Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| A/C Compressor Mounting Bolt | 58 | 43 lb ft |
| A/C Compressor Mounting Nut | 22 | 16 lb ft |
| A/C Line to Frame Rail Bracket Nut | 9 | 80 lb in |
| Air Conditioning Condenser and Evaporator Hose Bolt at Compressor | 22 | 16 lb ft |
| Air Conditioning Condenser and Evaporator Hose Nuts | 22 | 16 lb ft |
| Air Conditioning Condenser and Air Conditioning Evaporator Tube Nuts | 22 | 16 lb ft |
| Air Conditioning Condenser and Air Conditioning Evaporator Tube Nut at Thermal Expansion Valve | 15 | 11 lb ft |
| Air Distribution Duct Screws | 1.5 | 13 lb in |
| Air Inlet Housing Fasteners | 2.5 | 23 lb in |
| Blower Motor Mounting Screws | 1.7 | 15 lb in |
| Condenser Mounting Bolts | 9 | 80 lb in |
| Heater and A/C Evaporator and Blower Module Fastener | 1.5 | 13 lb in |
| Heater Core Inlet/Outlet Tube Bracket Bolt/Retaining Screw | 2.5 | 22 lb in |
| HVAC Module to Cowl Bolt | 6 | 53 lb in |
| Instrument Panel Outer Air Outlet Fastener | 2.5 | 22 lb in |
| Receiver Dehydrator Bolt and Bracket Bolt | 6 | 53 lb in |
| Refrigerant Pressure Sensor | 5 | 44 lb in |
| TXV Bolts | 6 | 53 lb in |
| TXV Stud | 6 | 53 lb in |
| Valve Core | 6 | 53 lb in |
| Auxiliary Blower Motor Fastener | 2.5 | 22 lb in |
Fastener Tightening Specifications
Refrigerant System Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Abrupt Refrigerant Loss | 60 ml 1 | 2.0 oz 1 |
| PAG Oil GM P/N 12378526 for United States PAG Oil GM P/N 88900060 for Canada | ||
| Compressor Replacement | ||
| NOTE: Compressor failure can occur if the oil removed during refrigerant recovery is not replaced. The service compressor is precharged with one of the following specified amounts of PAG oil. Refer to the instruction sheet included with the service compressor. | 74 ml 2 | 2.5oz 2 |
| 41 ml 2 | 1.4 oz 2 | |
| Condenser Replacement | 30 ml 2 | 1.0 oz 2 |
| Evaporator Replacement | 90 ml 2 | 3.0 oz 2 |
| Any Line Set (Hose/Tube or Tube Assembly) Replacement | 30 ml 2 | 1.0 oz 2 |
| Total System PAG Oil Capacity | 110.0 ml | 3.7 oz |
| R-134a | ||
| Refrigerant Charge | 0.73 kg | 1.61 lb |
| 1 Abrupt refrigerant loss due to large leak, hose rupture, collision, or pressure relief valve opening. Conditions that allow the refrigerant to seep or bleed off over time do not cause this oil loss. Upon replacement of a component that caused a large refrigerant loss, also add the required amount of oil for the particular component. 2 If more than the specified amount of PAG oil was drained from a component, add the amount drained. | ||
| NOTE |
|---|
| Compressor failure can occur if the oil removed during refrigerant recovery is not replaced. |
Refrigerant System Capacities
Handling of Refrigerant Lines and Fittings
| CAUTION | To avoid system damage use only R-134a dedicated tools when servicing the A/C system. |
- Keep all metal tubing lines free of dents or kinks. Any line restrictions will cause the loss of system capacity.
- Never bend a flexible hose line to a radius of less than four times the diameter of the hose.
- Never allow a flexible hose line to come within 65 mm (2-1/2 in) of the exhaust manifold.
- Inspect flexible hose lines regularly for leaks or brittleness.
- Replace flexible hose lines with new lines if you find signs of deterioration or leaking.
- Discharge the refrigeration system of all refrigerant before disconnecting any fitting in the refrigeration system.
- Proceed very cautiously regardless of the gauge readings.
- Open the fittings very slowly.
- If you notice pressure when you loosen a fitting, allow the pressure to bleed off as described Discharging, Adding Oil, Evacuating, and Charging Procedures for A/C System .
- Cap or tape any refrigerant line immediately after it is opened. This will prevent the entrance of moisture and dirt, which can cause internal compressor wear or plugged lines in the condenser, the evaporator core, the expansion valve, or the compressor inlet screens. NOTE: Use two proper wrenches to connect the fittings.
- Back up the opposing fitting to prevent distortion of the connecting lines or the components.
- Keep the sealing surfaces in perfect condition. A burr or a piece of dirt may cause a refrigerant leak.
- When seal washers are used, always install the seal washer without lubrication.
- When O-rings are used, always lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil prior to installation.
Special Tools
- GE-50078 Infrared Refrigerant Leak Detector
- GE-41447 R-134A A/C Tracer Dye-Box of 24
- GE-42220 Universal 12V Leak Detection Lamp
- GE-43872 Fluorescent Dye Cleaner
- GE-46297 A/C Dye Injector Kit
- GE-46297-12 Replacement Dye Cartridges
For equivalent regional tools. Refer to Special Tools
Refrigerant Leak Testing
Note. All A/C system repairs must be verified using electronic leak detection. Dye detection may take up 2 or 3 days to be reliable.
Note. General Motors vehicles are now manufactured with fluorescent dye installed directly into the air conditioning (A/C) system.
The fluorescent dye mixes and flows with the refrigerant oil throughout the refrigerant system.
Verifying some passive leaks may require using the GE-50078 Infrared Refrigerant Leak Detector, even though the A/C system contains fluorescent dye.
The only time that adding additional fluorescent dye is required is after flushing the A/C system. Excessive dye can result in compressor damage.
Visual Inspection
Visually trace the entire refrigerant system and look for signs of lubricant leakage, damage, and corrosion on all lines hoses and components (Oil can be an indication of a leak). Each questionable area should be checked for leaks using an electronic leak detector.
Fluorescent Leak Detector
Note. Always use UV protective eyewear when working with UV light.
Fluorescent dye will assist in locating any leaks in the A/C system.
- Condensation on the evaporator core or the refrigerant lines may wash the PAG oil and fluorescent dye away from the actual leak. Condensation may also carry dye through the HVAC module drain.
- Leaks in the A/C system will be indicated in a light green or yellow color when using the leak detection lamp. Use the leak detection lamp in the following areas: All fittings or connections that use seal washers or O-rings All of the A/C components The A/C compressor shaft seal The A/C hoses and pressure switches The HVAC module drain tube, if the evaporator core is suspected of leaking The service port sealing caps The sealing cap is the primary seal for the service ports.
- Follow the instructions supplied with the GE-42220 lamp.
- To prevent false diagnosis in the future, thoroughly clean the residual dye from any area where leaks were found. Use a rag and the approved GE-43872 cleaner.
Fluorescent Dye Injection
- Not all of the fluorescent dyes are compatible with GM refrigerant systems. Using dyes not approved by GM may damage the vehicle's refrigerant system.
- To prevent false diagnosis, thoroughly clean any residual dye from the service port with a rag and the approved fluorescent dye cleaner GE-43872 dye cleaner.
Electronic Leak Detection
Infrared detectors operate differently than heated sensor type detectors. They detect changes in concentration of refrigerant rather than absolute concentration. If the tip is held at a detected leak for more than 5 seconds the detector will saturate and zero to that concentration and will no longer detect leaks at that concentration or less. Move tip away from the leak saturation area for 30 seconds to reset the sensitivity of the detector.
Adequate system pressure is required for effective leak detection.
- If system is empty install 10% of system charge.
- Temperature must be above 60 F.
Do not use
- Soap solutions (not effective for leak detection)
- Shop air (will introduce contamination to the refrigerant system)
- High pressure gasses i.e. nitrogen (may cause system damage
Air movement from the engine cooling fan can affect the detectors ability to detect leaks. Always leak test with engine off and if possible after engine has reached normal operating temperature.
- All fittings and components should be checked.
- Take care not to contaminate the probe tip if the part being tested is contaminated.
- No cleaners containing solvents should be used prior to using electronic leak detector.
- Always follow the refrigerant system around in a continuous path so that no areas of potential leaks are missed. Move the tip along the refrigerant system at a rate of no more than 3 inches per second and a distance of 3/8 inch from the surface being tested. If a leak is found, always continue to test the remainder of the system.
Follow the instructions supplied with the GE-50078 detector.
Test Description
This test measures the operating efficiency of the A/C system under the following conditions
- The current ambient air temperature
- The current relative humidity
- The high side pressure of the A/C system
- The low side pressure of the A/C system
- The temperature of the air being discharged into the passenger compartment
The numbers below refer to the step numbers on the diagnostic table.
- 1 This step determines if the A/C system has at least the minimum refrigerant charge required to operate the system without damage.
- 2 This step measures the performance of the A/C system.
