer to «Folding Top Front Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the rear folding top panel. Refer to «Folding Top Rear Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the spring clip (2) from the quarter window adjuster pin (1).
- Remove the pin (1) from the quarter window adjuster (2).
- Remove the quarter window adjuster (1) from the lower pivot link bracket (2). Using a grease pencil, mark the location of the tie wraps holding the hydraulic hoses and the electrical wires to the link.
- Remove the idler link spring clip (1).
- Remove the idler link pin (2).
- Remove the bracket bolt (1) from the lower pivot link. Because of tight clearance conditions (2) you need not remove the bolt completely from the vehicle.
- Remove the lower pivot link bracket from the vehicle.
- Support the link to prevent the link from swinging down when you remove the hold-down link from the folding top panel.
- Remove the hold-down link. Refer to «Folding Top Panel Hold Down Link Replacement - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the folding top panel link from the vehicle.
- Position the folding top panel link to the vehicle.
- Install the hold-down link. Refer to «Folding Top Panel Hold Down Link Replacement - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Position the lower pivot link bracket to the vehicle. Secure with the bracket bolt (1). Tighten: Tighten the bolt to 36 N.m (27 lb ft).
- Install the idler link pin (2).
- Install the idler link spring clip (1).
- Secure the hydraulic hoses and the electrical wires to the link with new tie wraps in the original locations indicated by the grease marks.
- Install the rear folding top panel. Refer to «Folding Top Rear Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the front folding top panel. Refer to «Folding Top Front Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the quarter window adjuster (1) to the pivot link bracket (2).
- Install the pin (1) to the quarter window adjuster (2).
- Install the spring clip (2) to the quarter window adjuster pin (1).
- Install the folding top quarter window. Refer to «Folding Top Quarter Window Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the folding top position switch. Refer to «Folding Top Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the front panel link to the folding top. Refer to «Folding Top Front Panel Link Trim Cover Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Manually move the folding top as shown in the illustration. Dimension (A) is 430 mm (17 in) from the windshield header to the leading edge of the folding top panel.
- Install the strut actuator (1) to the ball joint on the lower pivot link bracket (2).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panels are aligned properly. If necessary adjust the folding top panels. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior and the adjacent body panels.
- Remove the rear window garnish molding. Refer to «Rear Window Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the rear window lower molding. Refer to «Rear Window Lower Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the rear quarter trim panel. Refer to «Rear Quarter Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- With the aid of an assistant, support the front roof panel on the folding top to prevent the panel from swinging down when you remove the bolts. Remove the bolt (1) from the upper pivot link bracket (2).
- Using a grease pencil, mark the location of the folding top panel bolts (1) to the lower pivot link bracket (3).
- With the aid of an assistant, remove the bolts (1) from the folding top panel.
- Note the number and location of any shims (2).
- With the aid of an assistant remove the folding top panel (1).
- Remove the upper weatherstrip. Refer to «Folding Top Rear Panel Upper Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the lower weatherstrip. Refer to «Folding Top Rear Panel Lower Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the rear window. Refer to «Rear Window Replacement»(/cadillac/xlr/i-2003-2009/remont/heated-glassdefoggers/#stationary-windows__rear-window-replacement) in Stationary Windows.
- Remove the upper pivot link bracket. Refer to «Folding Top Rear Panel Pivot Link Upper Bracket Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the upper pivot link bracket. Refer to «Folding Top Rear Panel Pivot Link Upper Bracket Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the rear window. Refer to «Rear Window Replacement»(/cadillac/xlr/i-2003-2009/remont/heated-glassdefoggers/#stationary-windows__rear-window-replacement) in Stationary Windows.
- Install the lower weatherstrip. Refer to «Folding Top Rear Panel Lower Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the upper weatherstrip. Refer to «Folding Top Rear Panel Upper Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- With the aid of an assistant, position the folding top panel (1) to the vehicle.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the upper pivot link bracket (2). Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the lower pivot link bracket (3). Do NOT tighten the bolts.
- Install the same shims (2) in the original locations.
- Align the folding top panel bolts to the grease marks on the lower pivot link bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- If required, adjust the folding top panel. Refer to «Folding Top Rear Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-rear-panel-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the rear quarter trim panels. Refer to «Rear Quarter Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Install the rear window lower molding. Refer to «Rear Window Lower Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Install the rear window garnish molding. Refer to «Rear Window Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Folding Top Rear Panel Adjustment
| IMPORTANT | Before performing any panel adjustment procedures, refer to Folding Top Clearance Gap Specifications . |
| IMPORTANT | Before making any adjustments, evaluate which panel must be adjusted and why. When the folding top is closed and latched, if the rear compartment lid is properly aligned with the surrounding panels, but is vertically misaligned to the rear folding top panel, adjust the position of the folding top panel by adding or removing shims to the folding top panel link. Refer to Up/Down Adjustment Procedure below. |
- Manually position the folding top panel so that the top is resting unlatched on the windshield header, with the locating pins in the receivers. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Lower the rear compartment partition (1).
- Place a protective covering over the interior of the rear compartment and the adjacent body panels.
- Loosen the bolts (1) on the folding top panel.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the panel as necessary. Tighten the bolts. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Up/Down Adjustment Procedure
- Manually position the folding top panel so that the top is resting unlatched on the windshield header, with the locating pins in the receivers. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Lower the rear compartment partition (1).
- Place a protective covering over the interior of the rear compartment and the adjacent body panels.
- Loosen the bolts (1) on the folding top panel.
- Note the number and location of any shims (2) that may be present.
- With the aid of an assistant, add or remove shims to obtain the necessary adjustment.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the panel as necessary. Tighten the bolts. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior and the adjacent body panels.
- With the aid of an assistant, support the folding top to prevent the top from moving when you remove the strut actuator.
- Use a small flat-bladed tool to lift the retainer clip (1) on the lower pivot link bracket side of the strut actuator.
- Remove the strut actuator from the ball joint (2) on the lower pivot link bracket.
- Use a small flat-bladed tool to lift up on the retainer clip (3) on the folding top support bracket side of the strut actuator.
- Remove the strut actuator from the ball joint (4) on the support bracket.
- Remove the strut actuator from the vehicle.
- Install the strut actuator (3) to the ball joint (4) on the folding top support bracket.
- Install the strut actuator (1) to the ball joint (2) on the lower pivot link bracket.
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the rear compartment interior and the adjacent body panels.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Slightly pull down on the rear compartment lid and remove the travel limit screw (1) from the link.
- Support the rear compartment lid.
- Use a small flat-bladed tool to lift up on the retainer clip on the link side of the strut actuator.
- While pushing up on the rear compartment lid, remove the strut actuator (2) from the ball joint (1) on the link.
- Use a small flat-bladed tool to lift up the retainer clip on the folding top support bracket side of the strut actuator.
- Remove the strut actuator (1) from the ball joint (2) on the folding top support bracket.
- Remove the strut actuator from the vehicle.
- Install the strut actuator (1) to the ball joint (2) on the folding top support bracket.
- Slightly pull down on the rear compartment lid and install the strut actuator (2) to the ball joint (1) on the link.
- Remove the support from the rear compartment lid.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- While pushing up on the rear compartment lid, install the travel limit screw (1) to the link. Tighten: Tighten the screws to 4 N.m (35 lb in).
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the protective covering.
- Raise the rear compartment partition (1)
- Close the rear compartment.
- Manually open the folding top so that the folding top panel is resting unlatched on the windshield header. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place a protective covering over the interior and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the C-clip (4) from the latch actuator shaft.
- Remove the spring-clip (3) from the cylinder retainer cover.
- Remove the cylinder retainer cover (2). Pull the retainer cover down off the mounting pin and slide the cover forward.
- Remove the cylinder and actuator arm (1) from the latch.
- Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
- Remove the reservoir filler plug (1)
- Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.
- Remove the cylinder hose retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1).
- Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
- Remove the retainer clips from the replacement cylinder.
- Remove the port plug from the replacement cylinder.
- Remove the port plug O-ring from the replacement cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose (2) into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.
- Install anew cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat this procedure for the other hose.
- Install the reservoir filler plug (1).
- Install the cylinder and actuator arm (1) to the latch.
- Install the cylinder retainer cover (2).
- Install the spring-clip (3) to the cylinder retainer cover.
- Install the C-clip (4) to the latch actuator shaft.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the fluid level of the hydraulic system and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Lower the closeout curtain.
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Remove floor panel storage from the rear compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Push up on the over-center link (1) until the closeout panels start to move.
- Grasp the compartment closeout panel and pull the panel open with one hand, while using your other hand to assist one of the outer panels to an open position.
- Remove the spring-clip (2) from the cylinder retainer pin (1).
- Remove the cylinder retainer pin (1).
- Remove the cylinder retainer spring-clip (1).
- Remove the cylinder (1) from the link (2).
- Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
- Remove the reservoir filler plug (1).
- Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.
- Remove the cylinder hose retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1).
- Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
- Remove the retainer clips from the replacement cylinder.
- Remove the port plug from the replacement cylinder.
- Remove the port plug O-ring from the replacement cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.
- Install a new cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat this procedure for the other hose.
- Install the reservoir filler plug (1).
- Install the cylinder (1) to the link (2).
- Install the cylinder retainer spring-clip (1).
- Install the cylinder retainer pin (1).
- Install the spring-clip (2) to the cylinder retainer pin (1).
- Remove the protective covering.
- Install the floor panel storage to the rear compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Raise the closeout curtain.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Install the support and the carpet over the hydraulic pump.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the fluid level of the hydraulic system and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior and the adjacent body panels.
- With the aid of an assistant, support the folding top to prevent the top from moving when the strut actuator is being removed.
- Use a small flat-bladed tool to lift up the retainer clip (1) on the lower pivot link bracket side of the strut actuator.
- Remove the strut actuator (1) from the ball joint on the lower pivot link bracket (2).
- Position the folding top so that the front panel is resting unlatched on the windshield header, with the locating pins in the receivers.
- Lower the rear compartment partition (1).
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Locate the cylinder (1).
- Remove the bolts (1) from the cylinder retainer plate.
- Pull the cylinder retainer plate (1) out until the plate contacts the idler lower pivot bracket (2).
