US English/Metric Conversion
| English | Multiply/ Divide by | Metric |
|---|---|---|
| In order to calculate English measurement, divide by the number in the center column. In order to calculate metric measurement, multiply by the number in the center column. | ||
| Length | ||
| In | 25.4 | Mm |
| Ft | 0.3048 | M |
| Yd | 0.9144 | |
| Mi | 1.609 | Km |
| Area | ||
| Sq in | 645.2 | Sq mm |
| 6.45 | Sq cm | |
| Sq ft | 0.0929 | Sq m |
| Sq yd | 0.8361 | |
| Volume | ||
| Cu in | 16,387.0 | Cu mm |
| 16.387 | Cu cm | |
| 0.0164 | L | |
| Qt | 0.9464 | |
| Gal | 3.7854 | |
| Cu yd | 0.764 | Cu m |
| Mass | ||
| Lb | 0.4536 | Kg |
| Ton | 907.18 | |
| 0.907 | Tonne (t) | |
| Force | ||
| Kg F | 9.807 | Newtons (N) |
| Oz F | 0.2780 | |
| Lb F | 4.448 | |
| Acceleration | ||
| Ft/s 2 | 0.3048 | M/s 2 |
| In/s 2 | 0.0254 | |
| Torque | ||
| Lb in | 0.11298 | N.m |
| Lb ft | 1.3558 | |
| Power | ||
| Hp | 0.745 | KW |
| Pressure (Stress) | ||
| Inches of H2O | 0.2488 | KPa |
| Inches of Mercury (Hg) | 3.377 | |
| Lb/sq in | 6.895 | |
| Energy (Work) | ||
| Btu | 1055.0 | J (J= one Ws) |
| Lb ft | 1.3558 | |
| KW hour | 3,600,000.0 | |
| Light | ||
| Foot Candle | 10.764 | Lm/m 2 |
| Velocity | ||
| Mph | 1.6093 | Km/h |
| Temperature | ||
| (°F - 32) 5/9 | = | °C |
| °F | = | (9/5 °C + 32) |
| Fuel Performance | ||
| 235.215/mpg | = | 100 km/L |
Decimal and Metric Equivalents
| Fraction (in) | Decimal (in) | Metric (mm) |
|---|---|---|
| 1/64 | 0.015625 | 0.39688 |
| 1/32 | 0.03125 | 0.79375 |
| 3/64 | 0.046875 | 1.19062 |
| 1/16 | 0.0625 | 1.5875 |
| 5/64 | 0.078125 | 1.98437 |
| 3/32 | 0.09375 | 2.38125 |
| 7/64 | 0.109375 | 2.77812 |
| 1/8 | 0.125 | 3.175 |
| 9/64 | 0.140625 | 3.57187 |
| 5/32 | 0.15625 | 3.96875 |
| 11/64 | 0.171875 | 4.36562 |
| 3/16 | 0.1875 | 4.7625 |
| 13/64 | 0.203125 | 5.15937 |
| 7/32 | 0.21875 | 5.55625 |
| 15/64 | 0.234375 | 5.95312 |
| 1/4 | 0.25 | 6.35 |
| 17/64 | 0.265625 | 6.74687 |
| 9/32 | 0.28125 | 7.14375 |
| 19/64 | 0.296875 | 7.54062 |
| 5/16 | 0.3125 | 7.9375 |
| 21/64 | 0.328125 | 8.33437 |
| 11/32 | 0.34375 | 8.73125 |
| 23/64 | 0.359375 | 9.12812 |
| 3/8 | 0.375 | 9.525 |
| 25/64 | 0.390625 | 9.92187 |
| 13/32 | 0.40625 | 10.31875 |
| 27/64 | 0.421875 | 10.71562 |
| 7/16 | 0.4375 | 11.1125 |
| 29/64 | 0.453125 | 11.50937 |
| 15/32 | 0.46875 | 11.90625 |
| 31/64 | 0.484375 | 12.30312 |
| 1/2 | 0.5 | 12.7 |
| 33/64 | 0.515625 | 13.09687 |
| 17/32 | 0.53125 | 13.49375 |
| 35/64 | 0.546875 | 13.89062 |
| 9/16 | 0.5625 | 14.2875 |
| 37/64 | 0.578125 | 14.68437 |
| 19/32 | 0.59375 | 15.08125 |
| 39/64 | 0.609375 | 15.47812 |
| 5/8 | 0.625 | 15.875 |
| 41/64 | 0.640625 | 16.27187 |
| 21/32 | 0.65625 | 16.66875 |
| 43/64 | 0.671875 | 17.06562 |
| 11/16 | 0.6875 | 17.4625 |
| 45/64 | 0.703125 | 17.85937 |
| 23/32 | 0.71875 | 18.25625 |
| 47/64 | 0.734375 | 18.65312 |
| 3/4 | 0.75 | 19.05 |
| 49/64 | 0.765625 | 19.44687 |
| 25/32 | 0.78125 | 19.84375 |
| 51/64 | 0.796875 | 20.24062 |
| 13/16 | 0.8125 | 20.6375 |
| 53/64 | 0.828125 | 21.03437 |
| 27/32 | 0.84375 | 21.43125 |
| 55/64 | 0.859375 | 21.82812 |
| 7/8 | 0.875 | 22.225 |
| 57/64 | 0.890625 | 22.62187 |
| 29/32 | 0.90625 | 23.01875 |
| 59/64 | 0.921875 | 23.41562 |
| 15/16 | 0.9375 | 23.8125 |
| 61/64 | 0.953125 | 24.20937 |
| 31/32 | 0.96875 | 24.60625 |
