Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Bumper Nuts | 25 N.m | 18 lb ft |
| Catalytic Converter-to-Exhaust Manifold Nuts | 50 N.m | 37 lb ft |
| Exhaust Manifold Heat Shield Bolts | 10 N.m | 89 lb in |
| Exhaust Manifold-to-Cylinder Head Bolts (LH2, LC3) | 25 N.m | 18 lb ft |
| Exhaust Manifold-to-Cylinder Head Bolts (LY7) | 20 N.m | 15 lb ft |
| Exhaust Manifold-to-Cylinder Head Nuts (LH2, LC3) | 30 N.m | 22 lb ft |
| Exhaust Manifold-to-Cylinder Head Studs (LH2, LC3) | 6 N.m | 53 lb in |
| Muffler Exhaust Pipe-to-Exhaust Manifold Nuts (LH2, LC3) | 30 N.m | 22 lb ft |
| Muffler Nuts (LY7) | 22 N.m | 16 lb ft |
| Tunnel Brace Bolts | 25 N.m | 18 lb ft |
Diagnostic Starting Point - Engine Exhaust
Begin the system diagnosis by reviewing the system Description and Operation. Reviewing the information will help you determine the correct symptom diagnostic procedure when a malfunction exists. It will also help you determine if the condition described by the customer is normal operation. Refer to Symptoms - Engine Exhaust in order to identify the correct procedure for diagnosing the system.
Symptoms - Engine Exhaust
- Review the Exhaust System Description and Operation in order to familiarize yourself with the system functions. Refer to «Exhaust System Description»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-description) .
- All diagnostics on a vehicle should follow a logical process. Strategy Based Diagnostics is a uniform approach for repairing all systems. The diagnostic flow is the place to start when repairs are necessary and may always be used in order to resolve a system problem. For a detailed explanation, refer to «Strategy Based Diagnosis»(/cadillac/sts/i-2007-2011/remont/oem-general-information/#vehicle-diagnostic-information-2-of-2__strategy-based-diagnosis) .
Visual/Physical Inspection
- Inspect for aftermarket or non-OEM devices such as, but not including; tailpipe extensions, headers, and exhaust cutouts. This could affect the operation and proper performance of the exhaust system.
- Verify the exact operating conditions under which the concern exists. Note factors such as engine RPM, engine temperature, engine load, and frequency of concern.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause any symptom.
Intermittent
Test the vehicle under the same conditions that the customer reported in order to verify the system is operating as designed.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- Loss of power-Refer to «Restricted Exhaust»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Poor acceleration-Refer to «Restricted Exhaust»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Poor fuel economy-Refer to «Restricted Exhaust»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Excessive smoke-diesel-Refer to «Restricted Exhaust»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Exhaust hissing noise-Refer to «Exhaust Leakage»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-leakage) .
- Exhaust popping noise-Refer to «Exhaust Leakage»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-leakage) .
- Exhaust rattle noise-Refer to «Exhaust Noise»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-noise) .
- Loud exhaust noise-Refer to «Exhaust Noise»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-noise)
- Exhaust buzz, groan, hum noise-Refer to «Exhaust Noise»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-noise) .
Diagnostic Aids
For dual exhaust systems a quick check of exhaust flow will help determine which side of the exhaust system is restricted. The side that has less exhaust flow is the side that will be suspect, and diagnosis should begin there.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 4: The exhaust system has very low back pressure under normal conditions. If the exhaust system is restricted, a significant increase in the exhaust pressure is noticed on the J 35314-A Exhaust Back Pressure Gage. See «Special Tools»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__special-tools) .Removing the heated oxygen (HO2S) sensor may set a DTC. When finishing this diagnostic table, be sure to clear all codes.
- 5: This step will isolate the catalytic converter from the remainder of the exhaust system.
- 8: Confirming that the condition has been fixed is essential. If the symptom still exists and the vehicle has a dual exhaust system, proceed to step 2 and repeat diagnostic procedure on the opposite exhaust pipe.