- Pull the retainer plate (1) and the cylinder (3) towards the rear of the vehicle until you have enough room to remove the retainer plate (1) from the cylinder (3).
- Remove the spring clip (1) from the cylinder mounting pin.
- Loosen the bolts (1) to the hold-down link. Do NOT remove the bolts.
- Remove the shoulder bolt (2) from the folding top panel link.
- Remove the push pin retainers (1).
- Remove the retainer straps holding the cylinder hoses (2) in place.
- Pull down on the rear folding top panel until the cylinder (1) is centered over the hose channel. Move the cylinder hoses to the edges of the hose channel before removing the cylinder.
- Slide the cylinder off of the mounting pin.
- Remove the cylinder.
- Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
- Remove the reservoir filler plug (1).
- Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.
- Remove the cylinder hose retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1).
- Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
- Remove the retainer clips from the replacement cylinder.
- Remove the port plug from the replacement cylinder.
- Remove the port plug O-ring from the replacement cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.
- Install a new cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat this procedure for the other hose.
- Install the reservoir filler plug (1).
- Position the cylinder (1) to the vehicle.
- Slide the cylinder on to the mounting pin.
- Install the spring clip (1) to the cylinder mounting pin.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the shoulder bolt (2) to the folding top panel link. Tighten: Tighten the bolt to 36 N.m (27 lb ft).
- Tighten the bolts (1) to the hold-down link. Tighten: Tighten the bolts to 7 N.m (62 lb in).
- Install the cylinder retainer plate (1) into the hydraulic cylinder (3).
- Push the retainer plate and the cylinder towards the front of the vehicle until the pivot pin on the retainer plate is aligned with the hole in the folding top support bracket.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the cylinder retainer plate. Tighten: Tighten the bolts to 7 N.m (62 lb in).
- Install the retainer straps (2).
- Install the push pin retainers (1).
- Position the folding top as shown in the illustration. The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Install the strut actuator (1) to the ball joint on the lower pivot link bracket (2).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Raise the rear compartment partition (1).
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the fluid level and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the down position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Place a protective covering over the interior of the rear compartment and the adjacent body panels.
- Remove the spring-clip (1) from the cylinder retainer pin (2).
- Remove the cylinder retainer pin (2).
- Remove the cylinder retainer spring-clip (1).
- Remove the cylinder (1) from the link (2).
- Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
- Remove the reservoir filler plug (1).
- Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.
- Remove the cylinder hose retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1).
- Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
- Remove the retainer clips from the replacement cylinder.
- Remove the port plug from the replacement cylinder.
- Remove the port plug O-ring from the replacement cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose (2) into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.
- Install a new cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat this procedure for the other hose.
- Install the reservoir filler plug (1).
- Install the cylinder (1) to the link (2).
- Install the cylinder retainer pin spring-clip (1).
- Install the cylinder retainer pin (2).
- Install the spring-clip (1) to the cylinder retainer (2).
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the fluid level of the hydraulic system and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Place a protective covering over the interior of the rear compartment and the adjacent body panels.
- Remove the side component trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the spring-clip (1) from the upper cylinder retainer pin.
- Remove the upper cylinder retainer pin (2).
- Remove the spring-clip (1) from the lower cylinder retainer.
- Remove the lower cylinder retainer pin (2).
- Remove the cylinder.
- Ensure that the ignition switch is in the OFF position and that the folding top has not been operated under power for at least 6 minutes.
- Remove the reservoir filler plug (1).
- Using a small flat-bladed tool, release the retainer clip (1) from one of the cylinder hoses.
- Remove the cylinder hose retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1).
- Using a small flat-bladed tool, release one of the port plug retainer clips from the replacement cylinder.
- Remove the retainer clips from the replacement cylinder.
- Remove the port plug from the replacement cylinder.
- Remove the port plug O-ring from the replacement cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose (2) into the cylinder port (3). Press down on the hose until the hose is fully seated in the cylinder.
- Install a new cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat this procedure for the other hose.
- Install the reservoir filler plug (1).
- Install the cylinder to the link.
- Install the lower cylinder retainer pin (2).
- Install the lower cylinder retainer spring-clip (1).
- Install the upper cylinder retainer pin (2).
- Install the spring-clip to the upper cylinder retainer pin.
- Install the side component trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Install the support and the carpet over the hydraulic pump.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the fluid level of the hydraulic system and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Tools Required
BO-47666 Hose Retainer Ring Installer. See Special Tools .
Replacement Procedure
- Place the folding top in the up position.
- Open the rear compartment.
- Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Lower the rear compartment partition (1).
- Place a protective cover over the rear compartment interior and the adjacent body panels.
- Remove the side compartment trim cover. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the hydraulic pump bypass valve (1) counterclockwise until the valve stops.
- Support the rear compartment lid.
- Remove the 3 electrical connectors (1) from the hydraulic pump bracket (2).
- Remove the 2 electrical connectors (1) from the hydraulic pump bracket (2).
- Disconnect the 3 electrical connectors (1) from the folding top control module.
- Remove the bolts (1) from the hydraulic pump bracket.
- Lift the pump up and out of the storage compartment and set the pump on the protective covering.
- Remove the hydraulic cylinder from the mounting location. Do NOT remove the hoses from the cylinder at this time. Refer to the following procedures: «Folding Top Header Latch Hydraulic Cylinder Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Storage Compartment Closeout Panel Hydraulic Cylinder Replacement - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Hydraulic Cylinder Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Storage Compartment Panel Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Compartment Lid Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
- Remove the reservoir filler plug (1).
- Remove the bolts (1) from the pump manifold plate.
- Disengage the 4 large cylinder hoses (41,42,43,44) by pulling straight up on the hoses.
- Carefully lift up on the manifold plate (1).
- Locate the pair of cylinder hoses that need replacement. Refer to «Folding Top Hydraulic Cylinder Hose Identification»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- For each set of hoses being replaced, remove one hose by pulling straight up from the pump. Use a clean shop towel to control any hydraulic fluid leakage.
- Push the hose back through the manifold plate.
- Remove the hose retaining ring (1).
- Remove the hose (1) from the manifold plate (2).
- Push the manifold end of the new hose (1) through the manifold plate (2).
- Using the BO-47666 , install a new hose-retaining ring onto the hoses. See «Special Tools»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__special-tools) .
- Push the assembly cone (2) over the end of the hose (1) until the cone is fully seated.
- Install the retaining ring (2) onto the assembly cone (1).
- Using the BO-47666 (2), push the retaining ring (1) into place. See «Special Tools»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__special-tools) .
- Remove the assembly cone (1).
- Repeat the replacement procedure for the second hose.
- Install a new O-ring (1) on each cylinder hose that you removed from the pump manifold.
- Align the manifold plate bolt holes to the holes on the pump. This will ensure that the cylinder hoses are placed in the correct port.
- Align the cylinder hoses into each port and push down until the hoses are seated properly in the hydraulic pump manifold.
- Install the manifold plate bolts (1). Do NOT tighten.
- Push down on the manifold plate (1) and verify that all of the cylinder hoses are seated properly. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Route the new hose set to the cylinder in the same way as the set being replaced.
- Depending on the hose set, you may have to remove and replace the following components: The tie wraps The P-clips The wire loom The conduit
- Use a small flat-bladed tool to release the retainer clip (1) from one of the cylinder hoses.
- Remove the retainer clip (1).
- Remove the cylinder hose (1). Use a clean shop towel to control any hydraulic fluid leakage.
- Remove the cylinder hose O-ring (1) from the cylinder.
- Install a new O-ring (1) onto the cylinder hose (2).
- Install the hose into the cylinder port (3). Press straight down on the hose until the hose is fully seated in the cylinder.
- Install a new cylinder hose retainer clip (1). Inspect the retainer clip to ensure that the clip is fully seated around the hose (2).
- Repeat the replacement procedure for the second hose.
- Install the appropriate hydraulic cylinder to the mounting location. Refer to the following procedures: «Folding Top Header Latch Hydraulic Cylinder Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Storage Compartment Closeout Panel Hydraulic Cylinder Replacement - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Hydraulic Cylinder Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Storage Compartment Panel Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) «Folding Top Compartment Lid Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system)
- Install the reservoir filler plug (1).
- Position the hydraulic pump to the correct mounting location.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bracket bolts (1). Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Connect the 3 electrical connectors (1) to the folding top control module.
- Install the 2 electrical connectors (1) to the hydraulic pump bracket (2).
- Install the 3 electrical connectors (1) to the hydraulic pump bracket (2).
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Raise the rear compartment partition (1).
- Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Remove the rear compartment lid support.
- Close the rear compartment.
- Bleed the hydraulic system. Refer to «Folding Top Hydraulic System Bleeding Procedure»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-hydraulic-system-bleeding-procedure) .
- Inspect the hydraulic system for fluid leaks.
- Inspect the hydraulic system fluid level and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition)
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior and the adjacent body panels.
- Remove the rear window garnish molding. Refer to «Rear Window Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the rear quarter trim panel. Refer to «Rear Quarter Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- With the aid of an assistant, support the folding top front roof panel to prevent the panel from swinging down when you remove the bolts.
- Using a grease pencil, mark the location of the folding top panel bolts (1) to the upper pivot link bracket (2).
- Remove the bolts (1) from the folding top panel.
- Note the number and the location of any shims.
- Remove the bolt (1) from the upper pivot link bracket (2).
- Remove the upper pivot link bracket from the vehicle.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Position the upper pivot link bracket (2) to the vehicle and install the bolt (1). Tighten: Tighten the bolt to 11 N.m (97 lb in).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the folding top panel. Do NOT tighten.
- Install the shims in the original locations.
- Align the folding top panel bolts (1) to the grease marks on the upper pivot link bracket (2). Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top panel, if necessary. Refer to «Folding Top Rear Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-rear-panel-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the rear quarter trim panel. Refer to «Rear Quarter Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Install the rear window garnish molding. Refer to «Rear Window Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 430 mm (17 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the spring clip (2) from the quarter window adjuster pin (1).
- Remove the pin (1) from the quarter window adjuster (2).
- Remove the adjuster (1) from the lower pivot link bracket (2).