| 63/64 | 0.984375 | 25.00312 |
| 1 | 1.0 | 25.4 |
Arrows and Symbols
This service manual uses various symbols in order to describe different service operations.
Scheme 2
| Callout | Component Name |
|---|---|
| 1 | Front of Vehicle |
| 2 | View Detail |
| 2 | View Detail |
| 3 | Ambient Air Mixed With Another Gas or Indicate Temperature Change |
| 4 | Motion or Direction |
| 5 | View Angle |
| 6 | Dimension (1:2) |
| 7 | Ambient/Clean Air Flow or Cool Air Flow |
| 8 | Lubrication Point - Oil or Fluid |
| 9 | Task Related |
| 10 | Sectioning (1:3) |
| 11 | Gas Other Than Ambient Air or Hot Air Flow |
| 12 | Lubrication Point - Grease or Jelly |
| 13 | Multidirectional Arrow |
Customer Concern Verification Sheets
The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.
The GM-wide Customer Concern Verification Sheets are available in DealerWorld. The Customer Concern Verification Sheets may be printed and reproduced locally.
Dealers
All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2686. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.
Fleets
GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).
Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.
Most GM STC course materials have associated charges.
To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.
Non-GM Dealer Technicians
Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.
ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.
Scheme 3
| Position | Definition | Character | Description |
|---|---|---|---|
| The vehicle identification number (VIN) plate (1) is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle. | |||
| 1 | Country of Origin | 1 | USA |
| 2 | Manufacturer | G | General Motors |
| 3 | Make | 6 | Cadillac |
| 4 5 | Carline/Series | D/W-DIC D/X | STS STS V |
| 6 | Body Style | 5 | Sedan-4 Door |
| 7 | Restraint System | 7 | Active Manual Belts w/Driver and Passenger Supplemental Inflatable Restraint Frontal and Side |
| 8 | Engine Type | V 7 T A D | RPO LLT, Gas 6 CYL, 3.6L, Sidi, V6, ALUM, 60 Degrees, 224 KW, GM RPO LY7, Gas, 6 CYL, 3.6L, SFI, V6, ALUM, 60 Degrees, GM RPO LP1, Gas, 8 CYL, 2.8L, SFI, V6, DOHC, ALUM, 60 Degrees, GM RPO LH2, Gas, 8 CYL, 4.6L, SFI, V8, DOHC, HO, ALUM, GM RPO LC3, Gas, 8 CYL, 4.4L, MFI, V8, SC, ALUM, DOHC, GM |
| 9 | Check Digit | 2 | Check Digit |
| 10 | Model Year | 9 | 2009 |
| 11 | Plant Location | B | Lansing, MI |
| 12-17 | Plant Sequence Number | 100001 | |
Vehicle Identification Number (VIN) System
| Position | Definition | Character | Description |
|---|---|---|---|
| All engines and transmissions are stamped with a partial VIN. This table identifies the different VIN derivative characters and their respective positions. | |||
| 1 | Division | 6 | Cadillac |
| 2 | Model Year | 9 | 2009 |
| 3 | Plant Location | B | Lansing, MI |
| 4-9 | Plant Sequence Number | 100001 | |
| A VIN derivative can be used to determine if a vehicle contains the original engine or transmission by matching the VIN derivative positions to their accompanying positions in the complete VIN. | |||
VIN Derivative Characters
| VIN Derivative Position | Equivalent VIN Position |
|---|---|
| 1 | 3 |
| 2 | 10 |
| 3 | 11 |
| 4-9 | 12-17 |
VIN Positions
RPO Code List
The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.
