Contents Wiring diagrams Section: Hoist/jack All sections

General Information: Other Cadillac STS I facelift

Hoist/jack 9 illustrations ~1400 words

US English/Metric Conversion

EnglishMultiply/ Divide byMetric
In order to calculate English measurement, divide by the number in the center column. In order to calculate metric measurement, multiply by the number in the center column.
Length
In25.4Mm
Ft0.3048M
Yd0.9144
Mi1.609Km
Area
Sq in645.2Sq mm
6.45Sq cm
Sq ft0.0929Sq m
Sq yd0.8361
Volume
Cu in16,387.0Cu mm
16.387Cu cm
0.0164L
Qt0.9464
Gal3.7854
Cu yd0.764Cu m
Mass
Lb0.4536Kg
Ton907.18
0.907Tonne (t)
Force
Kg F9.807Newtons (N)
Oz F0.2780
Lb F4.448
Acceleration
Ft/s 20.3048M/s 2
In/s 20.0254
Torque
Lb in0.11298N.m
Lb ft1.3558
Power
Hp0.745KW
Pressure (Stress)
Inches of H2O0.2488KPa
Inches of Mercury (Hg)3.377
Lb/sq in6.895
Energy (Work)
Btu1055.0J (J= one Ws)
Lb ft1.3558
KW hour3,600,000.0
Light
Foot Candle10.764Lm/m 2
Velocity
Mph1.6093Km/h
Temperature
(°F - 32) 5/9=°C
°F=(9/5 °C + 32)
Fuel Performance
235.215/mpg=100 km/L

Decimal and Metric Equivalents

Fraction (in)Decimal (in)Metric (mm)
1/640.0156250.39688
1/320.031250.79375
3/640.0468751.19062
1/160.06251.5875
5/640.0781251.98437
3/320.093752.38125
7/640.1093752.77812
1/80.1253.175
9/640.1406253.57187
5/320.156253.96875
11/640.1718754.36562
3/160.18754.7625
13/640.2031255.15937
7/320.218755.55625
15/640.2343755.95312
1/40.256.35
17/640.2656256.74687
9/320.281257.14375
19/640.2968757.54062
5/160.31257.9375
21/640.3281258.33437
11/320.343758.73125
23/640.3593759.12812
3/80.3759.525
25/640.3906259.92187
13/320.4062510.31875
27/640.42187510.71562
7/160.437511.1125
29/640.45312511.50937
15/320.4687511.90625
31/640.48437512.30312
1/20.512.7
33/640.51562513.09687
17/320.5312513.49375
35/640.54687513.89062
9/160.562514.2875
37/640.57812514.68437
19/320.5937515.08125
39/640.60937515.47812
5/80.62515.875
41/640.64062516.27187
21/320.6562516.66875
43/640.67187517.06562
11/160.687517.4625
45/640.70312517.85937
23/320.7187518.25625
47/640.73437518.65312
3/40.7519.05
49/640.76562519.44687
25/320.7812519.84375
51/640.79687520.24062
13/160.812520.6375
53/640.82812521.03437
27/320.8437521.43125
55/640.85937521.82812
7/80.87522.225
57/640.89062522.62187
29/320.9062523.01875
59/640.92187523.41562
15/160.937523.8125
61/640.95312524.20937
31/320.9687524.60625
63/640.98437525.00312
11.025.4

Arrows and Symbols

This service manual uses various symbols in order to describe different service operations.

Scheme 2

Scheme 2: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed With Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point - Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point - Grease or Jelly
13Multidirectional Arrow

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

The GM-wide Customer Concern Verification Sheets are available in DealerWorld. The Customer Concern Verification Sheets may be printed and reproduced locally.

Dealers

All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2686. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Fleets

GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).

Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.

Most GM STC course materials have associated charges.

To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.

Non-GM Dealer Technicians

Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.

ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.

Scheme 3

Scheme 3: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
PositionDefinitionCharacterDescription
The vehicle identification number (VIN) plate (1) is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle.
1Country of Origin1USA
2ManufacturerGGeneral Motors
3Make6Cadillac
4 5Carline/SeriesD/W-DIC D/XSTS STS V
6Body Style5Sedan-4 Door
7Restraint System7Active Manual Belts w/Driver and Passenger Supplemental Inflatable Restraint Frontal and Side
8Engine TypeV 7 T A DRPO LLT, Gas 6 CYL, 3.6L, Sidi, V6, ALUM, 60 Degrees, 224 KW, GM RPO LY7, Gas, 6 CYL, 3.6L, SFI, V6, ALUM, 60 Degrees, GM RPO LP1, Gas, 8 CYL, 2.8L, SFI, V6, DOHC, ALUM, 60 Degrees, GM RPO LH2, Gas, 8 CYL, 4.6L, SFI, V8, DOHC, HO, ALUM, GM RPO LC3, Gas, 8 CYL, 4.4L, MFI, V8, SC, ALUM, DOHC, GM
9Check Digit2Check Digit
10Model Year92009
11Plant LocationBLansing, MI
12-17Plant Sequence Number100001