- With the aid of an assistant, remove the strut actuator: Support the folding top to prevent the top from moving. Use a small flat-bladed tool to lift up on the retainer clip (1) on the lower pivot link bracket (2) side of the strut actuator. NOTE: Apply pressure only at the end of the strut actuator that you are removing or attaching. DO NOT apply pressure to the middle of the rod because damage or bending will result. Remove the strut actuator (1) from the ball joint on the lower pivot link bracket (2).
- Position the folding top panel so that the panel is resting unlatched on the windshield header, with the locating pins in the receivers.
- Remove the idler link spring clip (1).
- Remove the idler link pin (2).
- Support the folding top panel.
- Remove the lower pivot link bracket bolt (1). Because of tight clearance conditions (2), you need not remove the bolt completely from the vehicle.
- Using a grease pencil, mark the locations of the folding top panel bolts (1) to the lower pivot link bracket (3).
- Remove the bolts (1).
- Note the number and the location of any shims (2) that may be present.
- Remove the lower pivot link bracket from the vehicle.
- Position the lower pivot link bracket to the vehicle.
- Install the folding top panel bolts (1). Do NOT tighten the bolts.
- Install the idler link pin (2).
- Install the idler link spring clip (1).
- Tighten the bracket bolt (1). Tighten: Tighten the bolt to 36 N.m (27 lb ft).
- Install the same shims (2) in the original locations.
- Align the folding top panel bolts (1) to the grease marks on the lower pivot link bracket (3). Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Remove the support from the folding top panel.
- Manually move the folding top as shown in the illustration. Dimension (A) is 430 mm (17 in) from the windshield header to the leading edge of the folding top panel.
- Install the strut actuator (1) to the ball joint on the lower pivot link bracket (2).
- Install the quarter window adjuster (1) to the bracket (2).
- Install the adjuster pin (1).
- Install the adjuster spring clip (2).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top panel, if required. Refer to «Folding Top Rear Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-rear-panel-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Open the folding top as shown in the illustration. The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior and the adjacent body panels.
- Remove the weatherstrip retainer screws (1).
- Remove the push pin retainers (1). One of the retainers is located beneath the weatherstrip lip (2).
- Pull the bottom of the upper weatherstrip leg to remove the weatherstrip from the folding top panel.
- Ensure that the retainer clips (1) have stayed attached to the upper weatherstrip leg (2). If the clips have stayed in the folding top panel, remove the clips and install the clips in the weatherstrip.
- Pull the upper weatherstrip off of the folding top panel flange.
- Remove the weatherstrip from the vehicle.
- Position the weatherstrip to the vehicle.
- Install the corners of the weatherstrip (1) to the folding top panel flange (2).
- Install the remainder of the weatherstrip to the folding top panel above the rear window. Work the weatherstrip from the corners to the center on the vehicle, ensuring that the seal flange (1) is seated behind the rear window (2). Gently use a rubber mallet to ensure full engagement of the weatherstrip to the flange.
- Install the push pin retainers (1).
- Ensure that the lower weatherstrip (2) is seated between the folding top panel (1) and the weatherstrip leg (3).
- Install the bottom of the weatherstrip leg to the folding top panel.
- Install the remainder of the weatherstrip leg to the folding top panel (2), using a fiber stick (1) to push the secondary seal (3) behind the panel.
- Install the weatherstrip retainer screws (1). Tighten: Tighten the screws to 3 N.m (27 lb in).
- Remove the protective covering.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Open the folding top as shown in the illustration. The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior and the adjacent body panels.
- Remove the weatherstrip retainer screws (1).
- Pull the bottom of the upper weatherstrip leg to remove the weatherstrip from the folding top panel.
- Ensure that the retainer clips (1) have stayed attached to the upper weatherstrip leg (2). If the clips have stayed in the folding top panel, remove the clips and install the clips in the weatherstrip.
- Pull the lower weatherstrip (1) off of the folding top panel flange (2).
- Remove the weatherstrip from the vehicle.
- Position the weatherstrip to the vehicle.
- Install the corners of the lower weatherstrip (1) to the folding top panel flange (2). Work the weatherstrip from the corners to the center on the vehicle. Gently use a rubber mallet to ensure full engagement of the weatherstrip to the flange.
- Install the remainder of the weatherstrip to the folding top panel. Ensure that the weatherstrip (1) is seated on the folding top panel flange (2), and that the seal flange (3) is seated behind the folding top panel (4). Gently use a rubber mallet to ensure full engagement of the weatherstrip to the flange.
- Ensure that the lower weatherstrip (2) is seated between the folding top panel (1) and the weatherstrip leg (3).
- Install the weatherstrip retainer screws (1). Tighten: Tighten the screws to 3 N.m (27 lb in).
- Remove the protective covering.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Pull the weatherstrip from the weatherstrip retainer.
- Position the weatherstrip to the folding top panel.
- Using a plastic flat-bladed tool, start at the rear edge of the weatherstrip and insert the weatherstrip into the retainer.
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the weatherstrip from the weatherstrip retainer. Refer to «Folding Top Side Front Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Using a grease pencil, mark the location of the weatherstrip retainer to the folding top panel.
- Remove the weatherstrip retainer screws.
- Remove the weatherstrip retainer from the vehicle.
- Position the weatherstrip retainer to the vehicle.
- Install the weatherstrip retainer screws. Do NOT tighten.
- Alignment the weatherstrip retainer to the marks on the panel. Tighten: Tighten the retainer screws to 3 N.m (27 lb in).
- Install the weatherstrip into the retainer. Refer to «Folding Top Side Front Weatherstrip Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the C-clip (4) from the latch actuator shaft.
- Remove the spring clip (3) from the hydraulic cylinder mounting pin.
- Remove the retainer cover (2). Pull the retainer cover down off the mounting pin and slide forward.
- Remove the hydraulic cylinder and the actuator arm from the latch (1).
- Cut the tie wraps holding the hydraulic cylinder lines and the electrical wires to the upper roof panel.
- Disconnect the electrical connectors from the position sensor switches.
- Remove the rear latch hook snap-ring (1) from the hinge.
- Remove the rear latch hook and cable (2) from the hinge (1).
- Remove the folding top latch bolts (1).
- Remove the folding top latch (2) from the vehicle.
- Position the folding top latch (2) to the vehicle as rearward as possible.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (1) to the folding top latch. Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Install the rear latch hook and cable (2) to the hinge (1).
- Install the rear latch hook snap-ring (1) to the hinge.
- Connect the electrical connectors to the position sensor switches.
- Install the hydraulic cylinder and the actuator arm to the latch (1).
- Install the hydraulic cylinder retainer cover (2).
- Install the spring-clip (3) to the hydraulic cylinder retainer cover.
- Install the C-clip (4) to the latch actuator shaft.
- Secure the hydraulic cylinder lines to the folding top panel with new tie wraps.
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the C-clip (4) from the latch actuator shaft.
- Remove the spring clip (3) from the hydraulic cylinder retainer cover (2).
- Remove the retainer cover. Pull the retainer cover down off of the mounting pin and slide forward.
- Remove the hydraulic cylinder and the actuator arm from the latch (1).
- Cut the tie wraps holding the hydraulic cylinder lines and the electrical wires to the upper roof panel.
- Disconnect the electrical connectors from the position sensor switch.
- Remove the folding top latch bolts (1).
- Lower the folding top latch (2).
- Remove the retainer clip (1) from the position sensor switch.
- Remove the position sensor switch (1) from the latch (2).
- Install the position sensor switch (1) to the latch (2).
- Install the retainer clip (1) to the position sensor switch.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Position the folding top latch (2) to the vehicle as rearward as possible. Install the bolts (1) to the folding top latch. Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Connect the electrical connectors to the position sensor switch.
- Install the hydraulic cylinder and the actuator arm to the latch (1).
- Install the hydraulic cylinder retainer cover (2).
- Install the spring-clip (3) to the hydraulic cylinder retainer cover.
- Install the C-clip (4) to the latch actuator shaft.
- Secure the hydraulic cylinder lines to the folding top panel with new tie wraps.
- Remove the protective covering.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the latch. Refer to «Folding Top Front Latch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the travel limit C-clip (1) from the pin (2).
- Remove the pin (2) from the latch.
- Open the latch arms until the pulley wheel pin aligns with the access hole in the latch.
- Push the pulley wheel pin (1) through the latch access holes (2).
- Remove the pulley wheel (1) from the latch.
- Remove the cable from the latch retainer slot.
- Install the right side cable sheathing to the right side latch retainer slot.
- Push the bare cable into the latch. Provide enough slack so that you can install the pulley wheel without cable interference.
- Install the pulley wheel (1) in the latch and align the wheel with the latch access holes.
- Install the pulley wheel pin (1) through the latch access hole (2) and the pulley wheel.
- Close the latch so that the pulley wheel pin is not visible through the access holes.
- Install the travel limit C-clip pin (2) to the latch.
- Install the travel limit C-clip (1) to the pin (2).
- Insert the left side cable sheathing to the left side latch retainer slot.
- Install the latch. Refer to «Folding Top Front Latch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Adjustment Procedure
The main function of the folding top latch cable is to override the return spring, depending on the starting position of the top. During opening or closing, if the latches do NOT fully disengage from the eccentric pins or from the rear top support bracket, increase the cable tension.
If the top is in the up position, the rear folding top latches (1) grasp the eccentric pin (2) on the link.
Scheme 33
If the top is in the down position, the latches (1) grasp the rear top support bracket (2).
- Open the folding top as shown in the illustration. Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Adjust the cable tensioners (1), as necessary. Increasing the distance between the cable tensioners will increase the tension on the rear folding top latches, causing the latches to open more
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Remove the locating pin bolts (4).
- Remove the locating pin (3) from the folding top panel (1).
- Note the location and the amount of any shims (2) that may be present.
- Position the locating pin (3) to the folding top panel (1).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the locating pin bolts (4) and secure. Do NOT tighten.
- Install the same shims (2) in the original locations.
- Position the folding top panel so that the panel is resting unlatched on the windshield header, with the locating pins in the receivers.
- Manually latch the folding top. Apply pressure to the locating pin (3) so that the rubber bumper (4) is contacting the receiver (5).
- Tighten the locating pin bolts (1). Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Manually open the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually close the folding top while inspecting the alignment of the locating pin to the receiver. Manually close and latch the folding top.