Exhaust Leakage
Exhaust Noise
| Condition | Action |
| WARNING: Refer to Hot Exhaust System Warning . DEFINITION: An audible or physical noise due to a faulty component or damaged components causing a loose or misaligned exhaust system resulting in a rattle or vibration noise, i.e. buzz, groan, hum.Refer to Symptoms - Engine Exhaust prior to beginning this table. |
| Popping or hissing noise | Exhaust leak-Refer to Exhaust Leakage . |
| Loud exhaust | Compare to a known good vehicle. Inspect for a damaged or failed muffler or resonator, if equipped. Replace the faulty muffler or resonator (if equipped). Refer to Exhaust System Replacement . |
| External rattle or vibration noise | Inspect for a bent or loose hanger, loose heat shield, or loose clamp. Inspect for a exhaust pipe causing interference. Repair or replace the affected component. Refer to the affected component's service procedure. |
| Internal rattle | Test the components by tapping with a rubber mallet to confirm a rattle. Replace the faulty catalytic converter, resonator, if equipped, or muffler. Refer to Exhaust System Replacement . |
Removal Procedure
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the oil level indicator. Refer to «Oil Level Indicator and Tube Replacement (LLT)»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-2-of-6) .
- Remove the catalytic converter nuts.
- Remove the exhaust manifold bolts.
- Remove the exhaust manifold and discard the exhaust manifold gasket.
- Clean and inspect the exhaust manifold. Refer to «Exhaust Manifold Cleaning and Inspection - Left Side»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-5-of-6) .
Installation Procedure
- Install the catalytic converter seal/heat shield to the catalytic converter.
- Install a NEW exhaust manifold gasket to the exhaust manifold.
- Install the exhaust manifold with the gasket to the catalytic converter and the cylinder head.
- Install the exhaust manifold bolts and tighten to 20 N.m (15 lb ft).
- Install the catalytic converter nuts and tighten to 50 N.m (37 lb ft).
- Install the oil level indicator. Refer to «Oil Level Indicator and Tube Replacement (LLT)»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-2-of-6) .
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the oil level indicator. Refer to «Oil Level Indicator and Tube Replacement (LLT)»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-2-of-6) .
- Remove the catalytic converter nuts.
- Remove the exhaust manifold bolts.
- Remove the exhaust manifold and discard the exhaust manifold gasket.
- Clean and inspect the exhaust manifold. Refer to «Exhaust Manifold Cleaning and Inspection - Left Side»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-5-of-6) .
- Install the catalytic converter seal/heat shield to the catalytic converter.
- Install a NEW exhaust manifold gasket to the exhaust manifold.
- Install the exhaust manifold with the gasket to the catalytic converter and the cylinder head.
- Install the exhaust manifold bolts and tighten to 20 N.m (15 lb ft).
- Install the catalytic converter nuts and tighten to 50 N.m (37 lb ft).
- Install the oil level indicator. Refer to «Oil Level Indicator and Tube Replacement (LLT)»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-2-of-6) .
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the air cleaner housing assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the nut securing the air conditioning (A/C) lines to the left hand shock tower. Position the lines aside to provide tool access to the exhaust manifold shield front bolt.
- Remove the front upper heat shield bolt.
- Disconnect the master cylinder electrical connector.
- Remove the master cylinder mounting nuts. Position the master cylinder towards the engine to gain tool access to the exhaust manifold shield rear bolt.
- Remove the rear upper heat shield bolt.
- Disconnect both Bank 2 heated oxygen sensor pigtail connectors from the wiring harness connector.
- Remove the power steering gear. Refer to «Steering Gear Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Remove the lower intermediate steering shaft. Refer to «Lower Intermediate Steering Shaft Replacement (without JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) or «Lower Intermediate Steering Shaft Replacement (With JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) .
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Remove the Bank 2, Sensor 1 heated oxygen sensor. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the remaining exhaust manifold heat shield bolt and remove the shield.
- Remove the left exhaust manifold bolts and nuts. Discard the exhaust manifold bolts.
- Remove the exhaust manifold studs, if necessary.
- Remove the left exhaust manifold and gasket from the engine. Do not reuse the gasket.
