Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Brake Caliper Bleeder Screw | 12 N.m | 106 lb in |
| Brake Caliper Bracket Mounting Bolt, Front (1500 Series) | 200 N.m | 148 lb ft |
| Brake Caliper Bracket Mounting Bolt, Front (2500 Series) | 300 N.m | 221 lb ft |
| Brake Caliper Bracket Mounting Bolt, Rear (1500 Series) | 165 N.m | 122 lb ft |
| Brake Caliper Bracket Mounting Bolt, Rear (2500 Series) | 200 N.m | 148 lb ft |
| Brake Caliper Guide Pin Bolt, Front (1500 Series) | 100 N.m | 74 lb ft |
| Brake Caliper Guide Pin Bolt, Front (2500 Series) | 108 N.m | 80 lb ft |
| Brake Caliper Guide Pin Bolt, Rear (1500 Series) | 38 N.m | 28 lb ft |
| Brake Caliper Guide Pin Bolt, Rear (2500 Series) | 108 N.m | 80 lb ft |
| Brake Disc Retaining Screw (1500 Series) | 12 N.m | 106 lb in |
| Brake Hose to Caliper Bolt (1500 Series) | 40 N.m | 30 lb ft |
| Brake Hose to Caliper Bolt (2500 Series) | 45 N.m | 33 lb ft |
Disc Brake Component Specifications
| Application | Specification |
| Metric | English |
| Front Brakes J92, JD9 |
| Rotor Discard Thickness* | 27.5 mm | 1.083 in |
| Rotor Minimum Allowable Thickness After Refinish | 28.0 mm | 1.102 in |
| Rotor Thickness (new) | 30.0 mm | 1.181 in |
| Rotor Maximum Allowable Assembled Lateral Runout | 0.05 mm | 0.002 in |
| Rotor Maximum Allowable Scoring | 1.50 mm | 0.059 in |
| Rotor Maximum Allowable Thickness Variation | 0.018 mm | 0.0007 in |
| Front Brakes JH6 |
| Rotor Discard Thickness* | 36.5 mm | 1.437 in |
| Rotor Minimum Allowable Thickness After Refinish | 37.0 mm | 1.457 in |
| Rotor Thickness (new) | 38.0 mm | 1.496 in |
| Rotor Maximum Allowable Assembled Lateral Runout | 0.13 mm | 0.005 in |
| Rotor Maximum Allowable Scoring | 1.50 mm | 0.059 in |
| Rotor Maximum Allowable Thickness Variation | 0.025 mm | 0.001 in |
| Rear Brakes J92, JD9 |
| Rotor Discard Thickness* | 18.0 mm | 0.709 in |
| Rotor Minimum Allowable Thickness After Refinish | 18.5 mm | 0.7282 in |
| Rotor Thickness (new) | 20.0 mm | 0.787 in |
| Rotor Maximum Allowable Assembled Lateral Runout | 0.05 mm | 0.002 in |
| Rotor Maximum Allowable Scoring | 1.50 mm | 0.059 in |
| Rotor Maximum Allowable Thickness Variation | 0.018 mm | 0.0007 in |
| Rear Brakes JH6 |
| Rotor Discard Thickness* | 27.5 mm | 1.083 in |
| Rotor Minimum Allowable Thickness After Refinish | 28.0 mm | 1.102 in |
| Rotor Thickness (new) | 30.0 mm | 1.181 in |
| Rotor Maximum Allowable Assembled Lateral Runout | 0.13 mm | 0.005 in |
| Rotor Maximum Allowable Scoring | 1.50 mm | 0.059 in |
| Rotor Maximum Allowable Thickness Variation | 0.025 mm | 0.001 in |
| Rotor Maximum Allowable Thickness Variation | 0.025 mm | 0.001 in |
| * All brake rotors have a discard dimension cast into them. Replace any rotor that does not meet this specification. After refinishing the rotor, replace any rotor that does not meet the minimum thickness specifications. |
Brake Rotor Thickness Measurement
- If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to «Front Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-1500) or «Front Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-2500) and/or «Rear Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-2500) or «Rear Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-1500) .
- Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Using a micrometer calibrated in thousandths-of-a-millimeter, or ten-thousandths-of-an-inch, measure and record the thickness of the brake rotor at four or more points, evenly spaced around the rotor. Ensure that the measurements are only taken within the friction surfaces and that the micrometer is positioned the same distance from the outer edge of the rotor, about 13 mm (1/2 in), for each measurement.
- Compare the lowest thickness measurement recorded to the following specifications: Specification - Front Brake J92, JD9: Brake rotor minimum allowable thickness after refinishing 28.0 mm (1.102 in) Brake rotor discard thickness 27.5 mm (1.083 in) Specification - Front Brake JH6: Brake rotor minimum allowable thickness after refinishing 37.0 mm (1.457 in) Brake rotor discard thickness 36.5 mm (1.437 in) Specification - Rear Brake J92, JD9: Brake rotor minimum allowable thickness after refinishing 18.5 mm (0.728 in) Brake rotor discard thickness 18.0 mm (0.709 in) Specification - Rear Brake JH6: Brake rotor minimum allowable thickness after refinishing 28.0 mm (1.102 in) Brake rotor discard thickness 27.5 mm (1.083 in)
- If the lowest thickness measurement of the brake rotor is above the minimum allowable thickness after refinishing specification, the rotor may be able to be refinished, depending upon surface and wear conditions which may be present.
- If the lowest thickness measurement of the brake rotor is at or below the minimum allowable thickness after refinishing specification, the rotor may not be refinished.
- If the lowest thickness measurement of the brake rotor is at or below the discard thickness specification, the rotor requires replacement.
Brake Rotor Thickness Variation Measurement
Note. Any disc brake rotor that exhibits thickness variation exceeding the maximum acceptable level must be refinished or replaced. Thickness variation exceeding the maximum acceptable level can cause brake pulsation.
- If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to «Front Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-1500) or «Front Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-2500) and/or «Rear Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-2500) or «Rear Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-1500) .
- Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Using a micrometer calibrated in thousanths-of-a-millimeter, or ten-thousanths-of-an-inch, measure and record the thickness of the brake rotor at four or more points, evenly spaced around the rotor. Ensure that the measurements are only taken within the friction surfaces and that the micrometer is positioned the same distance from the outer edge of the rotor, about 13 mm (1/2 in), for each measurement.
- Calculate the difference between the highest and lowest thickness measurement recorded to obtain the amount of thickness variation.
- Compare the thickness variation measurement to the following specifications: Specification - JH6 and Rear: Brake rotor maximum allowable thickness variation: 0.025 mm (0.001 in) Specification - J92, JD9 Front and Rear: Brake rotor maximum allowable thickness variation: 0.018 mm (0.0007 in)
- If the brake rotor thickness variation measurement exceeds the specification, the rotor requires refinishing or replacement.
Brake Rotor Surface and Wear Inspection
- If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to «Front Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-1500) or «Front Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-2500) and/or «Rear Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-2500) or «Rear Disc Brake Pads Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-pads-replacement-1500) .
- Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Inspect the friction surfaces of the brake rotor for the following Braking Surface Conditions: Heavy rust and/or pitting Light surface rust can be removed with an abrasive disc. Heavy surface rust and/or pitting must be removed by refinishing the rotor. Cracks and/or heat spots Excessive blueing discoloration
- If the friction surfaces of the brake rotor exhibit one or more of the Braking Surface Conditions, the rotor requires refinishing or replacement.
- Using a micrometer calibrated in thousandths-of-a-millimeter, or ten-thousandths-of-an-inch, measure and record the scoring depth of any grooves present on the rotor friction surfaces.
- Compare the groove scoring depth recorded to the following specification: Specification: Brake rotor maximum allowable scoring: 1.50 mm (0.059 in)
- If the brake rotor scoring depth exceeds the specification, or if an excessive amount of scoring is present, the rotor requires refinishing or replacement.
Brake Rotor Assembled Lateral Runout Measurement
- J-39544-KIT: Torque-Limiting Socket Set, or equivalent
- J-41013: Rotor Resurfacing Kit
- J-42450-A: Wheel Hub Resurfacing Kit
- J-45101: Hub and Wheel Runout Gauge
- J-45101-100: Conical Brake Rotor Washers
Note. Brake rotor assembled lateral runout (LRO) exceeding the maximum allowable specification can cause thickness variation to develop in the brake rotor over time, usually between 4 800-11 300 km (3,000-7,000 mi). Brake rotor thickness variation MUST be checked BEFORE checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness Variation Measurement .