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the folding top panel, if required. Refer to «Folding Top Front Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-front-panel-adjustment) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Folding Top Front Locating Pin Adjustment
| IMPORTANT | Before performing any panel adjustment procedures, refer to Folding Top Clearance Gap Specifications . |
| IMPORTANT | Before making adjustments to the up/down position of the folding top panel, determine which panel needs the adjustment and for what reason. When the front top panel is closed and latched, if the panel is too high or too low relative to the windshield header, adjust the position of the panel by adding or removing shims beneath the folding top location pins. Refer to the Front Panel to Windshield Header Adjustment Procedure. When the front top panel is closed and latched, if the panel is too high or too low relative to the rear folding top panel, adjust the position of the front panel by adding or removing shims from the front panel hinge. Refer to Folding Top Front Panel Adjustment . During the closing cycle, if the locating pins are striking the locating pin receivers either too far left or right, or if the front panel is too offset to the windshield header, adjust the cross car position of the locating pin. Refer to the Fore/Aft and Cross Car Adjustment Procedure. |
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Loosen the locating pin bolts (2).
- Position the folding top panel so that the panel is resting unlatched on the windshield header, with the locating pins (3) in the receivers (5).
- Manually latch the folding top. Apply pressure to the locating pin (3) so that the rubber bumper (4) is contacting the receiver (5).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the locating pin bolts (1). Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Manually open the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually close the folding top while inspecting the alignment of the locating pin to the receiver. Manually close and latch the folding top.
- Verify that the folding top panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Front Panel to Windshield Header Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Remove the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Loosen the locating pin bolts (2).
- Position the folding top panel so that the panel is resting unlatched on the windshield header, with the locating pins in the receivers.
- Add or remove shims (1) to obtain the necessary alignment.
- Manually latch the folding top. Apply pressure to the locating pin (3) so that the rubber bumper (4) is contacting the receiver (5).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the locating pin bolts Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Manually open the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually close the folding top while inspecting the alignment of the locating pin to the receiver. Manually close and latch the folding top.
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the headliner. Refer to «Folding Top Headlining Trim Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Place the folding top in the down position.
- Place a protective covering over the interior and the adjacent body panels.
- Remove the windshield garnish molding. Refer to «Windshield Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- On the right side only, locate the electrical connector (1) for the position sensor switch.
- On the right side only, disconnect the electrical connector (1) from the position sensor switch (1).
- On the right side only, attach a piece of string (3) to the electrical connector (2) to aid in routing the wire through the windshield header.
- Remove the locating pin receiver bolts (1).
- Remove the locating pin receiver (2) from the windshield header.
- Note the location and quantity of any shims (3) that may be present.
- Remove the locating pin receiver from the vehicle.
- On the right side only, do NOT pull the string (2) through the windshield header. Remove the string from the electrical connector (1) and tape the string to the windshield header.
- On the right side only, attach the string (2) to the electrical connector (1) to aid in routing the wire through the windshield header.
- Position the locating pin receiver (2) to the windshield.
- On the right side only, pull the string to route the wire through the windshield header.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the locating pin receiver bolts (1) loosely so that the receiver can still be moved with slight effort.
- Install the same shims (3) in the original locations.
- On the right side only, connect the electrical connector (1) to the position sensor switch (2).
- Stand on the opposite side of the vehicle from where the locating pin receiver was replaced and manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Tighten the locating pin receiver bolts. Do NOT move the position of the receiver. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Remove the protective covering.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the locating pin receiver if necessary. Refer to «Folding Top Front Locating Pin Guide Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the windshield garnish molding. Refer to «Windshield Garnish Molding Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
Up/Down and Cross Car Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior and the adjacent body panels.
- Slightly loosen the locating pin receiver bolts (1) so that the receiver can be moved.
- Stand on the opposite side of the vehicle from where the locating pin receiver was replaced and manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the locating pin receiver bolts. Do NOT move the position of the receiver. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Remove the protective covering.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure, as necessary.
Fore/Aft Adjustment Procedure
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior and the adjacent body panels.
- Loosen the locating pin receiver bolts (1).
- Add or remove shims (3) as necessary to obtain the necessary alignment.
- Slightly tighten the locating pin receiver bolts (1) so that the receiver can still be moved.
- Manually close the folding top from the opposite side of the vehicle from the locating pin receiver being replaced. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the locating pin receiver bolts. Do NOT move the position of the receiver. Tighten: Tighten the bolts to 10 N.m (89 lb in).
- Remove the protective covering.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the folding top panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
Folding Top Front Locating Pin Position Switch Replacement
- Place the folding top in the down position.
- Open the rear compartment.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Remove the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Push up on the over center link (1) until the closeout panel starts to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the closeout outer panels to an open position.
- Using a grease pencil, mark the location of the bolts (2) to the closeout panel hinge (3).
- Remove the closeout panel bolts.
- Remove the closeout panel (1) from the vehicle.
- Position the closeout panel (3) in place.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the closeout panel bolts (2) by hand. Do NOT tighten.
- Align the bolts (2) to the marks on the closeout panel hinge (3). Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Grasp the compartment closeout panel and push closed with one hand. Use your other hand to assist one of the closeout outer panels to a closed position.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Close the rear compartment.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the closeout panel, if necessary. Refer to «Folding Top Storage Compartment Closeout Panel Adjustment - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-storage-compartment-closeout-panel) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Folding Top Storage Compartment Closeout Panel Adjustment - Front
| IMPORTANT | Before you perform any panel adjustment procedure, refer to Folding Top Clearance Gap Specifications . |
| IMPORTANT | Align the closeout panels evenly from front to rear. Gaps should exist between the 3 closeout panels. |
- Place the folding top in the down position.
- Open the rear compartment.
- Place a protective covering over the interior of the vehicle and adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Remove the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Push up on the over center link (1) until the compartment closeout panel starts to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the closeout outer panels to an open position.
- Loosen the closeout panel bolts (1).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the closeout panel as necessary. Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Grasp the closeout panel and push closed with one hand. Use your other hand to assist one of the closeout outer panels to a closed position.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the down position.
- Open the rear compartment.
- Place a protective covering over the interior of the vehicle and adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Remove the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Push up on the over center link (1) until the compartment closeout panel starts to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the closeout outer panels to an open position.
- Loosen the hinge bolts (2) and the bumpers (3) on the compartment closeout panel hinge.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the closeout panel as necessary. Tighten: Tighten the hinge bolts to 11 N.m (97 lb in).
- Grasp the closeout panel and push closed with one hand. Use your other hand to assist one of the closeout outer panels to a closed position.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the hydraulic pump bypass valve (1) clockwise until the valve stops.
- Using a grease pencil, mark the location of the closeout panel bolts (1) to the link.
- Remove the bolts (1) from the closeout panel.
- Remove the closeout panel.
- Remove the bolts (3) from the locating pin.
- Remove the locating pin.
- Position the locating pin to the closeout panel.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the bolts (3) to the locating pin. Do NOT tighten.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Position the compartment closeout panel to the vehicle.
- Install the bolts (1) to the closeout panel. Do NOT tighten.
- Align the closeout panel bolts (1) to the marks on the link. Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Hold the locating pin into the pin receiver and tighten the locating pin bolts (3). Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Verify that the compartment closeout panel is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the closeout panel if necessary. Refer to «Folding Top Stowage Compartment Front Outer Closeout Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Turn the bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Loosen the bolts (1) on the compartment closeout panel and loosen the locating pin bolts (3).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the closeout panel as necessary. Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Push the locating pin into the pin receiver and tighten the bolts (3). Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Loosen the bolts (1) on the compartment closeout panel and loosen the locating pin bolts (3).
- Note the number and the location of any shims that may be present.
- Add or remove shims to obtain the necessary alignment.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts. Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Push the locating pin into the pin receiver and tighten the bolts (3). Tighten: Tighten the bolts to 5 N.m (44 lb in).
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary. If additional adjustment is required, first adjust the length of the closeout panel drive rod.
- While holding the drive rod turnbuckle (2), loosen both of the drive rod jam nuts (1).
- Turn the drive rod turnbuckle as necessary to adjust the closeout panel: Turn the turnbuckle clockwise to adjust the panel downward. Turn the turnbuckle counterclockwise to adjust the panel upward.
- While holding the drive rod turnbuckle (2), tighten both of the drive rod jam nuts (1). Tighten: Tighten the nuts to 6 N.m (53 lb in).
- Verify that the closeout panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the bypass valve (1) counterclockwise until the valve stops.
- Lower the closeout screen.
- Locate the position switch (1).
- Release the electrical connector (1) from the link.
- Disconnect the position switch electrical connector (1).
- Remove the position switch screw (1).
- Remove the position switch (3) from the link (2).
- The position switch service kit contains one position switch (2) and 3 electrical connector retainer clips (1). Find and install the retainer clip that matches the clip on the position switch that you are replacing.
- Position the position switch (1) to the link (3). Align the D-shaped rotor into the D-shaped hole (4) in the link.
- Rotate the position switch until the screw holes (2) are aligned.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the position switch screw (1). Tighten: Tighten the screw to 3.5 N.m (31 lb in).
- Connect the position switch electrical connector (1).
- Clip the electrical connector to the link in the original location.
- Install the closeout screen.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the down position.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Open the rear compartment.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the bypass valve (1) counterclockwise until the valve stops.
- Pull the over-center links (1) down to unlock the storage compartment panel.
- Pull the closeout panel rearward.
- Use a grease pencil to mark the location of the bolts (2) and the nuts (1) to the link.
- With the aid of an assistant, remove the bolts and the nuts from the storage compartment panel.
- Remove the storage compartment panel from the vehicle.
- Remove the storage compartment trim panel. Refer to «Folding Top Storage Compartment Panel Trim Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the storage compartment panel seal. Refer to «Folding Top Storage Compartment Panel Seal Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the storage compartment panel seal. Refer to «Folding Top Storage Compartment Panel Seal Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the storage compartment trim panel. Refer to «Folding Top Storage Compartment Panel Trim Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- With the aid of an assistant, position the storage compartment panel to the vehicle.