- 3 This step is to allow for vehicle variations as well as high ambient temperatures.
| Step | Action | Values | Yes | No |
|---|---|---|---|---|
| NOTE: The ambient air temperature must be at least 16°C (60°F) . Do not induce additional air flow across the front of the vehicle during the test. If you were sent here from a DTC diagnostic table, clear the DTC upon completion of this test. | ||||
| 1 | Park the vehicle inside or in the shade. Open the windows in order to ventilate the interior of the vehicle. If the A/C system was operating, allow the A/C system to equalize for about 5 minutes. Turn OFF the ignition. Install the J 43600 ACR 2000 air conditioning service center. Record the ambient air temperature displayed on the J 43600 ACR 2000 air conditioning service center. Record the low and high side STATIC pressure readings. Are both the low side and high side pressures above the specified value? | More than 16°C (60°F) - 345 kPa (50 psi) More than 24°C (75°F) - 483 kPa (70 psi) More than 33°C (90°F) - 690 kPa (100 psi) | Go to Step 2 | Go to Leak Testing |
| 2 | NOTE: Record the relative humidity and the ambient air temperature at the time of the test. Close the vehicle doors and windows. Open the driver door window 12.7-15.2 cm (5-6 in). Select the following HVAC control settings: The A/C is ON. The maximum blower speed The maximum blower speed selected on the auxiliary blower controls Recirculation mode The Face mode The coldest temperature setting Passenger setting is OFF All A/C outlets are OPEN Install the temperature probes of the J 43600 ACR 2000 air conditioning service center in the left and right center A/C air outlets. Apply the parking brake. Place the transaxle/transmission in the following position: PARK. Start the engine. Operate the A/C system for 5 minutes. Inspect A/C components for the following conditions: Abnormal frost areas Unusual noises NOTE: Make sure that the compressor is engaged when taking the data. Press the RESET button, before using the print function of the J 43600 ACR 2000 air conditioning service center. Print the following information: The outlet air temperatures The low-side pressure The high-side pressure Compare the low and high side pressures and the output temperatures to the A/C Performance Table. Does all the data recorded fall within the specified ranges of the A/C Performance Table? | Go to Step 8 | Go to Step 3 | |
| 3 | If the pressures and temperatures recorded do not fall within the specified ranges of the A/C Performance Table: Continue to operate the A/C system for an additional 5 minutes. RESET the J 43600 ACR 2000 air conditioning service center and record the pressures and temperatures again. Compare the low and high side pressures and the output temperature to the A/C Performance Table. Does all the data recorded fall within the specified ranges? | Go to Step 8 | Go to Step 4 | |
| 4 | Do the high and low side pressures fall within the specified ranges, but the outlet temperatures do not? | Go to A/C Diagnostics Chart | Go to Step 5 | |
| 5 | Is the low side pressure greater than the specified range, but the high side pressure within or less than the specified range? | Go to A/C Diagnostics Chart | Go to Step 6 | |
| 6 | Are the low and high side pressures both greater than the specified ranges? | Go to A/C Diagnostics Chart | Go to Step 7 | |
| 7 | Is the high side pressure greater than or within the specified range, but the low side pressure is less than the specified range? | Go to A/C Diagnostics Chart | Go to Step 8 | |
| 8 | Operate the system in order to verify the test results. Did you find the same results? | System OK | Go to Symptoms - HVAC Systems - Automatic | |
| NOTE |
|---|
| The ambient air temperature must be at least 16°C (60°F) . Do not induce additional air flow across the front of the vehicle during the test. If you were sent here from a DTC diagnostic table, clear the DTC upon completion of this test. |
| NOTE |
|---|
| Record the relative humidity and the ambient air temperature at the time of the test. |
| NOTE |
|---|
| Make sure that the compressor is engaged when taking the data. Press the RESET button, before using the print function of the J 43600 ACR 2000 air conditioning service center. |
Air Conditioning (A/C) System Performance Test (LF1 or LFX)
| Ambient Temperature | Relative Humidity | Low Side Service Port Pressure | High Side Service Port Pressure | Maximum Left Center Discharge Air Temperature |
|---|---|---|---|---|
| 13-18°C (55-65°F) | 0-100% | 151-213 kPa (22-31 psi) | 427-902 kPa (62-131 psi) | 7°C (43°F) |
| 19-24°C (66-75°F) | Less than 40% | 151-241 kPa (22-35 psi) | 558-1047 kPa (81-152 psi) | 8°C (46°F) |
| Greater than 40% | 165-261 kPa (24-38 psi) | 668-1129 kPa (97-164 psi) | 9°C (48°F) | |
| 25-29°C (76-85°F) | Less than 35% | 186-261 kPa (27-38 psi) | 923-1288 kPa (134-187 psi) | 10°C (50°F) |
| 35-50% | 192-275 kPa (28-40 psi) | 957-1302 kPa (139-189 psi) | 12°C (52°F) | |
| Greater than 50% | 206-289 kPa (30-42 psi) | 992-1322 kPa (144-192 psi) | 13°C (54°F) | |
| 30-35°C (86-95°F) | Less than 30% | 213-296 kPa (31-43 psi) | 1191-1598 kPa (173-232 psi) | 13°C (55°F) |
| 30-50% | 220-310 kPa (32-45 psi) | 1212-1577 kPa (176-229 psi) | 14°C (63°F) | |
| Greater than 50% | 234-323 kPa (34-47 psi) | 1219-1557 kPa (177-226 psi) | 15°C (66°F) | |
| 36-41°C (96-105°F) | Less than 20% | 248-323 kPa (36-47 psi) | 1529-1929 kPa (222-280 psi) | 17°C (61°F) |
| 20-40% | 248-337 kPa (36-49 psi) | 1522-1880 kPa (221-273 psi) | 18°C (63°F) | |
| Greater than 40% | 261-344 kPa (38-50 psi) | 1508-1839 kPa (219-267 psi) | 18°C (64°F) | |
| 42-46°C (106-115°F) | Less than 20% | 282-358 kPa (41-52 psi) | 1867-2197 kPa (271-319 psi) | 19°C (70°F) |
| Greater than 20% | 289-365 kPa (42-53 psi) | 1853-2129 kPa (269-309 psi) | 20°C (68°F) | |
| 47-49°C (116-120°F) | Below 30% | 316-385 kPa (46-56 psi) | 2122-2418 kPa (308-251 psi) | 20°C (72°F) |
A/C Performance Table
Scheme 1
A/C Diagnostics Chart
| Low Side Gauge Reading | High Side Gauge Reading | Potential Causes |
|---|---|---|
| Low | Low | Low Refrigerant Charge |
| Restriction between Compressor and High Side port | ||
| Low/Normal | Evaporator Freezing | |
| High | Restriction between the Low Side and High Side ports or Restricted TXV/Orifice Tube | |
| Compressor Stuck at Maximum Displacement | ||
| High | Low | Compressor has Low Displacement or Internal Malfunction |
| High | Malfunctioning Cooling Fans | |
| Refrigerant Overcharge | ||
| Restriction between the Low Side Port and Compressor Inlet | ||
| Restricted Condenser Air Flow | ||
| Expansion Device Stuck Open | ||
| Air in A/C System | ||
| Normal/High | Normal/High | Refrigerant Contamination |
| PAG or POE Oil Overcharge |
A/C Diagnostics Chart
Heating Performance Diagnostic
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Heating system performance. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - HVAC Systems - Automatic |
| 2 | Start the engine. Allow the engine to idle. Does the engine reach a normal operating temperature? | Go to Step 3 | Go to Step 9 |
| 3 | WARNING: Refer to Moving Parts and Hot Surfaces Warning . Select the FLOOR mode. Select the minimum blower speed. Select the warmest temperature setting. Feel the temperature of the inlet and outlet heater hoses at the heater core. Does the inlet heater hose feel warmer than the outlet heater hose? | Go to Step 7 | Go to Step 4 |
| 4 | Install a thermometer into the center I/P PANEL air outlet. Secure a thermometer to the heater core outlet hose. Select the PANEL mode. Select the maximum blower speed. Select the warmest temperature setting. Record the temperature at the following locations: The center I/P PANEL air outlet The heater core outlet hose Compare the recorded temperatures. Are the 2 temperature readings about equal? | Go to Step 5 | Go to Step 6 |
| 5 | Inspect and repair the following areas of the vehicle for cold air leaks: The cowl The recirculation door The HVAC module case Perform the necessary repairs. Are the repairs complete? | Go to Step 10 | |
| 6 | Inspect the temperature door operation. Refer to Diagnostic System Check - Vehicle . Perform any necessary repairs. Are the repairs complete? | Go to Step 10 | |
| 7 | Turn OFF the engine. Backflush the heater core. Start the engine. Select the FLOOR mode. Select the minimum blower speed. Select the warmest temperature setting. Feel the temperature of the inlet and outlet heater hoses at the heater core. Does the inlet heater hose feel warmer than the outlet heater hose? | Go to Step 8 | Go to Step 10 |
| 8 | Replace the heater core. Refer to Heater Core Replacement . Is the repair complete? | Go to Step 10 | |
| 9 | Repair the low engine temperature concern. Refer to Engine Fails To Reach Normal Operating Temperature . Is the repair complete? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
| WARNING |
|---|
| Refer to Moving Parts and Hot Surfaces Warning . |
Heating Performance Diagnostic
Defrosting Insufficient
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Time required to defrost the windshield is longer than normal. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - HVAC Systems - Automatic |
| 2 | Turn ignition to ON.. Select the DEFROST mode. Select the maximum blower speed. Does sufficient air flow from the defroster outlets? | Go to Step 3 | Go to Step 6 |
| 3 | Select the minimum blower speed. Select the maximum temperature setting. WARNING: Refer to Moving Parts and Hot Surfaces Warning . Feel the temperature of the inlet and outlet hoses at the heater core. Does the inlet hose feel warmer than the outlet hose? | Go to Step 7 | Go to Step 4 |
| 4 | Perform the A/C system performance test. Refer to Air Conditioning (A/C) System Performance Test (LF1 or LFX) . Is the A/C system operating within the specifications? | Go to Step 5 | Go to Step 8 |
