Tire and Wheel Runout Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Tire and Wheel Assembly - Lateral and Radial | ||
| Off-Vehicle | 1.27 mm | 0.050 in |
| On-Vehicle | 1.52 mm | 0.060 in |
| Wheel, Aluminum | ||
| Lateral | 0.762 mm | 0.030 in |
| Radial | 0.762 mm | 0.030 in |
| Wheel Hub/Axle Flange - Guideline | 0.132 mm | 0.0052 in |
| Wheel Stud - Guideline | 0.25 mm | 0.010 in |
Tire and Wheel Runout Specifications
Diagnostic Starting Point - Vibration Diagnosis and Correction
| IMPORTANT | The following steps must be completed before using the analysis tables or the symptom tables. |
- Perform the «Vibration Analysis - Road Testing»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) table before using the other Vibration Analysis tables or the Symptom tables in order to effectively diagnose the customer's concern. The use of Vibration Analysis - Road Testing will first provide duplication of virtually any vibration concern and then identify the correct procedure for diagnosing the area of concern which has been duplicated.
- Review the following Vibration Diagnostic Process.
- Review the general descriptions to familiarize yourself with vibration theory and terminology, the J 38792-A , Electronic Vibration Analyzer (EVA) 2 and the J 38792-VS , Vibrate Software. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . Reviewing this information will help you determine whether the condition described by the customer is a potential operating characteristic or not. Refer to the following: «Vibration Theory and Terminology»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) «Electronic Vibration Analyzer (EVA) Description and Operation»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) «Vibrate Software Description and Operation»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__vibrate-software-description-and-operation) «Reed Tachometer Description»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction)
Vibration Diagnostic Process
| IMPORTANT | Using the following steps of the vibration diagnostic process will help you to effectively narrow-down and pin-point the search for the specific source of a vibration concern and to arrive at an accurate repair. |
- Gather specific information on the customer's vibration concern.
- Perform the road testing steps in sequence as identified in Vibration Analysis - Road Testing in order to duplicate the customer's concern and evaluate the symptoms of the concern under changing conditions. Observe what the vibration feels like and what it sounds like. Observe when the symptoms first appear, when they change, and when they cease.
- Determine if the customer's vibration concern is truly an abnormal condition or something that is potentially an operating characteristic of the vehicle.
- Systematically eliminate or "rule-out" possible vehicle systems.
- Focus diagnostic efforts on the remaining vehicle system and systematically eliminate or "rule-out" possible components of that system.
- Make a repair on the remaining component, or components, which have not been eliminated systematically, and must therefore be the cause of the vibration.
- Verify that the customer's concern has been eliminated or at least brought to an acceptable level.
- Again perform the road testing steps in sequence as identified in Vibration Analysis - Road Testing in order to verify that the vehicle did not have more than one vibration occurring.
Preliminary Visual/Physical Inspection
- Inspect for aftermarket equipment and modifications which could affect the operation of the vehicle rotating component systems.
- Inspect the easily accessible or visible components of the vehicle rotating component systems for obvious damage or conditions which could cause the symptom.
- Inspect the tire inflation pressures for the proper pressure.
Diagnostic Aids
Improper component routing or isolation, or components which are worn or faulty may be the cause of intermittent conditions that are difficult to duplicate. If the vibration concern could not be duplicated by following the steps of the Vibration Diagnostic Process, refer to Vibration Diagnostic Aids .
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 4: Obtaining rotational speed for the components rotating at both tire/wheel speed and propeller shaft speed is critical to systematically eliminating specific vehicle component groups. These component rotational speeds can be generated by using the J 38792-VS Vibrate Software or through calculating them manually. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- 8: IMPORTANT: Be certain to OBSERVE for disturbances that match the customer's description FIRST, then look at the J 38792-A Electronic Vibration Analyzer (EVA) 2 frequency which corresponds with that disturbance. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- 9: Accelerate to a speed high enough above the speed of the disturbance to allow for the time needed to shift into NEUTRAL and for the engine to decrease in RPM to idle speed before coasting down through the disturbance range.
- 10: This test will either eliminate or confirm the engine as a contributing cause of the customer concern.
| Step | Action | Yes | No |
|---|---|---|---|
| CAUTION: Refer to Road Test Caution in Cautions and Notices. | |||
| 1 | Did you review the Diagnostic Starting Point - Vibration Diagnosis? | Go to Step 2 | Go to Diagnostic Starting Point - Vibration Diagnosis and Correction |
| 2 | Visually inspect the tire and wheel assemblies, steering components, and suspension components for any possible faults. Are the tire and wheel assemblies, steering components, and suspension components in good working condition? | Go to Step 4 | Go to Step 3 |
| 3 | Correct the faults before proceeding. Did you correct the faults? | Go to Step 4 | Do NOT Operate the Vehicle Go to Step 2 |
| 4 | Obtain the drive axles final drive ratios. If the J 38792-VS Vibrate Software IS available, obtain the transmission gear ratios. See Special Tools . If the J 38792-VS is NOT available, take note of the tire size on each axle, then calculate the tire rotational speed for each size tire used and calculate the propeller shaft rotational speed, if equipped. See Special Tools . Refer to Component Rotational Speed Calculation . Did you obtain the powertrain ratios for use with the J 38792-VS , or calculate the component rotational speeds, if the J 38792-VS is NOT available? See Special Tools . | Go to Step 5 | |
| 5 | Install a scan tool. With the scan tool, bring up the Powertrain Control Module data list and select Engine Speed. Is the scan tool operating properly? | Go to Step 6 | Go to Symptoms - Computer/Integrating Systems in Computer/Integrating Systems |
| 6 | Install the J 38792-A Electronic Vibration Analyzer (EVA) 2. See Special Tools . Is the J 38792-A operating properly?. See Special Tools . | Go to Step 7 | Go to Electronic Vibration Analyzer (EVA) Description and Operation |
| 7 | Did the customer concern indicate that the vibration occurs ONLY while the vehicle is standing still? | Go to Vibration Analysis - Engine | Go to Step 8 |
| 8 | Install the J 38792-A sensor to the component identified by the customer as most respondent to the vibration. See Special Tools . If no component was identified, install the J 38792-A sensor to the steering column. See Special Tools . You may have to move the sensor to other locations later. Select a smooth, level road and slowly accelerate the vehicle up to highway speed. Observe the vehicle for disturbances that match the customer description and note the following conditions: The vehicle speed (km/h, mph) The engine speed (RPM) The transmission gear range and the specific gear The vibration frequency reading, if detected by the J 38792-A . See Special Tools . The feel and/or sound of the disturbance If the vibration seems to excite a particular component of the vehicle more than the steering column, then move the J 38792-A sensor onto that component and repeat steps 2 and 3. See Special Tools . Were you able to duplicate the customer concern? | Go to Step 9 | Go to Vibration Diagnostic Aids |
| 9 | Accelerate the vehicle to a speed higher than the speed at which the disturbance occurs. Shift the vehicle into NEUTRAL and allow the vehicle to coast down through the disturbance range. Does the disturbance still occur while coasting down in NEUTRAL? | Go to Step 11 | Go to Step 10 |
| 10 | Select a smooth, level road and slowly accelerate the vehicle up to the speed at which the disturbance occurs. Decelerate and safely downshift by one gear range. Operate the vehicle at the same VEHICLE SPEED at which the disturbance occurs. Does the disturbance still occur while going the same vehicle speed in a lower gear range? | Go to Vibration Analysis - Hub and/or Axle Input | Go to Vibration Analysis - Engine |
| 11 | Did the J 38792-A detect a dominant frequency?. See Special Tools . | Go to Step 12 | Go to Symptoms - Vibration Diagnosis and Correction |
| 12 | If the J 38792-VS IS available, use the drive axles final drive ratios, the specific transmission gear ratio, and the engine speed to make a comparison to the dominant frequency reading recorded. See Special Tools . If the J 38792-VS is NOT available, compare the dominant frequency reading recorded to the component rotational data which you calculated previously. See Special Tools . Does the frequency data clearly fall within the tire/wheel parameters ONLY? | Go to Vibration Analysis - Tire and Wheel | Go to Step 13 |
| 13 | Is the vehicle equipped with all-wheel drive? | Go to Vibration Analysis - Hub and/or Axle Input | Go to Symptoms - Vibration Diagnosis and Correction |
| CAUTION |
|---|
| Refer to Road Test Caution in Cautions and Notices. |
Vibration Analysis - Road Testing
Tire and Wheel Rotational Speed Calculation
A size P235/75R15 tire rotates ONE complete revolution per second (RPS), or 1 Hz, at a vehicle speed of 8 km/h (5 mph). This means that at 16 km/h (10 mph), the same tire will make TWO complete revolutions in one second, 2 Hz, and so on.
| Tire Size | Tread | Revs/Sec (Hertz) at 8 km/h (5 mph) |
|---|---|---|
| P225/55R16 | ALS | 1.10 |
| P235/45R17 | ALS | 1.12 |
| P235/45R17 | HWY | 1.12 |
| Tread Code | ||
| ALS | All Season | |
| HWY | Highway | |
Tire Rotational Speed (at 8 km/h [5 mph])
- Determine the rotational speed of the tires in revolutions per second (RPS), or Hertz (Hz), at 8 km/h (5 mph), based on the size of the tires. Refer to the Tire Rotational Speed table. For example: According to the Tire Rotational Speed Table, a P235/45R17 tire makes 1.12 revolutions per second (Hz) at a vehicle speed of 8 km/h (5 mph). This means that for every increment of 8 km/h (5 mph) in vehicle speed, the tire's rotation increases by 1.12 revolutions per second (Hz).
- Determine the number of increments of 8 km/h (5 mph) that are present, based on the vehicle speed (km/h, mph) at which the disturbance occurs. For example: Assume that a disturbance occurs at a vehicle speed of 96 km/h (60 mph). A speed of 96 km/h (60 mph) has 12 INCREMENTS of 8 km/h (5 mph): 96 km/h (60 mph) divided by 8 km/h (5 mph) = 12 increments
- Determine the rotational speed of the tires in revolutions per second (Hz), at the specific vehicle speed (km/h, mph) at which the disturbance occurs. For example: To determine the tire rotational speed at 96 km/h (60 mph), multiply the number of increments of 8 km/h (5 mph) by the revolutions per second (Hz) for one increment: 12 (increments) X 1.12 Hz = 13.44 Hz (rounded to 13 Hz)
- Compare the rotational speed of the tires at the specific vehicle speed at which the disturbance occurs, to the dominant frequency recorded on the J 38792-A during testing. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If the frequencies match, then a first-order disturbance related to the rotation of the tire/wheel assemblies is present. If the frequencies do not match, then the disturbance may be related to a higher order of tire/wheel assembly rotation.
- To compute higher order tire/wheel assembly rotation related disturbances, multiply the rotational speed of the tires at the specific vehicle speed at which the disturbance occurs, by the order number: 13 Hz X 2 (for second order) = 26 Hz second-order tire/wheel assembly rotation related 13 Hz X 3 (for third order) = 39 Hz third-order tire/wheel assembly rotation related If any of these computations match the frequency of the disturbance, a disturbance of that particular order, relating to the rotation of the tire/wheel assemblies is present.
Propeller Shaft Rotational Speed Calculation
- Determine the first order rotational speed of the propeller shaft(s) in revolutions per second (Hz), based on the first-order rotational speed of the tire/wheel assemblies and the drive axle(s) (final drive) ratio(s). 13 Hz X 3.42 drive axle (final drive) ratio = 44.46 Hz (rounded to 44 Hz) first-order propeller shaft rotation related
- Compare the rotational speed of the propeller shaft(s) at the specific vehicle speed at which the disturbance occurs, to the dominant frequency recorded on the J 38792-A during testing. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If the frequencies match, then a first-order disturbance related to the rotation of the propeller shaft is present. If the frequencies do not match, then the disturbance may be related to the second-order of propeller shaft rotation.
- To compute a second order propeller shaft rotation related disturbance, multiply the first order rotational speed of the propeller shaft at the specific vehicle speed at which the disturbance occurs, by the order number of 2: 44 Hz X 2 (for second order) = 88 Hz second-order propeller shaft rotation related If the computation matches the frequency of the disturbance, a disturbance relating to the second-order rotation of the propeller shaft is present.
Component Rotational Speed Worksheet
Utilize the following worksheet as an aid in calculating the first, second and third order of tire/wheel assembly rotational speed and the first and second order of propeller shaft rotational speed related disturbances that may be present in the vehicle.
If after completing the Tire/Wheel Rotation Worksheet, the frequencies calculated do NOT match the dominant frequency of the disturbance recorded during testing, either recheck the data, or attempt to rematch the figures allowing for 11/2-8 km/h (1-5 mph) of speedometer error.
If the possible tire/wheel assembly and/or propeller shaft rotational speed related frequencies still do not match the dominant frequency of the disturbance, the disturbance is most likely torque/load sensitive.
If after completing the Tire/Wheel Rotation Worksheet, one of the frequencies calculated DOES match the dominant frequency of the disturbance, the disturbance is related to the rotation of that component group, (tire/wheel assembly or propeller shaft).
Scheme 1
The numbers below refer to the step numbers in the diagnostic table
- 4: A buildup of foreign material on a tire and wheel assembly and/or a damaged, abnormally or excessively worn tire and wheel assembly could cause a vibration disturbance.
- 6: Tire and wheel assemblies that exhibit excessive runout when measured while mounted on the vehicle, may or may not be contributing to, or causing a vibration disturbance. On-vehicle runout, if present, could contribute to, or cause a vibration disturbance, but the cause of the on-vehicle runout may not be the tire and wheel assemblies.
- 7: Tire and wheel assemblies that exhibit excessive runout when measured off of the vehicle could cause a vibration disturbance.
- 8: Tire and wheel assemblies that exhibit marginal runout - within acceptable limits, but close to the maximum - when measured off of the vehicle could still be contributing to a vibration disturbance, if its mating hub/axle flange also exhibits marginal runout. When the tire and wheel assembly and the hub axle flange are mounted to each other, the combined stack-up of their marginal amounts of runout could combine to produce an excessive amount of runout, which could cause a vibration disturbance.
- 13: Brake rotors that exhibit excessive imbalance could contribute to, or possibly cause a vibration disturbance.
- 14: A hub/axle flange and/or wheel studs that exhibit excessive runout could cause a vibration disturbance.
- 15: When the tire and wheel assembly and the hub axle flange are mounted to each other, the combined stack-up of their marginal amounts of runout could combine to produce an excessive amount of runout, which could cause a vibration disturbance. Match-mounting or vectoring the tire and wheel assembly to the hub/axle flange will modify the amount of combined runout.
- 19: Force variation may be present in a tire and wheel assembly that exhibited acceptable balance and runout. Force variation, if present, could contribute to, or cause a vibration disturbance.
- 21: Vibration disturbances could be affected by, or possibly caused by, components that are susceptible to steering input and/or torque-load input.
- 23: On-vehicle balancing, or finish-balancing can be used to reduce small amounts of imbalance which may be present as a result of the combined stack-up of the tire and wheel assembly with other components which may exhibit marginal balance.