- Matchmark the position of the brake rotor to the wheel studs if this has not been done already.
- Inspect the mating surface of the hub/axle flange and the brake rotor to ensure that there are no foreign particles, corrosion, rust, or debris remaining. If the wheel hub/axle flange and/or if the brake rotor mating surfaces exhibit these conditions, perform the following steps: Remove the brake rotor from the vehicle. Refer to «Front Brake Rotor Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system) «Front Brake Rotor Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-rotor-replacement-1500-series) and/or «Rear Brake Rotor Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-brake-rotor-replacement-1500-series) «Rear Brake Rotor Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-brake-rotor-replacement-2500-series) . Using the J-42450-A: Wheel Hub Resurfacing Kit , thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange. Using the J-41013: Rotor Resurfacing Kit , thoroughly clean any rust or corrosion from the mating surface of the brake rotor. Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Install the rotor to the hub/axle flange using the matchmark made prior to removal.
- Hold the rotor firmly in place against the hub/axle flange and install one of the J-45101-100: Conical Brake Rotor Washers (1), and one lug nut (2) onto the upper-most wheel stud.
- Continue to hold the rotor secure and tighten the lug nut firmly by hand.
- Install the remaining J-45101-100: Conical Brake Rotor Washers and lug nuts onto the wheel studs and tighten the nuts firmly by hand in a star-pattern.
- Using the J-39544-KIT: Torque-Limiting Socket Set, or equivalent, tighten the lug nuts in a star-pattern to specification, in order to properly secure the rotor. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- If the brake rotor has been REFINISHED or REPLACED with a new rotor, proceed to step 14.
- If the brake rotor meets the following criteria, proceed to step 10. The rotor is within specifications and is being REUSED The rotor has NOT been refinished The rotor does NOT exhibit thickness variation exceeding the maximum allowable level
- Mount a dial indicator, J-45101: Hub and Wheel Runout Gauge, or equivalent, to the steering knuckle and position the indicator button so it contacts the brake rotor friction surface at a 90 degree angle, approximately 13 mm (0.5 in) from the outer edge of the rotor.
- Measure and record the assembled LRO of the brake rotor. Rotate the rotor until the lowest reading is displayed on the indicator dial, then set the dial to zero. Rotate the rotor until the highest reading is displayed on the dial. Mark the location of the high spot relative to the nearest wheel stud, or studs. Measure and record the amount of LRO.
- Compare the brake rotor assembled LRO to the following specifications: Specification - J92, JD9 Front and Rear: Brake rotor maximum allowable assembled lateral runout: 0.05 mm (0.002 in) Specification - JH6 Front and Rear: Brake rotor maximum allowable assembled lateral runout: 0.13 mm (0.005 in)
- If the brake rotor assembled LRO is within specifications, proceed to step 18. If the brake rotor assembled LRO exceeds the specification, refinish the rotor to ensure true parallelism, refer to «Brake Rotor Refinishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-refinishing) . After refinishing the rotor, proceed to step 14.
- Mount a dial indicator, J-45101: Hub and Wheel Runout Gauge, or equivalent, to the steering knuckle and position the indicator button so it contacts the brake rotor friction surface at a 90 degree angle, approximately 13 mm (0.5 in) from the outer edge of the rotor.
- Measure and record the assembled LRO of the brake rotor. Rotate the rotor until the lowest reading is displayed on the indicator dial, then set the dial to zero. Rotate the rotor until the highest reading is displayed on the dial. Mark the location of the high spot relative to the nearest wheel stud, or studs. Measure and record the amount of LRO.
- Compare the brake rotor assembled LRO to the following specification: Specification - J92, JD9 Front and Rear: Brake rotor maximum allowable assembled lateral runout: 0.05 mm (0.002 in) Specification - JH6 Front and Rear: Brake rotor maximum allowable assembled lateral runout: 0.13 mm (0.005 in)
- If the brake rotor assembled LRO measurement exceeds the specification, bring the LRO to within specifications. Refer to «Brake Rotor Assembled Lateral Runout Correction»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-correction) .
- If the brake rotor assembled LRO measurement is within specification, install the brake caliper and depress the brake pedal several times to secure the rotor in place before removing the J-45101-100: Conical Brake Rotor Washers and the lug nuts.