- Hand start the storage compartment panel bolts (2) and nuts (1). Do NOT tighten.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Align the bolts and the nuts to the grease marks on the link. Tighten: Tighten the bolts to 11 N.m (97 lb in). Tighten the nuts to 6 N.m (53 lb in).
- Push the closeout panel to the down position.
- Push the over-center links (1) up to lock the storage compartment panel.
- Turn the hydraulic pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Verify that the storage compartment panel is properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the storage compartment panel, if required. Refer to «Folding Top Stowage Compartment Panel Adjustment - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-stowage-compartment-panel-adjustment) .
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Folding Top Stowage Compartment Panel Adjustment - Rear
| IMPORTANT | Before performing any panel adjustment procedures, refer to Folding Top Manual Operation . |
- Place the folding top in the down position.
- Open the rear compartment.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Loosen the compartment panel bolts (2) and the nuts (1).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the panel as necessary. Tighten: Tighten the bolts to 11 N.m (97 lb in). Tighten the nuts to 6 N.m (53 lb in).
- Close the rear compartment.
- Verify that the compartment panel is aligned properly. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the down position.
- Open the rear compartment.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the hydraulic pump bypass valve (1) counterclockwise until the valve stops.
- Unlock the storage compartment panel by pulling both of the over-center links (1) down.
- Loosen the bumper jam nuts (1) on the compartment panel.
- Adjust the bumpers as necessary. Tighten: Tighten the jam nuts to 10 N.m (89 lb in).
- Lock the storage compartment panel by pushing both of the over-center links (1) up.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Verify that the compartment panel is properly aligned. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Open the rear compartment.
- Remove the retainers.
- Remove the storage trim panel from the folding top.
- Install the storage trim panel to the folding top.
- Install the retainers.
- Close the rear compartment.
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the hydraulic pump bypass valve (1) counterclockwise the valve stops.
- Pull the over-center links (1) down to unlock the storage compartment panel.
- Pull the panel rearward.
- Grasp the compartment panel seal.
- Pull up on the weatherstrip to release the weatherstrip from the compartment panel flange.
- Remove the weatherstrip from the flange.
- Install the weatherstrip to the compartment panel flange. Start at one end of the panel and work to the other side. Use a rubber mallet to ensure that the weatherstrip is fully engaged to the flange.
- Push the closeout panel to the down position.
- Push the over-center links (1) up to lock the storage compartment panel.
- Turn the hydraulic pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Place a protective covering over the interior and the adjacent body panels.
- Remove the rear window panel. Refer to «Rear Window Panel Trim Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Using an open-end wrench, remove both of the drive rods from the center compartment closeout panel.
- Remove both of the outer compartment closeout panels. Refer to «Folding Top Stowage Compartment Front Outer Closeout Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the position switch. Refer to «Folding Top Stowage Compartment Front Closeout Panel Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the spring clip (1) from the hydraulic cylinder retainer pin.
- Remove the retainer pin (1).
- Remove the spring clip (1) from the hydraulic cylinder.
- Remove the hydraulic cylinder (2) from the link (1).
- Using a grease pencil, mark the location of the bolts (1) to the support bracket.
- Remove the outboard link bolts (1).
- Loosen the center link nuts (1).
- Remove the link (2) from the vehicle.
- Note the number and the location of any shims.
- Position the link to the vehicle. Hand start the bolts (1). Do NOT tighten.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Align the bolts (1) to the marks on the support bracket. Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Install the shims in the same locations.
- Pull the link (2) forward until the slots are seated against the studs. Install the center link nuts (1). Tighten: Tighten the nuts to 11 N.m (97 lb in).
- Position the hydraulic cylinder (2) to the folding top support bracket (1).
- Install the spring clip (1) to the hydraulic cylinder.
- Install the retainer pin (1) to the hydraulic cylinder.
- Install the spring clip (2) to the retainer pin (1).
- Install the position switch. Refer to «Folding Top Stowage Compartment Front Closeout Panel Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install both of the drive rods to the center compartment closeout panel.
- Install the outer compartment closeout panels. Refer to «Folding Top Stowage Compartment Front Outer Closeout Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Verify that the compartment closeout panels are properly aligned. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the center compartment closeout panel, if necessary. Refer to «Folding Top Storage Compartment Closeout Panel Adjustment - Front»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-storage-compartment-closeout-panel) .
- Adjust the outer compartment closeout panel, if necessary. Refer to «Folding Top Stowage Compartment Front Outer Closeout Panel Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the rear window panel. Refer to «Rear Window Panel Trim Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) in Interior Trim.
- Partially cycle the folding top to open, so that the roof panels are stowed in the rear compartment, and the folding top front closeout panel and the rear compartment lid are in the up position.
- Remove the 3 screws (1) from the outer closeout panel guide pin receiver.
- Remove the receiver from the receiver support.
- Remove the lower rear adjustment screw (1) from the receiver support.
- Remove the receiver support from the vehicle
- Position the receiver support to the vehicle.
- Loosely install the lower rear adjustment screw (1) to the receiver support.
- Position the front outer closeout panel guide pin receiver to the receiver support.
- Loosely install the remaining screws (1) to the receiver.
- Lift the front of the receiver support upward to the full up position.
- Tighten all screws until fully seated.
- Cycle the folding top closed. Refer to «Closing the Folding Top»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__closing-the-folding-top) .
- Partially cycle the folding top to open, so that the roof panels are stowed in the rear compartment, and the folding top front closeout panel and the rear compartment lid are in the up position.
- Ensure that the front roof panel is unlatched in the stowed position.
- Lift and support the front corner of the roof panel for access to the front panel support.
- Using a flat-bladed tool, remove the clip (1) from the support. Discard the clip.
- Remove the screw (1) from the support.
- Remove the support from the vehicle.
- Position the support to the vehicle.
- Loosely install the screw (1) to the support.
- Push the front support bumper downward to the full down position.
- Tighten the screw until fully seated. IMPORTANT: Do not overtighten the screw.
- Install the new clip to the support pin.
- Cycle the folding top closed. Refer to «Closing the Folding Top»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__closing-the-folding-top) .
- Place the folding top in the down position.
- Remove the storage compartment closeout panel. Refer to «Folding Top Stowage Compartment Front Closeout Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Using an open-end wrench, remove the drive rods from the hinge.
- Use a grease pencil to mark the location of the bolts (2) on the hinge and the bumpers (3) to the hinge.
- Measure the distance from the hinge to the edge of the bumpers.
- Loosen the hinge bumper jam nuts and remove the bumpers.
- Remove the hinge bolts (2).
- Remove the hinge from the vehicle.
- Position the closeout panel hinge to the vehicle.
- Loosely install the hinge bolts (2). Do NOT tighten.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Align the bolts to the alignment marks on the hinge. Tighten: Tighten the bolts to 11 N.m (97 lb in).
- Loosely install the hinge bumpers (3). Do NOT tighten the bumper nuts.
- Adjust the bumpers to the same distance from the hinge that you recorded earlier. Tighten: Tighten the bumper jam nuts to 11 N.m (97 lb in).
- Install the drive rods to the hinge.
- Install the storage compartment closeout panel. Refer to «Folding Top Stowage Compartment Front Closeout Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the coupe position.
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the bypass valve (1) counterclockwise until the valve stops.
- Locate the potentiometer (1).
- Disconnect the potentiometer electrical connector (1) from the link (2).
- Disconnect the electrical connector.
- Remove the potentiometer screw (1).
- Remove the potentiometer (2) from the link (3).
- The potentiometer service kit contains one potentiometer (2) and 3 electrical connector retainer clips (1). Find and install the retainer clip that matches the clip on the potentiometer that you are replacing.
- Position the potentiometer (1) to the link (3). Align the D-shaped rotor into the D-shaped hole (4) in the link.
- Rotate the potentiometer until the screw holes (2) are aligned.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the potentiometer screw (1). Tighten: Tighten the screw to 3.5 N.m (31 lb in).
- Connect the potentiometer electrical connector (1).
- Clip the electrical connector to the link (2) in the original location.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Calibrate the folding top. Refer to «Power Folding Top Learn»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__power-folding-top-learn) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Disconnect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Lower the rear compartment partition (1).
- Place a protective covering over the rear compartment interior and the adjacent body panels.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the hydraulic pump bypass valve (1) counterclockwise until the valve stops.
- When replacing the left side, perform the following steps. Skip these steps for the right side: Remove the bolts (1) from the hydraulic pump bracket. Set the pump on the storage compartment floor.
- Remove the spring-clip (1) from the upper compartment lid hydraulic cylinder retainer pin.
- Remove the upper cylinder retainer pin (2).
- Remove the spring-clip (1) from the lower compartment lid hydraulic cylinder retainer.
- Remove the lower cylinder retainer pin (2).
- Leaving the hydraulic hoses attached, remove the cylinder from the original position. Set the cylinder aside in a safe place.
- Remove the compartment lid strut actuator. Refer to «Folding Top Compartment Lid Strut Actuator Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Using a light colored grease pencil, mark the sound deadener mat on the wheelhouse along the inboard edge of the quarter inner longitudinal support frame. This mark will be used to verify that the frame has not shifted when the support is removed.
- Remove the bolts (1) and nuts (2) securing the quarter inner frame support bracket to the longitudinal support frame.
- Place the shims (1), as required, between the bottom surface of the longitudinal support frame and the wheelhouse mat. The shims should support the frame at the current elevation, but not lift the frame off the wheelhouse.
- Pull the carpet up and over the retaining stud. Peel back enough carpet to access the area.
- Remove the nuts that secure the quarter inner frame support bracket to the weld studs coming up through the floor.
- Remove the wheelhouse liner panel in order to access the 2nd weld stud head for drilling. Refer to «Rear Wheelhouse Liner Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) .
- From the underside of the vehicle, drill out the center of the weld studs enough to break the heads loose from the floor.
- Remove the remaining studs.
- Lower the vehicle.
- Remove the quarter inner frame support bracket by sliding the bracket free toward the center of the vehicle.
- Install any previously removed floor shims to the marked area(s).
- Position the quarter inner frame support bracket to the vehicle by sliding the bracket from center outward.
- Install any previously removed shims into position between the frame support bracket and the longitudinal support frame.