| RPO | Description |
|---|---|
| AHK | Control - Seat, Rear, Power Lumbar, Massage |
| ARB | Equipment - Body, Structure, Reinforcement |
| ASG | Seat Rear - Bench 40/20/40, w/ Multifunctional Armrest |
| ASH | Seat Rear - Bucket, 40/0/40, w/ Integrated Functional Console |
| AE5 | Lock Control, Entry - Remote Entry, Low Power, Start (Do not use after 2009 model year) |
| AL0 | Sender Indicator - Inflatable Restraint, Front Passenger/Child Presence Detector |
| AL2 | Control - Seat, Power Lumbar |
| AL9 | Control - Seat, Power Lumbar, Driver |
| AP9 | Net - Convenience |
| AQ9 | Seat - Front, Bucket, Luxury |
| AT8 | Restraint Provisions - Child, Rear Seat, Rear Facing |
| AT9 | Control - Seat, Power Lumbar, Passenger |
| AX4 | Restraint Conversion - Seat, Manual, European |
| AY0 | Restraint System - Seat, Inflatable, Driver and Passenger Front, Seat Side, Roof Side |
| A26 | Window - European Glazing, All |
| A45 | Memory - Seat Adjuster Mirror, Power, Driver, Personalization |
| A82 | Restraint - Head |
| BAG | Parts Package - Export |
| BC8 | Ornamentation - Interior, Driver Map Pockets |
| B3V | Test - Extended Water |
| B18 | Ornamentation - Interior, Deluxe |
| B19 | Ornamentation - Interior, Custom |
| B20 | Ornamentation - Interior, Luxury |
| B57 | Ornamentation - Exterior, Deluxe |
| CFN | Roof - Sun, Glass, Sliding, Electric-Not Installed |
| CKD | Vehicle - Completely Knocked Down (CKD) |
| CE1 | Wiper System - Windshield, Pulse, Moisture Sensitive |
| CE4 | Washer - Headlamp, High Pressure |
| CF5 | Roof - Sun, Glass, Sliding Electric |
| C9B | Lamp - Interior, Ambient, Door |
| C9J | Lamp - Interior, Ambient, Instrument Panel |
| DCP | Processing - Directions and Connections Service Package |
| DC5 | Mirror Inside Rear Vanity - Headlining, Illuminated |
| DD7 | Mirror Inside Rearview - Light Sensitive, Compass |
| DD8 | Mirror Inside Rearview - Light Sensitive |
| DL7 | Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated Power Folding, Color |
| DR2 | Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated Light Sensitive, Manual Folding, Color |
| DT4 | Ashtray - Cigarette Lighter |
| D24 | Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated, Light Sensitive, Power Folding |
| D26 | Mirror Outside - Left Hand and Right Hand, Remote Control, Electric, Heated, Power Folding |
| E5A | Chassis - Returned |
| FE1 | Suspension System - Soft Ride |
| FE3 | Suspension System -, Sport |
| FE4 | Suspension System - Special Ride and Handling |
| FE9 | Certification - Emission, Federal |
| F55 | Chassis - Continuously Variable Real Time Damping Magneto Rheological |
| GU2 | Axle Rear - 2.73 Ratio |
| GU5 | Axle Rear - 3.23 Ratio |
| GU6 | Axle Rear - 3.42 Ratio |
| G64 | Level Control - Automatic, Self-Adjusting |
| G80 | Axle Positraction - Limited Slip |
| JJA | PT Dress Subassembly - Installed (Modular Optimization Method Only) |
| JJB | PT Dress Subassembly - Not Installed (Modular Optimization Method Only) |