| 5 | Inspect for correct operation of the air inlet door. Is the air inlet door operating correctly? | Go to Step 10 | Go to Step 9 |
| 6 | Repair the air delivery concern. Refer to Diagnostic Starting Point - Vehicle . Is the repair complete? | Go to Step 10 | |
| 7 | Repair the heating concern. Refer to Heating Performance Diagnostic . Is the repair complete? | Go to Step 10 | |
| 8 | Repair the A/C performance concern. Refer to Air Conditioning (A/C) System Performance Test (LF1 or LFX) . Is the repair complete? | Go to Step 10 | |
| 9 | Repair the air inlet door concern. Refer to Air Inlet Housing Replacement . Is the repair complete? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you find and correct the problem? | System OK | Go to Step 2 |
| WARNING |
|---|
| Refer to Moving Parts and Hot Surfaces Warning . |
Defrosting Insufficient
Noise Diagnosis - Auxiliary Blower Motor
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Noise originating from the auxiliary blower motor. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Diagnostic System Check - Vehicle |
| 2 | Sit inside the vehicle. Close the vehicle doors and windows. Turn ON the ignition, with the engine OFF. Cycle the auxiliary blower motor through all of the speeds in order to determine where and when the noise occurs. Is a noise evident during auxiliary blower operation? | Go to Step 3 | Go to Step 12 |
| 3 | Inspect for excessive vibration at each auxiliary blower motor speed by feeling the auxiliary blower case. Is excess vibration present? | Go to Step 5 | Go to Step 4 |
| 4 | Listen to the auxiliary blower motor at each blower speed. Is the auxiliary blower motor making a squeaking or chirping noise? | Go to Step 10 | Go to Step 12 |
| 5 | Inspect the blower motor and the blower motor housing for proper installation. Is the blower motor or the blower motor housing touching the vehicles body and causing the vibration? | Go to Step 9 | Go to Step 6 |
| 6 | Remove the auxiliary blower motor. Refer to Auxiliary Blower Motor Replacement . Inspect the auxiliary blower motor impeller for deposits of foreign material. Inspect the auxiliary blower motor for deposits of foreign material. Did you find foreign material on the auxiliary blower motor? | Go to Step 8 | Go to Step 7 |
| 7 | Inspect the auxiliary blower motor for the following conditions: Cracked blades A loose impeller retainer Improper impeller alignment Did you find any of these conditions? | Go to Step 9 | Go to Step 11 |
| 8 | Remove the foreign material. Is the action complete? | Go to Step 11 | |
| 9 | Install the component so there is no contact with the vehicles body. Is the action complete? | Go to Step 12 | |
| 10 | Replace the auxiliary blower motor. Refer to Auxiliary Blower Motor Replacement . Is the repair complete? | Go to Step 12 | |
| 11 | Install the auxiliary blower motor. Refer to Auxiliary Blower Motor Replacement . Is the action complete? | Go to Step 12 | |
| 12 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Noise Diagnosis - Auxiliary Blower Motor
Noise Diagnosis - Blower Motor
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Noise originating from the blower motor. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Diagnostic System Check - Vehicle |
| 2 | Inspect the air inlet grille for debris. Is debris present? | Go to Step 8 | Go to Step 3 |
| 3 | Sit inside the vehicle. Close the vehicle doors and windows. Turn ON the ignition, with the engine OFF. Cycle the blower motor through all of the speeds and modes in order to determine where and when the noise occurs. Is a noise evident during the blower operation? | Go to Step 4 | Go to Step 11 |
| 4 | Inspect for excessive vibration at each blower motor speed by feeling the blower case. Is excess vibration present? | Go to Step 6 | Go to Step 5 |
| 5 | Listen to the blower motor at each speed. Is the blower motor making a squeaking or chirping noise? | Go to Step 9 | Go to Step 11 |
| 6 | Remove the blower motor. Refer to Blower Motor Replacement . Inspect the blower motor impeller for deposits of foreign material. Inspect the blower motor for deposits of foreign material. Did you find any foreign material on the blower motor or blower motor impeller? | Go to Step 8 | Go to Step 7 |
| 7 | Inspect the blower motor for the following conditions: Cracked blades A loose impeller retainer Improper impeller alignment Did you find any of these conditions? | Go to Step 9 | Go to Step 10 |
| 8 | Remove the foreign material. Is the action complete? | Go to Step 10 | |
| 9 | Replace the blower motor. Refer to Blower Motor Replacement . Is the repair complete? | Go to Step 11 | |
| 10 | Install the blower motor. Refer to Blower Motor Replacement . Is the action complete? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Noise Diagnosis - Blower Motor
Air Conditioning Compressor Oil Diagnosis
Note. To avoid repeat compressor failure, always inspect the condition of the refrigerant oil and take the appropriate corrective action before installing the replacement compressor.
| Condition | Corrective Action |
|---|---|
| Clean Oil no debris present | No corrective action necessary. |
| Clean Oil with debris present | Inspect the suction port of the replacement compressor for presence of a suction screen. If the Replacement Compressor does NOT contain a suction screen, Install Suction Screen in the line. Replace desiccant or component containing the desiccant. Replace desiccant filter if applicable. Remove and inspect high pressure side filter (if applicable) . Remove, inspect, clean, or replace orifice tube . If the system has a front orifice tube and is equipped with a filter in the rear auxiliary line, remove, inspect, clean, or replace the filter. If the system has a front orifice tube and is not equipped with a filter in the rear auxiliary line, remove the filter in the auxiliary TXV and Install a universal inline A/C Filter P/N 89016656 (AC Delco P/N 15-10413) as close to the rear TXV as possible. |
| Dark brown/black and/or pungent/unusual odor with no debris present | Replace desiccant or component containing the desiccant. Replace desiccant filter if applicable. Flush refrigerant system. Refer to Flushing |
| Dark brown/black and/or pungent/unusual odor with debris present | Replace desiccant or component containing the desiccant. Replace desiccant filter if applicable. Flush refrigerant system. Refer to Flushing Inspect the suction port of the replacement compressor for presence of a suction screen. If the replacement compressor does NOT contain a suction screen, install suction screen. Remove and inspect high pressure side filter (if applicable). Remove, inspect, clean, or replace orifice tube. If the system has a front orifice tube and is equipped with a filter in the rear auxiliary line, remove, inspect, clean, or replace the filter. If the system has a front orifice tube and is not equipped with a filter in the rear auxiliary line, remove the filter in the auxiliary TXV and install a universal inline A/C Filter P/N 89016656 (AC Delco P/N 15-10413) as close to the rear TXV as possible. |
| Oil Overcharge | Flush refrigerant system. Refer to Flushing |
| Refrigerant Contamination | Flush refrigerant system. Refer to Flushing |
| Hybrid Polyolester Refrigerant Oil (POE) Contamination | Flush refrigerant system. Refer to Flushing Replace desiccant or component containing the desiccant. Replace desiccant filter if applicable. |
Air Conditioning Compressor Oil Diagnosis
Noise Diagnosis - Air Conditioning (A/C) System
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - HVAC Systems - Automatic |
| 2 | A/C system noises can be generally categorized into 3 areas: Screeching, squealing, chirping noises Moaning noises Vibration/rattle noises Start the engine. Ensure that the A/C is ON. Is a screeching, squealing noise heard when the A/C is ON? | Go to Step 3 | Go to Step 6 |
| 3 | With the engine OFF, inspect the drive belt for excessive wear. Refer to Drive Belt Falls Off and Excessive Wear Diagnosis . Is the drive belt excessively worn? | Go to Step 14 | Go to Step 4 |
| 4 | Inspect the drive belt tension. Refer to Drive Belt Tensioner Diagnosis . Is the drive belt tension correct? | Go to Step 15 | Go to Step 5 |
| 5 | Inspect the drive belt for excessive oil coverage. Is the drive belt covered with oil? | Go to Step 13 | Go to Step 6 |
| 6 | Start the engine. Ensure that the A/C is ON. Is the compressor locked up? | Go to Step 19 | Go to Step 7 |
| 7 | Using a stethoscope, listen to the A/C compressor for any abnormal noises. Is the compressor causing an abnormal noise? | Go to Step 11 | Go to Step 8 |
| 8 | Listen to the A/C compressor components and mounting for noise concerns using a stethoscope. Are any of these components loose, damaged or excessively worn? | Go to Step 16 | Go to Step 9 |
| 9 | Idle the engine. Engage the A/C. Using a stethoscope, move around the entire refrigerant plumbing system, inspecting for any abnormal noises caused by component ground-out. Are any of the A/C components grounding out and causing a noise? | Go to Step 21 | Go to Step 10 |
| 10 | 1. Idle the engine in PARK with the A/C on. 2. Using a stethoscope, move around the entire A/C system testing for any abnormal noises caused by a component. Do any of the A/C components cause an abnormal noise? | Go to Step 17 | Go to Step 20 |
| 11 | Verify that the A/C system is properly charged. Refer to Refrigerant System Specifications . Is the A/C system properly charged? | Go to Step 19 | Go to Step 16 |
| 12 | Recharge the A/C system to specification. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) . Is the abnormal compressor noise still present? | Go to Step 20 | Go to Step 21 |
| 13 | Repair the oil leak. Refer to the appropriate repair procedure in Engine Mechanical. Is the repair complete? | Go to Step 21 | |