- Ensure that the longitudinal support frame is still aligned to the grease pencil mark on the sound deadener. Install the bolts attaching the frame support bracket to the longitudinal support frame. Tighten: Tighten the bolts to 37 N.m (27 lb ft)
- From the underside of the vehicle, insert an M8 flange head bolt or Hex with flat washer through the bracket where the studs were previously drilled out.
- From the rear compartment, install the original nut/washer onto the 2 bolts. Tighten: Tighten the nuts to 37 N.m (27 lb ft)
- When replacing the left side, perform the following steps. Skip these steps for the right side: Position the hydraulic pump to the mounting location. Apply Loctite® Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts. Install the bolts (1) to the hydraulic pump bracket. Tighten: Tighten the bolts to 18 N.m (13 lb ft).
- Install the compartment lid strut actuator. Refer to «Folding Top Compartment Lid Strut Actuator Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the compartment lid hydraulic cylinder to the link.
- Install the lower cylinder retainer pin (2).
- Install the lower cylinder retainer spring-clip (1).
- Install the upper cylinder retainer pin (2).
- Install the spring-clip to the upper cylinder retainer pin.
- Remove the positioning shims between the longitudinal support frame and the wheelhouse mat.
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or to «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the protective covering from the rear compartment.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Raise the rear compartment partition (1).
- Connect the battery. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/xlr/i-2003-2009/remont/charging-system/#battery-charging-system-and-starting-system) in Engine Electrical.
- Inspect the hydraulic system for fluid leaks.
- Inspect the hydraulic system fluid level and add fluid as needed. Refer to «Folding Top Fluid Addition»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system__folding-top-fluid-addition) .
- Close the rear compartment.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Raise the vehicle.
- Rustproof the bolt heads and the surrounding metal on the undercarriage.
- Install the wheelhouse liner panel. Refer to «Rear Wheelhouse Liner Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- With the aid of an assistant, remove the strut actuator: Support the folding top to prevent the top from moving. Use a small flat-bladed tool to lift up on the retainer clip (1) on the lower pivot link bracket side of the strut actuator. NOTE: Apply pressure only at the end of the strut actuator that you are removing or attaching. DO NOT apply pressure to the middle of the rod because damage or bending will result. Remove the strut actuator (1) from the ball joint (2) on the lower pivot link bracket.
- Position the folding top panel so that the panel is resting unlatched on the windshield header, with the locating pins in the receivers.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Support the rear folding top panel.
- Remove the shoulder bolts (2) from the folding top links.
- Remove the hold-down link bolts (1).
- Remove the hold-down link from the vehicle.
- Position the hold-down link to the vehicle.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the hold-down link bolts (1). Do NOT tighten the bolts.
- Install the shoulder bolts (2) to the folding top panel link. Do NOT tighten the bolts.
- Tighten the bolts in the following order: Tighten: Tighten the hold-down link bolts to 7 N.m (62 lb in). Tighten the shoulder bolts to 36 N.m (27 lb in).
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the support from the rear folding top panel.
- The distance (A) from the windshield header to the leading edge of the folding top panel is 430 mm (17 in).
- Install the strut actuator (1) to the ball joint on the lower pivot link bracket.
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Partially remove the quarter window trim (1) to gain access to the quarter window screws (2).
- Using a grease pencil, mark the location of the screws (2) on the quarter window bracket (3).
- Remove the quarter window screws (2).
- Remove the quarter window (1) from the vehicle.
- Position the quarter window to the vehicle.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the quarter window screws (2). Do NOT tighten.
- Align the screws (2) to the marks on the bracket (3). Tighten: Tighten the screws to 7 N.m (62 lb in).
- Install the quarter window trim (1).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the quarter window, if required. Refer to «Folding Top Quarter Window Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Scheme 34
| Callout | Component Name |
|---|---|
| 1 | Sealing Strip Quarter Panel Outer Belt Push-In Retainer (Qty: 2) Tip: Pull back the inner trim panel to access the push-in retainers. |
| 2 | Integral Tape Strip NOTE: Refer to Exterior Trim Emblem Removal Notice . Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to develop sufficient bond strength. Use a J 25070 Heat Gun or equivalent to remove the old weatherstrip. Clean all adhesive from panel and wipe the surface dry with a clean lint-free towel prior to installing the new weatherstrip. Apply a layer of adhesive tape. When removing protective liners from the adhesive tape, be careful not to touch tape with hands and do not allow tape to come in contact with dirt or any foreign matter prior to adhesion. Using the palm of the hand, wet out the weatherstrip to the panel and ensure full adhesion of the weatherstrip is made. |
| 3 | Sealing Strip Quarter Panel Outer Belt Tip: Lift up the rear corner of the trim panel to disengage the rear retainer. |
| NOTE |
|---|
| Refer to Exterior Trim Emblem Removal Notice . |
Quarter Window Outer Belt Sealing Strip Replacement
- Open the folding top as shown in the illustration. Dimension (A) is 400 mm (15.75 in) from the windshield header to the leading edge of the folding top panel.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Partially remove the quarter window trim (1) to gain access to the quarter window screws (2).
- Using a grease pencil, mark the location of the screws (2) to the quarter window bracket (3).
- Loosen the quarter window screws (2).
- Adjust the quarter window, as necessary.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the quarter window screws (2). Tighten: Tighten the screws to 7 N.m (62 lb in).
- Install the quarter window trim (1).
- Manually close the folding top. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure, as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Approach Angle Adjustment Procedure (First Design)
- The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- While holding the turnbuckle (2), loosen both of the jam nuts (1) on the drive rod.
- Turn the turnbuckle (2), as necessary, to adjust the quarter window. Turn the turnbuckle clockwise to adjust the driver side window in. Turn the turnbuckle counterclockwise to adjust the driver side window out. Turn the turnbuckle counterclockwise to adjust the passenger side window in. Turn the turnbuckle clockwise to adjust the passenger side window out.
- While holding the turnbuckle (2) tighten both of the drive rod jam nuts (1). Tighten: Tighten the jam nuts to 6 N.m (53 lb in).
- Manually close the folding top, until the rear edge of the quarter window starts to contact the bulb seal. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure, as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Approach Angle Adjustment Procedure (Second Design)
- The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- If the vehicle is equipped with a jamb nut, loosen the jamb nut (1) from the drive rod socket.
- Remove the ball stud lock ring (1).
- Remove the drive rod socket (2) from the ball stud (1).
- Turn the drive rod socket, as necessary, to adjust the quarter window. Turn the socket clockwise to adjust the driver side window in. Turn the socket counterclockwise to adjust the driver side window out. Turn the socket counterclockwise to adjust the passenger side window in. Turn the socket clockwise to adjust the passenger side window out.
- Install the drive rod socket (2) to the ball stud (1).
- Install the ball stud lock ring (1).
- If the vehicle is equipped with a jamb nut, install the jam nut (1) to the drive rod socket. Do NOT tighten the jamb nut.
- Manually close the folding top, until the rear edge of the quarter window starts to contact the bulb seal. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure, as necessary.
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Manually open the folding top as shown in the illustration. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) . The distance (A) from the windshield header to the leading edge of the folding top panel is 400 mm (15.75 in).
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- If the vehicle is equipped with a jamb nut, loosen the jamb nut (1) from the adjuster rod socket.
- Remove the ball stud lock ring (1).
- Remove the adjuster rod socket (2) from the ball stud (1).
- Remove the spring clip (2) from the quarter window adjuster pin (1).
- Remove the pin (1) from the quarter window adjuster (2).
- Remove the quarter window adjuster (1) from the lower pivot link bracket (2).
- Remove the quarter window adjuster (1) from the vehicle.
- Before installing the quarter window adjuster, ensure the adjuster is the same length as the adjuster being replaced.
- Install the quarter window adjuster (1) to the pivot link bracket (2).
- Install the pin (1) to the quarter window adjuster (2).
- Install the spring clip (2) to the quarter window adjuster pin (1).
- Install the adjuster rod socket (2) to the ball stud (1).
- Install the ball stud lock ring (1).
- Manually close the folding top, until the rear edge of the quarter window starts to contact the bulb seal. Refer to «Folding Top Manual Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Adjust the quarter window, if required. Refer to «Folding Top Quarter Window Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the protective covering.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops turning.
- Place a protective covering over the interior and the adjacent body panels.
- Remove the rear compartment lid trim. Refer to «Rear Compartment Lid Inner Panel Trim Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Remove the antenna ground plate. Refer to «Antenna Ground Plate Replacement»(/cadillac/xlr/i-2003-2009/remont/entertainment-systems/#entertainment-systems) in Entertainment.
- Remove the wire harness from the rear compartment lid.
- Remove the P-clips (1) from the hydraulic and the electrical lines.
- Using a grease pencil, mark the location of the nuts to the rear compartment lid link.
- With the aid of an assistant, remove the nuts (3) from the rear compartment lid (1). Remove the lid from the vehicle.
- Remove the overslam bumpers from the rear compartment lid.
- Remove the lid striker.
- Remove the backup lamp. Refer to «Backup Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Remove the license lamp. Refer to «Rear License Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Remove the high mounted stop lamp. Refer to «High Mount Stop Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Install the high mounted stop lamp. Refer to «High Mount Stop Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Install the license lamp. Refer to «Rear License Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Install the backup lamp. Refer to «Backup Lamp Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-lights/#lighting-systems-introduction-2-of-2) in Lighting Systems.
- Install the lid striker.
- Install the overslam bumpers to the rear compartment lid.
- With the aid of an assistant, position the rear compartment lid (1) to the vehicle. Hand start the lid nuts (3).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Align the nuts (3) to the marks on the compartment lid link. Tighten: Tighten the nuts to 11 N.m (97 lb in).
- Install the wire harness to the rear compartment lid.
- Install the antenna ground plate. Refer to «Antenna Ground Plate Replacement»(/cadillac/xlr/i-2003-2009/remont/entertainment-systems/#entertainment-systems) in Entertainment.
- Install the P-clips (1) to the hydraulic and the electrical lines.
- Remove the protective covering.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Install the support and the carpet over the hydraulic pump.
- Close the rear compartment.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- If required, adjust the rear compartment lid. Refer to «Folding Top Stowage Compartment Lid Adjustment»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the trim panel to the rear compartment lid. Refer to «Rear Compartment Lid Inner Panel Trim Replacement»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Place the folding top in the up position.