| JJC | Instrument Panel Subassembly - Installed (Modular Optimization Method Only) |
| JJD | Instrument Panel Subassembly - Not Installed (Modular Optimization Method Only) |
| JJJ | Suspension Front - Installed (Modular Optimization Method Only) |
| JJK | Suspension Rear - Installed (Modular Optimization Method Only) |
| JJL | Suspension Front - Not Installed (Modular Optimization Method Only) |
| JJM | Suspension Rear - Not Installed (Modular Optimization Method Only) |
| JNG | Shaft - Prop, Painted |
| JE5 | Brake System - Power, Antilock, Front and Rear Wheel |
| JL9 | Brake System - Power, Front and Rear Disc, Antilock, Front and Rear Wheel |
| J56 | Brake System - Power, Front and Rear Disc, Antilock, Front and Rear Wheel, Heavy Duty |
| KNR | Cooling System - Axle |
| KA1 | Heater - Seat, Front |
| KA3 | Heater Engine - Block, 220V |
| KA6 | Heated - Seat, Rear |
| KB6 | Heater - Seat, Cooling, Front |
| KC4 | Cooling System - Engine Oil |
| KD5 | Heater - Seat, Cooling Rear |
| KG4 | Generator - 150 AMP |
| KW7 | Generator - 170 AMP |
| K05 | Heater Engine - Block |
| K14 | Filter - Air, Auto Recirculating |
| K59 | Cruise Control - Automatic, Adaptive |
| LAL | Plant Code - Lansing, Mi USA (Grand River) |
| LLT | Engine - Gas, 6 Cyl, 3.6L, Sidi, V6, ALUM, 60 Degrees, 224 KW, GM |
| LC3 | Engine - Gas, 8 Cyl, 4.4L, MFI, V8, SC, ALUM, DOHC, GM |
| LH2 | Engine - Gas, 8 Cyl, 4.6L, SFI, V8, DOHC, HO, ALUM, GM |
| LP1 | Engine - Gas, 6 CYL, 2.8L, SFI, V6, DOHC, ALUM, 60 Degrees, GM |
| LY7 | Engine - Gas, 6 CYL, 3.6L, SFI, V6, ALUM, 60 Degrees, GM |
| MTF | Provisions - Fire Extinguisher Mounting |
| MYB | Transmission - Automatic, 6 Speed, HMD, 6L50 |
| MYC | Transmission Automatic - 6 Speed, HMD, 6L80 |
| MX0 | Merchandised Transmission - Auto Provisions, O/D |
| MX7 | Merchandised Transmission - Auto Provisions, O/D, AWD (All Wheel Drive) |
| M82 | Transmission - Automatic, 5 Speed, HMD, 5L40-E, Electronic |
| NQU | Emission System - Korean, ULEV |
| NA3 | Emission System - Japan |
| NE1 | Certification - Emission, Geographically Restricted Registration For Vehicles up to 14,000 lbs GVW (Use 2003 Model Year) |
| NP5 | Steering Wheel - Leather Wrapped |
| NR7 | Steering Wheel - Leather Wrapped, Heated |
| NT4 | Emission System - EEC 05 |
| NT7 | Emission System - Federal, TIER 2 |
| NU1 | Emission System - California, LEV2 |
| NV7 | Steering Power - Variable Effort |
| N05 | Lock Control - Fuel Filler Cap |
| N31 | Steering Wheel - Heated |
| N87 | Wheel - 18 x 8, Aluminum |
| N88 | Wheel - 17 x 7.5, Aluminum, Premium |
| N93 | Wheel - 17 x 7.5, Aluminum |
| PGK | Wheel - 18 X 8, Aluminum, Chrome, 14 Spokes |
| PTB | Wheel - 17 X 7.5, Aluminum, Polished |
| PB4 | Lock Control - Wheel |
| P32 | Wheel - 18 x 8.5 Aluminum, Painted |
| P40 | Wheel - 18 X 8, Aluminum, Sport |
| P73 | Wheel - 18 x 8.5 Chrome, Flanged |
| QAF | Tire All - 255/45ZR18-99Y BW TL HW4 |
| QCH | Tire All 235/55R17-98H BW R/PE ST TL AL3 |
| QKP | Tire All - P235/50R17-95S BW R/PE ST TL ALS |