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Has the Vibration Analysis - Road Testing table been completed? | Go to Step 2 | Go to Vibration Analysis - Road Testing |
| 2 | Based on the Vibration Analysis - Road Testing table, is the concern first-order tire and wheel assembly related? | Go to Step 4 | Go to Step 3 |
| 3 | Based on the Vibration Analysis - Road Testing table, is the concern second-order, or higher-order tire and wheel assembly related? | Go to Step 19 | Go to Vibration Analysis - Road Testing |
| 4 | Visually inspect the tire and wheel assemblies for the following: Debris buildup, such as packed mud, undercoating, ice/snow buildup, road tar, etc. Damage, abnormal or excessive wear Refer to Tire and Wheel Inspection . Do any of the tire and wheel assemblies exhibit any of the conditions listed? | Go to Step 5 | Go to Step 6 |
| 5 | Remove the debris from the tire and wheel assemblies. Replace the damaged, abnormally or excessively worn wheels or tires as necessary. Refer to Tire Mounting and Dismounting in Tires and Wheels. Did you complete the repair or replacement? | Go to Step 24 | |
| 6 | Measure the on-vehicle runout of the tire and wheel assemblies. Refer to Tire and Wheel Assembly Runout Measurement - On-Vehicle . Does the runout measurement indicate a runout concern? | Go to Step 7 | Go to Step 11 |
| 7 | Measure the off-vehicle runout of the tire and wheel assemblies. Refer to Tire and Wheel Assembly Runout Measurement - Off-Vehicle . Does the runout measurement indicate a runout concern? | Go to Step 20 | Go to Step 8 |
| 8 | Are any of the tire and wheel assembly runout measurements marginal; within acceptable limits, but close to the maximum? | Go to Step 9 | Go to Step 14 |
| 9 | Match-mount the tire-to-wheel for each tire and wheel assembly with marginal runout. Refer to Tire-to-Wheel Match-Mounting (Vectoring) . Remeasure the runout of each match-mounted tire and wheel assembly. Refer to Tire and Wheel Assembly Runout Measurement - Off-Vehicle . Were you able to significantly reduce the amount of tire and wheel assembly runout? | Go to Step 10 | Go to Step 20 |
| 10 | Remeasure the on-vehicle runout of the tire and wheel assemblies. Refer to Tire and Wheel Assembly Runout Measurement - On-Vehicle . Does the remeasurement indicate a runout concern? | Go to Step 14 | Go to Step 24 |
| 11 | Inspect the balance of the tire and wheel assemblies. Refer to Tire and Wheel Assembly Balancing - Off-Vehicle . Are any or the tire and wheel assemblies out of balance? | Go to Step 12 | Go to Step 13 |
| 12 | Balance the tire and wheel assemblies as necessary. Refer to Tire and Wheel Assembly Balancing - Off-Vehicle . Were you able to achieve balance? | Go to Step 24 | Go to Vibration Diagnostic Aids |
| 13 | Inspect the brake rotors for damage. Inspect the balance of the brake rotors. Refer to Brake Rotor/Drum Balance Inspection . Are any of the brake rotors damaged and/or out of balance? | Go to Step 17 | Go to Step 18 |
| 14 | Measure the runout of the hub/axle flanges and the wheel studs. Refer to Hub/Axle Flange and Wheel Stud Runout Inspection . Does the runout measurement indicate a runout concern? | Go to Step 16 | Go to Step 15 |
| 15 | Match-mount the tire and wheel assemblies-to-hub/axle flanges. Refer to Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting . Remeasure the on-vehicle runout of tire and wheel assemblies. Refer to Tire and Wheel Assembly Runout Measurement - On-Vehicle . Were you able to significantly reduce the amount of on-vehicle tire and wheel assembly runout? | Go to Step 24 | Go to Step 2 |
| 16 | Replace components as required. Refer to the following procedures as necessary: Wheel Stud Replacement in Front Suspension Wheel Stud Replacement in Rear Suspension Wheel Bearing/Hub Replacement - Front (AWD) or Wheel Bearing/Hub Replacement - Front (RWD) in Front Suspension Wheel Bearing/Hub Replacement - Rear in Rear Suspension Did you complete the replacement? | Go to Step 24 | |
| 17 | Replace the brake rotors as necessary. Refer to the appropriate procedure in Disc Brakes: Brake Rotor Replacement - Front Brake Rotor Replacement - Rear Did you complete the replacement? | Go to Step 24 | |
| 18 | Inspect for radial and lateral force variation. Refer to Tire and Wheel Assembly Isolation Test . Were you able to isolate one or more of the tire and wheel assemblies as the cause of the disturbance? | Go to Step 20 | Go to Step 21 |
| 19 | Inspect for radial and lateral force variation. Refer to Tire and Wheel Assembly Isolation Test . Were you able to isolate one or more of the tire and wheel assemblies as the cause of the disturbance? | Go to Step 20 | Go to Step 22 |
| 20 | Replace any tires and/or wheels that were isolated as the cause of the disturbance, as necessary. Refer to Tire Mounting and Dismounting in Tires and Wheels. Did you complete the replacement? | Go to Step 24 | |
| 21 | Perform the Vibration Analysis - Hub/Axle Input table. Refer to Vibration Analysis - Hub and/or Axle Input . Did you find and correct a condition? | Go to Step 24 | Go to Step 23 |
| 22 | Perform the Vibration Analysis - Hub/Axle Input table. Refer to Vibration Analysis - Hub and/or Axle Input . Did you find and correct a condition? | Go to Step 24 | Go to Vibration Diagnostic Aids |
| 23 | Finish-balance the tire and wheel assemblies ON-vehicle. Refer to Tire and Wheel Assembly Balancing - On-Vehicle . Did you complete the on-vehicle finish balancing? | Go to Step 24 | |
| 24 | Install or connect any components that were removed or disconnected during diagnosis. Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing . Is the vibration still present? | Go to Step 2 | System OK |
Vibration Analysis - Tire and Wheel
The numbers below refer to the step numbers on the diagnostic table.
- 8: In most cases, the vibration can be reproduced in the stall, but it is either not as bad or a lot worse than experienced on the road. This is normal. First-order driveline vibrations may be caused the imbalance of a component. The In-Stall test will help determine which component needs to be repaired or replaced.
- 9: If the vehicle has a vibration that is equal to first-order driveline rotation, and it is not present when testing the vehicle in the stall, then it is possible that the vibration is being generated by internal rear axle components. This may also be true if the vibration was correctable in the stall but returned when the vehicle was driven on the road.
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Has the Vibration Analysis - Road Testing table been completed? | Go to Step 2 | Go to Vibration Analysis - Road Testing |
| 2 | Did you record frequency data from the J 38792-A Electronic Vibration Analyzer (EVA) 2 during the Vibration Analysis - Road Testing procedure?. See Special Tools . | Go to Step 3 | Go to Step 5 |
| 3 | Based on the Vibration Analysis - Road Testing table, is the concern first-order driveline related? | Go to Step 6 | Go to Step 4 |
| 4 | Based on the Vibration Analysis - Road Testing table, is the concern second-order driveline related? | Go to Step 21 | Go to Step 5 |
| 5 | Based on the Vibration Analysis - Road Testing table, is the concern a noise that is not felt? | Go to Vibration Diagnostic Aids | Go to Vibration Analysis - Road Testing |
| 6 | Inspect the propeller shafts for dents, damage, missing weights, and/or undercoating. Inspect the U-Joint for excessive wear, looseness, and/or damage. Inspect the propeller shaft support bearing assembly for damaged rubber components, worn bearings, and/or a deformed or cracked bracket. Did any of the components listed exhibit any of the conditions listed? | Go to Step 7 | Go to Step 8 |
| 7 | Replace the components as necessary. Refer to one of the following procedures in Propeller Shaft: Propeller Shaft Replacement - Front Propeller Shaft Replacement - Rear (AWD) or Propeller Shaft Replacement - Rear (RWD) Did you complete the overhaul or replacement? | Go to Step 28 | |
| 8 | Attempt to duplicate the vibration in the stall. Refer to Vibration in Service-Stall Test (Non-Torque Sensitive) . Were you able to duplicate the vibration? | Go to Step 10 | Go to Step 9 |
| 9 | Perform the Vibration in Service-Stall Test (Torque Sensitive) . Were you able to duplicate the vibration? | Go to Diagnostic Starting Point - Rear Drive Axle in Rear Drive Axle | Go to Vibration Diagnostic Aids |
| 10 | With the vehicle still supported on a hoist, have an assistant run the vehicle at the concern speed while you perform the following steps. Position and use light pressure to hold the J 38792-A sensor to the underside of the transmission mount bracket. See Special Tools . Record the amplitude of the vibration on the J 38792-A . See Special Tools . Position and use light pressure to hold the J 38792-A sensor to the underside of the rear drive axle pinion housing. See Special Tools . Record the amplitude of the vibration on the J 38792-A . See Special Tools . Determine which of the 2 locations exhibited the greatest amplitude on the J 38792-A . See Special Tools . Did you complete the operation? | Go to Step 11 | |
| 11 | Was the vibration most evident under the transmission mount? | Go to Step 12 | Go to Step 14 |
| 12 | Inspect the front propeller shaft coupler assembly for excessive wear, looseness, and/or damage. Inspect the transmission mount for excessive wear and/or damage. Did any of the components listed exhibit any of the conditions listed? | Go to Step 13 | Go to Step 15 |
| 13 | Replace the components as necessary, refer to the following procedures: Propeller Shaft Replacement - Front in Propeller Shaft Propeller Shaft Replacement - Rear (AWD) Propeller Shaft Replacement - Rear (RWD) in Propeller Shaft Transmission Mount Inspection in Automatic Transmission - 5L40-E/5L50-E Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 15 | Go to Step 28 |
| 14 | Was the vibration most evident under the propeller shaft support bearing assembly? | Go to Step 15 | Go to Step 17 |
| 15 | Inspect the U-Joint for excessive wear, looseness, and/or damage. Inspect the propeller shaft support bearing assembly for damaged rubber components, worn bearings, and/or a deformed or cracked bracket. Did any of the components listed exhibit any of the conditions listed? | Go to Step 16 | Go to Step 17 |
| 16 | Replace the components as necessary. Refer to the following procedures in Propeller Shaft: Propeller Shaft Replacement - Front Propeller Shaft Replacement - Rear (AWD) Propeller Shaft Replacement - Rear (RWD) Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 17 | Go to Step 28 |
| 17 | Inspect the rear propeller shaft coupler assembly for excessive wear, looseness, and/or damage. Inspect the rear drive axle damping bushings for excessive wear and/or damage. Did any of the components listed exhibit any of the conditions listed? | Go to Step 18 | Go to Step 19 |
| 18 | Replace the components as necessary. Refer to the following procedures: Propeller Shaft Replacement - Front in Propeller Shaft Propeller Shaft Replacement - Rear (AWD) Propeller Shaft Replacement - Rear (RWD) in Propeller Shaft Damping Bushing Replacement - Front or Damping Bushing Replacement - Rear in Rear Drive Axle Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 19 | Go to Step 28 |
| 19 | Visually inspect the rear axle pinion flange for damage. Does the pinion flange exhibit any damage? | Go to Step 20 | Go to Step 25 |
| 20 | Replace the pinion flange. Refer to Drive Pinion Flange/Yoke and/or Oil Seal Replacement in Rear Drive Axle. Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 25 | Go to Step 28 |
| 21 | Inspect the propeller shafts for dents, damage, missing weights, and/or undercoating. Inspect the U-Joint for excessive wear, looseness, and/or damage. Inspect the propeller shaft support bearing assembly for damaged rubber components, worn bearings, and/or a deformed or cracked bracket. Did any of the components listed exhibit any of the conditions listed? | Go to Step 22 | Go to Step 23 |
| 22 | Replace the components as necessary. Refer to one of the following procedures in Propeller Shaft: Propeller Shaft Replacement - Front Propeller Shaft Replacement - Rear (AWD) Propeller Shaft Replacement - Rear (RWD) Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 23 | Go to Step 28 |
| 23 | Measure the propeller shaft angle. Refer to Driveline Working Angles Measurement . Does the propeller shaft angle require adjustment? | Go to Step 24 | Go to Step 27 |
| 24 | Adjust the propeller shaft angle. Refer to Driveline Working Angles Adjustment . Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 27 | Go to Step 28 |
| 25 | Balance the propeller shafts. Refer to Driveline System Balance Adjustment (Using EVA) or Driveline System Balance Adjustment (Without EVA) . Were you able to balance the driveline system? | Go to Step 26 | Go to Vibration Diagnostic Aids |
| 26 | Perform the Vibration in Service-Stall Test (Non-Torque Sensitive) . Is the vibration still present? | Go to Step 27 | Go to Step 28 |
| 27 | Replace the propeller shaft. Refer to the following procedures in Propeller Shaft: Propeller Shaft Replacement - Front Propeller Shaft Replacement - Rear (AWD) or Propeller Shaft Replacement - Rear (RWD) Did you complete the replacement? | Go to Step 28 | |
| 28 | Install or connect any components that were removed or disconnected during diagnosis. Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing . Is the vibration still present? | Go to Step 3 | System OK |
Vibration Analysis - Driveline
The numbers below refer to the step numbers on the diagnostic table.
- 2: This test will determine the effect of turning input on the vibration.
- 6: This test will determine the effect of an initial heavy torque load on the vibration.
- 7: Damaged or worn wheel drive shafts may cause a noise or vibration that may be transferred into the passenger compartment.
- 9: Damaged or worn wheel bearings may cause a noise or vibration that may be transferred into the passenger compartment.
- 10: Damaged or worn suspension components may cause a noise or vibration that may be transferred into the passenger compartment.
- 11: Damaged or worn engine, transmission, and/or exhaust mounts may cause a noise or vibration that may be transferred into the passenger compartment.
- 12: Incorrect trim height may cause binding and/or interference between components that may produce a vibration.
| Step | Action | Yes | No |
|---|---|---|---|
| CAUTION: Refer to Road Test Caution in Cautions and Notices. | |||
| 1 | Have you performed the Vibration Analysis - Road Testing table? | Go to Step 2 | Go to Vibration Analysis - Road Testing |
| 2 | Operate the vehicle at the speed of the vibration concern. While maintaining the concern speed, drive the vehicle through slow, sweeping turns, first in one direction, then in the other direction. Observe the vehicle for changes in the vibration disturbance. Select a smooth, level surface, such as an empty parking lot or a remote road. While maintaining the vehicle at the concern speed if possible, drive the vehicle through sharp 360 degrees turns, first in one direction, then in the other direction. Observe the vehicle for changes in the vibration disturbance. Did the vibration change by becoming worse or by going away during these procedures? | Go to Step 3 | Go to Step 6 |
| 3 | Did you hear a clicking noise and/or feel a shudder during these steps? | Go to Step 7 | Go to Step 4 |
| 4 | Did you hear a growling noise during these steps? | Go to Step 9 | Go to Step 5 |
| 5 | Did you hear a popping noise during these steps? | Go to Step 10 | Go to Step 14 |
| 6 | With the vehicle at a stand-still, apply the regular brake and place the transmission in the lowest forward gear. IMPORTANT: Do not accelerate to the point of causing the drive wheels to squeal, slip, or hop. This would obscure the results of the test. Release the regular brakes and accelerate aggressively to 32 km/h (20 mph). Observe the vehicle for changes in the vibration disturbance. Did you feel a shudder or shaking during these steps? | Go to Step 7 | Go to Vibration Diagnostic Aids |
| 7 | Inspect the wheel drive shafts for damage, abnormal, and/or excessive wear. Did the inspection indicate that one or more of the wheel drive shafts needs to be replaced? | Go to Step 8 | Go to Step 10 |
| 8 | Replace the wheel drive shafts as indicated by the results of the inspection. Refer to the appropriate procedures in Wheel Drive Shafts: Wheel Drive Shaft Replacement - Front (Left) or Wheel Drive Shaft Replacement - Front (Right) Wheel Drive Shaft Replacement - Rear Did you complete the replacement? | Go to Step 14 | |
| 9 | Inspect the wheel bearings for wear and/or damage. Refer to Wheel Bearings Diagnosis in Suspension General Diagnosis. Replace any of the wheel bearings found to be worn and/or damaged. Refer to the appropriate procedure: Wheel Bearing/Hub Replacement - Front (AWD) Wheel Bearing/Hub Replacement - Front (RWD) in Front Suspension Wheel Bearing/Hub Replacement - Rear in Rear Suspension Did you find and correct a condition? | Go to Step 14 | Go to Step 13 |
| 10 | Inspect the following suspension components for wear, damage, looseness, and/or possible contact with other vehicle components: Struts/shock absorbers Springs Bushings Insulators Replace any of the suspension components found to be worn, damaged, loose, and/or contacting other vehicle components. Did you find and correct a condition? | Go to Step 14 | Go to Step 11 |
| 11 | Inspect the powertrain mounts for the following: Loose and/or missing fasteners Improper alignment Cracked, dry-rotted, and/or oil-soaked insulators Twisted, broken, torn, and/or collapsed insulators Bent, twisted, and/or deformed brackets Replace powertrain mounts as necessary. Refer to the following procedures: Engine Mount Replacement - Left in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Right (W/RWD) Engine Mount Replacement - Right (W/AWD) in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Left in Engine Mechanical - 4.6L (LH2) Engine Mount Replacement - Right (w/RWD) Engine Mount Replacement - Right (w/AWD) in Engine Mechanical - 4.6L (LH2) Transmission Mount Inspection in Automatic Transmission - 5L40-E/5L50-E Inspect the exhaust system components for the following conditions: Loose and/or missing fasteners Heat Shields Joints and/or couplings, such as nuts, bolts, studs, clamps, straps Bracket and/or insulator mounting Inadequate clearance to body or chassis components, with the exhaust system both COLD and HOT, in NEUTRAL, FORWARD and REVERSE gears Improper alignment Disconnected and/or missing insulators Cracked, dry-rotted, and/or oil-soaked insulators Stretched, twisted, broken, torn, and/or collapsed insulators Bent, twisted, cracked, and/or deformed brackets Repair, replace, and/or realign exhaust system components as necessary. Did you find and correct a condition? | Go to Step 14 | Go to Step 12 |
| 12 | Inspect the vehicle trim height and adjust as necessary. Refer to Trim Height Inspection Procedure in Wheel Alignment. Did you find and correct a condition? | Go to Step 14 | Go to Step 13 |
| 13 | Is the vehicle equipped with all-wheel drive? | Go to Vibration Analysis - Driveline | Go to Vibration Diagnostic Aids |
| 14 | Install or connect any components that were removed or disconnected during diagnosis. Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing . Is the vibration still present? | Go to Step 2 | System OK |
| CAUTION |
|---|
| Refer to Road Test Caution in Cautions and Notices. |
| IMPORTANT |
|---|
| Do not accelerate to the point of causing the drive wheels to squeal, slip, or hop. This would obscure the results of the test. |
Vibration Analysis - Hub and/or Axle Input
The numbers below refer to the step numbers on the diagnostic table.
- 2: If powertrain related DTCs are present, there may be a powertrain performance condition present which could be a contributing cause to the customer's concern.
- 3: This step is designed to identify engine-speed related disturbances that are NOT torque or load sensitive.
- 4: This step is designed to identify engine-speed related disturbances that ARE torque or load sensitive.