- Open the rear compartment.
- Lower the rear compartment partition (1).
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the pump bypass valve (1) counterclockwise until the valve stops turning.
- Remove the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Using a grease pencil, mark the location of the P-clips to the hydraulic cylinder hoses and electrical wires.
- Remove the closeout panel position switch. Refer to «Folding Top Stowage Compartment Rear Panel Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the rear storage compartment panel. Refer to «Folding Top Stowage Compartment Rear Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the rear compartment lid. Refer to «Folding Top Stowage Compartment Lid Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the P-clip screws (1) that attach the hoses and the wires to the link.
- Remove the link conduit screws (1).
- Remove the link conduit (2).
- Remove the hydraulic cylinder from the storage compartment closeout panel. Do NOT disconnect the hoses. Refer to «Folding Top Storage Compartment Panel Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Remove the spring-clip (1) from the hydraulic cylinder retainer pin.
- Remove the retainer pin (2).
- While pushing up on the link, remove the travel limit screw (1) from the link.
- Support the link to prevent the link from swinging down when you remove the strut actuator.
- Use a flat-bladed tool to lift up on the retainer clip (2) on the link side of the strut actuator.
- Remove the strut actuator (2) from the ball joint (1) on the link.
- Remove the front link bolts (1).
- Remove the rear link shoulder bolt (1).
- Remove the link from the vehicle.
- Position the link to the vehicle. Verify that the switch pin (2) is positioned between the bracket (3) and the link (1).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the rear link shoulder bolt (1). Tighten: Tighten the bolt to 36 N.m (27 lb ft).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the front link bolts (1). Tighten: Tighten the bolts to 8 N.m (71 lb in).
- Lift the link to the full upright position and install the strut actuator (2) to the ball joint (1) on the link.
- While pushing up on the link, install the travel limit screw (1) to the link. Tighten: Tighten the screw to 3 N.m (27 lb in).
- Install the retainer pin (2) to the hydraulic cylinder.
- Install the spring clip (1) to the hydraulic cylinder retainer pin.
- Install the hydraulic cylinder to the closeout panel in the rear storage compartment. Refer to «Folding Top Storage Compartment Panel Hydraulic Cylinder Replacement - Rear»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Position the link conduit (2) to the link. Install the link conduit screws (1). Tighten: Tighten the screws to 6 N.m (53 lb in).
- Align the P-clips to the grease marks on the hydraulic cylinder hoses and the electrical wires.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the P-clip screws (1) that attach the hoses and the wires to the link. Tighten: Tighten the screws to 6 N.m (53 lb in).
- Install the rear compartment lid. Refer to «Folding Top Stowage Compartment Lid Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the rear storage compartment panel. Refer to «Folding Top Stowage Compartment Rear Panel Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the position switch to the storage compartment closeout panel. Refer to «Folding Top Stowage Compartment Rear Panel Position Switch Replacement»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Install the side compartment trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) or «Rear Compartment Side Trim Replacement - Right Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Install the support and the carpet over the hydraulic pump.
- Raise the rear compartment partition (1).
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the trunk.
- Turn the bypass valve (1) counterclockwise until the valve stops.
- Remove the compartment side trim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Locate the electrical connector (1) on the position sensor switch.
- Remove the electrical connector (2) from the retainer clip (1).
- Disconnect the electrical connector.
- Note the amount of wire between the tie wrap and the position sensor switch prior to cutting the tie wrap holding the electrical wire to the bracket.
- Remove the position sensor switch screw (2).
- Remove the position sensor switch from the link (1).
- Verify that the switch pin (2) is positioned between the bracket (3) and the link actuator (1).
- Align the position sensor switch to the link, aligning the pin on the switch (1) to the hole in the bracket.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Install the screw (2) to the position sensor switch. Tighten: Tighten the screw to 2.5 N.m (22 lb in).
- Connect the electrical connector (2) to the position sensor switch.
- Connect the electrical connector to the retainer clip (1).
- Secure the electrical connector to the bracket with a new tie wrap. Use the same amount of wire between the tie wrap and the position sensor switch that you replaced.
- Install the compartment side rim. Refer to «Rear Compartment Side Trim Replacement - Left Side»(/cadillac/xlr/i-2003-2009/remont/exterior-body-panels/#body-rear-end) in Body Rear End.
- Turn the pump bypass valve (1) clockwise until the valve stops.
- Remove the protective covering.
- Close the rear compartment.
- Install the support and the carpet over the hydraulic pump.
- Operate the folding top under power through one complete cycle in each direction.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Place the folding top in the up position.
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Loosen the screw (2) on the position sensor switch.
- Verify that the pin (2) on the position sensor switch is positioned between the bracket (3) and the link actuator (1).
- Adjust the position sensor switch so that the link actuator (1) depresses the pin (2).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Tighten the position sensor switch screw (2). Tighten: Tighten the screw to 2.5 N.m (22 lb in).
- Remove the protective covering.
- Close the rear compartment.
- Cycle the folding top under power through one complete cycle in both directions.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Scheme 35
| IMPORTANT | Before performing any panel adjustment procedures, refer to Folding Top Clearance Gap Specifications . |
| IMPORTANT | Before making adjustments to the up/down position of the rear compartment lid, determine which panel needs the adjustment and for what reason. When the rear compartment lid is closed and latched, if the front of the lid is too high or too low relative to the quarter panel and to the rear storage compartment panel, adjust the position of the lid by adjusting the rubber bumpers (2) at the front edge of the lid wings. Refer to the Rear Compartment Lid Wing Adjustment Procedure. When the rear compartment lid is closed and latched, if the lid is too high or too low relative to the quarter panel and to the rear storage compartment panel, adjust the position of the lid by adjusting the rubber bumpers (1) at the rear edges of the rear compartment. Refer to the Rear Compartment Lid Adjustment Procedure. When the vehicle is being driven, if the rear compartment lid rattles, inspect the cross car bumpers. Refer to the Cross Car Adjustment Procedure. |
- Place the folding top in the down position. Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Open the rear compartment.
- Loosen the nuts (3) from the rear compartment lid (1).
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the lid as necessary. Tighten: Tighten the nuts to 11 N.m (97 lb in).
- Close the lid.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Scheme 36
The cross car position of the rear compartment is determined by the 2 cross car bumpers (1), one on each side of the rear compartment lid. Each bumper contacts a non-adjustable bracket (2), that is mounted to the longitudinal frame support of the folding top. Both of the bumpers must contact these brackets when the rear compartment lid is closed.
- Place the folding top in the down position.
- Measure the gaps on both sides of the rear compartment lid. Determine the direction and amount of adjustment required. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Loosen the cross car bumper nuts (1) on the rear compartment lid.
- Apply LOCTITE™ Blue, GM P/N 12345382 (Canadian P/N 10953489) or equivalent to the bolts.
- Adjust the bumpers as necessary. Tighten: Tighten the nuts to 11 N.m (97 lb in).
- Close the rear compartment.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Scheme 37
The cross car position of the rear compartment is determined by the 2 cross car bumpers (1), one on each side of the rear compartment lid. Each bumper contacts a non-adjustable bracket (2), that is mounted to the longitudinal frame support of the folding top. Both of the bumpers must contact these brackets when the rear compartment lid is closed.
- Place the folding top in the down position.
- Measure the gaps on both sides of the rear compartment lid. Determine the direction and amount of adjustment required. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Open the rear compartment.
- Place a protective covering over the interior and the adjacent body panels.
- Loosen the cross car bumper jamb nuts.
- Adjust the bumpers (1) as necessary. Tighten: Tighten the jamb nuts to 10 N.m (89 lb in).
- Close the rear compartment.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Rear Compartment Lid Wing Adjustment Procedure - Up/Down
- Place the folding top in the down position.
- Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Open the rear compartment.
- Loosen the jam nuts from the rubber bumper (2) on the quarter panel.
- Adjust the rubber bumpers (2) up or down to obtain the necessary adjustment. Tighten: Tighten the jam nuts to 10 N.m (89 lb in).
- Close the rear compartment.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Rear Compartment Lid Adjustment Procedure - Up/Down
- Place the folding top in the down position. Place a protective covering over the interior of the vehicle and the adjacent body panels.
- Open the rear compartment.
- Loosen the jam nuts from the rear compartment lid bumper (1).
- Adjust the rubber bumpers (1) up or down to obtain the necessary adjustment. Tighten: Tighten the nuts to 26 N.m (19 lb ft).
- Close the rear compartment.
- Verify that the lid is aligned properly. Refer to «Folding Top Clearance Gap Specifications»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
- Repeat the adjustment procedure as necessary.
- Remove the protective covering.
- Inspect the folding top for proper operation. Refer to «Power Folding Top Description and Operation»(/cadillac/xlr/i-2003-2009/remont/sun-rooft-topconvertible-top/#convertible-top-system) .
Manually Moving the Folding Top from the Down Position
- Lower both sun visors and open both doors.
- Use the key cylinder in the fascia to unlatch the rear compartment lid. Raise the rear compartment.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Pull both of the over-center links down to unlock the storage compartment panel.
- Move the compartment panel rearward and up to the stored position. Pull on the center of the panel in order to maintain even pressure. The rubber bumpers on each corner of the panel will fit against the underside on the rear compartment lid.
- Push both sides of the over-center links up in order to lock the storage compartment panel.
- Remove the wrench which is located inside the passenger side storage compartment.
- Remove the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) .
- Push up on the over-center link (1) until the closeout panel starts to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the outer panels to an open position.
- Reach in from the side of the vehicle and under the top to remove the headliner plug. The plug is located in the center of the top near the front.
- Insert the wrench into the latch actuator bolt beneath the plug location. Turn the wrench counterclockwise until the bolt stops, while gently pulling up on the center of the folding top to release the top.
- Grasp the folding top on the front and the side. Lift the top out of the stored position.
- Move the folding top towards the windshield header. Be careful not to pinch your fingers between the panels.
- Place your hands on the folding top and guide the top into the closed position.
- While sitting in the driver seat, pull down on the rear of the front folding top panel.
- While holding the rear of the front panel down, insert the wrench. Turn the wrench counterclockwise until the wrench stops. This will ensure that the latch jaws are fully open.