| QKS | Tire All - P235/50R17-95V BW R/PE ST TL AL3 |
| QF8 | Wheel - 18 X 8, Aluminum, Polished |
| Q9Y | Wheel - 18 X 8, Aluminum, Polished, Sport |
| Q12 | Tire All - P235/50R18 Front and P255/45R18 Rear |
| Q19 | Tire All - P255/45R18 Front and P275/40R19 Rear EMT |
| Q20 | Wheel - 18 x 8.5 Front and 19 x 9.5 Rear |
| SHC | Plant Code - Shanghai, China |
| THO | Fleet Sales - Penske GO No.G1667, G1668, G1674, G1676 |
| TUM | Alarm - Seat Belt Warning, Additional |
| TQ5 | Control - Intelligent High Beam |
| TR0 | Lamp - Interior, Roof, Rear, Courtesy and Dual Reading |
| TR7 | Headlamps Control - Leveling System, Automatic, Static |
| TT6 | Headlamps - High Intensity Discharge (Do not use after 2009 Global/New major programs) |
| TT7 | Headlamps - High Intensity Discharge, Left Hand Rule of Road (Do not use after 2009 Global/New major programs) |
| TT8 | Headlamps - High Intensity Discharge, Right Hand Rule of Road (Do not use after 2009 Global/New major programs) |
| T2J | Ornamentation - Interior, Export Unique Requirements (AOS Display) |
| T43 | Spoiler - Rear |
| T62 | Lamp System - Daytime Running-Delete |
| T65 | Lamp System - Daytime Running, Export (Do not use after 2009 Global/New major programs) |
| T79 | Lamp - Fog Rear |
| T84 | Headlamps - Right Hand Rule of the Road, E Mark (Do not use after 2009 Global/New major programs) |
| UFL | Sensor Indicator - Lane Departure Warning |
| UFT | Sensor Indicator - Side Obstacle Detection |
| UHB | Lock Control, Entry - Remote Entry Passive, Remote Start, Specific Frequency (Do not use after 2009 model year) |
| UQZ | Infotainment System - 19 |
| UA2 | Theft Deterrent System - Export Specific (Do not use after 2009 Global/New major programs) |
| UA6 | Theft Deterrent System - (Do not use after 2009 Global/New major programs) |
| UC2 | Speedometer -, Instrument, Kilo and Miles, Kilo Odometer, Positive Bias |
| UC8 | Speaker System - 11, Premium |
| UD4 | Alarm - Vehicle Speed, 120 K/H |
| UE1 | Communication System - Vehicle, G.P.S. 1 |
| UG1 | Opener - Garage Door, Universal |
| UH3 | Tire Pressure Indicator - Low Tire Pressure, VAR 2 |
| UJ6 | Tire Pressure Indicator - Low Tire Pressure |
| UJ9 | Tire Pressure Indicator - Low Tire Pressure, VAR 1 |
| UV6 | Display - Head Up |
| UX8 | Speaker System - 8, Deluxe |
| UY5 | Speaker System - 15, Deluxe |
| U19 | Speedometer - Instrument, Kilo and Miles, KILO Odometer |
| U2J | Digital Audio System - S-Band Not Installed |
| U2K | Digital Audio System - S-Band |
| U03 | Horn - Noise Regulation |
| U30 | Cluster - Instrument, Tach, Clock |
| VBX | Language Label - Arabic |
| VKR | Modification - Requirement, Vehicle With Lead Content |
| VLF | License Plate Front - Front Mounting Package, China |
| VPM | Modification - Noise Control, Mexico |
| VA7 | Language Label - French |
| VB1 | Label - Shipping, Japan |
| VC5 | Label - Shipping, Except US, US Possessions, or Japan |
| VG1 | Protector - Underhood Compound, Corrosion Preventive, Water Based, Clear |