- 6: Making comparisons of the customer's vehicle with an equally equipped, same model year and type, KNOWN GOOD vehicle will help determine if certain disturbances may be characteristic of a vehicle design.
| Step | Action | Yes | No |
|---|---|---|---|
| CAUTION: Refer to Work Stall Test Caution in Cautions and Notices. | |||
| 1 | Has the Vibration Analysis - Road Testing table been completed? | Go to Step 2 | Go to Vibration Analysis - Road Testing |
| 2 | Using a scan tool, determine if any DTCs are set. Were any DTCs set? | Go to Diagnostic Starting Point - Engine Controls in Engine Controls - 3.6L (LY7), Diagnostic Starting Point - Engine Controls in Engine Controls - 4.6L (LH2) | Go to Step 3 |
| 3 | Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A , Electronic Vibration Analyzer (EVA) 2, still installed, start the engine. See Special Tools . Place the transmission in NEUTRAL or PARK. Slowly increase the engine RPM to the level at which the disturbance is most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . Were you able to duplicate the customer's concern? | Go to Step 5 | Go to Step 4 |
| 4 | Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A still installed, start the engine. See Special Tools . Place the transmission in DRIVE. Slowly increase the engine RPM to the level at which the disturbance is most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . If no frequency data was obtained, attempt to obtain the frequency by placing the transmission into REVERSE, then repeat steps 5 and 6. Were you able to duplicate the customer's concern? | Go to Step 5 | Go to Vibration Diagnostic Aids |
| 5 | Did the J 38792-A detect a dominant frequency?. See Special Tools . | Go to Step 6 | Go to Symptoms - Vibration Diagnosis and Correction |
| 6 | Compare the test results of the customer's vehicle to the results of the same tests run, at the same engine RPM, on an equally-equipped, same model year and type, KNOWN GOOD vehicle. Refer to Vehicle-to-Vehicle Diagnostic Comparison . Install a scan tool into the known good vehicle. Install the J 38792-A into the known good vehicle; place the sensor in exactly the same location as it was placed in the customer's vehicle. See Special Tools . Block the front wheels. Apply BOTH the service brakes and the park brake. Start the engine. Place the transmission in NEUTRAL or PARK. Slowly increase the engine RPM to the level at which the disturbance was most noticeable in the customer's vehicle. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . Place the transmission in DRIVE. Slowly increase the engine RPM to the level at which the disturbance was most noticeable in the customer's vehicle. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . If no frequency data was obtained, attempt to obtain the frequency by placing the transmission into REVERSE, then repeat steps 10 and 11. Did both of the vehicles exhibit the same characteristics? | Go to Vibration Diagnostic Aids | Go to Vibration Analysis - Engine/Accessory Isolation |
| CAUTION |
|---|
| Refer to Work Stall Test Caution in Cautions and Notices. |
Vibration Analysis - Engine
Engine First Order Classification
- Convert the engine speed in revolutions per minute (RPM), recorded during duplication of the disturbance into Hertz, revolutions per second (RPS), by dividing the RPM by 60 seconds. Refer to the following example: 1,200 RPM divided by 60 = 20 Hz (or RPS)
- Compare the dominant frequency in Hz, recorded during duplication of the disturbance with the engine speed just converted into Hz, to determine if they are related.
- If the dominant frequency in Hz, recorded during duplication of the disturbance and the engine speed, converted into Hz, ARE related, then an engine FIRST ORDER related disturbance is present. Engine first order disturbances are usually related to an imbalanced component. Refer to the Engine Order Related Disturbances table.
- If the dominant frequency in Hz, recorded during duplication of the disturbance and the engine speed, converted into Hz, are NOT related, then determine if the disturbance is related to the engine's firing frequency. Proceed to Engine Firing Frequency Classification.
Engine Firing Frequency Classification
Engine firing frequency is a term used to describe the number of firing pulses (one firing pulse = one cylinder firing) that occur during ONE complete revolution of the crankshaft, multiplied by the number of crankshaft revolutions per second, Hz.
- Calculate the engine firing frequency. To determine the firing frequency of a 4-stroke engine during ONE complete revolution of the crankshaft, multiply the engine speed, converted into Hz, by HALF of the total number of cylinders in the engine. For example: The engine speed, converted into Hz, was 20 Hz; if the vehicle was equipped with a V8 engine, 4 of the 8 cylinders would actually fire during ONE complete revolution of the crankshaft. Multiply the converted engine speed (20 Hz) by 4 cylinders firing. 20 Hz X 4 = 80 Hz The engine firing frequency for a V8 engine at the original engine speed of 1,200 RPM, recorded during duplication of the disturbance, would be 80 Hz. In like manner, a 6-cylinder engine would have a firing frequency of 60 Hz at the same engine speed of 1,200 RPM. 20 Hz X 3 = 60 Hz
- Compare the dominant frequency in Hz, recorded during duplication of the disturbance with the engine firing frequency in Hz, just calculated, to determine if they are related.
- If the dominant frequency in Hz, recorded during duplication of the disturbance and the engine firing frequency in Hz, just calculated ARE related, then an engine FIRING FREQUENCY related disturbance is present. Engine firing frequency disturbances are usually related to improper isolation of a component. Refer to the Engine Order Related Disturbances table.
- If the dominant frequency in Hz, recorded during duplication of the disturbance and the engine firing frequency in Hz, just calculated are NOT related, then determine if the disturbance is related to another engine order classification. Proceed to Other Engine Order Classification.
Other Engine Order Classification
- Multiply the engine speed, converted into Hz, recorded during duplication of the disturbance by different possible order-numbers, other than 1 (first order) or the number used to determine the firing frequency of the engine.
- Compare the dominant frequency in Hz, recorded during duplication of the disturbance with the other possible engine orders just calculated, to determine if they are related.
- If the dominant frequency in Hz, recorded during duplication of the disturbance and one of the other engine order frequencies in Hz, just calculated ARE related, then an engine related disturbance of that order is present. If an engine related disturbance is present that is NOT related to first order or firing frequency, then it could be related to an engine driven accessory system. Proceed to Engine Driven Accessories Related to Engine Order.
Engine driven accessory systems can be related to specific engine orders depending upon the relationship of the accessory pulley diameter to the crankshaft pulley diameter. For example
- If the crankshaft pulley measured 20 cm (8 in) in diameter and one of the engine driven accessory pulleys measured 10 cm (4 in) in diameter, then that accessory pulley would rotate 2 times for every one rotation of the crankshaft pulley. If that accessory system was not isolated properly, or was not operating properly, it would be identifiable as a 2nd order engine related disturbance.
- In like manner, if an engine driven accessory pulley measured 5 cm (2 in) in diameter, then that accessory pulley would rotate 4 times for every one rotation of the crankshaft pulley. If that accessory system was not isolated properly, or was not operating properly, it would be identifiable as a 4th order engine related disturbance.
Engine driven accessories that contribute to, are excited by, or are the sole cause of a disturbance are usually doing so because of improper isolation that causes a transfer path into the passenger compartment or to another major component of the vehicle body.
Using the J 38792-VS , Vibrate Software, accurately measuring the diameters of the accessory pulleys and the crankshaft pulley, and performing the appropriate diagnostic procedures completely will lead to the specific accessory system which is either contributing to, or causing the customer's concern. See Special Tools .
| Engine Order | Engine Arrangement | ||||||
|---|---|---|---|---|---|---|---|
| L4 W/O Balance Shaft | L4 With Balance Shaft | L5 | L6 | 60 Degree V6 | 90 Degree V6 With Balance Shaft | 90 Degree V8 | |
| 1/2 Order Torque Sensitive | Abnormal - Likely Single Cylinder Misfire | Abnormal - Likely Single Cylinder Misfire | Abnormal - Likely Single Cylinder Misfire | Abnormal - Likely Single Cylinder Misfire | Abnormal - Likely Single Cylinder Misfire and/or EGR/Fuel Variance | Abnormal - Likely Single Cylinder Misfire and/or EGR/Fuel Variance | Abnormal - Likely Single Cylinder Misfire |
| 1st Order | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance | Abnormal - Likely Component Imbalance |
| 11/2 Order Torque Sensitive | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Abnormal - Likely Bank to Bank EGR/Fuel Variance | Abnormal - Likely Bank to Bank EGR/Fuel Variance | Possible Engine Driven Accessory Related |
| Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | ||||||
| 2nd Order Non Torque Sensitive | Characteristic of Engine Arrangement - Possible Powertrain Isolation Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Characteristic of Engine Arrangement - Possible Powertrain Isolation Related | Characteristic of Engine Arrangement - Possible Powertrain Isolation Related | Possible Engine Driven Accessory Related |
| 2nd Order Torque Sensitive | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Abnormal - Likely Bank to Bank EGR/Fuel Variance |
| Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | |||||
| 3rd Order Torque Sensitive | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related | Possible Engine Driven Accessory Related |
| Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | ||||
| 4th Order Torque Sensitive | Characteristic - Minimal Amount - of Engine Arrangement - Possible Powertrain Isolation Related | Characteristic - Minimal Amount - of Engine Arrangement - Possible Powertrain Isolation Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Characteristic - ENGINE FIRING FREQUENCY - Possible Powertrain Isolation Related |
| Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | Possible Engine Driven Accessory Related | |||||
Engine Order Related Disturbances
The numbers below refer to the step numbers on the diagnostic table.
- 4: A loose, damaged, misaligned, or defective powertrain insulator and/or bracket may create a transfer path into the passenger compartment.
- 6: A loose, damaged, misaligned, or defective exhaust system insulator and/or bracket may create a transfer path into the passenger compartment.
- 8: Incorrectly seated and/or aligned powertrain components and/or exhaust system components may create a transfer path into the passenger compartment. When loosening powertrain mounts in order to re-bed the powertrain observe the following: Do not loosen the mount bracket-to-engine bolts/nuts, do not loosen the mount bracket-to-vehicle frame bolts/nuts if mount brackets are used. Loosen the mount-to-mount bracket bolts/nuts if mount brackets are used, or loosen the mount-to-slotted holes in vehicle frame bolts/nuts if a direct-mount design is used.
- 9: Non-rotating engine driven accessory component systems can no longer produce a unique disturbance.
- 10: Non-rotating engine driven accessory components can no longer produce a unique disturbance. If a disturbance is still present, but the characteristics have been altered, it is possible that these component systems are acting as a transfer path for engine firing frequency or a first order engine disturbance. If a disturbance is still present, but the characteristics have NOT been altered, it is NOT likely that these component systems are acting as a transfer path for engine firing frequency or a first order engine disturbance.
- 11: If the mark placed on the face of an engine driven accessory pulley seems to stand still while running this test, then that accessory system is either responding to an existing frequency, such as engine firing pulses, or creating a disturbance.
- 12: A loose, damaged, misaligned, or defective engine driven accessory system insulator and/or bracket may create a transfer path into the passenger compartment.
- 13: Removing the engine driven accessory and bracket, or brackets from the engine allows a thorough inspection to determine if any conditions are present that may create a transfer path into the passenger compartment.
| Step | Action | Yes | No |
|---|---|---|---|
| CAUTION: Refer to Work Stall Test Caution in Cautions and Notices. | |||
| 1 | Were you sent here from Vibration Analysis - Engine? | Go to Step 2 | Go to Vibration Analysis - Engine |
| 2 | Using the engine RPM and frequency data recorded for the customer's vehicle, determine the order of engine rotation to which the disturbance is related. Determine the possible causes of the disturbance as it relates to a specific order of engine rotation. Refer to Engine Order Classification .Does the Engine Order Classification table indicate that the disturbance is of the same order as the engine firing frequency? | Go to Step 4 | Go to Step 3 |
| 3 | Does the Engine Order Classification table indicate that the disturbance is likely related to engine driven accessories? | Go to Step 9 | Go to Step 4 |
| 4 | Inspect the powertrain mounts for the following: Loose and/or missing fasteners Improper alignment Cracked, dry-rotted, and/or oil-soaked insulators Twisted, broken, torn, and/or collapsed insulators Bent, twisted, and/or deformed brackets Did any of the powertrain mounts exhibit any of the conditions listed? | Go to Step 5 | Go to Step 6 |
| 5 | Replace powertrain mounts as necessary. Refer to the following procedures: Engine Mount Replacement - Left in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Right (W/RWD) or Engine Mount Replacement - Right (W/AWD) in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Left in Engine Mechanical - 4.6L (LH2) Engine Mount Replacement - Right (w/RWD) or Engine Mount Replacement - Right (w/AWD) in Engine Mechanical - 4.6L (LH2) Transmission Mount Inspection in Automatic Transmission - 5L40-E/5L50-E Did you complete the replacement? | Go to Step 15 | |
| 6 | Inspect the exhaust system components for the following: Loose and/or missing fasteners Heat Shields Joints and/or couplings: Nuts, bolts, studs, clamps, straps Bracket and/or insulator mounting Inadequate clearance to body and/or chassis components Inspect with the exhaust system both COLD and HOT; in NEUTRAL, FORWARD and REVERSE gears Improper alignment Disconnected and/or missing insulators Cracked, dry-rotted, and/or oil-soaked insulators Stretched, twisted, broken, torn, and/or collapsed insulators Bent, twisted, cracked, and/or deformed brackets Did any of the exhaust systems components exhibit any of the conditions listed? | Go to Step 7 | Go to Step 8 |
| 7 | Repair, replace, and/or realign exhaust system components as necessary. Did you complete the repair, replacement, and/or realignment? | Go to Step 15 | |
| 8 | Re-bed the powertrain: Loosen, but do not remove, all powertrain mounts and exhaust system hangers. Ensure that the exhaust flexible coupling, if equipped, moves freely. Start the engine. Settle the powertrain by shifting the transmission from DRIVE to REVERSE. Place the transmission into NEUTRAL. Turn OFF the ignition. Tighten all of the loosened fasteners with the powertrain in a relaxed position. Refer to the following procedures: Engine Mount Replacement - Left in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Right (W/RWD) Engine Mount Replacement - Right (W/AWD) in Engine Mechanical - 3.6L (LY7) Engine Mount Replacement - Left in Engine Mechanical - 4.6L (LH2) Engine Mount Replacement - Right (w/RWD) Engine Mount Replacement - Right (w/AWD) in Engine Mechanical - 4.6L (LH2) Transmission Mount Inspection in Automatic Transmission - 5L40-E/ 5L50-E Did you complete the operation? | Go to Step 15 | |
| 9 | NOTE: Do not run the engine for longer than 60 seconds with the accessory drive belt, or belts removed, or overheating and/or damage may result. Remove the engine accessory drive belt, or belts. Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool still installed, start the engine. Place the transmission in NEUTRAL or PARK. Increase the engine RPM to the level recorded during duplication of the disturbance. Allow the engine to idle, then place the transmission in DRIVE. Increase the engine RPM to the level recorded during duplication of the disturbance. Turn OFF the ignition. Install the engine accessory drive belt, or belts. Was the disturbance significantly reduced or eliminated? | Go to Step 11 | Go to Step 10 |
| 10 | Were the characteristics of the disturbance altered but still present? | Go to Step 12 | Go to Step 17 |
| 11 | Mark the face of the suspected accessory pulleys, including any related idler pulleys, near the outer edge with a paint mark. Install the J 38792-25 Inductive Pickup Timing Light to the J 38792-A Electronic Vibration Analyzer. See Special Tools . For information on the use of the EVA features, refer to Electronic Vibration Analyzer (EVA) Description and Operation . Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A still installed, start the engine. See Special Tools . Select the Smart Strobe feature on the J 38792-A . See Special Tools . Enter the recorded frequency of the disturbance as the initial frequency for strobe operation. Have an assistant place the transmission in NEUTRAL or PARK. Slowly increase the engine RPM to the level recorded during duplication of the disturbance, then maintain that speed. Using the J 38792-25 , check each of the suspected accessory pulleys to determine if any of them are related to the frequency of the disturbance. See Special Tools . Check each of the accessory systems, both engaged and under maximum load and disengaged or under minimum load. Allow the engine to idle, then place the transmission in DRIVE. Slowly increase the engine RPM to the level recorded during duplication of the disturbance, then maintain that speed closely. Using the J 38792-25 , check each of the suspected accessory pulleys to determine if any of them is related to the frequency of the disturbance. See Special Tools . Check each of the accessory systems, both engaged and under maximum load and disengaged or under minimum load. Turn OFF the ignition. Did you identify an engine driven accessory system as being related to the frequency of the disturbance? | Go to Step 12 | Go to Vibration Diagnostic Aids |
| 12 | Inspect the components of the engine driven accessory system for the following: Loose and/or missing fasteners Heat Shields, if equipped Joints and/or couplings: Nuts, bolts, studs, clamps, straps Bracket and/or insulator mounting Inadequate clearance to body and/or chassis components Inspect with the accessory system both under a LOAD and NOT loaded Improper alignment Bent or damaged pulleys Disconnected and/or missing insulators Cracked, dry-rotted, and/or oil-soaked component insulators Stretched, twisted, broken, torn, and/or collapsed component insulators Bent, twisted, cracked and/or deformed component brackets Did any of the components of the engine driven accessory system exhibit any of the conditions listed? | Go to Step 14 | Go to Step 13 |
| 13 | Remove the engine driven accessory and bracket, or brackets from the engine. Thoroughly inspect the accessory bracket, or brackets, bolts/nuts/studs, and the accessory itself for signs of the following: Bent, twisted, cracked and/or deformed conditions Replace any of the components found to exhibit any of these conditions. Reinstall the components to the engine. Did you find and correct a condition? | Go to Step 15 | Go to Step 18 |
| 14 | Repair, replace, and/or realign the engine driven accessory system components as necessary. Did you complete the repair, replacement, and/or realignment? | Go to Step 15 | |
| 15 | Test the vehicle again to determine if the disturbance is now significantly reduced or eliminated. Perform the following steps: Install a scan tool into the customer's vehicle. Install the J 38792-A into the customer's vehicle. See Special Tools . Place the sensor in exactly the same location as it was originally placed in the vehicle. Block the front wheels. Apply BOTH the service brakes and the park brake. Start the engine. Place the transmission in NEUTRAL or PARK. Slowly increase the engine RPM to the level at which the disturbance was most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . Place the transmission in DRIVE. Slowly increase the engine RPM to the level at which the disturbance was most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . If the disturbance has been significantly reduced or eliminated, confirm the results by placing the transmission into REVERSE, then repeat steps 10 and 11. Has the disturbance been significantly reduced or eliminated? | Go to Step 19 | Go to Step 16 |
| 16 | Have you investigated powertrain isolation as a possible cause of the disturbance? | Go to Step 17 | Go to Step 4 |
| 17 | Have you investigated engine driven accessories as a possible cause of the disturbance? | Go to Vibration Analysis - Engine Balance | Go to Step 9 |
| 18 | Replace the engine driven accessory component causing the disturbance. Did you complete the replacement? | Go to Step 19 | |
| 19 | Install or connect any components that were removed or disconnected during diagnosis. Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing . Is the disturbance still present? | Go to Step 2 | System OK |
| CAUTION |
|---|
| Refer to Work Stall Test Caution in Cautions and Notices. |
| NOTE |
|---|
| Do not run the engine for longer than 60 seconds with the accessory drive belt, or belts removed, or overheating and/or damage may result. |
Vibration Analysis - Engine/Accessory Isolation
The numbers below refer to the step numbers on the diagnostic table.