Vehicle Identification Number (VIN) System

PositionDefinitionCharacterDescription
All engines and transmissions are stamped with a partial VIN. This table identifies the different VIN derivative characters and their respective positions.
1Division6Cadillac
2Model Year92009
3Plant LocationBLansing, MI
4-9Plant Sequence Number100001
A VIN derivative can be used to determine if a vehicle contains the original engine or transmission by matching the VIN derivative positions to their accompanying positions in the complete VIN.

VIN Derivative Characters

VIN Derivative PositionEquivalent VIN Position
13
210
311
4-912-17

VIN Positions

RPO Code List

The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.

RPODescription
AHKControl - Seat, Rear, Power Lumbar, Massage
ARBEquipment - Body, Structure, Reinforcement
ASGSeat Rear - Bench 40/20/40, w/ Multifunctional Armrest
ASHSeat Rear - Bucket, 40/0/40, w/ Integrated Functional Console
AE5Lock Control, Entry - Remote Entry, Low Power, Start (Do not use after 2009 model year)
AL0Sender Indicator - Inflatable Restraint, Front Passenger/Child Presence Detector
AL2Control - Seat, Power Lumbar
AL9Control - Seat, Power Lumbar, Driver
AP9Net - Convenience
AQ9Seat - Front, Bucket, Luxury
AT8Restraint Provisions - Child, Rear Seat, Rear Facing
AT9Control - Seat, Power Lumbar, Passenger
AX4Restraint Conversion - Seat, Manual, European
AY0Restraint System - Seat, Inflatable, Driver and Passenger Front, Seat Side, Roof Side
A26Window - European Glazing, All
A45Memory - Seat Adjuster Mirror, Power, Driver, Personalization
A82Restraint - Head
BAGParts Package - Export
BC8Ornamentation - Interior, Driver Map Pockets
B3VTest - Extended Water
B18Ornamentation - Interior, Deluxe
B19Ornamentation - Interior, Custom
B20Ornamentation - Interior, Luxury
B57Ornamentation - Exterior, Deluxe
CFNRoof - Sun, Glass, Sliding, Electric-Not Installed
CKDVehicle - Completely Knocked Down (CKD)
CE1Wiper System - Windshield, Pulse, Moisture Sensitive
CE4Washer - Headlamp, High Pressure
CF5Roof - Sun, Glass, Sliding Electric
C9BLamp - Interior, Ambient, Door
C9JLamp - Interior, Ambient, Instrument Panel
DCPProcessing - Directions and Connections Service Package
DC5Mirror Inside Rear Vanity - Headlining, Illuminated
DD7Mirror Inside Rearview - Light Sensitive, Compass
DD8Mirror Inside Rearview - Light Sensitive
DL7Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated Power Folding, Color
DR2Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated Light Sensitive, Manual Folding, Color
DT4Ashtray - Cigarette Lighter
D24Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated, Light Sensitive, Power Folding
D26Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated, Power Folding
E5AChassis - Returned
FE1Suspension System - Soft Ride
FE3Suspension System -, Sport
FE4Suspension System - Special Ride and Handling
FE9Certification - Emission, Federal
F55Chassis - Continuously Variable Real Time Damping Magneto Rheological
GU2Axle Rear - 2.73 Ratio
GU5Axle Rear - 3.23 Ratio
GU6Axle Rear - 3.42 Ratio
G64Level Control - Automatic, Self-Adjusting
G80Axle Positraction - Limited Slip
JJAPT Dress Subassembly - Installed (Modular Optimization Method Only)
JJBPT Dress Subassembly - Not Installed (Modular Optimization Method Only)
JJCInstrument Panel Subassembly - Installed (Modular Optimization Method Only)
JJDInstrument Panel Subassembly - Not Installed (Modular Optimization Method Only)
