Special Tools
- DT-47752 Split Plate Set. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J-2619-A Slide Hammer w/Adapter. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 8107-2 Side Bearing Puller Pilot. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 8433 Two Jaw Puller. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 22888-20A Universal Two Jaw Puller. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 23444-A Extreme Press Lubricant - 1/4-Ounce Tube. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 29369-1 Bushing and Bearing Remover. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J-2619-A Slide Hammer w/Adapter. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 3289-20 Holding Fixture
- J 45548 Mainshaft Support Bushing/Bearing Remover. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 46266 Bushing Installer. See «Special Tools»(ref-338201-S05121672332009081700000) .
- Clean the front case half in cleaning solvent and air dry.
- Remove the sealer from the case sealing surfaces (2).
- Inspect the case for being broken or cracked.
- Inspect the front output shaft front bearing bore (4) for the following conditions: A spun bearing Cracks
- Inspect the input shaft bearing bore (3) for the following conditions: A spun bearing Cracks
- Replace the front case half if any of the above conditions are found.
- Inspect the sealing surfaces (2) for damage.
- Repair small scratches or nicks with a soft stone.
- Inspect the front case to transmission case mounting surface for damage.
- Inspect the front output shaft front bearing and the input shaft bearing for the following conditions: Roughness Brinelling Pitting
- Replace the bearings if any of the above conditions are found. Refer to «Transfer Case Disassemble»(ref-338201-S27043236662009081700000) and «Transfer Case Assemble»(ref-338201-S02296308122009081700000) .
- J 5590 Pinion Bearing Race Installer - Rear
- J 8092 Driver Handle
- J 24433 Pinion Cone and Side Bearing Installer. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 36850 Transjel Lubricant
- J 46268 Output Seal Installer. See «Special Tools»(ref-338201-S05121672332009081700000) .
- J 46269 Input Seal Installer. See «Special Tools»(ref-338201-S05121672332009081700000) .
Illustration Tool Number/Description DT-47752 Split Plate Set J-2619-A Slide Hammer w/Adapter J 3289-20 Holding Fixture J 5590 Pinion Bearing Race Installer - Rear J 8092 Driver Handle J 8107-2 Side Bearing Puller Pilot J 8433 Two Jaw Puller J 22888-20A Universal Two Jaw Puller J 23444-A Extreme Press Lubricant - 1/4-Ounce Tube J 24433 Pinion Cone and Side Bearing Installer J 29369-1 Bushing and Bearing Remover J 36850 Transjel Lubricant J 45278 Seal Remover J 45548 Mainshaft Support Bushing/Bearing Remover J 46266 Bushing Installer J 46268 Output Seal Installer J 46269 Input Seal Installer