| 14 | Replace the drive belt. Refer to Drive Belt Replacement . Is the replacement complete? | Go to Step 21 | |
| 15 | Replace the drive belt tensioner. Refer to Drive Belt Replacement . Is the replacement complete? | Go to Step 21 | |
| 16 | Repair or replace the A/C compressor mounting component. Is the repair complete? | Go to Step 21 | |
| 17 | Repair or replace the component which is causing the moaning concern as needed. Is the repair complete? | Go to Step 21 | |
| 18 | Correctly route or insulate the A/C component. Is the repair complete? | Go to Step 21 | |
| 19 | Replace the A/C compressor. Refer to Air Conditioning Compressor Replacement (LFX) . Is the replacement complete? | Go to Step 21 | |
| 20 | The concern may be caused by an engine related component. Refer to Vibration Analysis - Engine . Did you find and correct the condition? | Go to Step 21 | |
| 21 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Noise Diagnosis - Air Conditioning (A/C) System
Noise Diagnosis - HVAC Module
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Noise originating from the HVAC module. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - HVAC Systems - Automatic |
| 2 | Start the engine. Cycle through all of the following: Blower motor speeds HVAC modes Temperature control settings Determine the type of noise: Scrape, pop Tick/click, chirp or groaning Air rush/whistle Is a scrape or pop noise evident when selecting modes or temperature settings? | Go to Step 6 | Go to Step 3 |
| 3 | Is a tick/click, chirping, groaning or scraping noise present, but decreases as blower motor speed is decreased? | Go to Step 6 | Go to Step 4 |
| 4 | Is an air rush/whistle noise evident in all modes but not all temperature settings? | Go to Step 6 | Go to Step 5 |
| 5 | Is an air rush/whistle noise evident only in defrost or floor mode? | Go to Step 6 | Go to Step 6 |
| 6 | Remove the instrument panel (I/P) carrier. Refer to Instrument Panel Tie Bar Replacement . Is the action complete? | Go to Step 7 | |
| 7 | Inspect the air flow doors for proper operation. Inspect the ducts for obstructions or foreign materials. Were any of these conditions found? | Go to Step 10 | Go to Step 8 |
| 8 | Inspect the mode and temperature doors and seals for warping or cracking. Are the doors in normal condition? | Go to Step 11 | Go to Step 9 |
| 9 | Replace the appropriate door and/or seals. Is the repair complete? | Go to Step 11 | |
| 10 | Remove any obstructions or foreign material found. Is the action complete? | Go to Step 11 | |
| 11 | Install the I/P carrier. Refer to Instrument Panel Tie Bar Replacement . Is the action complete? | Go to Step 12 | |
| 12 | Operate the system to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Noise Diagnosis - HVAC Module
Odor Diagnosis
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: Odor originating or noticed through the HVAC system. | |||
| 1 | Were you sent here from Symptoms or another diagnostic table? | Go to Step 2 | Go to Symptoms - HVAC Systems - Automatic |
| 2 | Sit inside the vehicle. Close all of the doors and windows. Start the engine. Allow the engine idle at normal operating temperature. Select the maximum blower speed. Select the PANEL air outlet mode. Select the coldest temperature setting. Cycle through all of the blower speeds, modes and temperatures to define what type of odor is present. Musty smell Coolant smell Oil smell Does the odor have a musty smell? | Go to Step 3 | Go to Step 8 |
| 3 | Inspect the HVAC filter and the air inlet grille for debris. Refer to Passenger Compartment Air Filter Replacement . Is debris present? | Go to Step 4 | Go to Step 5 |
| 4 | Remove any debris. Is the action complete? | Go to Step 15 | |
| 5 | Inspect for wet carpeting. Is the carpet wet? | Go to Step 6 | Go to Step 14 |
| 6 | Inspect for the following conditions: Water leaks around the windshield Blockage of the HVAC module drain Leaks around the door seals Is a leak present? | Go to Step 7 | Go to Step 14 |
| 7 | Repair the leak as necessary. Is the repair complete? | Go to Step 15 | |
| 8 | Does the odor have a coolant smell? | Go to Step 9 | Go to Step 12 |
| 9 | Inspect the cooling system for leaks. Refer to Loss of Coolant . Is a leak present? | Go to Step 10 | Go to Step 12 |
| 10 | Inspect for coolant leaking inside the vehicle or for a film build-up on the windshield. Is the condition present? | Go to Step 11 | Go to Step 15 |
| 11 | Replace the heater core. Refer to Heater Core Replacement . Is the repair complete? | Go to Step 15 | |
| 12 | Does the odor have an oily smell? | Go to Step 13 | Go to Step 15 |
| 13 | Inspect the engine compartment for any leaks. Refer to the following procedures: Oil Leak Diagnosis for the 3.0L LF1engine or for the 2.8L LAUL engine Power Steering Fluid Leaks . Repair any oil leaks. Is the repair complete? | Go to Step 15 | |
| 14 | A musty odor can be caused by mold or mildew build-up on the evaporator or the heater core or inside of the HVAC module. Refer to Odor Correction . Is the action complete? | Go to Step 15 | |
| 15 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Odor Diagnosis
Introduction
Note. This document must never be released to the Service Community. This document must remain in WIP status for Assembly Plant usage only.
Note. Heating, Ventilation, and Air Conditioning (HVAC) systems are pressurized refrigeration, high voltage (Hybrid) and impact environmental issues with recycling. Prior to repairing these systems, operators should receive appropriate service and safety training in mobile HVAC.
For various reasons, vehicles assembled in Assembly Plants may require Heating, Ventilation, and Air Conditioning System (HVAC) repairs. These repairs require diagnostics, special tools, non-production parts, and a specific repair procedure. The Repair procedures for given model vehicles is published for GM dealerships under SI ( Service Information) The information is updated daily and has been reviewed by appropriate service engineering support. To provide Assembly Plant HVAC repair person with specific written procedures for diagnostics and repair procedures, the repair personnel shall follow these procedures except under the following circumstances
Diagnostics
- Follow diagnostic methods described in the SI but include information from ALD test write-ups as well as the inspection reports. Confirm this information with the MDI (when possible) prior to repair. Clear all DTC's after work
- Employ and record refrigerant information from recovery equipment when confirming charge. Do not employ Vacuum only recovery equipment. This equipment does not have the ability to measure vehicle refrigerant charge, nor the amount of lubricant removed.
- Refrigerant Leak Detection may be hampered since dye circulation may not have sufficiently occurred. Therefore, use of the electronic leak detector is mandatory. If leak dye is required, injection of additional service dye ( as per SI) is authorized (up to 1/4oz service dye)
Remove and Replace Components/Sub-Assemblies - Exception to SI for Assembly Plant
HVAC Module Components - Exceptions for Part R&R
- Evaporator Core is replaced in the SI documentation. However, for assembly plant repair, the entire module with the evaporator core should be replaced as a unit. Install new seal washers on the evaporator.
- Heater Core is generally replaced as a separate unit. Unless SI details how to remove the heater core w/o disassembly of the HVAC module, the entire module is required to be replaced.
- Broken/Cracked HVAC Module Case - these defects are not to be repaired per SI directions. The plastic assembly or module requires replacement
Condensors - Exceptions for Part R&R
- Condensers are serviced in SI documentation as individual units. However, majority of units employed arrive as CRA's (Condenser Radiator Assembly) If the condenser or radiator require replacement, the replacement should be a replacement CRA.
- RD desiccant bag replacement. Internal desiccant bag replacement although authorized in SI, is not to be done at assembly plant. If material contamination - from failed compressor or desiccant bag is noted, entire assembly to be replaced and not flushed.
A/C Hoses/Lines- Exceptions for Part R&R
- Line Splice - line rub through or damage are to be replaced with new assemblies and not line spliced.
- In-Line filters - Assembly plant is not authorized to employ install these filters
- Compressor Suction line screens - Assembly plant is not authorized to install suction screens or screen blocks unless specifically authorized by platform engineering.
Control Heads and Sensors - Exceptions for Part R&R
- Replace and reprogram control head.
- R&R sensors - do not splice into wire harness.
- Replace electrical terminals per spec. Do not splice connectors.
Eliminating Air Conditioning Odor
Odors may be emitted from the air conditioning system primarily at start up in hot, humid climates. The following conditions may cause the odor
- Debris is present in the HVAC module.
- Microbial growth on the evaporator core
When the blower motor fan is turned on, the microbial growth may release an unpleasant musty odor into the passenger compartment. To remove odors of this type, the microbial growth must be eliminated. Perform the following procedure
Deodorize the evaporator core using Deodorizing Aerosol Kit.
Perform the following steps in order to deodorize the A/C system
- Ensure that the plenum that draws outside air into the HVAC module is clear of debris.
- Disable the A/C compressor clutch operation by disconnecting the clutch coil electrical connector.
- Dry the evaporator core by performing the following steps: Start the engine. Select the maximum temperature setting. Select the recirculation mode. Run the blower motor on high for 10 minutes.
- Locate an area in the air conditioning duct between the blower motor and the evaporator core downstream of the blower motor.