- 2: If sufficient clearance exists to separate the transmission torque converter from the engine flywheel/flexplate, then further tests can be used to isolate the transmission from the engine.
- 3: An engine flywheel/flexplate that has excessive lateral runout, when combined with the mass of the transmission torque converter, can produce a disturbance.
- 4: An engine flywheel/flexplate that is loose at the engine crankshaft or that is cracked or damaged, when combined with the mass of the transmission torque converter, can produce a disturbance.
- 5: This step is designed to isolate the transmission from the engine to determine if the disturbance is related to the engine ONLY.
- 7: Re-indexing the transmission torque converter to the engine flywheel/flexplate alters the balance relationship between the torque converter and the rear of the engine.
- 9: Placing the J 38792-A sensor onto the underside of the engine oil pan along the FRONT and the REAR edge allows for a determination to be made, which will help to narrow down the cause of the disturbance. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- 10: An engine flywheel/flexplate that is damaged, misaligned, and/or imbalanced, can produce a disturbance.
- 11: An engine crankshaft balancer that is damaged, misaligned, and/or imbalanced, can produce a disturbance.
| Step | Action | Yes | No |
|---|---|---|---|
| CAUTION: Refer to Work Stall Test Caution in Cautions and Notices. | |||
| 1 | Were you sent here from the Vibration Analysis - Engine/Accessory Isolation table? | Go to Step 2 | Go to Vibration Analysis - Engine/Accessory Isolation |
| 2 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Remove the flywheel/flexplate-to-torque converter bolts access cover, if equipped. Determine if sufficient clearance exists to separate the transmission torque converter away from the engine flywheel/flexplate and safely secure the torque converter from accidentally engaging with the flywheel/flexplate. Is there sufficient clearance to separate and safely secure the transmission torque converter away from the engine flywheel/flexplate? | Go to Step 3 | Go to Step 9 |
| 3 | With the flywheel/flexplate-to-torque converter access cover still removed, and with the vehicle still raised, mark the position of the transmission torque converter in relation to the engine flywheel/flexplate. Disconnect the torque converter and move it away from the flywheel/flexplate. Secure the transmission torque converter away from the engine flywheel/flexplate. Lower the vehicle, start the engine and allow the engine to idle. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Visually inspect the flywheel/flexplate for excessive lateral runout. Lower the vehicle. Turn OFF the ignition. Did the flywheel/flexplate exhibit excessive lateral runout? | Go to Step 6 | Go to Step 4 |
| 4 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Inspect the flywheel/flexplate for the following: Looseness at the engine crankshaft Cracks and/or damage Missing balance weights Did the flywheel/flexplate exhibit any of the conditions listed? | Go to Step 6 | Go to Step 5 |
| 5 | With the transmission torque converter still secured away from the engine flywheel/flexplate to avoid accidental engagement with the flywheel/flexplate, lower the vehicle. Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A , electronic vibration analyzer (EVA), still installed, start the engine. See Special Tools . Place the transmission in NEUTRAL or PARK. Slowly increase the engine speed (RPM) to the level at which the disturbance is most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . Turn OFF the ignition. Has the disturbance been significantly reduced or eliminated? | Go to Step 7 | Go to Step 9 |
| 6 | If the flywheel/flexplate is loose at the engine crankshaft, tighten the flywheel/flexplate mounting bolts in sequence and to specification. If the flywheel/flexplate is cracked, damaged, and/or has missing balance weights, replace the damaged flywheel/flexplate. Refer to following procedures: Engine Flywheel Replacement in Engine Mechanical - 3.6L (LY7) Engine Flywheel Removal in Engine Mechanical 4.6L (LH2) Did you complete the tightening or replacement? | Go to Step 12 | |
| 7 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Re-index the transmission torque converter to the engine flywheel/flexplate, 120 degrees from its original position. Reconnect the transmission torque converter to the engine flywheel/flexplate. Lower the vehicle. Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A still installed, start the engine. See Special Tools . Place the transmission in NEUTRAL or PARK. Slowly increase the engine speed (RPM) to the level at which the disturbance is most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A . See Special Tools . If the disturbance is still noticeable, re-index the torque converter again to obtain the least amount of disturbance. Has the disturbance been significantly reduced or eliminated? | Go to Step 12 | Go to Step 8 |
| 8 | Replace the out-of-balance transmission torque converter. Did you complete the replacement? | Go to Step 12 | |
| 9 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information. Position the J 38792-A sensor onto the underside of the engine oil pan, along the FRONT edge. See Special Tools . Lower the vehicle. Block the front wheels. Apply BOTH the service brakes and the park brake. With the scan tool and the J 38792-A , still installed, start the engine. See Special Tools . Place the transmission in NEUTRAL or PARK. Slowly increase the engine speed (RPM) to the level at which the disturbance is most noticeable. Record the engine RPM obtained on the scan tool and the most dominant frequency reading if obtained on the J 38792-A from the underside of the engine oil pan. See Special Tools . Repeat steps 1 through 9, placing the J 38792-A sensor onto the underside of the engine oil pan, along the REAR edge. See Special Tools . Is the disturbance greater along the FRONT of the engine? | Go to Step 11 | Go to Step 10 |
| 10 | Replace the imbalanced engine flywheel/flexplate. Refer to the following procedures: Engine Flywheel Replacement in Engine Mechanical - 3.6L (LY7) Engine Flywheel Removal in Engine Mechanical - 4.6L (LH2) Did you complete the replacement? | Go to Step 12 | |
| 11 | Replace the engine crankshaft balancer. Refer to the following procedures: Crankshaft Balancer Replacement in Engine Mechanical - 3.6L - (LY7) Crankshaft Balancer Replacement in Engine Mechanical - 4.6L (LH2) Did you complete the replacement? | Go to Step 12 | |
| 12 | Install or connect any components that were removed or disconnected during diagnosis. Perform the Vibration Analysis - Road Testing table. Refer to Vibration Analysis - Road Testing . Is the disturbance still present? | Go to Vibration Diagnostic Aids | System OK |
| CAUTION |
|---|
| Refer to Work Stall Test Caution in Cautions and Notices. |
Vibration Analysis - Engine Balance
Vibration Diagnostic Aids
| IMPORTANT | If you have not reviewed the Diagnostic Starting Point - Vibration Diagnosis and completed the Vibration Analysis tables as indicated, refer to Diagnostic Starting Point - Vibration Diagnosis and Correction BEFORE proceeding. |
The diagnostic information contained in this Diagnostic Aids section will help you determine the correct course of action to take for the following 4 main conditions. Refer to the appropriate condition from this list
- «Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__vibration-diagnostic-aids-vibration-intermittent)
- «Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__vibration-diagnostic-aids-vibration-duplicated)
- «Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__vibration-diagnostic-aids-vibration-duplicated)
- «Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__vibration-diagnostic-aids-vibration-duplicated)
Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
| IMPORTANT | If you have not completed the Vibration Analysis tables as indicated and reviewed Vibration Diagnostic Aids, refer to Vibration Diagnostic Aids BEFORE proceeding. |
If you have not been able to duplicate the vibration concern or have only been able to duplicate the concern intermittently, review the following information.
Most vibration concerns that cannot be duplicated are due to either specific conditions that are not present during the duplicating attempts, or due to not following the procedures designed to duplicate concerns properly and in the sequence indicated.
Specific Conditions Can Affect the Condition
Consider the following conditions which may not have been present while attempts were made to duplicate the vibration concern. Attempt to obtain more specific information from the customer as to the EXACT conditions that are present when they experience the vibration which they are concerned about. Attempt to duplicate the vibration concern again while recreating the EXACT conditions necessary, except those which pose a safety concern or are outside the boundaries of normal operating conditions, such as loading the vehicle beyond its designed weight ratings, etc.
Most attempts to duplicate a vibration concern are made after the vehicle has been driven to the dealership and perhaps even sat inside the building for a time; the vehicle may be too warm to detect the concern during duplication efforts. The opposite could also occur; perhaps the vehicle has sat out in the cold for a time and fails to reach full operating temperatures during attempts to duplicate the concern.
Flat Spots on Tires
Tires which have sat and been cool for a time can develop flat spots.
Irregular Wear on Tire Treads
Tires which have sat and been cool for a time will be stiffer and any irregular wear conditions will be more noticeable than they will be once the tires have warmed and softened.
Exhaust System Growth
Exhaust systems may exhibit a ground-out condition when cool which goes away once the system hot. The opposite may be true that the exhaust system is fine when cool but a ground-out condition occurs once the system reaches operating temperatures. Exhaust systems can grow by 21/2-5 cm (1-2 in) when hot.
Engine-Driven Accessory Noises
- Belt Whipping An engine accessory drive belt, or belts could exhibit a whipping condition if a belt is deteriorating and deposits are building up on the underside of the belt.
- Loose Mounting Brackets or Component Ground-Out Engine-driven accessories such as a generator, a power steering pump, or an air conditioning compressor could exhibit noise conditions due to either loose mounting brackets or due to related components of the system in a ground-out condition during certain operation of that accessory system.
- Cold or Hot These accessories could exhibit noise conditions when cool which go away once they are fully warmed-up, or the opposite may be true.
- Load on an Accessory Component These accessories could exhibit a noise condition while under a heavy load - perhaps when combined with a cool or fully warmed-up condition.
- Bent or Misaligned Pulleys Bent or mis-aligned pulleys in one or more engine-driven accessory systems could contribute to a noise or vibration condition.
- Fluid Level in Accessory Systems These accessories could exhibit a noise condition due to an abnormal amount of fluid contained in the system of which the accessory is a part. An improper power steering fluid level could produce noises in the power steering system. An improper air conditioning refrigerant level or an excessive amount of refrigerant oil could produce noises or possibly vibrations in the air conditioning system.
- Incorrect Fluid Type in Accessory Systems These accessories could exhibit a noise condition due to the incorrect type of fluid contained in the system of which the accessory is a part.
Vehicle Payload
The vibration concern may only occur when the vehicle is carrying heavy payloads or towing a trailer; the vehicle may have been empty during duplication efforts.
Heavy Payload
The vehicle may have been empty during attempts to duplicate the vibration concern, but the customer may actually experience the vibration concern while the vehicle is carrying a large payload.
Trailer Towing
The customer may experience the vibration concern only while towing a trailer.
Roadway Selection
The selection of roadways used to perform the vibration duplication procedures is likely to be in the near vicinity of the dealership and may not provide a road surface that is close enough to the surface on which the customer usually drives the vehicle.
The customer may only experience the vibration on a particular roadway. Perhaps the roadway is overly crowned or is very bumpy or rough.
Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified
| IMPORTANT | If you have not completed the Vibration Analysis tables as indicated and reviewed Vibration Diagnostic Aids, refer to Vibration Diagnostic Aids BEFORE proceeding. |
Aftermarket Add-On Accessories
Aftermarket accessories which have been added to the vehicle can actually transmit and magnify INHERENT component rotational frequencies, if the accessories were not installed correctly.
An accessory should be installed in such a way that it is isolated from becoming a possible transfer path into the rest of the vehicle. For example, if a set of running boards has been installed improperly and they are sensitive to a particular frequency of a rotating component, the running boards could begin to respond to the frequency and actually create a disturbance once the amplitude of the frequency reaches a high enough point, probably at a higher vehicle speed.
If the same set of running boards were installed properly - isolated properly - the transfer path would be removed and the disturbance would no longer be present.
Vibration Diagnostic Aids - Vibration Duplicated, Difficult to Isolate/Balance Component
| IMPORTANT | If you have not completed the Vibration Analysis tables as indicated and reviewed Vibration Diagnostic Aids, refer to Vibration Diagnostic Aids BEFORE proceeding. |
If you have duplicated the vibration concern but have had difficulty in balancing a component or isolating a component, refer to the following information.
Most vibration concerns are corrected or eliminated through correcting excessive runout of a component, correcting balance of a component or isolating a component which has come into abnormal contact with another object/component.
Components which can generate a lot of energy and are experiencing excessive runout, imbalance or ground-out can produce a vibration with a strong enough amplitude that the vibration can transmit to components which are closely related. This type of a condition is usually related to and sensitive to torque-load. The most likely system that could exhibit this type of a condition is the driveline.
Driveline Torque-Load Conditions
An axle differential that has internal conditions such as excessive runout of components, misalignment of components, imbalance, etc., can produce vibration concerns which may be transmitted into the propeller shaft, or shafts. This sort of a vibration occurrence can increase or decrease in severity based primarily upon torque-load, but can also be affected by cold or hot conditions.
The propeller shaft and other related components may or may not pass inspections for wear or damage, runout, alignment, etc., depending upon whether there is only one vibration source or more than one.
Difficult to System Balance the Driveline
If after following the Vibration Analysis - Driveline table you were instructed to system balance the driveline and you experienced difficulty in doing so while CAREFULLY following the procedures indicated - the EVA strobe readings seem to keep changing - then the axle differential to which the propeller shaft is attached should be suspected to have internal problems which are being transmitted to the propeller shaft. Refer to Diagnostic Starting Point - Rear Drive Axle in Rear Drive Axle, for internal axle diagnostics.
Vibration Diagnostic Aids - Vibration Duplicated, Appears to Be Potential Operating Characteristic
| IMPORTANT | If you have not completed the Vibration Analysis tables as indicated and reviewed Vibration Diagnostic Aids, refer to Vibration Diagnostic Aids BEFORE proceeding. |
Check Service Bulletins
If BOTH of the following statements are TRUE, then check service bulletins for the condition identified. If the condition has already been identified and investigated prior to this vehicle, and has been determined to be something that is not truly an operating characteristic or that perhaps is not design-intent, there will likely be adjustments or corrections identified which will address the condition.
- You CAREFULLY followed the steps indicated through reviewing the Diagnostic Starting Point - Vibration Diagnosis and completing the Vibration Analysis tables identified and you have duplicated the vibration concern.
- You have come to the conclusion through comparison with a very equally-equipped, same model year and type, KNOWN GOOD vehicle that the customer's concern is a condition that appears to be a potential operating characteristic of the vehicle.
Symptoms - Vibration Diagnosis and Correction
- Begin the diagnosis of a vibration concern by reviewing «Diagnostic Starting Point - Vibration Diagnosis and Correction»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__diagnostic-starting-point-vibration-diagnosis) to become familiar with the diagnostic process used to properly diagnose vibration concerns.
- Perform «Vibration Analysis - Road Testing»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) before using these symptom tables in order to duplicate and effectively diagnose the customer's concern.