- Clean and inspect the left exhaust manifold. Refer to «Exhaust Manifold Cleaning and Inspection - Left Side»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-44l-4-of-6) .
- Use a NEW exhaust manifold gasket.
- Position the left exhaust manifold and gasket to the left cylinder head.
- Install the left exhaust manifold studs, nuts and NEW bolts. Tighten the exhaust manifold studs to 6 N.m (53 lb in). Tighten the exhaust manifold nuts to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts to 25 N.m (18 lb ft).
- Install the exhaust manifold heat shield to the manifold with the lower bolt and tighten to 10 N.m (89 lb in).
- Install the Bank 2, Sensor 1 heated oxygen sensor. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Install the lower intermediate steering shaft. Refer to «Lower Intermediate Steering Shaft Replacement (without JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) or «Lower Intermediate Steering Shaft Replacement (With JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) .
- Install the power steering gear. Refer to «Steering Gear Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Lower the vehicle.
- Connect the heated oxygen sensor pigtail connectors to the wiring harness connector.
- Install the rear upper heat shield bolt and tighten to 10 N.m (89 lb in).
- Install the master cylinder and connect the master cylinder electrical connector. Refer to «Master Cylinder Replacement (LHD)»(/cadillac/sts/i-2007-2011/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Master Cylinder Replacement (RHD)»(/cadillac/sts/i-2007-2011/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the front upper heat shield bolt and tighten to 10 N.m (89 lb in).
- Install the nut securing the A/C lines to the left hand shock tower and tighten to 10 N.m (89 lb in).
- Install the air cleaner housing assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Right Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the catalytic converter nuts.
- Remove the exhaust manifold bolts.
- Remove the exhaust manifold and discard the exhaust manifold gasket.
- Clean and inspect the exhaust manifold. Refer to «Exhaust Manifold Cleaning and Inspection - Left Side»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-36l-5-of-6) .
- Install the catalytic converter seal/heat shield to the catalytic converter.
- Install a NEW exhaust manifold gasket to the exhaust manifold.
- Install the exhaust manifold with the gasket to the catalytic converter and the cylinder head.
- Install the exhaust manifold bolts and tighten to 20 N.m (15 lb ft).
- Install the catalytic converter nuts and tighten to 50 N.m (37 lb ft).
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Right Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the generator bolts (1-3) and remove the generator assembly. Refer to «Generator Replacement (LY7 and LLT)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2 and AWD)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LC3)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- With the aid of an assistant, remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Disconnect the Bank 1, Sensor 1 heated oxygen sensor pigtail from the wiring harness connector (1).
- If the vehicle is equipped with all wheel drive (AWD), remove the right outer tie rod end from the steering knuckle to gain access to the upper rear exhaust manifold shield bolt. Refer to «Steering Linkage Outer Tie Rod Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Remove the bolts securing the engine wiring harness bracket to the right cylinder head. Position the wire harness bracket aside.
- Remove the right exhaust manifold heat shield bolts.
- Reposition the shield forward in vehicle in the area where the generator mounts, to gain access to the exhaust manifold bolts.
- Remove the right exhaust manifold bolts and nuts. Discard the exhaust manifold bolts.
- Remove the exhaust manifold studs, if necessary.
- Remove the right exhaust manifold and the gasket from the engine. Do not reuse the gasket.
- If necessary, remove the exhaust manifold heat shield from the vehicle.
- Remove the heated oxygen sensor, if necessary, from the exhaust manifold. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) for the 4.6L engine.
- Clean and inspect the right exhaust manifold. Refer to «Exhaust Manifold Cleaning and Inspection - Right Side»(/cadillac/sts/i-2007-2011/remont/mechanical/#engine-mechanical-44l-4-of-6) for the 4.6L engine.
- Install the heated oxygen sensor to the exhaust manifold, if previously removed. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) for the 4.6L engine.
- If previously removed, install the exhaust manifold heat shield to the vehicle. Place the shield forward in vehicle where the generator mounts to allow installation of the exhaust manifold.
- Install a NEW exhaust manifold gasket over the cylinder head studs.