- Drill a 3.175 mm (0.125 in) hole where the hole will not interfere with or damage the following components: The blower motor The evaporator core Any other operating part the of system
- Wear safety goggles and latex gloves in order to perform the following actions: Select the maximum blower speed. Insert the deodorizer extension tube into the hole to the mark on the extension tube. Use short spray bursts and vary the direction of spray for a 2-3 minute period of time.
- Shut the engine OFF. Allow the vehicle to sit for 3-5 minutes.
- Seal the 3.175 mm (0.125 in) hole with body sealer or RTV gasket compound.
- Start the engine.
- Operate the blower motor on high for 15-20 minutes to dry.
- Reconnect the A/C compressor clutch coil electrical connector.
- Verify proper clutch operation.
- Using the scan tool enable the afterblow. Refer to «Afterblow Enabling»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#hvac-system-automatic__afterblow-enabling) .
Refrigerant Recovery and Recharging (Belt Driven Compressor)
Special Tools
- GE-48800 CoolTech A/C Recharge Machine
- J-43600 ACR 2000 Air Conditioning Service Center
- J-45037 A/C Oil Injector
For equivalent regional tools, refer to Special Tools
| WARNING | To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A/C System, use service equipment designed for recovery that is certified to meet the requirements of the appropriate SAE Standards. If an accidental system discharge occurs, ventilate the work area before continuing service. Additional health and safety information may be obtained from the refrigerant, refrigerant recovery, and lubricant manufacturers. |
| WARNING | For personal protection, goggles with side protection and lint-free gloves (insulated against heat loss and impermeable to refrigerant) must be worn and a clean cloth wrapped around fittings, valves, and connections when doing work that includes opening the refrigerant system. If refrigerant comes in contact with any part of the body severe frostbite and personal injury may result. The exposed area should be flushed immediately with cold water and prompt medical attention should be obtained. |
| CAUTION | You must replace the desiccant if the A/C refrigerant system has been open to atmosphere for more than four hours, or if the A/C refrigerant oil has been contaminated. Failure to replace the desiccant will result in damage to the A/C refrigerant system. |
| CAUTION | R-134a is the only approved refrigerant for use in this vehicle. The use of any other refrigerant may result in poor system performance or component failure and potentially void the vehicle warranty for the refrigerant system. |
| CAUTION | To avoid system damage use only R-134a dedicated tools when servicing the A/C system. |
| CAUTION | Do not lubricate A/C line seal washers as mineral oil will damage the seal and cause leaks. Use only 525 viscosity mineral oil to lubricate o-rings as well as fitting threads for the prevention of fitting seizure. |
| CAUTION | Use only GM approved Polyalkylene Glycol Synthetic Refrigerant Oil (PAG) for internal circulation through the R-134a A/C system. |
Both the J-43600 ACR 2000 Air Conditioning Service Center and GE-48800 CoolTech A/C Recharge Machine are complete air conditioning service center for R-134a. Both units recovers, recycles, evacuates and recharges A/C refrigerant quickly, accurately and automatically. Both units have a display screen that contains the function controls and displays prompts that will lead the technician through the recover, recycle, evacuate and recharge operations. R-134a is recovered into and charged out of an internal storage vessel. Both units automatically replenishes this vessel from an external source tank in order to maintain a constant 5.45-6.82 kg (12-15 lbs) of A/C refrigerant.
The ACR 2000 has a built in A/C refrigerant identifier that will test for contamination, prior to recovery and will notify the technician if there are foreign gases present in the A/C system. If foreign gases are present, the ACR 2000 will not recover the refrigerant from the A/C system.
The ACR 2000 also features automatic air purge, single pass recycling and an automatic oil drain.
GE-48800 CoolTech A/C Recharge Machine is released as a required replacement for the previously essential J-43600 ACR 2000 Air Conditioning Service Center. The GE-48800 CoolTech A/C Recharge Machine is SAE J2788 compliant and meets GM requirements for A/C Refrigerant System Repairs on all General Motors vehicles, including Hybrid systems with Polyolester (POE) refrigerant oil.
Refer to the J-43600 ACR 2000 Air Conditioning Service Center or GE-48800 CoolTech A/C Recharge Machine manual for operation and setup instruction. Always recharge the A/C System with the proper amount of R-134a. Refer to Refrigerant System Specifications for the correct amount.
A/C Refrigerant System Oil Charge Replenishing
If oil was removed from the A/C system during the recovery process or due to component replacement, the same quantity of PAG oil must be replenished. If no oil was removed from the A/C system during recovery, do not charge any PAG oil into the A/C system. Oil can be injected into a charged system using J-45037 A/C Oil Injector. For the proper quantities of oil to add to the A/C refrigerant system, refer to Refrigerant System Specifications .
Flushing
Special Tools
- GE-8800 ACR 2000 Air Conditioning Service Center
- GE-45268 Flush Adapter Kit
- GE-41447 Leak Detection Dye
- GE-42220 Universal 12V Leak Detection Lamp
For equivalent regional tools. Refer to Special Tools
Note. Flushing with the GE-8800 ACR 2000 Air Conditioning Service Center is not intended to remove metal from the A/C system.
Flushing is intended to remove the following
- Contaminated polyalkylene glycol (PAG) oil
- Desiccant, following a desiccant bag failure
- Overcharge of PAG oil
- Refrigerant contamination
Scheme 2
- Recover the refrigerant. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Remove the thermal expansion valve (TXV). Refer to «Air Conditioning Evaporator Thermal Expansion Valve Replacement»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning)
- Install the stud for the GE 45268 Flush Adapter Kit onto the GE 45268-121.
- Install the GE 45268-121 in place of the TXV.
- Install the TXV mounting bolts. Tighten Tighten the bolts to 7 N.m (62 lb in).
- Connect the evaporator line to the GE 45268-121.
- Install the TXV block fitting nut. Tighten Tighten the bolts to 17 N.m (12.5 lb ft).
- Remove the A/C compressor. Refer to «Air Conditioning Compressor Replacement (LFX)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning)
- Install GE 45268-10 to the A/C compressor hose assembly.
- Install the nut and bolt from the GE 45268 Flush Adapter Kit to the GE 45268-10 and compressor hose assembly. Tighten Tighten the bolts to 17 N.m (12.5 lb ft).
- Forward flow refrigerant flushing is recommended for contaminated refrigerant or PAG oil. Perform the following procedure: NOTE: The filter inside GE 45268-1 is serviceable. Remove and discard the check valve from the filter. Service the filter with ACDelco P/N GF 470, before each flush. Install the port plugs GE 45268-9 onto the GE 45268-10. Install the fitting GE 45268-7 onto the GE 45268-10. Install the fitting GE 45268-8 onto the GE 45268-10. Connect GE 45268-1 flush filter to the suction port of GE 45268-7 flush adapter. Connect the blue hose from the GE 8800 ACR 2000 Air Conditioning Service Center to the GE 45268-1 flush filter adapter. Connect the red hose from the GE 8800 ACR 2000 Air Conditioning Service Center to the GE 45268-8 flush adapter.
- Reverse flow refrigerant flush is recommended for desiccant bag failure. Replace the A/C condenser when the A/C flush is complete and perform the following procedure: NOTE: The filter inside GE 45268-1 is serviceable. Remove and discard the check valve from the filter. Service the filter with ACDelco P/N GF 470, before each flush. Install the port plugs GE 45268-9 onto the J 45268-10. Install the fitting GE 45268-7 onto the J 45268-10. Install the fitting GE 45268-8 onto the J 45268-10. Connect GE 45268-1 flush filter to the discharge port of GE 45268-7 flush adapter. Connect the blue hose from GE 8800 ACR 2000 Air Conditioning Service Center to the GE 45268-1 flush filter adapter. Connect the red hose from GE 8800 ACR 2000 Air Conditioning Service Center to the GE 45268-8 flush adapter.
- Flush the A/C system. Follow the instructions supplied with the GE 8800 ACR 2000 Air Conditioning Service Center.
- Disconnect the red hose on the GE 8800 ACR 2000 Air Conditioning Service Center from the GE 45268-10.
- Disconnect the blue hose on the GE 8800 ACR 2000 Air Conditioning Service Center from the GE 45268-1.
- Remove GE 45268-1 from the GE 45268-10.
- Remove the GE 45268-10 from the A/C compressor hose assembly.
- If you will reinstall the removed A/C compressor, perform the following procedure: Remove the A/C compressor drain plug. Drain the PAG oil from the A/C compressor. Rotate the compressor input shaft to assist in draining the PAG oil from the compressor. Install the A/C compressor drain plug. Tighten Tighten the drain plug to 16 N.m (12 lb ft). Add the total system capacity of PAG oil to the A/C compressor. Refer to «Refrigerant System Specifications»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-system-specifications)
- If you will replace the A/C compressor after flushing the system, perform the following procedure: Determine if the new service compressor is shipped with PAG oil. Refer to the «Refrigerant System Specifications»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-system-specifications) If the service compressor is shipped with PAG oil, DO NOT drain the new PAG oil from the compressor. Deduct the amount of PAG oil shipped with the service compressor from the amount of PAG oil listed in the capacities table. Refer to «Refrigerant System Specifications»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-system-specifications) Add the calculated amount to the compressor, as needed.
- Add one bottle of GE 41447 Leak Detection Dye directly to the A/C Compressor.
- Install the A/C compressor. Refer to «Air Conditioning Compressor Replacement (LFX)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning)
- Remove GE 45268-121.
- Inspect the TXV for debris. Clean or replace as needed.