Brake Pad Inspection
- Inspect the disc brake pads at regular intervals, or whenever the tire and wheel assemblies are removed from the vehicle.
- If replacement is necessary, always replace disc brake pads in axle sets.
- Inspect both edges of the disc brake pad friction surfaces (3). The highest rate of wear normally occurs at the trailing edge of the disc brake pads.
- Inspect the thickness of the disc brake pads (3) in order to ensure that they have not worn prematurely. The disc brake pad wear should be approximately even per axle set.
- Both front and rear disc brake pads have integral, audible wear sensors (1). When the disc brake pad wear reaches the minimum allowable thickness, the wear sensor contacts the disc brake rotor (2). The wear indicator will then produce an audible, high-pitched warning noise during wheel rotation.
- Replace the disc brake pads when the friction surface (3) is worn to within 0.76 mm (0.030 in) of the mounting plates.
- Remove the brake calipers and inspect the friction surfaces of the inner and outer disc brake pads to ensure that they are level. Place the disc brake pad friction surfaces together and measure the gap between the surfaces. If more than 0.13 mm (0.005 in) gap exists midway between the length of the disc brake pads, replace the disc brake pads.
- Verify that any disc brake pad shims that may be required are in place and not damaged or excessively corroded. Replace any missing or damaged shims in order to preserve proper disc brake performance.
- Replace the disc brake pads if any have separated from the mounting plates.
- Inspect the disc brake pads friction surfaces for cracks, fractures, or damage which may cause noise or otherwise impair disc brake performance.
Brake Caliper Inspection
- Inspect the brake caliper housing (1) for cracks, excess wear, and/or damage. If any of these conditions are present, the brake caliper requires replacement.
- Inspect the caliper piston dust boot seal (2) for cracks, tears, cuts, deterioration and/or improper seating in the caliper body. If any of these conditions are present, the brake caliper requires overhaul or replacement.
- Inspect for brake fluid leakage around the caliper piston dust boot seal (2) and on the disc brake pads. If there is any evidence of brake fluid leakage, the brake caliper requires overhaul or replacement.
- Inspect for smooth and complete travel of the caliper pistons into the caliper bores: The movement of the caliper pistons into the caliper bores should be smooth and even. If the caliper piston is frozen or difficult to bottom, the caliper requires overhaul or replacement. For single piston caliper applications, insert a discarded inner brake pad (2) or block of wood in front of the piston. Using a large C-clamp (1) installed over the body of the caliper (3) and against the brake pad or block of wood, slowly bottom the piston in the bore. For dual piston caliper applications, insert a discarded inner brake pad (2) or block of wood in front of the pistons. Using 2 large C-clamps (1) installed over the body of the caliper (3) and against the brake pad or block of wood, slowly bottom the pistons evenly into the bores.
Front Disc Brake Mounting and Hardware Inspection
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level then no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level then remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Grasp the brake caliper housing and try to move the brake caliper housing up/down and forward/reverse in relation to the brake caliper mounting bracket. If excessive looseness is observed the brake caliper bracket bushings and/or the brake caliper mounting bolts may need to be replaced.
- Compress the front caliper pistons. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- With the pistons compressed into the caliper bores, grasp the brake caliper housing and slide it back and forth on the brake caliper mounting bolts. Check for smooth operation. If the brake caliper housing slide force is high or the brake caliper housing does not slide smoothly, inspect the brake caliper mounting bolts and/or the brake caliper mounting bracket bushings for wear or damage. If wear or damage conditions are found, replacement of the brake caliper mounting bolts and/or the brake caliper mounting bracket bushings is necessary.
- Remove the brake caliper mounting bolts from the brake caliper mounting bracket and support the brake caliper using heavy mechanics wire. Do Not remove the hydraulic brake hose from the caliper. Refer to «Front Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-2500-series) or «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Remove the disc brake pads from the brake caliper mounting bracket.
- Inspect the disc brake pad mounting hardware for the following: Missing mounting hardware Excessive corrosion Bent mounting tabs Looseness at the brake caliper mounting bracket Looseness at the disc brake pads Excessive contaminants in the brake caliper mounting bracket surface and threads.
- If any of the conditions listed are found, the disc brake pad mounting hardware requires replacement.