JJJSuspension Front - Installed (Modular Optimization Method Only)
JJKSuspension Rear - Installed (Modular Optimization Method Only)
JJLSuspension Front - Not Installed (Modular Optimization Method Only)
JJMSuspension Rear - Not Installed (Modular Optimization Method Only)
JNGShaft - Prop, Painted
JE5Brake System - Power, Antilock, Front and Rear Wheel
JL9Brake System - Power, Front and Rear Disc, Antilock, Front and Rear Wheel
J56Brake System - Power, Front and Rear Disc, Antilock, Front and Rear Wheel, Heavy Duty
KNRCooling System - Axle
KA1Heater - Seat, Front
KA3Heater Engine - Block, 220V
KA6Heated - Seat, Rear
KB6Heater - Seat, Cooling, Front
KC4Cooling System - Engine Oil
KD5Heater - Seat, Cooling Rear
KG4Generator - 150 AMP
KW7Generator - 170 AMP
K05Heater Engine - Block
K14Filter - Air, Auto Recirculating
K59Cruise Control - Automatic, Adaptive
LALPlant Code - Lansing, Mi USA (Grand River)
LLTEngine - Gas, 6 Cyl, 3.6L, Sidi, V6, ALUM, 60 Degrees, 224 KW, GM
LC3Engine - Gas, 8 Cyl, 4.4L, MFI, V8, SC, ALUM, DOHC, GM
LH2Engine - Gas, 8 Cyl, 4.6L, SFI, V8, DOHC, HO, ALUM, GM
LP1Engine - Gas, 6 CYL, 2.8L, SFI, V6, DOHC, ALUM, 60 Degrees, GM
LY7Engine - Gas, 6 CYL, 3.6L, SFI, V6, ALUM, 60 Degrees, GM
MTFProvisions - Fire Extinguisher Mounting
MYBTransmission - Automatic, 6 Speed, HMD, 6L50
MYCTransmission Automatic - 6 Speed, HMD, 6L80
MX0Merchandised Transmission - Auto Provisions, O/D
MX7Merchandised Transmission - Auto Provisions, O/D, AWD (All Wheel Drive)
M82Transmission - Automatic, 5 Speed, HMD, 5L40-E, Electronic
NQUEmission System - Korean, ULEV
NA3Emission System - Japan
NE1Certification - Emission, Geographically Restricted Registration For Vehicles up to 14,000 lbs GVW (Use 2003 Model Year)
NP5Steering Wheel - Leather Wrapped
NR7Steering Wheel - Leather Wrapped, Heated
NT4Emission System - EEC 05
NT7Emission System - Federal, TIER 2
NU1Emission System - California, LEV2
NV7Steering Power - Variable Effort
N05Lock Control - Fuel Filler Cap
N31Steering Wheel - Heated
N87Wheel - 18 x 8, Aluminum
N88Wheel - 17 x 7.5, Aluminum, Premium
N93Wheel - 17 x 7.5, Aluminum
PGKWheel - 18 X 8, Aluminum, Chrome, 14 Spokes
PTBWheel - 17 X 7.5, Aluminum, Polished
PB4Lock Control - Wheel
P32Wheel - 18 x 8.5 Aluminum, Painted
P40Wheel - 18 X 8, Aluminum, Sport
P73Wheel - 18 x 8.5 Chrome, Flanged
QAFTire All - 255/45ZR18-99Y BW TL HW4
QCHTire All 235/55R17-98H BW R/PE ST TL AL3
QKPTire All - P235/50R17-95S BW R/PE ST TL ALS
QKSTire All - P235/50R17-95V BW R/PE ST TL AL3
QF8Wheel - 18 X 8, Aluminum, Polished
Q9YWheel - 18 X 8, Aluminum, Polished, Sport
Q12Tire All - P235/50R18 Front and P255/45R18 Rear
Q19Tire All - P255/45R18 Front and P275/40R19 Rear EMT
Q20Wheel - 18 x 8.5 Front and 19 x 9.5 Rear
SHCPlant Code - Shanghai, China
THOFleet Sales - Penske GO No.G1667, G1668, G1674, G1676
TUMAlarm - Seat Belt Warning, Additional
TQ5Control - Intelligent High Beam
TR0Lamp - Interior, Roof, Rear, Courtesy and Dual Reading
TR7Headlamps Control - Leveling System, Automatic, Static
TT6Headlamps - High Intensity Discharge (Do not use after 2009 Global/New major programs)
TT7Headlamps - High Intensity Discharge, Left Hand Rule of Road (Do not use after 2009 Global/New major programs)
TT8Headlamps - High Intensity Discharge, Right Hand Rule of Road (Do not use after 2009 Global/New major programs)
T2JOrnamentation - Interior, Export Unique Requirements (AOS Display)