- Install the TXV. Refer to «Air Conditioning Evaporator Thermal Expansion Valve Replacement»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning)
- Evacuate and recharge the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Leak test the fittings using GE 42220 Universal 12V Leak Detection Lamp.
Draining Procedure
- Drain the refrigerant oil from the crankcase and rear head ports into a clean, graduated container.
- Rotate the compressor shaft to assist in draining the compressor.
- Measure and record the amount of oil drained from the removed compressor. This measurement will be used during installation of the replacement compressor.
- Inspect oil drained from removed compressor. Refer to «Air Conditioning Compressor Oil Diagnosis»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__air-conditioning-compressor-oil-diagnosis) .
- Properly discard the used refrigerant oil.
- Clean the graduated cylinder.
- Drain bolt and drain the refrigerant oil from the crankcase and rear head ports into a clean, graduated container.
- Rotate the compressor shaft to assist in draining the compressor.
Balancing Procedure
- Refer to the amount of refrigerant oil recorded during the compressor removal.
- If the amount of oil recorded from the removed compressor is less than or equal to 75 ml (2.5 fl. oz), add 75 ml of the new PAG oil back into the new compressor through the compressor suction port.
- If the amount of oil recorded from the removed compressor is greater than 75 ml (2.5 fl. oz), add the equivalent amount of the new PAG oil back into the new compressor through the compressor suction port.
- Rotate the clutch driver three times to lubricate the internal compressor components.
- If necessary, refer to «Refrigerant System Specifications»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-system-specifications) .
Scheme 3
| Callout | Component Name |
|---|---|
| Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) . Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle Remove front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement . Remove the drive belt from the compressor. Refer to Drive Belt Replacement . Disconnect the A/C compressor electrical connector. Remove the air conditioning condenser and evaporator hose from the compressor. Refer to Air Conditioning Condenser and Evaporator Hose Replacement | |
| 1 | A/C Compressor Bolt CAUTION: Refer to Fastener Caution . Tighten 58 N.m (43 lb ft) |
| 2 | A/C Compressor Nut Tighten 22 N.m (12 lb ft) |
| 3 | A/C Compressor Bolt Tighten 58 N.m (43 lb ft) |
| 4 | A/C Compressor Procedure Remove and discard sealing washers. Refer to Air Conditioning System Seal Replacement . When replacing the A/C compressor, balance the compressor oil. Refer to Air Conditioning Compressor Oil Balancing . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Conditioning Compressor Replacement (LFX)
Removal Procedure
- Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure.
- Cap or tape the A/C refrigerant components.
- Remove the sealing washer (1) from the A/C refrigerant component.
- Inspect the seal washer for signs of damage to help determine the root cause of the failure.
- Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.
- DISCARD the sealing washer.
Installation Procedure
- Inspect the new sealing washer for any signs of cracks, cuts, or damage. Do not use a damaged sealing washer.
- Remove the cap or tape from the A/C refrigerant components.
- Using a lint-free clean, dry cloth, clean the sealing surfaces of the A/C refrigerant components.
- Carefully install the NEW sealing washer (1) onto the A/C refrigerant component. The sealing washer (1) must completely bottom against the surface of the fitting.
- Assemble the remaining A/C refrigerant components. Refer to the appropriate repair procedure.
- Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure
- Cap or tape the A/C refrigerant components.
- Remove the O-ring seal (1) from the A/C refrigerant component.
- Inspect the O-ring seal for signs of damage to help determine the root cause of the failure.
- Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.
- DISCARD the O-ring seal.
- Inspect the new O-ring seal for any sign of cracks, cuts, or damage.
- Remove the cap or tape from the A/C refrigerant components.
- Using a lint-free clean, dry cloth, carefully clean the sealing surfaces of the A/C refrigerant components.
- Lightly coat the new O-ring seal with mineral base 525 viscosity refrigerant oil.
- Carefully slide the NEW O-ring seal (1) onto the A/C refrigerant component.
- The O-ring seal (1) must be fully seated.
- Assemble the A/C components. Refer to the appropriate repair procedure.
- Recover the refrigerant from the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Remove the intake manifold cover. refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Remove the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/srx/ii-2012-2016/remont/testing-diagnostics/#engine-controlsfuel-36l-lfx-repair-instructions)
- Remove the radiator air lower deflector. Refer to «Radiator Air Lower Deflector Replacement»(/cadillac/srx/ii-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias)
- Remove the air conditioning condenser and air conditioning evaporator tube nut (1) at thermal expansion valve.
- Remove the air conditioning condenser and air conditioning evaporator tube (2) from thermal expansion valve.
- Remove the air conditioning condenser and air conditioning evaporator tube nut (1) at condenser.
- Remove the air conditioning condenser and air conditioning evaporator tube (2) from condenser.
- Remove the air conditioning condenser and evaporator hose nut (1) at air conditioning condenser and air conditioning evaporator tube.
- Remove the air conditioning condenser and evaporator hose (2) from air conditioning condenser and air conditioning evaporator tube
- Remove the air conditioning condenser and air conditioning evaporator tube nut (1) at the frame rail.
- Disengage tube retainers from body.
- Remove the air conditioning condenser and air conditioning evaporator tube (2) from vehicle.
- Install the air conditioning condenser and air conditioning evaporator tube (2) to the vehicle.
- Engage tube retainers from body.
- Install the air conditioning condenser and air conditioning evaporator tube nut (1) at the frame rail and tighten to 22 (16 lb ft).
- Install the air conditioning condenser and evaporator hose (2) from air conditioning condenser and air conditioning evaporator tube
- Install the air conditioning condenser and evaporator hose nut (1) at air conditioning condenser and air conditioning evaporator tube and tighten to 22 (16 lb ft).
- Install the air conditioning condenser and air conditioning evaporator tube (2) from condenser.
- Install the air conditioning condenser and air conditioning evaporator tube nut (1) at condenser and tighten to 22 (16 lb ft).
- Install the air conditioning condenser and air conditioning evaporator tube (2) from thermal expansion valve.
- Install the air conditioning condenser and air conditioning evaporator tube nut (1) at thermal expansion valve and tighten to 15 (11 lb ft).
- Install the radiator air lower deflector. Refer to «Radiator Air Lower Deflector Replacement»(/cadillac/srx/ii-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias)
- Install the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement»(/cadillac/srx/ii-2012-2016/remont/testing-diagnostics/#engine-controlsfuel-36l-lfx-repair-instructions)
- Install the intake manifold cover. refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Evacuate and charge the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Recover the refrigerant from the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Raise and support the vehicle. Refer to «Air Cleaner Assembly Replacement»(/cadillac/srx/ii-2012-2016/remont/testing-diagnostics/#engine-controlsfuel-36l-lfx-repair-instructions)
- Remove the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(/cadillac/srx/ii-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias__front-bumper-fascia-replacement)
- Disconnect the air conditioning pressure sensor electrical connector.
- Remove the air conditioning condenser and evaporator hose bolt (1) at the compressor.
- Remove the air conditioning condenser and evaporator hose (2) from the compressor.
- Remove the air conditioning condenser and evaporator hose nut (1) at the air conditioning condenser and air conditioning evaporator tube.
- Remove the air conditioning condenser and evaporator hose (2) from air conditioning condenser and air conditioning evaporator tube.
- Remove the air conditioning condenser and evaporator hose nut (1) at the condenser.
- Remove the air conditioning condenser and evaporator hose (2) from the condenser.
- Remove the air conditioning condenser and evaporator hose (2) from vehicle.
- Remove and discard all sealing washers.
- Transfer the air conditioning pressure sensor if necessary.
- Install new sealing washers. Refer to «Air Conditioning System Seal Replacement»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning)
- Install the air conditioning condenser and evaporator hose (2) to the condenser.
- Install the air conditioning condenser and evaporator hose nut (1) at the condenser and tighten to 22 N.m (16 lb ft).
- Install the air conditioning condenser and evaporator hose (2) to the air conditioning condenser and air conditioning evaporator tube.
- Install the air conditioning condenser and evaporator hose nut (1) to air conditioning condenser and air conditioning evaporator tube and tighten to 22 N.m (16 lb ft).
- Install the air conditioning condenser and evaporator hose (2) to the compressor.
- Install the air conditioning condenser and evaporator hose bolt (1) at compressor and tighten to 22 N.m (16 lb ft).
- Connect the air conditioning pressure sensor electrical connector.
- Install the front bumper fascia. Refer to «Front Bumper Fascia Replacement»(/cadillac/srx/ii-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias__front-bumper-fascia-replacement)
- Lower the vehicle.
- Evacuate and charge the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- GE 50078 Electronic Leak Detector
- GE 46246 Valve Core Tool
For equivalent regional tools. Refer to Special Tools
- Recover the refrigerant from the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Using the GE 46246 Valve Core Tool, remove the valve core from the service port.
- Install the valve core to the service port.
- Using the GE 46246 Valve Core Tool, tighten the valve core to 11 N.m (97 lb in).
- Evacuate and recharge the A/C system. Refer to «Refrigerant Recovery and Recharging (Belt Driven Compressor)»(/cadillac/srx/ii-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning__refrigerant-recovery-and-recharging-belt-driven)
- Leak test the fittings of the component using GE 50078 Electronic Leak Detector.