Symptom Tables
Refer to a Vibration Analysis table as indicated in the following symptom tables, based on the most dominant characteristics of the customer's vibration concern, felt or heard, that is evident during the appropriate condition of the occurrence.
| Category | Description | Typical Frequency Range | Condition of Occurrence | Area of Focus |
|---|---|---|---|---|
| Shake | Can sometimes be seen or felt in the steering wheel, seat, or console Related terminology: shimmy, wobble, waddle, shudder, hop | 5-20 Hz | Vehicle Speed Sensitive Still occurs during coast down in NEUTRAL | Go to Vibration Analysis - Tire and Wheel |
| Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input | |||
| Engine Speed Sensitive | Go to Vibration Analysis - Engine | |||
| Roughness | Similar to the feeling of holding a jigsaw | 20-50 Hz | Vehicle Speed Sensitive Still occurs during coast down in NEUTRAL | Go to Vibration Analysis - Tire and Wheel |
| Engine Speed Sensitive | Go to Vibration Analysis - Engine | |||
| Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input | |||
| Buzz | Similar to the feeling of holding an electric razor May be felt in the hands through the steering wheel, in the feet through the floor, or in the seat of the pants | 50-100 Hz | Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input |
| Engine Speed Sensitive | Go to Vibration Analysis - Engine | |||
| Tingling | May produce a "pins and needles" sensation or may put hands or feet "to sleep" Highest vibration frequency range that can still be felt | Greater than 100 Hz | Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input |
| Engine Speed Sensitive | Go to Vibration Analysis - Engine |
Vibration Symptoms that are Felt
| Category | Description | Typical Frequency Range | Condition of Occurrence | Area of Focus |
|---|---|---|---|---|
| Boom | Usually heard as an interior noise similar to the noise of a bowling ball rolling down an alley, deep thunder, or a bass drum Related terminology - droning, growling, moaning, roaring, rumbling, humming May not be accompanied by a perceptible vibration (roughness) | 20-60 Hz | Vehicle Speed Sensitive Still occurs during coast down in NEUTRAL | Go to Vibration Analysis - Tire and Wheel |
| Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input | |||
| Moan or Drone | Similar to the sound of a bumblebee or blowing air across the top of a bottle Related terminology - humming, buzzing, resonance May be accompanied by a perceptible vibration (buzz) | 60-120 Hz | Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input |
| Engine Speed Sensitive | Go to Vibration Analysis - Engine | |||
| Howl | Similar to the sound of the wind howling | 120-300 Hz | Vehicle Speed Sensitive Affected by torque/load and/or steering input | Go to Vibration Analysis - Hub and/or Axle Input |
| Engine Speed Sensitive | Go to Vibration Analysis - Engine | |||
| Whine | Similar to the sound of mosquitoes, turbine engines, or vacuum cleaners | 300-500 Hz | Vehicle Speed Sensitive Affected by torque/load | Go to Diagnostic Starting Point - Automatic Transmission in Automatic Transmission - 5L40-E/5L50-E |
Vibration Symptoms that are Heard
Vehicle-to-Vehicle Diagnostic Comparison
Comparing the customer's vehicle to a KNOWN GOOD vehicle that is essentially identical will help determine if the customer's concern may be characteristic of a vehicle design. To arrive at a valid conclusion, the comparison must be performed under the same conditions, using the same criteria, on a vehicle that has the same option content as the customer's vehicle.
The comparison vehicle must match the customer's vehicle in the following areas
- Year
- Make
- Model
- Body style
- Powertrain configuration
- Driveline configuration
- Final drive ratio
- Tire/wheel size and type
- Suspension package
- Trailering package
- GVW rating
- Performance options
- Luxury options
Scheme 2
The tires on all new production models have a tire performance criteria (TPC) rating number molded on the sidewall. The TPC rating will appear as a 4-digit number preceded by the letters TPC SPEC on the tire wall near the tire size. A replacement tire should have the same TPC rating.
Scheme 3
| Callout | Component Name |
|---|---|
| 1 | Hard Cornering/Underinflation |
| 2 | Incorrect Alignment/Lack of Rotation |
| 3 | Incorrect Alignment/Non-uniform Tire |
| 4 | Heavy Acceleration/Over inflation |
| 5 | Wear Indicator |
Inspect the tire and wheel assemblies for the following conditions
- Unusual wear such as cupping, flat spots, and/or heel-and-toe wear These conditions can cause tire growl, tire howl, slapping noises, and/or vibrations throughout the vehicle.
- Proper inflation to specifications for the vehicle
- Bulges in the sidewalls Do not confuse bulges, which are an abnormal condition, with normal ply splices which are commonly seen as indentations in the sidewall.
- Bent rim flanges
Tire and Wheel Assembly Runout Measurement - On-Vehicle
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Closely inspect each tire for proper and even bead seating.
- If any of the tire beads were not properly or evenly seated, reseat the tire bead, then proceed to step 4. Refer to «Tire Mounting and Dismounting»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels__tire-mounting-and-dismounting) in Tires and Wheels.
- Wrap the circumference of each tire with tape (1) in the center tread area. Wrapping the tread with tape allows for a smooth and accurate reading of radial runout to be obtained.
- Position the dial indicator on the taped portion of the tire tread such that the dial indicator is perpendicular to the tire tread surface.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of radial runout. Specification: Maximum tire and wheel assembly radial runout - measured on-vehicle: 1.52 mm (0.060 in)
- Position the dial indicator on a smooth portion of the tire sidewall, as close to the tread as possible, such that the dial indicator is perpendicular to the tire sidewall surface.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot. Ignore any jumps or dips due to sidewall splices.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of lateral runout. Ignore any jumps or dips due to sidewall splices and attain an average runout measurement. Specification: Maximum tire and wheel assembly lateral runout - measured on-vehicle: 1.52 mm (0.060 in)
- Repeat steps 4 through 12 until all of the tire and wheel assembly radial and lateral runout measurements have been taken.
- Lower the vehicle.
Tire and Wheel Assembly Runout Measurement - Off-Vehicle
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel - LF, LR, RF, RR.
- Remove the tire and wheel assemblies from the vehicle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Closely inspect each tire for proper and even bead seating.
- If any of the tire beads were not properly or evenly seated, reseat the tire bead, then proceed to step 6. Refer to «Tire Mounting and Dismounting»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels__tire-mounting-and-dismounting) in Tires and Wheels.
- Mount a tire and wheel assembly on a spin-type wheel balancer. Locate the tire and wheel assembly on the balancer with a cone through the back side of the center pilot hole.
- Wrap the outer circumference of each tire with tape (1) in the center tread area. Wrapping the tread with tape allows for a smooth and accurate reading of radial runout to be obtained.
- Position the dial indicator on the taped portion of the tire tread such that the dial indicator is perpendicular to the tire tread surface.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of radial runout. Specification: Maximum tire and wheel assembly radial runout - measured off-vehicle: 1.27 mm (0.050 in)
- Position the dial indicator on a smooth portion of the tire sidewall, as close to the tread as possible, such that the dial indicator is perpendicular to the tire sidewall surface.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot. Ignore any jumps or dips due to sidewall splices.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of lateral runout. Ignore any jumps or dips due to sidewall splices and attain an average runout measurement. Specification: Maximum tire and wheel assembly lateral runout - measured off-vehicle: 1.27 mm (0.050 in)
- Repeat steps 6 through 15 until all of the tire and wheel assembly radial and lateral runout measurements have been taken.
- If ANY of the tire and wheel assembly runout measurements were NOT within specifications, proceed to step 19.
- If ALL of the tire and wheel assembly runout measurements WERE within specifications, then the off-vehicle tire and wheel assembly runout is considered acceptable.
- Position the dial indicator on the horizontal outer surface of the wheel rim flange - with the tire still mounted - such that the dial indicator is perpendicular to the rim flange surface. Wheel runout should be measured on both the inboard and outboard rim flanges, unless wheel design will not permit. Ignore any jumps or dips due to paint drips, chips, or welds.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of wheel radial runout. Specification: Maximum aluminum wheel radial runout - measured off-vehicle, tire mounted: 0.76 mm (0.030 in)
- Position the dial indicator on the vertical outer surface of the wheel rim flange - with the tire still mounted - such that the dial indicator is perpendicular to the rim flange surface. Wheel runout should be measured on both the inboard and outboard rim flanges, unless wheel design will not permit. Ignore any jumps or dips due to paint drips, chips, or welds.
- Slowly rotate the tire and wheel assembly one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the tire and wheel assembly one more complete revolution and measure the total amount of wheel lateral runout. Specification: Maximum aluminum wheel lateral runout - measured off-vehicle, tire mounted: 0.76 mm (0.030 in)
- Repeat steps 19 through 26 until all of the wheel radial and lateral runout measurements have been taken on each of the - tire and wheel - assemblies with assembly runout measurements which were NOT within specifications.
- If any of the wheel runout measurements were NOT within specifications, proceed to Measuring Wheel Runout - Tire Dismounted.
- For any of the wheel runout measurements which WERE within specifications, while the - tire and wheel - assembly runout measurements were NOT within specifications, replace the tire, then balance the assembly. Refer to «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) .
- After replacement of any tires, always remeasure the runout of the affected tire and wheel assembly, or assemblies.
- Using the matchmarks made prior to removal, install the tire and wheel assemblies to the vehicle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Lower the vehicle.
Wheel Runout Measurement - Tire Dismounted
- On the tire and wheel assembly, or assemblies with wheel runout measurements - tire mounted - which were NOT within specifications, mark each tire and wheel in relation to each other.
- Dismount the tire from the wheel. Refer to «Tire Mounting and Dismounting»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels__tire-mounting-and-dismounting) in Tires and Wheels.
- Mount the wheel on a spin-type wheel balancer.
- Locate the wheel on the balancer with a cone through the back side of the center pilot hole.
- Position the dial indicator on the horizontal inner surface of the wheel rim flange - with the tire dismounted - such that the dial indicator is perpendicular to the rim flange surface. Wheel runout should be measured on both the inboard and outboard rim flanges. Ignore any jumps or dips due to paint drips, chips, or welds.
- Slowly rotate the wheel one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the wheel one more complete revolution and measure the total amount of wheel radial runout. Specification: Maximum aluminum wheel radial runout - measured off-vehicle, tire dismounted: 0.76 mm (0.030 in)
- Position the dial indicator on the vertical inner surface of the wheel rim flange - with the tire dismounted - such that the dial indicator is perpendicular to the rim flange surface. Wheel runout should be measured on both the inboard and outboard rim flanges. Ignore any jumps or dips due to paint drips, chips, or welds.
- Slowly rotate the wheel one complete revolution in order to find the low spot.
- Set the dial indicator to zero at the low spot.
- Slowly rotate the wheel one more complete revolution and measure the total amount of wheel lateral runout. Specification: Maximum aluminum wheel lateral runout - measured off-vehicle, tire dismounted: 0.76 mm (0.030 in)
- Repeat steps 2 through 12 until all of the wheel radial and lateral runout measurements - tire dismounted - have been taken on each wheel with runout measurements - tire mounted - which were NOT within specifications.
- If any of the wheel runout measurements - tire dismounted - were NOT within specifications, replace the wheel. Always measure the runout of any replacement wheels.
- For any of the wheel runout measurements which WERE within specifications, while the - tire and wheel - assembly runout measurements were NOT within specifications, replace the tire, then balance the assembly. Refer to «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) .
- Using the matchmarks made prior to dismounting the tire, or tires, mount the tire, or tires to the wheel, or wheels, then balance the assembly, or assemblies. Refer to «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) . Always measure the runout of any of the tire and wheel assemblies which have had the tires dismounted and mounted.
- Using the matchmarks made prior to removal, install the tire and wheel assemblies to the vehicle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Lower the vehicle.
Brake Rotor/Drum Balance Inspection
- Support the vehicle drive axle on a suitable hoist. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Remove the tire and wheel assemblies from the drive axle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Reinstall the wheel nuts in order to retain the brake rotors.
- Run the vehicle at the concern speed while inspecting for the presence of the vibration.
- If the vibration is still present, remove the brake rotors from the drive axle, then run the vehicle back to the concern speed. Refer to «Brake Rotor Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-rear) in Disc Brakes.
- If the vibration is eliminated when the brake rotors are removed from the drive axle, repeat the test with one rotor installed at a time. Replace the rotor that is causing or contributing to the vibration concern. Refer to «Brake Rotor Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-rear) in Disc Brakes.
- If a brake rotor was replaced as a result of following the previous steps, or if necessary to confirm the results obtained during the previous steps, and/or to check the non-drive axle components, perform the following: Mount the brake rotor on a balancer in the same manner as a tire and wheel assembly. IMPORTANT: Check brake rotors for static imbalance only; ignore the dynamic imbalance readings. Inspect the rotor for static imbalance.
There is not a set tolerance for brake rotor static imbalance. However, any brake rotor measured in this same manner which is over 21 g (3/4 oz) may have the potential to cause or contribute to a vibration. Rotors suspected of causing or contributing to a vibration should be replaced. Any rotor that is replaced should be checked for imbalance in the same manner.
Tools Required
J 8001 Dial Indicator Set, or equivalent
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel - LF, LR, RF, RR.
- Remove the tire and wheel assemblies from the vehicle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Remove the brake rotors from the vehicle. Clean the mounting surfaces of the brake rotors and the hub/axle flanges of any loose debris, rust, and corrosion. Refer to «Brake Rotor Replacement - Front»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-front) and «Brake Rotor Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-rear) in Disc Brakes.
- Position the J 8001 , or equivalent, on the machined surface of the wheel hub/axle flange outside of the wheel studs.
- Rotate the hub one complete revolution in order to find the low spot.
- Set the J 8001 , or equivalent, to zero at the low spot.
- Rotate the hub one more complete revolution and measure the total amount of wheel hub/axle flange runout. Specification - Guideline: Wheel hub/axle flange runout tolerance guideline: 0.132 mm (0.005 in)
- If the runout of the wheel hub/axle flange IS within specification, proceed to step 12.
- If the runout of the wheel hub/axle flange is marginal, the wheel hub may or may not be the source of the disturbance.
- If the runout of the wheel hub/axle flange is excessive, replace the wheel hub/axle flange. Measure the runout of the new wheel hub/axle flange. Refer to the appropriate procedure: «Wheel Bearing/Hub Replacement - Front (AWD)»(/cadillac/sts/i-2004-2007/remont/suspension-front/#front-suspension-system) «Wheel Bearing/Hub Replacement - Front (RWD)»(/cadillac/sts/i-2004-2007/remont/suspension-front/#front-suspension-system) in Front Suspension «Wheel Bearing/Hub Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/suspension-rear/#rear-suspension-system__wheel-bearinghub-replacement-rear) in Rear Suspension
- Position the J 8001 , or equivalent, in order to contact the wheel mounting studs. Measure the stud runout as close to the flange as possible.
- Turn the hub one complete revolution to register on each of the wheel studs.
- Zero the J 8001 , or equivalent, on the lowest stud.
- Rotate the hub one more complete revolution and measure the total amount of wheel stud - stud circle - runout. Specification - Guideline: Wheel stud runout tolerance guideline: 0.254 mm (0.010 in)
- If the runout of the wheel studs - stud circle - is marginal, the wheel studs may or may not be contributing to the disturbance.
- If the runout of the wheel studs - stud circle - is excessive, replace the wheel studs as necessary. Measure the runout of the new wheel studs. Refer to the appropriate procedure: «Wheel Stud Replacement»(/cadillac/sts/i-2004-2007/remont/suspension-front/#front-suspension-system) in Front Suspension «Wheel Stud Replacement»(/cadillac/sts/i-2004-2007/remont/suspension-rear/#rear-suspension-system) in Rear Suspension
Force Variation
Force variation refers to a radial or lateral movement of the tire and wheel assembly which acts much like runout, however, force variation has to do with variations in the construction of the tire. These variations in tire construction may actually cause vibration in a vehicle, even though the tire and wheel assembly runout and balance may be within specifications.
Scheme 4
Radial force variation refers to the difference in the stiffness of a tire sidewall as the tire rotates and contacts the road. Tire sidewalls have some stiffness due to splices in the different plies of the tire, but these stiffness differences do not cause a problem unless the force variation is excessive. Stiff spots (1) in a tire sidewall can deflect a tire and wheel assembly upward as the assembly contacts the road.
Scheme 5
Lateral force variation refers to the difference in the stiffness or conformity of the belts within a tire as the tire rotates and contacts the road. Tire belts may have some stiffness or conformity differences, but these differences do not cause a problem unless the force variation is excessive. These variations in the belts of the tire can deflect the vehicle sideways or laterally. A shifted belt inside a tire may cause lateral force variation.
In most cases where excessive lateral force variation exists, the vehicle will display a wobble or waddle at low speeds - 8-40 km/h (5-25 mph) - on a smooth road surface.
Isolation Test Procedure
Perform the following test in order to determine if force variation is present in the vehicle.
- Substitute a set of KNOWN GOOD - pre-tested - tire and wheel assemblies of the same size and type for the suspected original assemblies. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Road test the vehicle to determine if the vibration is still present. Refer to «Vibration Analysis - Road Testing»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- If the vibration is still present while using the known good set of tire and wheel assemblies, then force variation is not the cause of the vibration.
- If the vibration is eliminated when using the known good set of tire and wheel assemblies, install one of the original tire and wheel assemblies using the matchmarks made prior to removal. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels. Road test the vehicle to determine if the vibration has returned. Refer to «Vibration Analysis - Road Testing»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Continue the process of installing the original tire and wheel assemblies one at a time, then road testing the vehicle, until the tire and wheel assembly, or assemblies which is causing the vibration has been identified.
- Replace the tire, or tires on the vibration-causing tire and wheel assembly, or assemblies, then balance the assembly, or assemblies. Refer to «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) .
J 38792-A Electronic Vibration Analyzer (EVA) 2. See Special Tools .
Note. Do not fill the propeller shaft with foam, oil, or any other substance in order to correct a vibration. Filling the propeller shaft is only effective in reducing an unrelated condition called Torsional Rattle. Filling the propeller shaft should only be done in strict adherence to the procedure outlined in corporate bulletins that address Torsional Rattle. Failure to follow the correct procedure will induce a vibration and/or affect the structural integrity of the propeller shaft. The propeller shaft will then have to be replaced.
- Support the vehicle on a hoist or jackstands. Support the drive axle, or axles at curb height. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Turn the ignition ON.
- Place the transmission in NEUTRAL.
- Remove the rear tire/wheel assemblies. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Remove the brake rotors from the drive axle, or axles. Refer to «Brake Rotor Replacement - Front»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-front) and/or «Brake Rotor Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-rear) in Disc Brakes.