T43Spoiler - Rear
T62Lamp System - Daytime Running-Delete
T65Lamp System - Daytime Running, Export (Do not use after 2009 Global/New major programs)
T79Lamp - Fog Rear
T84Headlamps - Right Hand Rule of the Road, E Mark (Do not use after 2009 Global/New major programs)
UFLSensor Indicator - Lane Departure Warning
UFTSensor Indicator - Side Obstacle Detection
UHBLock Control, Entry - Remote Entry Passive, Remote Start, Specific Frequency (Do not use after 2009 model year)
UQZInfotainment System - 19
UA2Theft Deterrent System - Export Specific (Do not use after 2009 Global/New major programs)
UA6Theft Deterrent System - (Do not use after 2009 Global/New major programs)
UC2Speedometer -, Instrument, Kilo and Miles, Kilo Odometer, Positive Bias
UC8Speaker System - 11, Premium
UD4Alarm - Vehicle Speed, 120 K/H
UE1Communication System - Vehicle, G.P.S. 1
UG1Opener - Garage Door, Universal
UH3Tire Pressure Indicator - Low Tire Pressure, VAR 2
UJ6Tire Pressure Indicator - Low Tire Pressure
UJ9Tire Pressure Indicator - Low Tire Pressure, VAR 1
UV6Display - Head Up
UX8Speaker System - 8, Deluxe
UY5Speaker System - 15, Deluxe
U19Speedometer - Instrument, Kilo and Miles, KILO Odometer
U2JDigital Audio System - S-Band Not Installed
U2KDigital Audio System - S-Band
U03Horn - Noise Regulation
U30Cluster - Instrument, Tach, Clock
VBXLanguage Label - Arabic
VKRModification - Requirement, Vehicle With Lead Content
VLFLicense Plate Front - Front Mounting Package, China
VPMModification - Noise Control, Mexico
VA7Language Label - French
VB1Label - Shipping, Japan
VC5Label - Shipping, Except US, US Possessions, or Japan
VG1Protector - Underhood Compound, Corrosion Preventive, Water Based, Clear
VG6Label Information - Bumper Impact, 5 MPH, California
VG9Protector - Wax, Exterior Body
VH3Label Information - Bumper Impact, 5 MPH, Hawaii
VH5Plate - Vehicle Identification
VH9Envelope - Owner Information Manual
VJ1License Plate - Rear Mounting Package, Japanese
VJ2Label, Export - Headlamp Adjust
VK3License Plate Front - Front Mounting Package
VL2Label, Spare - Caution, Compact Spare
VL4License Plate Front - Front Mounting Package, EEC
VL6License Plate Front - Front Mounting Package, Japanese
VM3Label Information - Consumer, Contains BPR IMP Standard for front 5 MPH and Rear 5 MPH
VP6Noise Control
VR5Provisions - Slow Vehicle Warning Triangle Mounting
VS1First Aid Kit - Vehicle
VT7Owners Manual - English Language
VZ3Label - Mercury Disposal Notification
V4XModel Conversion - GMX295, STS V8
V03Cooling System - Extra Capacity
V08Cooling System - Heavy Duty
V73Vehicle Statement - USA/Canada
V76Hook - Tow
V78Vehicle Statement - Delete
V87Vehicle Statement - Gulf States Organization
V92Trailer Provisions
W11Navigation Disc Data - Nav Data 1
W12Navigation Disc Data - Nav Data 2
W21Appearance Package - Cadillac Platinum Edition
XA7Washer - Nozzles, Heated, Windshield
YF5Certification - Emission, California
YQ1Infotainment System - 9
YQ2Infotainment System - 10
YQ4Infotainment System - 12
YQ5Infotainment System - 13
YQ6Infotainment System - 14
YQ7Infotainment System - 15
YQ8Infotainment System - 16
YQ9Infotainment System - 17
Y7CConversion - Act Promoted to Zero Level
Y48Sales Package - Cadillac, International Luxury 002
Y53Sales Package - Cadillac, Technology Driver Awareness
Z5XMirror Provisions - Arabic Language
Z5YMirror Provisions - Outside Etched Warning
Z49Export - Canadian Modif Mandatory Base Equipment