- Pull down on the rear of the front panel and turn the wrench clockwise until the wrench stops. Push up on the folding top to ensure that the top is secured. If the top moves away from the windshield header, the top is not secure and you will need to repeat this procedure.
- From outside the vehicle, push down on both rear corners of the front folding top panel to ensure that the rear latches are latched.
- From inside the vehicle, grasp one of the closeout outer panels and pull the panel out while folding the closeout panel down.
- Install the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) .
- Turn the hydraulic pump bypass valve (1) clockwise until the valve stops.
- Close the rear compartment lid
Manually Moving the Folding Top from the Up Position
- Lower both sun visors and open both doors.
- Use the key cylinder in the fascia to unlatch the rear compartment lid. Raise the rear compartment.
- Locate the hydraulic pump beneath the carpet in the storage compartment on the driver side of the rear compartment.
- Turn the pump bypass valve (1) counterclockwise until the valve stops.
- Remove the wrench which is located inside the passenger side storage compartment.
- Remove the storage compartment. Refer to «Body Rear Compartment Replacement»(/cadillac/xlr/i-2003-2009/remont/exteriorinterior-trim/#interior-trim) .
- Push up on the over-center link (1) until the closeout panel starts to move.
- Grasp the compartment closeout panel and pull open with one hand. Use your other hand to assist one of the outer panels to an open position.
- Remove the headliner plug. The plug is located in the center of the top near the front.
- Insert the wrench into the latch actuator bolt beneath the plug location. Turn the wrench counterclockwise until the bolt stops, while gently pulling up on the center of the folding top to release the top.
- Move the folding top towards the windshield header. Be careful not to pinch your fingers between the panels.
- Position the folding top as required.
Power Folding Top System Components
The power folding top system consists of the following components
- The folding top control (FTC) module
- The pump, motor with thermistor and valve manifold
- The hydraulic lines and the cylinders
- The folding top mechanics Top Front tonneau Rear tonneau Decklid Latching mechanism for the top
- Serial data communication
- Position sensing sensors: Limit switches Luggage/cargo cover Folding top closed Decklid extended Header latch latched and unlatched switches
- Position sensing sensors: Potentiometers The folding top Front tonneau sensors Rear tonneau sensors
- Folding top open/close control switch
- Power supply: BATT MAIN 2 40A Trunk Latch/Top SW 15A A.C Latch/PK BRK B 10A Tilt/Tele Sw/Mem Seat Mod/Top Sw 10A
- Ground G301: to the FTC module and the pump and valve assembly
- Ground G202: for the auxiliary power relay and the valet switch
System Description
The folding top control (FTC) module has 2 modes of operation, the folding top control and the decklid control. The folding top is activated by the folding top control switch. The decklid is activated with the interior trunk release switch, key FOB, external key and the trunk close switch.
Through input information, the FTC module performs the following tasks
- Determines the state of all the moving components of the folding top system at any time during and open or close operation
- Makes corrections in the positions of the components when necessary
- Continues in the direction indicated by the FTC switch
The FTC module can stop and reverse the operation at any point when you apply the folding top control switch. To avoid an inadvertent operation of the folding top system when fully open or closed, a 0.75 second delay occurs after the use of the control switch before the FTC module starts the operating sequence. When you activate the system from a suspended state, the response time is less.
System Operation
Before any movement of the top is allowed, the folding top control (FTC) must be aware of the following conditions
- The windows must be normalized. Refer to «Power Window Reinitialization»(/cadillac/xlr/i-2003-2009/remont/door-locks-anti-theft-systems/#door-system-mirror-system-window-system__power-window-reinitialization) in Doors.
- The ignition must be placed in ACCY or RUN, power mode in RUN.
- The transmission must be placed in PARK.
- The valet switch must be inactive.
- The pump motor temperature must be within operating range.
The sequence for opening the top is as follows
- Hold the open/close control switch to the open request position. The folding top status changes to Opening.
- A message is sent to disable the windows from operating using the door switches.
- The windows open using the Express open mode.
- The decklid is unlatched.
- the deck lid opens, the front tonneau opens and the header latch unlatches.
- The top retracts to the open position and is stowed in the rear compartment.
- The rear tonneau is extended.
- The header latch latches securing the top and the front tonneau closes.
- The deck lid closes.
- The deck lid latches.
- The top status changes from Closed to Open and a chime tone is heard.
- The windows are enabled.
The sequence for closing the top is as follows
- Hold the open/close control switch in the close request position. The folding top status changes to Closing.
- A message is sent to disable the windows from operating using the door switches.
- The windows open using the Express open mode.
- The decklid is unlatched.
- The deck lid opens, the front tonneau opens and the header latch unlatches.
- The rear tonneau retracts.
- The top extends to the closed position.
- The rear tonneau remains retracted.
- The header latch latches and the front tonneau closes.
- The deck lid closes.
- The deck lid latches.
- The top status changes from Open to Closed and a chime tone is heard.
- The windows are enabled.
- Raise the windows using the Express up mode, by releasing and pressing the open/close control switch within 5 seconds of the top being secured in the closed position.
Potentiometer Sensors
The folding top control (FTC) module determines the state of all the moving components of the folding top system during an open or close operation using the potentiometers that monitor the folding top and the front and rear tonneau panels. The FTC module records the open and close reference positions and determines the current position of the panel, shown as counts on the scan tool. For example, if a sensor open reference is set at 100 counts and the close reference is set at 200 counts, the component will operate within those limits. As a component reaches the reference point, the system will continue to drive the component to secure the component in place. This means that the status of the component will be outside of the reference position counts.
If a component does not reach a learned reference position, based on counts, the system will continue to drive that component until the component reaches the reference point. If this reference position is not achieved, the system will time-out and will not complete the cycle.
When an inspection of the components or a repair to the system is completed, perform a folding top learn procedure. Refer to Power Folding Top Learn .
Hydraulic Control
The folding top control (FTC) module will control the hydraulic system, which moves the folding top components, by controlling the On/Off state and the direction of the hydraulic pump motor, and by controlling the open/close state of each valve. The 5 valves controlled by the FTC module move the following components
- The folding top
- The front tonneau
- The header latch
- The decklid
The rear tonneau is controlled by the pump bypass valve located at the hydraulic reservoir The direction of the tonneau movement is based on the motor direction.
Whenever the open/close control switch is released or the top becomes inoperative in a suspended state, pressure will be maintained in the system to avoid drifting and damage of components. After 4 minutes the hydraulic pressure will be released by cycling the valves ON and OFF. This allows the top to gradually settle to a resting position.
Pump Motor
The pump motor continuously monitors the thermistor temperature sensor for temperatures which are too high or too low. Different operating temperature setting are required for the decklid and the folding top functions. If the control module detects a temperature between the pump motor pre-alarm setting and the pump motor alarm setting, the current open/close operation shall be completed, but no new top operation will be allowed until the pump motor cools below the pre-alarm setting. If the temperature reaches the pump motor alarm value, all top operation will cease. A low temperature value is sent over the class 2 serial data that will also cease all operation when the outside temperature is below this value. The pump motor temperature settings are
- Too high pre-alarm of 105°C (221°F)
- Too high alarm of 115°C (239°F)
- Too cold for folding top operation of -20°C (-4°F)
- Too cold for decklid operation of -30°C (-22°F)
Driver Notification
Under certain conditions the driver shall be alerted with one of several messages. These messages are sent through class 2 serial data to the driver information center/instrument panel.
- CLOSE CARGO COVER: If the luggage barrier is not in place and top operation is attempted
- TOP INOP OUT OF PARK: If the power mode is in RUN, but the transmission is not in PARK and a top operation is attempted
- TOP MOTOR OVER TEMP: If the motor thermistor temperature is above the operating range
- TOP NOT SECURE: If the top open/close switch is released before an open or close operation is complete
- TOP TOO COLD TO MOVE: If the motor thermistor temperature is below the operating range
- TRUNK AJAR: If the decklid operation is not completed
- VALET ACTIVE TOP INOP: When the valet switch is switch ON active, any request to operate the top or decklid will be inhibited.
Default Operation
If the folding top control (FTC) module is requested to operate the folding top and discovers that a component is not in the correct position based on information from other inputs, the FTC will move those components to a safe position before executing the sequence requested by the control switch. At first this will look as though the folding top is moving in the incorrect direction, but as soon as the FTC module moves those components to a safe position, the FTC will then operate the system as requested.
Special Tools
Special Tools Illustration Tool Number/Description BO-47666 Hose Retainer Ring Installer
Scheme 38
See also:
• Diagnostic System Check - Vehicle
• Testing for Intermittent Conditions and Poor Connections
• Circuit Testing
• Wiring Repairs
• Connector Repairs
• Control Module References
• Power and Grounding Connector End Views
• Checking Aftermarket Accessories
• Power Windows Description and Operation
• Instrument Panel Compartment Trim Bezel Replacement
• Roof Lift Off Panel/Window Latch Trim Cover Replacement
• Fastener Notice
• Eye Protection Caution
• Folding Top Hydraulic Pressure Caution
• Servicing Electrical Components Caution
• Battery Negative Cable Disconnection and Connection
• Seat Belt Retractor Replacement - Left Front
• Ignition Lock Key Transmitter Antenna Replacement - Left Side
• Digital Radio Receiver Replacement
• Rear Compartment Panel Frame Replacement
• Sheet Molded Compound (SMC) Panel Bonding
• Power Window Reinitialization
• Folding Top Headlining Trim Panel Replacement
• Rear Window Replacement
• Cylinder Hoses Notice
• Exterior Trim Emblem Removal Notice
• Backup Lamp Replacement
• DTC B1011
• Opening the Folding Top
• Closing the Folding Top
• Folding Top Front Locating Pin Position Switch Replacement
• Power Folding Top Learn
• Symptoms - Roof
• Folding Top Fluid Addition
• Folding Top Hydraulic System Bleeding Procedure
• Folding Top Front Panel Adjustment
• Folding Top Front Locating Pin Adjustment
• Folding Top Rear Panel Adjustment
• Special Tools
• Folding Top Storage Compartment Closeout Panel Adjustment - Front
• Folding Top Stowage Compartment Panel Adjustment - Rear