- Inspect the propeller shaft, or shafts. All propeller shafts should be free of undercoating before continuing.
- Start the engine.
- Place the transmission in the highest forward gear.
- Have an assistant accelerate and decelerate the vehicle through the speed range at which the vibration was first noted during the Vibration Analysis-Road Testing procedure.
- Record whether the vibration was present, and at what speed.
- If the vibration is present, determine which end of the driveshaft is vibrating the most. Hold the vibration sensor of the J 38792-A Electronic Vibration Analyzer (EVA) 2, up to the pinion nose and the transmission tailshaft housing. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- If the vehicle is equipped with a multiple-piece propeller shaft, hold the vibration sensor of the J 38792-A up to the propeller shaft support bearing assembly, or assemblies to inspect for vibration. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- If the transmission tailshaft housing is vibrating, hold the vibration sensor of the J 38792-A up to the transmission crossmember under the transmission mount. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If there is no vibration on the crossmember, then the transmission mount is working properly.
- Record which end of the driveshaft is vibrating the most, and how severe the vibration is. The inspection will be a reference by which to judge future progress.
J 38792-A Electronic Vibration Analyzer (EVA) 2. See Special Tools .
Note. Do not fill the propeller shaft with foam, oil, or any other substance in order to correct a vibration. Filling the propeller shaft is only effective in reducing an unrelated condition called Torsional Rattle. Filling the propeller shaft should only be done in strict adherence to the procedure outlined in corporate bulletins that address Torsional Rattle. Failure to follow the correct procedure will induce a vibration and/or affect the structural integrity of the propeller shaft. The propeller shaft will then have to be replaced.
- Support the vehicle on a hoist or jackstands. Support the drive axle, or axles at curb height. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Turn the ignition ON.
- Place the transmission in NEUTRAL.
- Remove the rear tire/wheel assemblies. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Remove the brake rotors from the drive axle, or axles. Refer to «Brake Rotor Replacement - Front»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-front) and/or «Brake Rotor Replacement - Rear»(/cadillac/sts/i-2004-2007/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-replacement-rear) in Disc Brakes.
- Hold the vibration sensor of the J 38792-A Electronic Vibration Analyzer (EVA) 2, against the pinion nose. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Start the vehicle.
- Place the transmission in the highest forward gear.
- Have an assistant accelerate and decelerate the vehicle through the speed range at which the vibration was first noted during the Vibration Analysis - Road Testing procedure.
- If a vibration is present, note the J 38792-A reading during acceleration or deceleration. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Note as to whether or not the pinion nose vibrates under load during the acceleration or deceleration.
- If the vibration is not reproduced, reinstall the brake rotors and the wheel/tire assemblies to put an additional load on the system. Check the components again while an assistant maintains the vehicle at the vibration concern speed.
- If the vibration is still not reproduced, lightly apply the brakes to further load the system while maintaining the vibration concern speed.
- If the pinion nose vibrates under acceleration or deceleration, and other driveline components have been eliminated as a cause, the vibration may be an internal axle problem.
J 23498-A Driveshaft Inclinometer. See Special Tools .
The working angle of a U-joint is formed by the difference between the angles of two shafts that intersect.
- No working angle should not be equal to zero. An angle of 0 degrees will cause premature U-joint wear due to a lack of rotation of the needle bearings in the U-joint.
- Always orientate the J 23498-A so that it faces the same side of the vehicle for each measurement taken. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Be sure to accurately record the measurements taken.
Measurement Procedure
- Raise and suitably support the vehicle; ensure that the rear wheels are free to rotate. Suspension travel will not affect the driveline angles on this vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Place the transmission in NEUTRAL.
- Clean any corrosion or foreign material from the U-joint bearing caps.
- Rotate the propeller shafts to align the rear propeller shaft yoke flanges vertically.
- Install the J 23498-A to the lower U-joint bearing cap of the rear propeller shaft yoke. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Measure and record the angle of the rear propeller shaft on the J 23498-A . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Rotate the propeller shafts to align the front propeller shaft yoke flanges vertically.
- Install the J 23498-A to the lower U-joint bearing cap of the front propeller shaft yoke. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Measure and record the angle of the front propeller shaft on the J 23498-A . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Calculate the working angle at the intersection of the two shafts. Subtract the larger number from the smaller to obtain the working angle.
- Compare the calculated working angle to the working angle specification. Specification: Maximum U-joint working angle: 0.75 degrees
- If the calculated working angle exceeds the specification, then the angle requires adjustment.
- If the calculated working angle is 1/2 degree or less, then the angle requires adjustment.
Tire and Wheel Assembly Balancing - Off-Vehicle
| CAUTION | Failure to adhere to the following precautions before tire balancing can result in personal injury or damage to components: Clean away any dirt or deposits from the inside of the wheels. Remove any stones from the tread. Wear eye protection. Use coated weights on aluminum wheels. |
Tire and Wheel Assembly Balancer Calibration
Tire and wheel balancers can drift out of calibration over time, or can become inaccurate as a result of heavy use. There will likely not be any visual evidence that a calibration problem exists. If a balancer is not calibrated within specifications, and a tire and wheel assembly is balanced on that machine, the assembly may actually be imbalanced.
Tire and wheel assembly balancer calibration should be checked approximately every 2 weeks, if the machine is used frequently, and/or whenever the balance readings are questionable.
Tire and Wheel Assembly Balancer Calibration Test
| IMPORTANT | If the balancer fails any of the steps in this calibration test, the balancer should be calibrated according to the manufacturer's instructions. If the balancer cannot be calibrated, contact the manufacturer for assistance. |
Check the calibration of the tire and wheel assembly balancer according to the manufacturer's recommendations, or perform the following test.
- Spin the balancer without a wheel or any of the adapters on the shaft.
- Inspect the balancer readings. Specification: Zero within 7 g (1/4 oz)
- If the balancer is within the specification range, balance a tire and wheel assembly - that is within radial and lateral runout tolerances - to ZERO, using the same balancer.
- After the tire and wheel assembly has been balanced, add an 85 g (3 oz) test weight to the wheel at any location.
- Spin the tire and wheel assembly again. Note the readings. In the static and dynamic modes, the balancer should call for 85 g (3 oz) of weight, 180 degrees opposite the test weight. In the dynamic mode, the weight should be called for on the flange of the wheel opposite the test weight.
- With the assembly imbalanced to 85 g (3 oz), cycle the balancer 5 times.
- Inspect the balancer readings: Specification: Maximum variation: 7 g (1/4 oz)
- Index the tire and wheel assembly on the balancer shaft, 90 degrees from the previous location.
- Cycle the balancer with the assembly at the new location.
- Inspect the balancer readings: Specification: Maximum variation: 7 g (1/4 oz)
- Repeat steps 8 through 10 until the tire and wheel assembly has been cycled and checked at each of the 4 locations on the balancer shaft.
Tire and Wheel Assembly Balancing Guidelines
| IMPORTANT | Tire and wheel assemblies which exhibit excessive runout can produce vibrations even if the assemblies are balanced. It is strongly recommended that the tire and wheel assembly runout be measured and corrected if necessary BEFORE the assemblies are balanced. |
If the runout of the tire and wheel assemblies has not yet been measured, refer to Tire and Wheel Assembly Runout Measurement - Off-Vehicle before proceeding.
There are 2 types of tire and wheel balance
Scheme 6
Static balance is the equal distribution of weight around the wheel circumference. The wheel balance weights (2) are positioned on the wheel in order to offset the effects of a heavy spot (3). Wheels that have static imbalance can produce a bouncing action called tramp.
Scheme 7
Dynamic balance is the equal distribution of weight on each side of the tire and wheel assembly centerline. The wheel balance weights (2) are positioned on the wheel in order to offset the effects of a heavy spot (3). Wheels that have dynamic imbalance have a tendency to move from side to side and can cause an action called shimmy.
Most off-vehicle balancers are capable of checking both types of balance simultaneously.
As a general rule, most vehicles are more sensitive to static imbalance than to dynamic imbalance; however, vehicles equipped with low profile, wide tread path, high performance tires and wheels are susceptible to small amounts of dynamic imbalance. As little as 14-21 g (1/2-3/4 oz) imbalance is capable of inducing a vibration in some vehicle models.
Balancing Procedure
| IMPORTANT | When balancing tire and wheel assemblies, use a known good, recently calibrated, off-vehicle, two-plane dynamic balancer set to the finest balance mode available. |
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- Mark the location of the wheels to the wheel studs and mark the specific vehicle position on each tire and wheel - LF, LR, RF, RR.
- Remove the tire and wheel assemblies one at a time and mount on a spin-type wheel balancer. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Carefully follow the wheel balancer manufacturer's instructions for proper mounting techniques to be used on different types of wheels. Regard aftermarket wheels, especially those incorporating universal lug patterns, as potential sources of runout and mounting concerns.
- Be sure to use the correct type of wheel balance weights for the type of wheel rim being balanced. Be sure to use the correct type of coated wheel balance weights on aluminum wheels. Refer to Wheel Weight Usage.
- Balance all four tire and wheel assemblies as close to zero as possible.
- Using the matchmarks made prior to removal, install the tire and wheel assemblies to the vehicle. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Lower the vehicle.
Wheel Weight Usage
Tire and wheel assemblies can be balanced using either the static or dynamic method.
Scheme 8
| IMPORTANT | When balancing factory aluminum wheels with clip-on wheel balance weights, be sure to use special polyester-coated weights. These coated weights reduce the potential for corrosion and damage to aluminum wheels. |
These coated weights reduce the potential for corrosion and damage to aluminum wheels.
- MC (1) and AW (2) series weights are approved for use on aluminum wheels.
- P (3) series weights are approved for use on steel wheels only.
- T (4) series coated weights are approved for use on both steel and aluminum wheels.
Scheme 9
| IMPORTANT | Use a nylon or plastic-tipped hammer when installing coated clip-on wheel balance weights to minimize the possibility of damage to the polyester coating. |
The contour and style of the wheel rim flange will determine which type of clip-on wheel weight (1) should be used. The weight should follow the contour of the rim flange. The weight clip should firmly grip the rim flange.
Scheme 10
When static balancing, locate the wheel balance weights on the inboard flange (2) if only 28 g (1 oz) or less is called for. If more than 28 g (1 oz) is called for, split the weights as equally as possible between the inboard (2) and outboard (1) flanges.
When dynamic balancing, locate the wheel balance weights on the inboard (2) and outboard (1) rim flanges at the positions specified by the wheel balancer.
Scheme 11
| IMPORTANT | When installing adhesive balance weights on flangeless wheels, do NOT install the weight on the outboard surface of the rim. |
Adhesive wheel balance weights may be used on factory aluminum wheels. Perform the following procedure to install adhesive wheel balance weights.
- Determine the correct areas for placement of the wheel weights on the wheel. When static balancing, locate the wheel balance weights along the wheel centerline (1) on the inner wheel surface if only 28 g (1 oz) or less is called for. If more than 28 g (1 oz) is called for, split the weights as equally as possible between the wheel centerline and the inboard edge of the inner wheel surface (2). When dynamic balancing, locate the wheel balance weights along the wheel centerline and the inboard edge of the inner wheel surface (2) at the positions specified by the wheel balancer.
- Ensure that there is sufficient clearance between the wheel weights and brake system components.
- Using a clean cloth or paper towel with a general purpose cleaner, thoroughly clean the designated balance weight attachment areas of any corrosion, overspray, dirt or any other foreign material.
- To ensure there is no remaining residue, wipe the balance weight attachment areas again, using a clean cloth or paper towel with a mixture of half isopropyl alcohol and half water.
- Dry the attachment areas with hot air until the wheel surface is warm to the touch.
- Warm the adhesive backing on the wheel balance weights to room temperature.
- Remove the protective covering from the adhesive backing on the back of the balance weights. DO NOT touch the adhesive surface.
- Apply the wheel balance weights to the wheel, press into place with hand pressure.
- Secure the wheel balance weights to the wheel with a 90 N (21 lb) force applied with a roller.
J 38792-A Electronic Vibration Analyzer (EVA) 2. See Special Tools .
If after following the tire and wheel vibration diagnostic process, some amount of tire and wheel vibration is still evident, an on-vehicle high-speed spin balancer may be used to perform an on-vehicle balance in an attempt to finish balance the tire and wheel assemblies, wheel hubs, brake rotors, brake drums, if equipped, and wheel trim, if equipped, simultaneously. On-vehicle balancing can also compensate for minor amounts of residual runout encountered as a result of mounting the tire and wheel assembly on the vehicle, as opposed to the balance which was achieved on the off-vehicle balancer.
In order to perform an on-vehicle balancing procedure, carefully follow the on-vehicle balancer manufacturer's specific operating instructions and carefully consider the following information before proceeding
- Vehicles equipped with low profile, wide tread path, high performance tires and wheels are susceptible to small amounts of dynamic imbalance.
- When performing an on-vehicle balance, great care must be taken when placing the wheel balance weights on the wheels. If the wheel balance weights are not placed accurately, they can actually induce dynamic imbalance and thus increase the severity of the vibration.
- Inspect the vehicle wheel bearings to ensure that they are in good condition.
- Thoroughly inspect all on-vehicle balancing equipment and ensure that it is fully within the manufacturer's recommended specifications.
- Do not remove the off-vehicle balance weights. The purpose of on-vehicle balance is to fine tune the assembly balance already achieved off-vehicle, not to start over.
- Leave all wheel trim installed whenever possible.
- If the on-vehicle balancer calls for more than 56 g (2 oz) of additional weight, split the weight between the inboard and outboard flanges of the wheel, so as not to upset the dynamic balance of the assembly achieved in the off-vehicle balance. For wheel balance weight information, refer to «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) .
- If available, tape-off an area on top of the fenders and the quarter panels, then place the vibration sensor of the J 38792-A on the fender or quarter panel above the specific tire and wheel assembly while it is being on-vehicle balanced. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . The J 38792-A will provide a visual indication of the amplitude of the vibration, and the effect that the on-vehicle balance has on it. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
Scheme 12
| IMPORTANT | After remounting a tire to a wheel or after replacing a tire and/or a wheel, remeasure the tire and wheel assembly runout in order to verify that the amount of runout has been reduced and brought to within tolerances. Ensure that the tire and wheel assembly is properly balanced before reinstalling to the vehicle. |
- Mark the location of the high spot (3) on the tire as determined during the off-vehicle tire and wheel assembly runout measurement.
- Place a reference mark (2) on the tire sidewall at the location of the valve stem (5). Always refer to the valve stem as the 12 o'clock position. Refer to the location of the high spot (3) by its clock position on the wheel, relative to the valve stem.
- Mount the tire and wheel assembly on a tire machine and break down the bead. Do not dismount the tire from the wheel at this time.
- Rotate the tire 180 degrees on the rim so that the valve stem reference mark (8) is now at the 6 o'clock position in relation to the valve stem (6). You may need to lubricate the bead in order to easily rotate the tire on the wheel.
- Reinflate the tire and seat the bead properly.
- Mount the assembly on the tire balancer and remeasure the runout. Mark the new location of the assembly runout high spot on the tire.
- If the assembly runout has been reduced and is within tolerance, no further steps are necessary. Balance the tire and wheel assembly, then install the assembly to the vehicle. Refer to the following: «Tire and Wheel Assembly Balancing - Off-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-balancing) «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels
- If the clock location of the high spot remained at or near the original clock location of the high spot (7) and the assembly runout has NOT been reduced, the wheel is the major contributor to the assembly runout concern.
- If the clock location of the high spot has moved, however the assembly runout has NOT been reduced, perform the following steps: If the clock location of the high spot (7) is now at or near a position 180 degrees from the original clock location of the high spot, the tire is the major contributor to the assembly runout concern. If the clock location of the high spot is now in-between the 2 extremes, then both the tire and the wheel are both contributing to the assembly runout concern. Rotate the tire an additional 90 degrees in both the clockwise and the counterclockwise directions to obtain the lowest amount of assembly runout.
Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
| IMPORTANT | After remounting a tire and wheel assembly to a hub/axle flange, remeasure the tire and wheel assembly on-vehicle runout in order to verify that the amount of runout has been reduced and brought to within tolerances. |
- Mark the location of the high spot on the tire and wheel assembly as determined during the on-vehicle tire and wheel assembly runout measurement.
- Place a reference mark on the wheel stud that is located closest to the wheel valve stem. Always refer to the reference mark on the wheel stud as the 12 o'clock position. Refer to the location of the high spot by its clock position on the tire and wheel assembly, relative to the marked wheel stud.
- Remove the tire and wheel assembly from the hub/axle flange. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Rotate the tire and wheel assembly as close to 180 degrees as possible on the hub/axle flange, so that the wheel valve stem is now approximately at the 6 o'clock position in relation to the marked wheel stud.
- Reinstall the wheel lug nuts to secure the tire and wheel assembly in the new position. Refer to «Tire and Wheel Removal and Installation»(/cadillac/sts/i-2004-2007/remont/wheel-tire-system/#tires-and-wheels) in Tires and Wheels.
- Remeasure the tire and wheel assembly on-vehicle runout. Mark the new location of the assembly on-vehicle runout high spot on the tire. Refer to «Tire and Wheel Assembly Runout Measurement - On-Vehicle»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction__tire-and-wheel-assembly-runout-measurement) .
- If the assembly on-vehicle runout has been reduced and is within tolerance, no further steps are necessary.