| VG6 | Label Information - Bumper Impact, 5 MPH, California |
| VG9 | Protector - Wax, Exterior Body |
| VH3 | Label Information - Bumper Impact, 5 MPH, Hawaii |
| VH5 | Plate - Vehicle Identification |
| VH9 | Envelope - Owner Information Manual |
| VJ1 | License Plate - Rear Mounting Package, Japanese |
| VJ2 | Label, Export - Headlamp Adjust |
| VK3 | License Plate Front - Front Mounting Package |
| VL2 | Label, Spare - Caution, Compact Spare |
| VL4 | License Plate Front - Front Mounting Package, EEC |
| VL6 | License Plate Front - Front Mounting Package, Japanese |
| VM3 | Label Information - Consumer, Contains BPR IMP Standard for front 5 MPH and Rear 5 MPH |
| VP6 | Noise Control |
| VR5 | Provisions - Slow Vehicle Warning Triangle Mounting |
| VS1 | First Aid Kit - Vehicle |
| VT7 | Owners Manual - English Language |
| VZ3 | Label - Mercury Disposal Notification |
| V4X | Model Conversion - GMX295, STS V8 |
| V03 | Cooling System - Extra Capacity |
| V08 | Cooling System - Heavy Duty |
| V73 | Vehicle Statement - USA/Canada |
| V76 | Hook - Tow |
| V78 | Vehicle Statement - Delete |
| V87 | Vehicle Statement - Gulf States Organization |
| V92 | Trailer Provisions |
| W11 | Navigation Disc Data - Nav Data 1 |
| W12 | Navigation Disc Data - Nav Data 2 |
| W21 | Appearance Package - Cadillac Platinum Edition |
| XA7 | Washer - Nozzles, Heated, Windshield |
| YF5 | Certification - Emission, California |
| YQ1 | Infotainment System - 9 |
| YQ2 | Infotainment System - 10 |
| YQ4 | Infotainment System - 12 |
| YQ5 | Infotainment System - 13 |
| YQ6 | Infotainment System - 14 |
| YQ7 | Infotainment System - 15 |
| YQ8 | Infotainment System - 16 |
| YQ9 | Infotainment System - 17 |
| Y7C | Conversion - Act Promoted to Zero Level |
| Y48 | Sales Package - Cadillac, International Luxury 002 |
| Y53 | Sales Package - Cadillac, Technology Driver Awareness |
| Z5X | Mirror Provisions - Arabic Language |
| Z5Y | Mirror Provisions - Outside Etched Warning |
| Z49 | Export - Canadian Modif Mandatory Base Equipment |
Metric Fasteners
This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.
A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.
GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.
Scheme 4
| Callout | Component Name |
|---|---|
| 1 | English Bolt, Grade 2 (Strength Class) |
| 2 | English Bolt, Grade 5 (Strength Class) |
| 3 | English Bolt, Grade 7 (Strength Class) |
| 4 | English Bolt, Grade 8 (Strength Class) |
| 5 | Metric Nut, Strength Class 9 |
| 6 | Metric Bolts, Strength Class Increases as Numbers Increase |
The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.
The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following
- Lower strength
- No numbered head marking system
- Wrong thread pitch
The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications
- M6.0 X 1
- M8 X 1.25
- M10 X 1.5
- M12 X 1.75
- M14 X 2.00
- M16 X 2.00
Adhesive Coated Fasteners
These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.