- Position the right exhaust manifold and gasket to the right cylinder head.
- Install the right exhaust manifold studs, nuts and NEW bolts. Tighten the exhaust manifold studs to 6 N.m (53 lb in). Tighten the exhaust manifold nuts to 25 N.m (18 lb ft). Tighten the exhaust manifold bolts to 25 N.m (18 lb ft).
- Connect the Bank 1, Sensor 1 heated oxygen sensor electrical connector.
- Install the exhaust manifold heat shield to the exhaust manifold. Install the exhaust manifold heat shield bolts and tighten to 10 N.m (89 lb in).
- Install the bolts securing the engine wiring harness bracket to the right cylinder head and tighten to 45 N.m (33 lb ft).
- If previously removed, install the right outer tie rod end to the steering knuckle. Refer to «Steering Linkage Outer Tie Rod Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- With the aid of an assistant, install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Install the generator and generator bolts (1-3). Refer to «Generator Replacement (LY7 and LLT)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2 and AWD)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LC3)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
Exhaust System Replacement
Servicing of the muffler, resonator or pipe requires the replacement of the exhaust system as a complete one-piece unit.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2007-2011/remont/hoistjack/#general-information) .
- Remove the heated oxygen sensors from the exhaust pipes. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 2»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) and «Heated Oxygen Sensor Replacement - Bank 2 Sensor 2»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the 2 bolts securing the floor panel tunnel brace to the floor panel.
- Remove the floor panel tunnel brace from the floor panel.
- Suitably support the exhaust system.
- Remove the nuts securing the exhaust pipes to the exhaust manifolds.
- Pry the front exhaust hangers (1) free from the rear suspension hanger rods.
- Apply a suitable lubricant to the tail pipe hanger rods in order to ease the removal of the tail pipe hangers (1).
- Pry the tail pipe hangers (1) free from the tail pipe hanger rods.
- With the aid of an assistant, lower the exhaust system.
- Remove the exhaust manifold seals. Do not reuse the seals.
- While the exhaust system is on the floor complete the following: Apply a suitable lubricant to the exhaust pipe hanger rods (3) in order to ease the removal of the front exhaust hangers (2). Pull the front exhaust hangers (2) from the exhaust pipe hanger rods.
- While the exhaust system is on the floor complete the following: Apply a soapy solution to the following in order to ease the installation of the hangers: The inner diameter of the front exhaust hangers The exhaust pipe hanger rods The inner diameter of the tail pipe hangers The tail pipe hanger rods Press the front exhaust hangers over the exhaust pipe hanger rods.
- Place NEW seals on the exhaust manifold flanges.
- With the aid of an assistant, raise the exhaust system into position, aligning the exhaust pipe flanges with the studs located in the rear of the exhaust manifolds.
- Finger tighten the nuts to the exhaust manifold studs.
- Press the tail pipe hangers (1) over the tail pipe hanger rods.
- Press the front exhaust hangers (1) over the rear suspension hanger rods.
- Tighten the exhaust pipes to exhaust manifold nuts to 30 N.m (22 lb ft).
- Position the floor panel tunnel brace to the floor panel.
- Install the 2 bolts securing the floor panel tunnel brace to the floor panel and tighten to 25 N.m (18 lb ft).
- Install the heated oxygen sensors to the exhaust pipes. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 2»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) and «Heated Oxygen Sensor Replacement - Bank 2 Sensor 2»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Lower the vehicle.
- Remove the left bank exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the catalytic converter nuts.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2007-2011/remont/hoistjack/#general-information) .
- Disconnect the oxygen sensor electrical connector.
- Disconnect the muffler pipe from the left and right side catalytic converters.
- Remove the exhaust pipe to right bank catalytic converter fasteners.
- Carefully remove the catalytic converter with the seal/heat shield and oxygen sensor from the exhaust manifold.
- Remove the oxygen sensor from the catalytic converter. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-36l-introduction) .
- Install the oxygen sensor to the catalytic converter. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-36l-introduction) .
- Install the catalytic converter seal/heat shield to the catalytic converter.