- Ensure the disc brake pads are held firmly in place on the brake caliper mounting bracket, yet slide easily on the mounting hardware without binding.
- Inspect the caliper bolts (1) for the following: Binding Seizing Looseness in the brake caliper mounting bracket (3) Bent or damaged brake caliper mounting bolts Cracked or torn boots (4) Missing boots Bent or damaged brake caliper mounting bracket (3)
- If any of the conditions listed are found then the brake caliper mounting hardware requires replacement.
- Install the disc brake pads to the brake caliper mounting bracket.
- Install the disc brake caliper to the brake caliper mounting bracket. Refer to «Front Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-2500-series) or «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
Rear Disc Brake Mounting and Hardware Inspection
- Remove the disc brake caliper from the caliper mounting bracket.
- Remove the disc brake pads from the caliper mounting bracket.
- Inspect the disc brake pad mounting hardware for the following: Missing mounting hardware Excessive corrosion Bent mounting tabs Looseness at the caliper mounting bracket Looseness at the disc brake pads
- If any of the conditions listed are found, the disc brake pad mounting hardware requires replacement.
- Ensure the disc brake pads are held firmly in place on the caliper mounting bracket, yet slide easily on the mounting hardware without binding.
- Install the disc brake pads to the caliper mounting bracket.
- Install the disc brake caliper to the mounting bracket.
Front Disc Brake Pads Replacement (1500 Series)
Removal Procedure
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamps until the pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Using an open end wrench to hold the guide pin, loosen the brake caliper guide pin bolt.
- Remove the lower brake caliper guide pin bolt (1).
- Rotate the brake caliper (2) upward until it rests on the brake caliper mounting bracket and support with heavy mechanics wire or equivalent.
- Remove the brake pads (3).
- Remove the brake pad spring clips (4) from the mounting bracket (5).
- Thoroughly clean the pad hardware mating surfaces of the caliper bracket of any corrosion or debris with denatured alcohol and allow to dry.
- If installing new brake pads, thoroughly clean the brake caliper piston faces and caliper housing to brake pad contact surfaces of all disc brake pad insulator adhesive residue with denatured alcohol and allow to dry.
Installation Procedure
- Apply a very thin coating of high temperature silicone brake lubricant to the pad mating surfaces of the caliper bracket only.
- Install the spring clips (4) to the mounting bracket. Install the NEW spring clips if replacing the brake pads. Install the original spring clips in their original position if installing the original brake pads.
- If installing new brake pads, remove the adhesive backing paper from the brake pad insulators.
- Install the brake pads (3).
- Rotate the brake caliper (2) into the proper position on the mounting bracket (5).
- Use an open end wrench to hold the caliper guide pin while tightening the brake caliper guide pin bolt to 100 N.m (74 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 9-10 until a firm pedal is obtained to properly seat the brake caliper pistons and pads.
- Fill the brake master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Firmly apply and maintain pressure on the brake pedal for 30 seconds to seat the brake pad insulators to the brake caliper pistons and caliper housing. Repeat this step 1 additional time.
- Burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing) .
Front Disc Brake Pads Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons a pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Remove the brake caliper guide pin bolts.
- Remove the brake caliper from the brake caliper bracket and support with heavy mechanics wire or equivalent.
- Remove the brake pads from the brake caliper bracket.
- Note the orientation of the brake pad wear sensor (if equipped) for installation.
- Remove and discard the brake pad retaining springs.
- Inspect the brake caliper. Refer to «Brake Caliper Inspection»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-caliper-inspection) .
- Install NEW brake pad retaining springs to the caliper bracket.
- Install the disc brake pads to the brake caliper bracket, positioning the brake pad wear sensor (if equipped) as noted during removal.
- Install the brake caliper to the caliper bracket.
- Install the brake caliper guide pin bolts and tighten to 108 N.m (80 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained, to properly seat the brake caliper pistons and brake pads.
- Fill the brake master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Burnish the brake pads and discs. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing) .
Rear Disc Brake Pads Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum - full point, and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum - full point, and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- Remove the brake caliper guide pin bolts.
- Remove the caliper from the caliper bracket and support with heavy mechanics wire or equivalent.
- Remove the brake pads from the caliper bracket.
- Remove and discard the brake pad retaining springs.