Scheme 5
| Callout | Component Name |
|---|---|
| 1 | Prevailing Torque Nut, Center Lock Type |
| 2 | Prevailing Torque Nut, Top Lock Type |
| 3 | Prevailing Torque Nut, Nylon Patch Type |
| 4 | Prevailing Torque Nut, Nylon Washer Insert Type |
| 5 | Prevailing Torque Nut, Nylon Insert Type |
| 6 | Prevailing Torque Bolt, Dry Adhesive Coating Type |
| 7 | Prevailing Torque Bolt, Thread Profile Deformed Type |
| 8 | Prevailing Torque Bolt, Nylon Strip Type |
| 9 | Prevailing Torque Bolt, Out-of-Round Thread Area Type |
A prevailing torque fastener may be reused ONLY if
- The fastener and the fastener counterpart are clean and not damaged
- There is no rust on the fastener
- The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 6 mm | 0.4 N.m | 4 lb in |
| 8 mm | 0.8 N.m | 7 lb in |
| 10 mm | 1.4 N.m | 12 lb in |
| 12 mm | 2.1 N.m | 19 lb in |
| 14 mm | 3 N.m | 27 lb in |
| 16 mm | 4.2 N.m | 37 lb in |
| 20 mm | 7 N.m | 62 lb in |
| 24 mm | 10.5 N.m | 93 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 6 mm | 0.3 N.m | 3 lb in |
| 8 mm | 0.6 N.m | 5 lb in |
| 10 mm | 1.1 N.m | 10 lb in |
| 12 mm | 1.5 N.m | 13 lb in |
| 14 mm | 2.3 N.m | 20 lb in |
| 16 mm | 3.4 N.m | 30 lb in |
| 20 mm | 5.5 N.m | 49 lb in |
| 24 mm | 8.5 N.m | 75 lb in |
Metric Prevailing Torque Fastener Minimum Torque Development
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 1/4 in | 0.5 N.m | 4.5 lb in |
| 5/16 in | 0.8 N.m | 7.5 lb in |
| 3/8 in | 1.3 N.m | 11.5 lb in |
| 7/16 in | 1.8 N.m | 16 lb in |
| 1/2 in | 2.3 N.m | 20 lb in |
| 9/16 in | 3.2 N.m | 28 lb in |
| 5/8 in | 4 N.m | 36 lb in |
| 3/4 in | 7 N.m | 54 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 1/4 in | 0.3 N.m | 3 lb in |
| 5/16 in | 0.6 N.m | 5 lb in |
| 3/8 in | 1 N.m | 9 lb in |
| 7/16 in | 1.3 N.m | 12 lb in |
| 1/2 in | 1.8 N.m | 16 lb in |
| 9/16 in | 2.5 N.m | 22 lb in |
| 5/8 in | 3.4 N.m | 30 lb in |
| 3/4 in | 5 N.m | 45 lb in |
English Prevailing Torque Fastener Minimum Torque Development
Thread Inserts
General purpose thread repair kits. These kits are available commercially.
Repair Procedure
- Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
- Drill out the damaged threads. Clean out any chips.
- Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
- Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
- Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
- If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.
Registered and Non-Registered Trademarks
Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.