- Carefully install the catalytic converter to the exhaust manifold.
- Install the catalytic converter nuts.
- Connect the oxygen sensor electrical connector.
- Connect the muffler pipes to the left and right side catalytic converters and tighten to 22 N.m (16 lb ft).
- Lower the vehicle.
- Tighten the catalytic converter to exhaust manifold fasteners to 50 N.m (37 lb ft).
- Install the right bank exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Left Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Left Side (V8 w/LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the right bank exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Right Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the catalytic converter nuts.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2007-2011/remont/hoistjack/#general-information) .
- If equipped with AWD, remove the front driveshaft. Refer to «Front Propeller Shaft Replacement»(/cadillac/sts/i-2007-2011/remont/driveshaft-universal-joints/#propeller-shaft) .
- Disconnect the oxygen sensor electrical connector.
- Disconnect the muffler pipe from the left and right side catalytic converters.
- Remove the exhaust pipe to right bank catalytic converter fasteners.
- Carefully remove the catalytic converter with the seal/heat shield and oxygen sensor from the exhaust manifold.
- Remove the oxygen sensor from the catalytic converter. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-36l-introduction) .
- Install the oxygen sensor to the catalytic converter. Refer to «Heated Oxygen Sensor Replacement - Bank 1 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-36l-introduction) .
- Install the catalytic converter seal/heat shield to the catalytic converter.
- Carefully install the catalytic converter to the exhaust manifold.
- Install the catalytic converter to exhaust manifold fasteners.
- Connect the oxygen sensor electrical connector.
- Connect the muffler pipes to the left and right side catalytic converters and tighten to 22 N.m (16 lb ft).
- If equipped with AWD, install the front driveshaft. Refer to «Front Propeller Shaft Replacement»(/cadillac/sts/i-2007-2011/remont/driveshaft-universal-joints/#propeller-shaft) .
- Lower the vehicle.
- Tighten the catalytic converter nuts to 50 N.m (37 lb ft).
- Install the right bank exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement - Right Side (LY7)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Heat Shield Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
Exhaust System Insulator, Hanger, Bracket Replacement
Service the exhaust hangers individually in order to retain the support of the exhaust system.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2007-2011/remont/hoistjack/#general-information) .
- Pry the front exhaust hanger (1) free from the rear suspension hanger rod (2).
- Apply a suitable lubricant to the exhaust pipe hanger rod (3) in order to ease the removal of the hanger (1).
- Pry the front exhaust hanger (1) free from the exhaust pipe hanger rod (3).
- Apply a suitable lubricant to the following in order to ease the removal of the hanger (2): The body support bracket rod (1) The tail pipe hanger rod (3)
- Pry the tail pipe hanger (2) free from the tail pipe hanger rod (3).
- Pry the tail pipe hanger (2) free from the body support bracket rod (1).
- Apply a soapy solution to the following in order to ease the installation of the hanger: The body support bracket rod (1) The inner diameter of the tail pipe hanger (2) The tail pipe hanger rod (3)
- Press the tail pipe hanger (2) over the tail pipe hanger rod (3).
- Press the tail pipe hanger (2) over the body support bracket rod (1).
- Apply a soapy solution to the exhaust pipe hanger rod (3) and the inner diameter of the front exhaust hanger (1) in order to ease the installation of the hanger (1).
- Press the front exhaust hanger (1) over the exhaust pipe hanger rod (3).
- Press the front exhaust hanger (1) over the rear suspension hanger rod (2).
- Lower the vehicle.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2007-2011/remont/hoistjack/#general-information) .
- Apply a suitable lubricant to the following in order to ease the removal of the hangers (2): The left exhaust hanger mounting bracket rod (1) The tail pipe hanger rods (3)
- Pry the tail pipe hangers (2) free from the tail pipe hanger rods (3).
- Pry the tail pipe hangers (2) free from the exhaust hanger mounting bracket rods (1).
- Remove the nuts securing the rear energy absorber and the exhaust hanger mounting bracket (2) to the rear compartment rail.
- Remove the stud plate (1) from the rear energy absorber.