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 4

Scheme 4: Metric Fasteners
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Adhesive Coated Fasteners

These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.

Scheme 5

Scheme 5: Adhesive Coated Fasteners
CalloutComponent Name
1Prevailing Torque Nut, Center Lock Type
2Prevailing Torque Nut, Top Lock Type
3Prevailing Torque Nut, Nylon Patch Type
4Prevailing Torque Nut, Nylon Washer Insert Type
5Prevailing Torque Nut, Nylon Insert Type
6Prevailing Torque Bolt, Dry Adhesive Coating Type
7Prevailing Torque Bolt, Thread Profile Deformed Type
8Prevailing Torque Bolt, Nylon Strip Type
9Prevailing Torque Bolt, Out-of-Round Thread Area Type

A prevailing torque fastener may be reused ONLY if

  1. The fastener and the fastener counterpart are clean and not damaged
  2. There is no rust on the fastener
  3. The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
6 mm0.4 N.m4 lb in
8 mm0.8 N.m7 lb in
10 mm1.4 N.m12 lb in
12 mm2.1 N.m19 lb in
14 mm3 N.m27 lb in
16 mm4.2 N.m37 lb in
20 mm7 N.m62 lb in
24 mm10.5 N.m93 lb in
Nylon Interface Prevailing Torque Fasteners
6 mm0.3 N.m3 lb in
8 mm0.6 N.m5 lb in
10 mm1.1 N.m10 lb in
12 mm1.5 N.m13 lb in
14 mm2.3 N.m20 lb in
16 mm3.4 N.m30 lb in
20 mm5.5 N.m49 lb in
24 mm8.5 N.m75 lb in

Metric Prevailing Torque Fastener Minimum Torque Development

ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
1/4 in0.5 N.m4.5 lb in
5/16 in0.8 N.m7.5 lb in
3/8 in1.3 N.m11.5 lb in
7/16 in1.8 N.m16 lb in
1/2 in2.3 N.m20 lb in
9/16 in3.2 N.m28 lb in
5/8 in4 N.m36 lb in
3/4 in7 N.m54 lb in
Nylon Interface Prevailing Torque Fasteners
1/4 in0.3 N.m3 lb in
5/16 in0.6 N.m5 lb in
3/8 in1 N.m9 lb in
7/16 in1.3 N.m12 lb in
1/2 in1.8 N.m16 lb in
9/16 in2.5 N.m22 lb in
5/8 in3.4 N.m30 lb in
3/4 in5 N.m45 lb in

English Prevailing Torque Fastener Minimum Torque Development

Thread Inserts

General purpose thread repair kits. These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
BON-AMI®
Bosch®
Bose®
C
Catapillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Use Instruction Sheet Supplied

For the lock cylinder coding procedure, refer to the instruction sheet supplied in the lock cylinder kit.

For key cutting information, refer to the instructions provided from the manufacturer of the key cutting equipment used.

Scheme 6

Scheme 6: Lifting and Jacking the Vehicle

Scheme 7

Scheme 7
WARNINGTo help avoid personal injury, always use jack stands when you are working on or under any vehicle that is supported only by a jack.
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
CAUTIONWhen you are jacking or lifting a vehicle at the frame side rails or other prescribed lift points, be certain that the lift pads do not contact the catalytic converter, the brake pipes or the fuel lines. If such contact occurs, vehicle damage or unsatisfactory vehicle performance may result.

Before beginning any lifting procedure, be sure the vehicle is on a clean, hard, level surface. Be sure all the lifting equipment meets weight standards and is in good working order. Be sure all the vehicle loads are equally distributed and secure. If the vehicle is only being supported at the frame side rails, make sure the lifting equipment does not put too much stress on or weaken the frame side rails (1).

If using any other hoisting methods than those called out, take special care not to damage the fuel tanks, the exhaust system or the underbody.

Scheme 8

Scheme 8: Front Hoist Pads

Note. The front hoist pads must not contact the rocker panels, the front fenders, the floor pan, or the stone guard moldings. Do no lift the vehicle by the metal flange located behind the triangle or the rocker molding.

Position the frame contact front hoist pads as follows

  1. Under the front frame rail.
  2. The long sides of the pads, if applicable parallel to the frame rails.

Scheme 9

Scheme 9: Rear Hoist Pads

Note. The rear hoist pads must not contact the rocker panels, the rear fenders, the floor pan, or the stone guard moldings.

Position the frame contact rear hoist pads as follows

  1. Under the rear frame rail at the rear axle cradle mount flange.
  2. The long sides of the pads, if applicable perpendicular to the frame rails.

Floor Jacks

When lifting a vehicle with a floor jack, block the wheels at the opposite end from which the vehicle is being lifted. Use jack stands to provide additional support.

Under the Frame Rail Reinforcements

Note. The floor jack pad must not contact the rocker panels, the floor pan, or the stone guard moldings.

Position the floor jack pad under the front frame rail reinforcement or under the rear frame rail at the rear axle cradle mount flanges.

Scheme 10

Scheme 10: Under the Engine Front Crossmember Frame
IMPORTANTThe floor jack pad must not contact the oil pan, splash shield or the steering linkage.

Position the floor jack pad under the center of the engine front crossmember frame.

Note. The jack stands must not contact the rocker panels, the floor pan, or the stone guard moldings.

Position the jack stand under the frame rail reinforcements.