- If the assembly runout has NOT been reduced, perform the following steps: If the clock location of the high spot remained at or near the original clock location of the high spot, the hub/axle flange and/or the brake rotor/drum mounting flange is the major contributor to the assembly on-vehicle runout concern. If the clock location of the high spot is now at or near a position 180 degrees from the original clock location of the high spot, the tire and wheel assembly is the major contributor to the assembly on-vehicle runout concern. If the clock location of the high spot is now in-between the two extremes, then both the tire and wheel assembly and the hub/axle flange are contributing to the assembly on-vehicle runout concern. Rotate the tire and wheel assembly as close to an additional 90 degrees as possible in both the clockwise and the counterclockwise directions to obtain the lowest amount of assembly on-vehicle runout.
Driveline System Balance Adjustment (Using EVA)
This procedure is designed to fine-tune the balance of a propeller shaft while it is mounted in the vehicle. Small amounts of residual imbalance which could be present in other related driveline system components could be compensated for as a result of performing this procedure. The end result of properly fine-tuning a propeller shaft balance may be either a significant reduction or an elimination of a vibration disturbance that is related to the first-order rotation of a propeller shaft.
Fine-tuning the balance of a propeller shaft can aid in achieving a more balanced total driveline system.
| IMPORTANT | The runout of the propeller shaft to be balanced and the runout of the components that the propeller shaft mates to must be within tolerances before an attempt should be made to perform this procedure. |
Tools Required
- J 38792-A Electronic Vibration Analyzer 2. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- J 38792-20 20-Foot Timing Light Power Cord Extension. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- J 38792-25 Inductive Pickup Timing Light, or equivalent. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- J 38792-27 6-Foot EVA Power Cord Extension. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
Adjustment Procedure
Note. Do not depress the brake pedal with the brake rotors and/or the brake drums removed, or with the brake calipers repositioned away from the brake rotors, or damage to the brake system may result.
- Raise and support the vehicle; ensure that the drive axle(s) are supported at ride height - vehicle body supported by suspension components. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- With the tire and wheel assemblies, and the brake rotors and/or brake drums removed from the drive axle, or axles, start the engine and turn OFF all engine accessories.
- Place the transmission in forward gear.
- Run the vehicle at the speed which causes the most vibration in the propeller shaft; observe which end of the propeller shaft exhibits the greatest amount of vibration disturbance.
- Turn the engine OFF to slow and stop the rotation of the propeller shaft.
- Mark the circumference of the propeller shaft (1) to be balanced at four points 90 degrees apart (2), nearest the end that exhibited the greatest amount of vibration. Number the marks 1 through 4.
- Install the J 38792-A , the J 38792-27 , the J 38792-25 , or equivalent, and the J 38792-20 to the vehicle. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Connect the clip of the J 38792-25 , or equivalent, onto the trigger wire of the J 38792-A . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Mount the J 38792-A vibration sensor to the bottom of the driveline component nearest to the end of the propeller shaft that exhibited the greatest amount of vibration. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . Ensure that the side of the sensor marked UP faces upward and that the sensor is positioned as close to horizontal as possible.
- Plug the vibration sensor cord into Input A of the J 38792-A . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . Input B is not used with the strobe function.
- Run the vehicle at the speed which causes the most vibration in the propeller shaft; observe the frequency readings displayed on the J 38792-A . See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Verify that the dominant frequency displayed on the J 38792-A matches the recorded frequency of the vibration concern. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Record the amplitude reading of the dominant frequency displayed.
- Using the strobe function of the J 38792-A , select the correct filter range to use for the balance adjustment, so that the dominant frequency would be near the middle of the filter range. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . Use the full range filter only as a last resort if one of the specific range filters will not cover the frequency adequately.
- The J 38792-A display will show the dominant frequency, the amplitude and the selected filter range. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- Aim the J 38792-25 , or equivalent, at the marks placed on the propeller shaft. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . When activated, the strobe effect will appear to freeze the marks placed on the rotating propeller shaft. Record which of the numbered marks appears to be at the bottom of the propeller shaft, or the 6 o'clock position. This position identifies the light spot of the propeller shaft.
- Turn the engine OFF to slow and stop the rotation of the propeller shaft.
- Install a band-type hose clamp as a weight, with the head of the clamp directly on the light spot.
- Run the vehicle at the speed which causes the most vibration in the propeller shaft.
- Using the J 38792-25 , or equivalent, observe the positioning of the marks placed on the propeller shaft. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) .
- If the marks on the propeller shaft now appear to move erratically, compare the current amplitude of the vibration frequency to the original amplitude recorded previously. If the amplitude has decreased from the amplitude recorded, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern.
- If the clamp head over the original light spot, is now near the top of the propeller shaft, within 180 degrees - near or below the 12 o'clock position - of the original position at the bottom of the propeller shaft - 6 o'clock position - the position of the weight needs adjusting. Perform the following steps: Move the position of the clamp head toward the 6 o'clock position. Using the J 38792-25 , or equivalent, recheck the positioning of the propeller shaft marks. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If necessary, continue to move the position of the clamp head toward the 6 o'clock position and recheck progress until an improvement in balance is achieved.
- If the clamp head over the original light spot, is still positioned at the bottom of the propeller shaft - 6 o'clock position - additional weight is required. Perform the following steps: Add a second clamp to the propeller shaft, next to the first clamp and with the clamp heads aligned. Using the J 38792-25 , or equivalent, recheck the positioning of the propeller shaft marks. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If the clamp heads over the original light spot, are now 90 to 180 degrees - at or above the 9 o'clock or the 3 o'clock positions - from the original position at the bottom of the propeller shaft - 6 o'clock position - less total weight is required. Proceed to step 23.4. Move the position of the clamp heads an equal distance on either side of the light spot between 1 and 120 degrees apart from each other to reduce the total amount of weight in relation to the light spot. Using the J 38792-25 , or equivalent, recheck the positioning of the propeller shaft marks. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If necessary, continue to move the position of the clamp heads an equal distance on either side of the light spot to a maximum of 120 degrees apart from each other, until the greatest improvement to balance is achieved. If improvement has been made to the balance of the propeller shaft, but the balance is still not satisfactory, still more total weight may be required. Perform the following steps: Add a third clamp to the propeller shaft, next to the first and second clamps and with the clamp head directly on the light spot. Move the position of the first and second clamp heads an equal distance on either side of the light spot between 1 and 120 degrees apart from each other to arrive at a total amount of weight greater than two weights, but less than three weights in relation to the light spot. Using the J 38792-25 , or equivalent, recheck the positioning of the propeller shaft marks. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If necessary, continue to move the position of the first and second clamp heads an equal distance on either side of the light spot to a maximum of 120 degrees apart from each other, until the greatest improvement to balance is achieved. If a third clamp was used on the propeller shaft and sufficient balance could still not be achieved, the propeller shaft requires replacement.
- If the clamp head over the original light spot is now 90 to 180 degrees - at or above the 9 o'clock or the 3 o'clock positions - from the original position at the bottom of the propeller shaft - 6 o'clock position - less total weight is required. Perform the following steps: Add a second clamp to the propeller shaft, next to the first clamp and with the clamp heads aligned. Move the position of the clamp heads an equal distance on either side of the light spot between 120 and 180 degrees apart from each other to reduce the total amount of weight in relation to the light spot. Using the J 38792-25 , or equivalent, recheck the positioning of the propeller shaft marks. See «Special Tools»(/cadillac/sts/i-2004-2007/remont/oem-general-information/#vibration-symptoms-diagnosis-and-correction) . If necessary, continue to move the position of the clamp heads an equal distance on either side of the light spot to a maximum of 180 degrees apart from each other, but not less than 120 degrees apart, until the greatest improvement to balance is achieved.
- If the marks on the propeller shaft now appear to move erratically, compare the current amplitude of the vibration frequency to the original amplitude recorded previously. If the amplitude has decreased from the amplitude recorded, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern.
Driveline System Balance Adjustment (Without EVA)
This procedure is designed to fine-tune the balance of a propeller shaft while it is mounted in the vehicle. Small amounts of residual imbalance which could be present in other related driveline system components could be compensated for as a result of performing this procedure. The end result of properly fine-tuning a propeller shaft balance may be either a significant reduction or an elimination of a vibration disturbance that is related to the first-order rotation of a propeller shaft.
Fine-tuning the balance of a propeller shaft can aid in achieving a more balanced total driveline system.
| IMPORTANT | The runout of the propeller shaft to be balanced and the runout of the components that the propeller shaft mates to must be within tolerances before an attempt should be made to perform this procedure. |
Note. Do not depress the brake pedal with the brake rotors and/or the brake drums removed, or with the brake calipers repositioned away from the brake rotors, or damage to the brake system may result.
- Raise and support the vehicle; ensure that the drive axle, or axles are supported at ride height - vehicle body supported by suspension components. Refer to «Lifting and Jacking the Vehicle»(/cadillac/sts/i-2004-2007/remont/hoistjack/#general-information) in General Information.
- With the tire and wheel assemblies, and the brake rotors and/or brake drums removed from the drive axle(s), start the engine and turn OFF all engine accessories.
- Place the transmission in forward gear.
- Run the vehicle at the speed which causes the most vibration in the propeller shaft; observe which end of the propeller shaft exhibits the greatest amount of vibration disturbance.
- Carefully hold a piece of chalk up to the end of the propeller shaft in order to just make contact as the shaft rotates.
- Turn the engine OFF to slow and stop the rotation of the propeller shaft.
- Observe the location of the chalk mark on the propeller shaft. If the chalk mark circles the entire propeller shaft after the first attempt, remove the mark from the shaft and repeat steps 2 through 7; touch the chalk more gently to the propeller shaft. If the chalk mark circles the entire propeller shaft after the second attempt, runout of the propeller shaft may not be the cause of the disturbance. Proceed to step 16. If the chalk mark is only on a small portion of the propeller shaft, the mark identifies the heavy spot of the propeller shaft. The heavy spot of the propeller shaft will deflect downward during rotation. Place a small mark on the shaft 180 degrees, directly opposite the heavy spot, and identify the mark as the light spot. Proceed to step 8.
- Install a band-type hose clamp to the propeller shaft as a weight, with the head of the clamp directly on the light spot, or 180 degrees, directly opposite the heavy spot.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. The head of the clamp can be moved very slightly, if necessary to refine the balance achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased, proceed to step 10.
- Add a second clamp to the propeller shaft, next to the first clamp and with the clamp heads aligned.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. The head of the clamps can be moved very slightly an equal distance apart on either side of the light spot, or moved slightly while still aligned, if necessary to refine the balance achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased, proceed to step 12.
- Move the position of the clamp heads an equal distance on either side of the light spot between 1 and 120 degrees apart from each other to reduce the total amount of weight in relation to the light spot.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. If necessary, continue to move the position of the clamp heads an equal distance on either side of the light spot to a maximum of 120 degrees apart from each other, until the greatest amount of reduction in the vibration disturbance is achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased, proceed to step 14.
- Add a third clamp to the propeller shaft, next to the first and second clamps and with the head of the clamp directly on the light spot.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. If necessary, continue to move the position of the first and second clamp heads an equal distance on either side of the light spot to a maximum of 120 degrees apart from each other, until the greatest amount of reduction in the vibration disturbance is achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased after a third clamp was used on the propeller shaft, the propeller shaft likely requires replacement.
- If the heavy spot of the propeller shaft could not be identified, install a band-type hose clamp to the propeller shaft as a weight, with the head of the clamp directly in-line with an existing factory-installed weight.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. The head of the clamp can be moved very slightly, if necessary to refine the balance achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased, proceed to step 18.
- Move the head of the clamp 180 degrees, directly opposite the factory-installed weight.
- Observe the amount of disturbance to the propeller shaft. If the amount of disturbance to the propeller shaft appears to be significantly reduced, the balance achieved may be sufficient and the vehicle should be road tested to determine the effect on the vibration concern. The head of the clamp can be moved very slightly, if necessary to refine the balance achieved. If the amount of disturbance to the propeller shaft appears to be almost unchanged or even increased, the propeller shaft may require replacement.
Driveline Working Angles Adjustment
- Inspect the transmission mount for excessive wear, damage, and/or deformities which may be altering the driveline working angle. If the transmission mount exhibited any of these conditions, the mount requires replacement.
- Inspect the rear drive axle damping bushings for excessive wear and/or damage which may be altering the driveline working angle. If the rear drive axle damping bushings exhibited any of these conditions, the bushings require replacement.
- Inspect the propeller shaft support bearing assembly for damaged rubber components, worn bearings, and/or a deformed/cracked bracket which could be affecting the angle of the propeller shafts. If the support bearing assembly exhibited any of these conditions, it requires replacement.
- Inspect the propeller shaft support bearing assembly for loose or missing shims. Reinstall correctly or replace any shims as necessary to ensure proper alignment of the support bearing assembly.
- If the U-joint working angle still requires adjustment, perform the following steps: In order to increase the working angle, add shims between the support bearing mounting bracket and the vehicle underbody. In order to decrease the working angle, add shims between the support bearing and the support bearing mounting bracket.
Vibration Theory
The designs and engineering requirements of vehicles have undergone drastic changes over the last several years.
Vehicles are stiffer and provide more isolation from road input than they did previously. The structures of today's stiffer vehicles are less susceptible to many of the vibrations which could be present in vehicles of earlier designs, however, vibrations can still be detected in a more modern vehicle if a transfer path is created between a rotating component and the body of the vehicle.
There are not as many points of isolation from the road in many vehicles today. If a component produces a strong enough vibration, it may overcome the existing isolation and the component needs to be repaired or replaced.
The presence/absence of unwanted noise and vibration is linked to the customer's perception of the overall quality of the vehicle.
Vibration is the repetitive motion of an object, back and forth, or up and down. The following components cause most vehicle vibrations
- A rotating component
- The engine combustion process firing impulses
Rotating components will cause vibrations when excessive imbalance or runout is present. During vibration diagnosis, the amount of allowable imbalance or runout should be considered a TOLERANCE and not a SPECIFICATION. In other words, the less imbalance or runout the better.
Rotating components will cause a vibration concern when they not properly isolated from the passenger compartment: Engine firing pulses can be detected as a vibration if a motor mount is collapsed.
A vibrating component operates at a consistent rate (km/h, mph, or RPM). Measure the rate of vibration in question. When the rate/speed is determined, relate the vibration to a component that operates at an equal rate/speed in order to pinpoint the source. Vibrations also tend to transmit through the body structure to other components. Therefore, just because the seat vibrates does not mean the source of vibration is in the seat.
Vibrations consist of the following three elements
- The source - the cause of the vibration
- The transfer path - the path the vibration travels through the vehicle
- The responder - the component where the vibration is felt
Scheme 13
In the preceding picture, the source is the unbalanced tire. The transfer path is the route the vibrations travels through the vehicle's suspension system into the steering column. The responder is the steering wheel, which the customer reports as vibrating. Eliminating any one of these three elements will usually correct the condition. Decide, from the gathered information, which element makes the most sense to repair. Adding a brace to the steering column may keep the steering wheel from vibrating, but adding a brace is not a practical solution. The most direct and effective repair would be to properly balance the tire.
Scheme 14
Vibration can also produce noise. As an example, consider a vehicle that has an exhaust pipe grounded to the frame. The source of the vibration is the engine firing impulses traveling through the exhaust. The transfer path is a grounded or bound-up exhaust hanger. The responder is the frame. The floor panel vibrates, acting as a large speaker, which produces noise. The best repair would be to eliminate the transfer path. Aligning the exhaust system and correcting the grounded condition at the frame would eliminate the transfer path.
Basic Vibration Terminology
The following are the 2 primary components of vibration diagnosis
- The physical properties of objects
- The object's properties of conducting mechanical energy
The repetitive up and down or back and forth movement of a component cause most customer vibration complaints. The following are the common components that vibrate
- The steering wheel
- The seat cushion
- The frame
- The IP
Vibration diagnosis involves the following simple outline
- Measure the repetitive motion and assign a value to the measurement in cycles per second or cycles per minute.
- Relate the frequency back on terms of the rotational speed of a component that is operating at the same rate or speed.
- Inspect and test the components for conditions that cause vibration.
For example, performing the following steps will help demonstrate the vibration theory
- Clamp a yardstick to the edge of a table, leaving about 50 cm (20 in) hanging over the edge of the table.
- Pull down on the edge of the stick and release while observing the movement of the stick.
The motion of the stick occurs in repetitive cycles. The cycle begins at midpoint, continues through the lowest extreme of travel, then back past the midpoint, through the upper extreme of travel, and back to the midpoint where the cycle begins again.
The cycle occurs over and over again at the same rate, or frequency. In this case, about 10 cycles in one minute. If we measure the frequency to reflect the number of complete cycles that the yardstick made in one minute, the measure would be 10 cycles x 60 seconds = 600 cycles per minute (cpm).
We have also found a specific amount of motion, or amplitude, in the total travel of the yardstick from the very top to the very bottom. Redo the experiment as follows
- Reclamp the yardstick to the edge of a table, leaving about 25 cm (10 in) hanging over the edge of the table.
- Pull down on the edge of the stick and release while observing the movement of the stick.
The stick vibrates at a much faster frequency: 30 cycles per second (1,800 cycles per minute).