- Remove the exhaust hanger mounting bracket from the rear energy absorber.
- Position the exhaust hanger mounting bracket (2) between the rear energy absorber and the stud plate (1). Insert the stud plate (1) through the exhaust hanger mounting bracket (2), the rear energy absorber and the rear compartment rail.
- Install the nuts securing the rear energy absorber and the exhaust hanger mounting bracket (2) to the rear compartment rail. Tighten the bumper nuts to 25 N.m (18 lb ft).
- Apply a soapy solution to the following in order to ease the installation of the hangers: The left exhaust hanger mounting bracket rod (1) The inner diameter of the tail pipe hangers (2) The tail pipe hanger rods (3)
- Press the tail pipe hangers (2) over the tail pipe hanger rods (3).
- Press the tail pipe hangers (2) over the exhaust hanger mounting bracket rods (1).
- Lower the vehicle.
- Remove the exhaust manifold heat shield bolts.
- Remove the exhaust manifold heat shield.
- Install the exhaust manifold heat shield.
- Install the exhaust manifold heat shield bolts and tighten to 10 N.m (89 lb in).
- Remove the generator assembly. Refer to «Generator Replacement (LY7 and LLT)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2 and AWD)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LC3)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Disconnect the Bank 1, Sensor 1 oxygen sensor pigtail electrical connector from the wiring harness connector.
- If the vehicle is equipped with all wheel drive (AWD), remove the right outer tie rod end from the steering knuckle to gain access to the exhaust manifold shield bolts. Refer to «Steering Linkage Outer Tie Rod Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Remove the bolts securing the engine wiring harness bracket to the right cylinder head. Position the wiring harness bracket aside to aid in the removal of the exhaust manifold shield.
- Remove the bolts securing the exhaust manifold heat shield to the exhaust manifold.
- Reposition the exhaust manifold shield forward in vehicle in the area where the generator mounts, to gain access to the exhaust manifold bolts.
- Remove the exhaust manifold from the vehicle. Refer to «Exhaust Manifold Replacement - Right Side (LP1, LY7, LLT)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Remove the heat shield from the vehicle.
- Position the exhaust manifold shield to the vehicle, where the generator mounts, to allow for exhaust manifold installation.
- Install the exhaust manifold. Refer to «Exhaust Manifold Replacement - Right Side (LP1, LY7, LLT)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) or «Exhaust Manifold Replacement - Right Side (V8 and LHD)»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system) .
- Install the exhaust manifold shield to the exhaust manifold.
- Install the bolts securing the exhaust manifold heat shield to the exhaust manifold and tighten to 10 N.m (89 lb in).
- Install the bolts securing the engine wiring harness bracket to the right cylinder head and tighten to 45 N.m (33 lb ft).
- If previously removed, install the right outer tie rod end to the steering knuckle. Refer to «Steering Linkage Outer Tie Rod Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Connect the Bank 1, Sensor 1 oxygen sensor pigtail electrical connector to the wiring harness connector.
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Install the generator assembly. Refer to «Generator Replacement (LY7 and LLT)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2 and AWD)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LH2)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) or «Generator Replacement (LC3)»(/cadillac/sts/i-2007-2011/remont/charging-system/#battery-charging-system-and-starting-system) .
- Remove the exhaust manifold heat shield bolts.
- Remove the exhaust manifold heat shield.
- Install the exhaust manifold heat shield.
- Install the exhaust manifold heat shield bolts and tighten to 10 N.m (89 lb in).
- Remove the air cleaner housing assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the nut securing the air conditioning (A/C) lines to the left hand shock tower. Position the lines aside to provide tool access to the exhaust manifold shield front bolt.
- Remove the front upper heat shield bolt.
- Disconnect the master cylinder electrical connector.
- Remove the master cylinder mounting nuts. Position the master cylinder towards the engine to gain tool access to the exhaust manifold shield rear bolt.
- Remove the rear upper heat shield bolt.
- Disconnect both Bank 2 heated oxygen sensor pigtail connectors from the wiring harness connector.