| A |
|---|
| AC® |
| ACCUTURN® |
| ACDelco® |
| Active Fuel Management™ |
| Acuzinc® |
| Airbank® |
| Allison® |
| AMMCO® |
| AUTOFUSE® |
| AUTOTRAC® |
| B |
| Bendix® |
| BON-AMI® |
| Bosch® |
| Bose® |
| C |
| Catapillar® |
| CAT® |
| C-Quam® |
| D |
| Delco® |
| Delco Bose® |
| Delco Electronics® |
| Delco Freedom® |
| Delco LOC II® |
| Delco Moraine® |
| Delco Remy® |
| Delco Sound® |
| Delco Supreme® |
| Delco Tech® |
| DELCORE® |
| Delphi® |
| DEX-COOL® |
| DEXOIL® |
| DEXRON® |
| DEXSTEER™ |
| DNR® |
| Dolby® |
| DR® |
| Duracell® |
| Duraguard® |
| Durastop® |
| Duramax™ |
| E |
| Eaton Corporation® |
| EMD® |
| ETR® |
| F |
| FLO-LITE® |
| G |
| General Motors® |
| GM® |
| GM Goodwrench Service® |
| GM Optikleen® |
| GM Parts™ |
| GM Pass® |
| GM Ultralite® |
| GMAC® |
| Goodwrench® |
| GTP® |
| H |
| Homelink™ |
| HYDRA-MATIC® |
| I |
| Illumination® |
| INSTA-TRAC® |
| Intune® |
| L |
| LOCTITE™ |
| M |
| MAGNASTEER® |
| Maxifuse® |
| Metripack® |
| Micropack® |
| Minifuse® |
| Mr Goodwrench® |
| N |
| Northstar® |
| O |
| OnStar® |
| Optikleen® |
| P |
| PASS-KEY® |
| PASS-KEYII® |
| PASSLOCK™ |
| PK3® |
| Posidrive® |
| Pro® |
| Q |
| Quad 4® |
| R |
| RAINSENSE™ |
| Rapid Fire® |
| S |
| ScotchBrite™ |
| Scotchguard™ |
| Signals® |
| Sikkens™ |
| Soft-Ray® |
| Solar-Ray® |
| Stabilitrak® |
| Sunrayce® |
| Superlube® |
| Syclone® |
| T |
| Tech 2® |
| Techline® |
| Teflon® |
| Tefzel® |
| Theft-I® |
| Theftlock® |
| Tiltmaster® |
| TORX® |
| Transjel® |
| Transguide® |
| Twilight Sentinel® |
| U |
| Ultralite® |
| V |
| Velcro® |
| W |
| Weatherpack™ |
Use Instruction Sheet Supplied
For the lock cylinder coding procedure, refer to the instruction sheet supplied in the lock cylinder kit.
For key cutting information, refer to the instructions provided from the manufacturer of the key cutting equipment used.
Scheme 6
Scheme 7
| WARNING | To help avoid personal injury, always use jack stands when you are working on or under any vehicle that is supported only by a jack. |
| WARNING | To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist. |
| CAUTION | When you are jacking or lifting a vehicle at the frame side rails or other prescribed lift points, be certain that the lift pads do not contact the catalytic converter, the brake pipes or the fuel lines. If such contact occurs, vehicle damage or unsatisfactory vehicle performance may result. |
Before beginning any lifting procedure, be sure the vehicle is on a clean, hard, level surface. Be sure all the lifting equipment meets weight standards and is in good working order. Be sure all the vehicle loads are equally distributed and secure. If the vehicle is only being supported at the frame side rails, make sure the lifting equipment does not put too much stress on or weaken the frame side rails (1).
If using any other hoisting methods than those called out, take special care not to damage the fuel tanks, the exhaust system or the underbody.
Scheme 8
Note. The front hoist pads must not contact the rocker panels, the front fenders, the floor pan, or the stone guard moldings. Do no lift the vehicle by the metal flange located behind the triangle or the rocker molding.
Position the frame contact front hoist pads as follows
- Under the front frame rail.
- The long sides of the pads, if applicable parallel to the frame rails.
Scheme 9
Note. The rear hoist pads must not contact the rocker panels, the rear fenders, the floor pan, or the stone guard moldings.
Position the frame contact rear hoist pads as follows
- Under the rear frame rail at the rear axle cradle mount flange.
- The long sides of the pads, if applicable perpendicular to the frame rails.
Floor Jacks
When lifting a vehicle with a floor jack, block the wheels at the opposite end from which the vehicle is being lifted. Use jack stands to provide additional support.
Under the Frame Rail Reinforcements
Note. The floor jack pad must not contact the rocker panels, the floor pan, or the stone guard moldings.
Position the floor jack pad under the front frame rail reinforcement or under the rear frame rail at the rear axle cradle mount flanges.
Scheme 10
| IMPORTANT | The floor jack pad must not contact the oil pan, splash shield or the steering linkage. |
Position the floor jack pad under the center of the engine front crossmember frame.
Note. The jack stands must not contact the rocker panels, the floor pan, or the stone guard moldings.
Position the jack stand under the frame rail reinforcements.