- Inspect the brake caliper. Refer to «Brake Caliper Inspection»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-caliper-inspection) .
- Install NEW brake pad retaining springs to the caliper bracket.
- Install the brake pads to the caliper bracket.
- Install the caliper to the caliper bracket.
- Install the brake caliper bolts and tighten to 108 N.m (80 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 7-8 until a firm pedal is obtained, to properly seat the brake caliper pistons and brake pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Burnish the pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing) .
Rear Disc Brake Pads Replacement (1500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper piston. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the piston is pushed completely into the caliper bore. Remove the C-clamp from the caliper.
- Using an open end wrench to hold the guide pin, loosen the guide pin bolt.
- Remove the guide pin bolt (1) from the brake caliper (2).
- Rotate the brake caliper (2) upward until it stops on the caliper mounting bracket (5) and support the caliper with heavy mechanics wire or equivalent.
- Remove the brake pads (3) and spring clips (4) from the mounting bracket (5).
- Thoroughly clean the pad hardware mating surfaces of the caliper bracket of any corrosion or debris with denatured alcohol and allow to dry.
- If installing new brake pads, thoroughly clean the brake caliper piston faces and caliper housing to brake pad contact surfaces of all disc brake pad insulator adhesive residue with denatured alcohol and allow to dry.
- Apply a very thin coating of high temperature silicone brake lubricant to the pad hardware mating surfaces of the caliper bracket only.
- Install the spring clips (4) on the caliper mounting bracket (5).
- If installing new brake pads, remove the adhesive backing paper from the disc brake pad insulators.
- Install the brake pads (3).
- Remove the mechanics wire and rotate the brake caliper (2) into position on the mounting bracket (5).
- Install NEW caliper guide pin bolts.
- Use a open end wrench to hold the caliper guide pin while tightening the guide pin bolt to 38 N.m (28 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 10-11 until a firm pedal is obtained, to properly seat the brake caliper pistons and brake pads.
- Fill the brake master cylinder reservoir to the proper level with clean brake fluid. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Firmly apply and maintain pressure on the brake pedal for 30 seconds to seat the brake pad insulators to the brake caliper pistons and caliper housing. Repeat this step 1 additional time.
- Burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing) .
Brake Pad and Rotor Burnishing
| WARNING | Road test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage. |
Burnishing the brake pads and brake rotors is necessary in order to ensure that the braking surfaces are properly prepared after service has been performed on the disc brake system.
This procedure should be performed whenever the disc brake rotors have been refinished or replaced, and/or whenever the disc brake pads have been replaced.
- Select a smooth road with little or no traffic.
- Accelerate the vehicle to 48 km/h (30 mph). NOTE: Use care to avoid overheating the brakes while performing this step.
- Using moderate to firm pressure, apply the brakes to bring the vehicle to a stop. Do not allow the brakes to lock.
- Repeat steps 2 and 3 until approximately 20 stops have been completed. Allow sufficient cooling periods between stops in order to properly burnish the brake pads and rotors.
Front Brake Caliper Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Clean all dirt and debris from the brake caliper and fittings.
- Remove the brake hose to caliper bolt.
- Remove the brake hose from the brake caliper.
- Remove and discard the 2 copper brake hose gaskets.
- Remove the brake caliper guide pin bolts from the brake caliper.
- Remove the brake caliper from the caliper mounting bracket.
- Install the brake caliper to the caliper mounting bracket.
- Install brake caliper guide pin bolts and tighten to 108 N.m (80 lb ft).
- Remove the cap or plug from the brake hose to caliper fitting.
- Assemble the 2 copper brake hose gaskets to the brake to caliper bolt and the brake hose.
- Install the brake hose to caliper bolt and tighten to 45 N.m (33 lb ft).
- Bleed the brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Hydraulic Brake System Bleeding (Pressure)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Front Brake Caliper Replacement (1500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamps until the pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Clean all dirt and foreign material from the brake caliper.
- Remove the brake hose to caliper bolt.
- Remove and discard the 2 copper brake hose gaskets.
- Remove the brake hose from the brake caliper.
- Using an open end wrench to hold the guide pin, loosen the brake caliper bolts.
- Remove the brake caliper bolts.
- Remove the brake caliper from the mounting bracket.