- Remove the power steering gear. Refer to «Steering Gear Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Remove the lower intermediate steering shaft. Refer to «Lower Intermediate Steering Shaft Replacement (without JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) or «Lower Intermediate Steering Shaft Replacement (With JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) .
- Remove the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Remove the Bank 2, Sensor 1 heated oxygen sensor. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Remove the remaining exhaust manifold heat shield bolt and remove the shield.
- Install the exhaust manifold heat shield to the manifold with the lower bolt and tighten to 10 N.m (89 lb in).
- Install the Bank 2, Sensor 1 heated oxygen sensor. Refer to «Heated Oxygen Sensor Replacement - Bank 2 Sensor 1»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
- Install the exhaust system. Refer to «Exhaust System Replacement»(/cadillac/sts/i-2007-2011/remont/exhaust/#engine-exhaust-system__exhaust-system-replacement) .
- Install the lower intermediate steering shaft. Refer to «Lower Intermediate Steering Shaft Replacement (without JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) or «Lower Intermediate Steering Shaft Replacement (With JL7)»(/cadillac/sts/i-2007-2011/remont/steering-column-switches/#steering-wheel-steering-column) .
- Install the power steering gear. Refer to «Steering Gear Replacement»(/cadillac/sts/i-2007-2011/remont/manual-power-steering/#power-steering-system) .
- Lower the vehicle.
- Connect the heated oxygen sensor pigtail connectors to the wiring harness connector.
- Install the rear upper heat shield bolt and tighten to 10 N.m (89 lb in).
- Install the master cylinder and connect the master cylinder electrical connector. Refer to «Master Cylinder Replacement (LHD)»(/cadillac/sts/i-2007-2011/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Master Cylinder Replacement (RHD)»(/cadillac/sts/i-2007-2011/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the front upper heat shield bolt and tighten to 10 N.m (89 lb in).
- Install the nut securing the A/C lines to the left hand shock tower and tighten to 10 N.m (89 lb in).
- Install the air cleaner housing assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/sts/i-2007-2011/remont/testing-diagnostics/#engine-controls-and-fuel-46l-introduction) .
Exhaust System Description
| IMPORTANT | Use of non-OEM parts may cause driveability concerns. |
The exhaust system carries exhaust gases, treated by the catalytic converter, through a resonator, if applicable and into the exhaust muffler where exhaust noise is lessened.
In order to secure the exhaust pipe to the exhaust manifold, a flange and seal-joint coupling is utilized. The exhaust system may utilize a slip-joint coupling design with a clamp and a U-bolt or a flange connection with a gasket.
Exhaust hangers and rubber insulators help to support the weight of the exhaust pipe along with insulating any exhaust system vibration, rattle, or noise.
Exhaust hangers also space the exhaust system away from the underbody of the vehicle and allows the exhaust system to expand as the exhaust system warms up.
Exhaust heat shields are used to protect the body and other components from damage due to the heat from the exhaust system.
The exhaust system may be comprised of the following components
- Exhaust manifold
- Exhaust pipes
- Catalytic converters
- Exhaust muffler
- Exhaust resonator, if equipped
- Exhaust tail pipe, if equipped
- Exhaust hangers
- Exhaust heat shields
Resonator
Some exhaust systems are equipped with a resonator. The resonator, located either before or after the muffler, allows the use of mufflers with less back pressure. Resonators are used when vehicle characteristics require specific exhaust tuning.
Catalytic Converter
The catalytic converter is an emission control device added to the engine exhaust system in order to reduce hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) pollutants from the exhaust gas.
The catalytic converter is comprised of a ceramic monolith substrate, supported in insulation and housed within a sheet metal shell. The substrate may be washcoated with 3 noble metals
- Platium (Pt)
- Palladium (Pd)
- Rhodium (Rh)
The catalyst in the converter is not serviceable.
Muffler
The exhaust muffler reduces the noise levels of the engine exhaust by the use of tuning tubes. The tuning tubes create channels inside the exhaust muffler that lower the sound levels created by the combustion of the engine.
Special Tools
Illustration Tool Number/ Description J 35314-A Exhaust Back Pressure Gage
Scheme 1