Scheme 4
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the air conditioner condenser. Refer to Air Conditioning Condenser Replacement | |
| 1 | Receiver and Dehydrator Bracket Blot. CAUTION: Refer to Fastener Caution . Tighten 6 N.m (53 lb in) |
| 2 | Receiver and Dehydrator Bracket |
| 3 | Receiver and Dehydrator Bolt Tighten 6 N.m (53 lb in) |
| 4 | Receiver and Dehydrator Procedure Remove and discard O-ring seal. Refer to Air Conditioning O-Ring Seal Replacement |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Receiver and Dehydrator Replacement
Scheme 5
| Callout | Component Name |
|---|---|
| Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) . Remove the air conditioning condenser and air conditioning evaporator tube from the TXV valve. Refer to Air Conditioning Condenser and Air Conditioning Evaporator Tube Replacement . | |
| 1 | Thermal Expansion Valve Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 6 N.m (53 lb in) |
| 2 | Thermal Expansion Valve TIP: Remove and discard the sealing washers. Refer to Air Conditioning System Seal Replacement . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Conditioning Evaporator Thermal Expansion Valve Replacement
Scheme 6
| Callout | Component Name |
|---|---|
| Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) . Remove the front bumper facia. Refer to Front Bumper Fascia Replacement | |
| 1 | A/C Refrigerant Pressure Sensor CAUTION: Refer to Fastener Caution . Tighten 5 N.m (44 lb in) |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Scheme 7
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the instrument panel compartment. Refer to Instrument Panel Compartment Replacement . Reposition any wiring or hoses to gain access to evaporator temperature sensor. | |
| 1 | Evaporator Temperature Sensor Procedure Disconnect the wiring connector Rotate sensor 1/4 turn counter clock wise to remove |
Evaporator Air Temperature Sensor Replacement
Scheme 8
| Callout | Component Name |
|---|---|
| Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) Remove the front bumper facia. Refer to Front Bumper Fascia Replacement Remove the radiator air side baffles. Refer to Radiator Air Side Baffle Replacement - Left Side , and Radiator Air Side Baffle Replacement - Right Side Remove the air conditioning condenser and air conditioning evaporator hose tube from the condenser. Refer to Air Conditioning Condenser and Air Conditioning Evaporator Tube Replacement Remove the air conditioning condenser and evaporator hose from the condenser. Refer to Air Conditioning Condenser and Evaporator Hose Replacement | |
| 1 | Air Conditioning Condenser Bolts (Qty 2) CAUTION: Refer to Fastener Caution . Tighten 9 N.m (80 lb in) |
| 2 | Air Conditioning Condenser TIP: The air condition condenser is removed through the bottom. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Conditioning Condenser Replacement
Scheme 9
| Call out | Component Name |
|---|---|
| Preliminary Procedures Recover the refrigerant. Refer to Refrigerant Recovery and Recharging (Belt Driven Compressor) . Remove the heater inlet hose from the heater core tube. Refer to Heater Inlet Hose Replacement . Remove the heater outlet hose from the heater core tube. Refer to Heater Outlet Hose Replacement . Remove the air conditioning condenser and air conditioning evaporator tube from thermal expansion valve. Refer to Air Conditioning Condenser and Air Conditioning Evaporator Tube Replacement . Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement . | |
| 1 | Heater and Air Conditioning Evaporator and Blower Module Fastener CAUTION: Refer to Fastener Caution . Procedure With the aid of an assistant, remove the heater and air conditioning evaporator and blower module from the vehicle. Tighten 6 N.m (53 lb in) |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Heater and Air Conditioning Evaporator Module Replacement
Scheme 10
| Call out | Component Name |
|---|---|
| Preliminary Procedure Remove the heater and air conditioning evaporator and blower module. Refer to Heater and Air Conditioning Evaporator Module Replacement . Disconnect the heater and air conditioning evaporator and blower module assembly electrical connectors. | |
| 1 | Remove Heater Core Screw and Bracket CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (23 lb in) |
| 2 | Remove Heater Core retainer screw Procedure Pull out the heater core. Tighten 2.5 N.m (23 lb in) |
| 3 | Heater and Blower and Air Conditioning Control Module Procedure Refer to Heater and Blower and Air Conditioning Control Module Replacement . |
| 4 | A/C Evaporator Thermal Expansion Valve Fastener (Qty: 2) Tighten 6 (53 lb in) |
| 5 | Air Conditioning Evaporator Thermal Expansion Valve Procedure Remove and discard sealing washers. |
| 6 | Heater and Air Conditioning Evaporator and Blower Module Case Screw (Qty: 11) Tighten 1.5 N.m (9 lb in) |
| 7 | Heater and Air Conditioning Evaporator and Blower Module Lower Case |
| 8 | Air Conditioning Evaporator Core |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Conditioning Evaporator Replacement
BO 38185 Hose Clamp Pliers
For equivalent regional tools. Refer to Special Tools
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill LF1)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system)
- Remove the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Disengage tension on the heater inlet hose clamp (1) at the engine using BO 38185 Hose Clamp Pliers.
- Remove the heater inlet hose (2) from the engine.
- Release the clip from the quick disconnect (1) and remove the heater inlet hose (2) from the heater core tube.
- Remove the heater inlet hose from the vehicle.
- Install heater inlet hose to the vehicle.
- Install the heater inlet hose (2) to the heater core.
- Install the heater inlet hose (2) to the engine.
- Engage tension on the heater inlet hose clamp (1) at the engine using BO 38185 Hose Clamp Pliers.
- Install the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill LF1)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system)
BO 38185 Hose Clamp Pliers
For equivalent regional tools. Refer to Special Tools
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill LF1)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system)
- Remove the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Disengage tension on the heater outlet hose clamp (1) at the engine using BO 38185 Hose Clamp Pliers.
- Remove the heater outlet hose (2) from the engine.
- Release the clip from the quick disconnect (1) and remove the heater outlet hose (2) from the heater core tube.
- Remove the heater outlet hose from the vehicle.
- Install heater outlet hose to the vehicle.
- Install the heater outlet hose (2) to the heater core.
- Install the heater outlet hose (2) to the engine.
- Engage tension on the heater outlet hose clamp (1) at the engine using BO 38185 Hose Clamp Pliers.
- Install the intake manifold cover. Refer to «Intake Manifold Cover Replacement»(/cadillac/srx/ii-2012-2016/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle)
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill LF1)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/srx/ii-2012-2016/remont/cooling-system-mechanical/#engine-cooling-system)
Scheme 11
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the heater and air conditioning evaporator case. Refer to Heater and Air Conditioning Evaporator Module Replacement . | |
| 1 | Heater Outlet Tube Boot |
| 2 | Bracket Heater Core Outlet Tube Bolt CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (23 lb in) |
| 3 | Heater Core Outlet Tube Brace |
| 4 | Heater Core Outlet Tube Clamp |
| 5 | Heater Core Outlet Tube |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Heater Core Outlet Tube Replacement
Scheme 12
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the heater and air conditioning evaporator case. Refer to Heater and Air Conditioning Evaporator Module Replacement . | |
| 1 | Heater Outlet Tube Boot |
| 2 | Bracket Heater Core Outlet Tube Bolt CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (23 lb in) |
| 3 | Heater Core Outlet Tube Brace |
| 4 | Heater Core Inlet Tube Clamp |
| 5 | Heater Core Inlet Tube |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Heater Core Inlet Tube Replacement
Scheme 13
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the heater inlet hose from heater core. Refer to Heater Outlet Hose Replacement | |
| 1 | Heater Inlet Hose Connector Clamp Procedure Reposition heater inlet hose connector clamp using BO 38185 Hose Clamp Pliers. Special Tools BO 38185 Hose Clamp Pliers For equivalent regional tools. Refer to Special Tools |
| 2 | Heater Inlet Hose Connector |
Heater Inlet Hose Connector Replacement (LF1, LFW or LFX)
Scheme 14
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the heater outlet hose from heater core. Refer to Heater Outlet Hose Replacement | |
| 1 | Heater Outlet Hose Connector Clamp Procedure Reposition heater outlet hose connector clamp using BO 38185 Hose Clamp Pliers. Special Tools BO 38185 Hose Clamp Pliers For equivalent regional tools. Refer to Special Tools |
| 2 | Heater Outlet Hose Connector |
Heater Outlet Hose Connector Replacement (LF1, LFW or LFX)
Scheme 15
| Call out | Component Name |
|---|---|
| Preliminary Procedure Remove instrument panel compartment door compartment. Refer to Instrument Panel Compartment Door Compartment Replacement . | |
| 1 | Passenger Compartment Air Filter Lid |
| 2 | Passenger Compartment Air Filter |
Passenger Compartment Air Filter Replacement
Scheme 16
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the Heater and Air Conditioning Evaporator and Blower Module. Refer to Heater and Air Conditioning Evaporator Module Replacement . Disconnect the electrical connectors as necessary. | |
| 1 | Air Inlet Housing Fastener (Qty: 4) CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (23 lb in) |
| 2 | Air Inlet Housing |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Inlet Housing Replacement
Scheme 17