Scheme 15
| Callout | Component Name |
|---|---|
| 1 | 1st Cycle |
| 2 | 2nd Cycle |
| 3 | 3rd Cycle |
| 4 | Time |
Scheme 16
| Callout | Component Name |
|---|---|
| 1 | Spindle |
| 2 | Pinion Nose |
The word cycle comes from the same root as the word circle. A circle begins and ends at the same point, as thus, so does a cycle. All vibrations consist of repetitive cycles.
Scheme 17
| Callout | Component Name |
|---|---|
| 1 | Amplitude |
| 2 | Reference |
| 3 | Time in Seconds |
| 4 | 1 Second |
Frequency is defined as the rate at which an event occurs during a given period of time. With a vibration, the event is a cycle, and the period of time is 1 second. Thus, frequency is expressed in cycles per second.
The proper term for cycles per seconds is Hertz (Hz). This is the most common way to measure frequency. Multiply the Hertz by 60 to get the cycles or revolutions per minute (RPM).
Scheme 18
| Callout | Component Name |
|---|---|
| 1 | Maximum |
| 2 | Minimum |
| 3 | Zero-to-Peak Amplitude |
| 4 | Peak-to-Peak Amplitude |
Amplitude is the maximum value of a periodically varying quantity. Used in vibration diagnostics, we are referring it to the magnitude of the disturbance. A severe disturbance would have a high amplitude; a minor disturbance would have a low amplitude.
Amplitude is measured by the amount of actual movement, or the displacement. For example, consider the vibration caused by an out-of-balance wheel at 80 km/h (50 mph) as opposed to 40 km/h (25 mph). As the speed increases, the amplitude increases.
Free Vibration
Free vibration is the continued vibration in the absence of any outside force. In the yardstick example, the yardstick continued to vibrate even after the end was released.
Forced Vibration
Forced vibration is when an object is vibrating continuously as a result of an outside force.
Scheme 19
| Callout | Component Name |
|---|---|
| 1 | Location of Imbalance (Degrees) |
| 2 | Centrifugal Force Acting on Spindle |
A spinning object with an imbalance generates a centrifugal force. Performing the following steps will help to demonstrate centrifugal force
- Tie a nut to a string.
- Hold the string. The nut hangs vertically due to gravity.
- Spin the string. The nut will spin in a circle.
Centrifugal force is trying to make the nut fly outward, causing the pull you feel on your hand. An unbalanced tire follows the same example. The nut is the imbalance in the tire. The string is the tire, wheel, and suspension assembly. As the vehicle speed increases, the disturbing force of the unbalanced tire can be felt in the steering wheel, the seat, and the floor. This disturbance will be repetitive (Hz) and the amplitude will increase. At higher speeds, both the frequency and the amplitude will increase. As the tire revolves, the imbalance, or the centrifugal force, will alternately lift the tire up and force the tire downward, along with the spindle, once for each revolution of the tire.
Scheme 20
The natural frequency is the frequency at which an object tends to vibrate. Bells, guitar strings, and tuning forks are all examples of objects that tend to vibrate at specific frequencies when excited by an external force.
Suspension systems, and even engines within the mounts, have a tendency to vibrate at certain frequencies. This is why some vibration complaints occur only at specific vehicle speeds or engine RPM.
The stiffness and the natural frequency of a material have a relationship. Generally, the stiffer the material, the higher the natural frequency. The opposite is also true. The softer a material, the lower the natural frequency. Conversely, the greater the mass, the lower the natural frequency.
Scheme 21
| Callout | Component Name |
|---|---|
| 1 | Frequency - cps |
| 2 | Suspension Frequency |
| 3 | Unbalanced Excitation |
| 4 | Point of Resonance |
| 5 | Problem Speed |
All objects have natural frequencies. The natural frequency of a typical automotive front suspension is in the 10-15 Hz range. This natural frequency is the result of the suspension design. The suspension's natural frequency is the same at all vehicle speeds. As the tire speed increases along with the vehicle speed, the disturbance created by the tire increases in frequency. Eventually, the frequency of the unbalanced tire will intersect with the natural frequency of the suspension. This causes the suspension to vibrate. The intersecting point is called the resonance.
The amplitude of a vibration will be greatest at the point of resonance. While the vibration may be felt above and below the problem speed, the vibration may be felt the most at the point of resonance.
Scheme 22
| Callout | Component Name |
|---|---|
| 1 | Low Damping |
| 2 | High Damping |
Damping is the ability of an object or material to dissipate or absorb vibration. The automotive shock absorber is a good example. The function of the shock absorber is to absorb or dampen the oscillations of the suspension system.
Scheme 23
Two separate disturbances that are relatively close together in frequency will lead to a condition called beating, or phasing. A beating vibration condition will increase in intensity or amplitude in a repetitive fashion as the vehicle travels at a steady speed. This beating vibration can produce the familiar droning noise heard in some vehicles.
Beating occurs when 2 vibrating forces are adding to each other's amplitude. However, 2 vibrating forces can also subtract from each other's amplitude. The adding and subtracting of amplitudes in similar frequencies is called beating. In many cases, eliminating either one of the disturbances can correct the condition.
Order
Order refers to how many times an event occurs during 1 revolution of a rotating component.
Scheme 24
For example, a tire with 1 high spot would create a disturbance once for every revolution of the tire. This is called first-order vibration.
Scheme 25
An oval-shaped tire with 2 high spots would create a disturbance twice for every revolution. This is called second-order vibration. Three high spots would be third-order, and so forth. Two first-order vibrations may add or subtract from the overall amplitude of the disturbance, but that is all. Two first-order vibrations do not equal a second-order. Due to centrifugal force, an unbalanced component will always create at least a first-order vibration.
J 38792-A Electronic Vibration Analyzer. See Special Tools .
The J 38792-A , electronic vibration analyzer (EVA), is a 12-volt powered hand-held device, similar to a scan tool, which receives input from an attached vibration sensor or accelerometer and displays the most dominate input frequency(ies) (up to three) on its liquid crystal display. See Special Tools . The vibration concern frequency(ies) are obtained through the use of the J 38792-A while following the Vibration Analysis Diagnostic Tables. See Special Tools . The frequency(ies) obtained, when applied to the Vibration Analysis Diagnostic Tables, are used as a primary input to help determine the source of the vibration concern.
EVA Vibration Sensor
The J 38792-A vibration sensor incorporates a 6. See Special Tools .1 m (20 ft) cord, that allows the sensor to be placed on virtually any component of the vehicle where a vibration concern is felt.
The J 38792-A contains 2 sensor input ports which can be activated individually to allow for 2 individual vibration sensor inputs. See Special Tools . The vibration sensors can then be placed in 2 different locations in the vehicle and their individual inputs can be read without having to stop a test, move the sensor and resume the test. The use of 2 vibration sensors can help in more quickly finding and recording an accurate frequency of the vibration concern, and in more quickly making comparisons between 2 different areas of a single component, or a vehicle system, during the diagnostic process.
EVA Vibration Sensor Placement
Proper placement of the J 38792-A vibration sensor (accelerometer) is critical to ensure that proper vibration readings are obtained by the J 38792-A . See Special Tools . The vibration sensor should be placed on the specific vehicle component identified as being the most respondent to the vibration. If no component has been identified, install the sensor to the steering column as a starting point.
EVA Vibration Sensor-to-Component Attachment
| IMPORTANT | The J 38792-A vibration sensor must be attached to vehicle components in the manner indicated in order to achieve accurate frequency readings of the vibration disturbance. See Special Tools . |
The vibration sensor of the J 38792-A is designed to pickup disturbances which primarily occur in the vertical plane, since most vibrations are felt in that same up-and-down direction. See Special Tools . The J 38792-A vibration sensor is therefore directional sensitive and must be attached to vehicle components such that the side of the sensor marked UP is always facing upright and the sensor body is as close to horizontal as possible. See Special Tools . The sensor must be installed in the exact same position each time tests are repeated or comparisons are made to other vehicles.
The J 38792-A vibration sensor can be attached to vehicle components in various ways. See Special Tools . For non-ferrous surfaces, such as the shroud of a steering column, the sensor can be attached using putty, or hook and loop fasteners. For ferrous surfaces, the sensor can be attached using a magnet supplied with the sensor.
EVA Software Cartridge
The J 38792-A uses a software cartridge, the J 38792-60, which provides various information to the J 38792-A . See Special Tools . The J 38792-60 provides the J 38792-A with an additional feature which can be selected and utilized to assist in diagnosing vibration concerns. See Special Tools .
| IMPORTANT | The Auto-Mode function of the J 38792-A cartridge, J 38792-60, is designed to be used in SUPPORT of the Vibration Analysis Diagnostic Tables ONLY. See Special Tools . |
This support-feature is available through the J 38792-A Auto-Mode function. See Special Tools . When selected, the J 38792-A will prompt the user to select which one of 2 vehicle systems (vehicle speed or engine speed), is the SUSPECTED source of the vibration concern. See Special Tools . Using the inputted vehicle data parameters along with the most dominate vibration frequency obtained, it will identify a SUSPECTED source of the vibration concern, such as first-order tire and wheel. This can be a useful feature when used in conjunction with the Vibration Analysis Diagnostic Tables, to confirm results obtained through the diagnostic process.
EVA Smart Strobe Function
The J 38792-A can be used to identify some rotating components/systems which exhibit imbalance IF the component rotational speed is the dominant frequency of the vibration concern. See Special Tools . The J 38792-A is equipped with a strobe light trigger wire which can be used with an inductive pickup timing light, J 38792-25 , or equivalent included with the J 38792-KIT, or available separately. See Special Tools . Using the Smart Strobe function enables the user to input the vibration frequency to which the strobe will flash. By marking the suspected rotating component, such as a pulley, adjusting the strobe frequency to match the dominant vibration frequency at the engine RPM noted during diagnosis, and then operating the engine at that specific RPM, the mark on the object will appear to be stationary if that object is imbalanced.
EVA Strobe Balancing Function
The J 38792-A can be used to identify the light spot on a propeller shaft IF the propeller shaft rotational speed is the dominant frequency of the vibration concern. See Special Tools . The J 38792-A is equipped with a strobe light trigger wire which can be used with an inductive pickup timing light, J 38792-25 , or equivalent included with the J 38792-KIT, or available separately, and in conjunction with the J 38792-A vibration sensor to identify the light spot on a propeller shaft and to help in making a determination as to when propeller shaft balance is obtained. See Special Tools .
Averaging/Non-Averaging Modes
The EVA provides 2 modes of displaying the most dominate frequencies which the EVA vibration sensor (accelerometer) detects; averaging and non-averaging (instantaneous).
The averaging mode uses multiple vibration samples taken over a period of time and then displays the most dominant frequencies which have been averaged-out. Using the averaging mode minimizes the distractions caused by a sudden vibration frequency being displayed that is not related to the concern vibration, such as from pot holes or from uneven road surfaces.
The non-averaging (instantaneous) mode is more sensitive to vibration disturbances than the averaging mode. Using the non-averaging mode will generate instantaneous frequency displays which are not averaged across multiple samples over a period of time; the specific vibration frequencies that occur at a specific moment during diagnostic testing will be displayed at that moment. The non-averaging (instantaneous) mode is useful when measuring a vibration disturbance that exists for only a short period of time or during acceleration/deceleration testing.
When operating the EVA in the averaging mode along with the Auto Mode, "A" will be displayed along the top of the screen to the left of the vibration sensor input port being used. When operating the EVA in the averaging mode and the Manual Mode, "AVG" will be displayed along the top center of the screen.
When operating the EVA in the non-averaging (instantaneous) mode along with the Auto Mode, "I" will be displayed along the top of the screen to the left of the vibration sensor input port being used. When operating the EVA in the non-averaging (instantaneous) mode and the Manual Mode, the top center of the screen will be blank.
Scheme 26
The most dominant input frequencies, up to three, received from the J 38792-A vibration sensor, are displayed in descending order of amplitude strength. See Special Tools .
The frequency readings are displayed along the left side of the screen, followed to the right by either a bar graph or the suspected source of the vibration - depending upon the mode selected, then the amplitude reading for each frequency along the right side of the screen. The top row of the screen indicates the units of measure being displayed for the frequencies along the left side and for the amplitudes along the right side. The top row also indicates the vibration sensor input port which was selected on the keypad (A or B) and which mode was selected: averaging or non-averaging (instantaneous).
The frequency(ies) can be displayed in either revolutions per minute (RPM) or revolutions per second; Hertz (Hz). The selected display type (RPM or Hz) will be indicated at the left side of the screen, above the frequency readings.
When the AUTO MODE function is not in use, a bar graph is displayed next to each frequency to provide a quick visual indication of the relative amplitude strength.
When the AUTO MODE function is being used, the suspected source of the vibration is displayed next to each frequency to provide support to the diagnostic process.
The actual amplitude strength of each frequency is displayed at the right side of the screen and shown in G's-of-acceleration force.
Vibrate Software Description and Operation
The J 38792-VS , Vibrate Software, is a computer software program which is designed to be used in support of the Vibration Analysis diagnostic tables, along with the J 38792-A , Electronic Vibration Analyzer (EVA) and a scan tool, to help in determining the source of a vibration concern. See Special Tools . The J 38792-VS is designed to provide quick calculations and produce a chart of the rotational speeds and frequency ranges for specific vehicle systems and components, based upon vehicle data parameters inputted by the user. See Special Tools .
The J 38792-VS uses the vehicle data parameters, such as axle ratio, number of engine cylinders, etc. to create the base chart, depicting the relationships of the various vehicle systems and/or components. The chart view can be modified to show data related to vehicle speed only, engine speed only, or both vehicle speed and engine speed. The user can then plot the dominant frequency reading obtained on the J 38792-A which correlates with the vibration concern, and the engine RPM obtained on a scan tool which correlates with the concern. See Special Tools . Once these pieces of data are correctly plotted, the chart will point to the source of the vibration concern, which should confirm the results obtained through the following the Vibration Analysis diagnostic tables.
Scheme 27
The reed tachometer consists of 2 rows of reeds arranged side-by-side. Each reed is tuned to vibrate or resonate when it is excited by a specific frequency. The reeds are arranged by their specific resonant frequency, increasing from left to right, ranging from 10-80 Hz. This arrangement allows for a visual display of the most dominate frequencies which fall within this range.
The reed tachometer can be a helpful diagnostic tool, however it is extremely sensitive to external inputs that are not related to the vibration concern, such as rough road surfaces, etc., and it is difficult to master its use. Due to these conditions, the reed tachometer has limited diagnostic capability.
Due to the limited diagnostic capability, limited availability and increasing costs of the reed tachometer, it is NOT recommended as the primary tool to use in diagnosing a vibration concern.
When diagnosing a vibration concern, use the J 38792-A , electronic vibration analyzer (EVA). See Special Tools . The J 38792-A has been designed to overcome the shortcomings to the reed tachometer. See Special Tools . Refer to Electronic Vibration Analyzer (EVA) Description and Operation .
Special Tools and Equipment
Special Tools and Equipment Illustration Tool Number/Description J 8001 Dial Indicator Set J 23498-A Driveshaft Inclinometer J 38792-A Electronic Vibration Analyzer (EVA) 2 J 38792-VS Vibrate Software J 38792-20 20-Foot Timing Light Power Cord Extension J 38792-25 Inductive Pickup Timing Light J 38792-27 6-Foot EVA Power Cord Extension
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See also:
• Road Test Caution
• Symptoms - Computer/Integrating Systems
• Tire Mounting and Dismounting
• Wheel Stud Replacement
• Wheel Stud Replacement
• Wheel Bearing/Hub Replacement - Rear
• Brake Rotor Replacement - Front
• Brake Rotor Replacement - Rear
• Propeller Shaft Replacement - Front
• Propeller Shaft Replacement - Rear (AWD)
• Propeller Shaft Replacement - Rear (RWD)
• Diagnostic Starting Point - Rear Drive Axle
• Transmission Mount Inspection
• Drive Pinion Flange/Yoke and/or Oil Seal Replacement
• Wheel Drive Shaft Replacement - Front (Left)
• Wheel Drive Shaft Replacement - Rear
• Wheel Bearings Diagnosis
• Engine Mount Replacement - Left
• Engine Mount Replacement - Left
• Trim Height Inspection Procedure
• Diagnostic Starting Point - Engine Controls
• Diagnostic Starting Point - Engine Controls
• Lifting and Jacking the Vehicle
• Engine Flywheel Replacement
• Engine Flywheel Removal
• Crankshaft Balancer Replacement
• Diagnostic Starting Point - Automatic Transmission
• Tire and Wheel Removal and Installation
• Vibration Analysis - Road Testing
• Vibrate Software Description and Operation
• Vibration Diagnostic Aids
• Diagnostic Starting Point - Vibration Diagnosis and Correction
• Symptoms - Vibration Diagnosis and Correction
• Tire and Wheel Assembly Runout Measurement - On-Vehicle
• Tire and Wheel Assembly Balancing - Off-Vehicle
• Brake Rotor/Drum Balance Inspection
• Tire and Wheel Assembly-to-Hub/Axle Flange Match-Mounting
• Driveline Working Angles Adjustment
• Driveline System Balance Adjustment (Using EVA)
• Driveline System Balance Adjustment (Without EVA)
• Vehicle-to-Vehicle Diagnostic Comparison
• Vibration Diagnostic Aids - Vibration Intermittent or Not Duplicated
• Vibration Diagnostic Aids - Vibration Duplicated, Component Not Identified