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel (I/P) insulator panel - right side. Refer to Instrument Panel Insulator Panel Replacement - Right Side . Disconnect the blower motor electrical connector. | |
| 1 | Blower Motor Fastener (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 1.7 N.m (15 lb in) |
| 2 | Blower Motor |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Blower Motor Replacement
Scheme 18
| Callout | Component Name |
|---|---|
| Peliminary Procedure Remove the Instrument Panel Left Instrument Panel Side Trim Panel. Refer to Instrument Panel Side Trim Panel Replacement . | |
| 1 | Instrument Panel Outer Air Outlet Fastener CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (22 lb in) |
| 2 | Instrument Panel Outer Air Outlet Assembly Procedure Reach through the opening in the end of the instrument panel and depress the tabs on the bottom of the air outlet assembly. While depressing the tabs, pull the air outlet assembly outward releasing it from the instrument panel. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Instrument Panel Outer Air Outlet Replacement - Left Side
Scheme 19
| Callout | Component Name |
|---|---|
| 1 | Instrument Panel Center Trim Panel Procedure Refer to Instrument Panel Center Trim Panel Replacement . |
| 2 | Instrument Panel Center Air Outlet Assembly Procedure Unsnap the air outlet assemblies from the radio control assembly. |
Instrument Panel Center Air Outlet Replacement
Scheme 20
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the Instrument Panel Right Instrument Panel Side Trim Panel. Refer to Instrument Panel Side Trim Panel Replacement . | |
| 1 | Instrument Panel Outer Air Outlet Fastener CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (22 lb in) |
| 2 | Instrument Panel Outer Air Outlet Assembly Procedure Reach through the opening in the end of the instrument panel and depress the tabs on the bottom of the air outlet assembly. While depressing the tabs, pull the air outlet assembly outward releasing it from the instrument panel. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Instrument Panel Outer Air Outlet Replacement - Right Side
Scheme 21
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the radio control. Refer to Radio Control Assembly Replacement . Disconnect the blower motor electrical connector. | |
| 1 | Instrument Panel Compartment Air and Radio Cooling Duct Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Instrument Panel Compartment Air and Radio Cooling Duct |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Instrument Panel Compartment Air and Radio Cooling Duct Replacement
Scheme 22
| Call out | Component Name |
|---|---|
| Preliminary Procedures Remove the front floor console. Refer to Front Floor Console Replacement . | |
| 1 | Front Floor Console Front Air Duct (Qty: 3) Procedure Disconnect and transfer sensor on left duct, if equipped. |
Floor Front Air Outlet Duct Replacement
Scheme 23
| Callout | Component Name |
|---|---|
| 1 | Front Floor Console Upper Cover Procedure Refer to Front Floor Console Rear Trim Panel Replacement - Upper . |
| 2 | Front Floor Console Rear Air Outlet Assembly Procedure Unsnap the rear air outlet assembly from the front floor console upper rear cover. |
Front Floor Console Rear Air Outlet Replacement
Scheme 24
| Callout | Component Name |
|---|---|
| 1 | Windshield Defroster Nozzle Grille Assembly Procedure Use a flat bladed plastic trim tool in order to release the retainer clips securing the windshield defroster nozzle grille to the instrument panel assembly. When reinstalling the defroster nozzle grille start the installation at the left side of the vehicle and work to the right side of the vehicle. Do not begin the installation from the center. |
Windshield Defroster Nozzle Grille Replacement
Scheme 25
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Removal . Remove the air distributor duct. Refer to Air Distributor Duct Replacement | |
| 1 | Windshield Defroster Nozzle Duct Fasteners (Qty: 8) CAUTION: Refer to Fastener Caution . |
| 2 | Windshield Defroster Nozzle Duct |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Windshield Defroster Nozzle Duct Replacement
Scheme 26
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the Instrument panel assembly . Refer to Instrument Panel Assembly Removal . Reposition any wiring or hoses to gain access to air duct. | |
| 1 | Air Distributor Duct Screw (Qty: 6) Tighten 1.5 N.m (13.2 lb in) |
| 2 | Air Distributor Duct |
Air Distributor Duct Replacement
Scheme 27
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Removal . | |
| 1 | Side Window Defogger Outlet Duct-Left Procedure Remove the Windshield Defroster Nozzle Duct Replacement. Refer to Windshield Defroster Nozzle Duct Replacement Remove the Side Window Defogger Outlet Duct-Left. Remove the Side Window Defogger Outlet Duct from vehicle. |
Side Window Defogger Outlet Duct Replacement - Left Side
Scheme 28
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Removal . | |
| 1 | Side Window Defogger Outlet Duct-Rightt Procedure Remove the Windshield Defroster Nozzle Duct Replacement. Refer to Windshield Defroster Nozzle Duct Replacement Remove the Side Window Defogger Outlet Duct-Right. Remove the Side Window Defogger Outlet Duct from vehicle. |
Side Window Defogger Outlet Duct Replacement - Right Side
Scheme 29
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the instrument panel insulator panel- left side. Refer to Instrument Panel Insulator Panel Replacement - Left Side . Remove the instrument panel lower trim panel. Refer to Instrument Panel Lower Trim Panel Replacement - Left Side . | |
| 1 | Floor Air Outlet Duct Retainer (Qty: 4) |
| 2 | Floor Air Outlet Duct |
Floor Air Outlet Duct Replacement - Left Side
Scheme 30
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel compartment. Refer to Instrument Panel Compartment Replacement . | |
| 1 | Floor Air Outlet Duct Fastener (Qty: 4) CAUTION: Refer to Fastener Caution . |
| 2 | Floor Air Outlet Duct |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Floor Air Outlet Duct Replacement - Right Side
Scheme 31
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front floor carpet. Refer to Front Floor Panel Carpet Replacement . | |
| 1 | Front Floor Air Outlet Duct |
| 2 | Rear Floor Air Outlet Duct |
Floor Rear Air Outlet Duct Replacement - Left Side
Scheme 32
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front floor carpet. Refer to Front Floor Panel Carpet Replacement . | |
| 1 | Front Floor Air Outlet Duct |
| 2 | Rear Floor Air Outlet Duct |
Floor Rear Air Outlet Duct Replacement - Right Side
Scheme 33
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the left side instrument panel insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side . Remove the instrument panel lower trim panel. Refer to Instrument Panel Lower Trim Panel Replacement - Left Side . Drain and fill the engine cooling system. Refer to Cooling System Draining and Filling (Static Fill LF1) , Cooling System Draining and Filling (GE 47716) . Place a protective mat over the carpet. | |
| 1 | Heater Core Tube Clamp (Qty: 2) Procedure Pull back the carpet in the area of the heater core. |
| 2 | Heater Core Tube Assembly Procedure Before disconnecting the heater core tubes from the heater core, place a small drain pan under the heater core tubes to capture any coolant drainage. |
| 3 | Heater Core Tube Seal (Qty: 2) Procedure Discard the O-ring seal and replace with NEW. |
| 4 | Heater Core Bracket Fastener CAUTION: Refer to Fastener Caution . |
| 5 | Heater Core Bracket |
| 6 | Heater Core Procedure Pull out the heater core. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Heater Core Replacement
Scheme 34
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the Floor console . Refer to Front Floor Console Replacement . Disconnect all electrical connector. Remove front floor air outlet duct. Refer to Floor Front Air Outlet Duct Replacement Remove the blower motor bracket fastener at bottom of blower assembly. | |
| 1 | Auxiliary Blower Motor Fastener (Qty: 9) CAUTION: Refer to Fastener Caution . Tighten 2.5 N.m (23 lb in) |
| 2 | Auxiliary Blower Motor |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Auxiliary Blower Motor Replacement
Illustration Tool Number / Description BO 38185 J 38185 Hose Clamp Pliers GE 41447 J 41447 R-134a A/C Tracer Dye - Box of 24 GE 42220 J 42220 Universal 12V Leak Detection Lamp GE-48800 CoolTech A/C Recharge Machine GE 8800 J 43600 ACR 2000 Air Conditioning Service Center GE 43872 J 43872 Fluorescent Dye Cleaner GE 44551 J 44551 Suction Screen Installation/Removal Kit GE 45037 J 45037 A/C Oil Injector GE 45268 J 45268 A/C Flushing Adapter Kit GE 50078 Electronic Leak Detector J 46246 Charge Port Valve Core Remover/Installer J 46297 A/C Dye Injector Kit GE 46297-12 J 46297-12 Replacement Dye Cartridges 7000086I Scan Tool Used for diagnosis of vehicle electrical system
Scheme 35
Scheme 36
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Scheme 38
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Scheme 42
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Scheme 44
Scheme 45
See also:
• Symptoms - HVAC Systems - Automatic
• Moving Parts and Hot Surfaces Warning
• Diagnostic System Check - Vehicle
• Engine Fails To Reach Normal Operating Temperature
• Diagnostic Starting Point - Vehicle
• Drive Belt Falls Off and Excessive Wear Diagnosis
• Drive Belt Tensioner Diagnosis
• Drive Belt Replacement
• Vibration Analysis - Engine
• Instrument Panel Tie Bar Replacement
• Loss of Coolant
• Oil Leak Diagnosis
• Power Steering Fluid Leaks
• Afterblow Enabling
• Fastener Caution
• Lifting and Jacking the Vehicle
• Front Wheelhouse Liner Replacement
• Air Cleaner Assembly Replacement
• Radiator Air Lower Deflector Replacement
• Front Bumper Fascia Replacement
• Heater and Blower and Air Conditioning Control Module Replacement
• Radio Control Assembly Replacement
• Front Floor Panel Carpet Replacement
• Special Tools
• A/C Diagnostics Chart
• Heating Performance Diagnostic
• Flushing
• Refrigerant System Specifications
• Refrigerant Recovery and Recharging (Belt Driven Compressor)
• Air Conditioning Compressor Oil Diagnosis