- Install the caliper to the caliper bracket.
- Install the brake caliper bolts.
- Using an open end wrench to hold the guide pins while tightening the brake caliper bolts to 100 N.m (74 lb ft).
- Remove the cap or plug from the brake hose fitting end.
- Install the brake hose to caliper bolt and tighten to 40 N.m (30 lb ft).
- Bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Hydraulic Brake System Bleeding (Pressure)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Rear Brake Caliper Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Clean all dirt and debris from the brake caliper and fittings.
- Remove the brake hose to caliper bolt.
- Remove the brake hose from the caliper.
- Remove and discard the 2 copper brake hose gaskets.
- Remove the brake caliper guide pin bolts from the brake caliper.
- Remove the brake caliper from the mounting bracket.
- Install the brake caliper to the mounting bracket.
- Install the brake caliper guide pin bolts and tighten to 108 N.m (80 lb ft).
- Remove the cap or plug from the brake hose to caliper fitting.
- Assemble the 2 NEW copper brake hose gaskets to the brake hose bolt and brake hose.
- Install the brake hose to caliper bolt and tighten to 45 N.m (33 lb ft).
- Bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Hydraulic Brake System Bleeding (Pressure)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Rear Brake Caliper Replacement (1500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Clean all dirt and foreign material from the brake hose fitting.
- Compress the caliper piston. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the piston is pushed completely into the caliper bore. Remove the C-clamp from the caliper.
- Remove the brake hose to caliper bolt. Position the brake hose to the side.
- Remove and discard the 2 copper brake hose gaskets.
- Using an open end wrench to back up the caliper guide pin, remove the guide pin bolt.
- Remove the brake caliper from the mounting bracket.
- Install the brake caliper on to the mounting bracket.
- Perform the following procedure before installing the brake caliper guide pin bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with brake parts cleaner or the equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Use an open end wrench to hold the guide pins while tightening the guide pin bolts. Tighten the bolts to 38 N.m (28 lb ft).
- Remove the rubber cap or plug from the exposed brake hose fitting end.
- Install the 2 NEW copper gaskets to the brake hose bolt and the brake hose fitting.
- Install the brake hose to caliper bolt and tighten to 40 N.m (30 lb ft).
- Bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) or «Hydraulic Brake System Bleeding (Pressure)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Front Brake Caliper Overhaul (2500 Series)
Disassembly Procedure
- Remove the brake caliper. Refer to «Front Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-2500-series) or «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Drain all the brake fluid from the caliper.
- Secure the brake caliper in a suitable holding device.
- Insert a piece of wood in the brake caliper between the pistons and the outer bridge.
- Cover the brake caliper with a shop towel.
- Apply filtered, non-lubricated compressed air into the brake hose inlet fitting port of the brake caliper.
- If one of the pistons fails to be removed from the brake caliper, perform the following steps. Reposition the piston that has been removed back into the brake caliper. Using a small block of wood and a C-clamp, slowly tighten the C-clamp until the piston is half way into the brake caliper. It does not have to be fully seated. Position a second block of wood in front of the piston that remains in the brake caliper. Cover the brake caliper with a shop towel. Apply filtered, non-lubricated compressed air into the brake hose inlet fitting port of the brake caliper.
- Remove the pistons (3) from the caliper bores.
- Remove the boots (4) from the caliper bores. Do not scratch the caliper bores.
- Remove the piston seals (2) from the caliper bores. Do not use a metal tool.
- Remove the bleeder valve cap (5).
- Remove the bleeder valve (6) from the caliper housing (1).
- Clean the bleeder valve, the caliper bores, the caliper passages and the pistons with denatured alcohol. Dry the parts and blow out the brake fluid passages using filtered, non-lubricated compressed air.
- Replace the pistons or the caliper if any of the following conditions exist: Scoring in the caliper bores Corrosion in the caliper bores Pitting in the caliper bores Damage to the pistons (phenolic)
- Clean the brake caliper assembly with denatured alcohol.
- Dry with filtered, non-lubricated compressed air.
Assembly Procedure
- Apply a small amount of clean DOT-3 brake fluid to the piston, piston seal, and piston bore.
- Install the square-cut piston seal in the brake caliper bore groove.
- Ensure that the square-cut piston seal is not twisted.
- Install the boot over the end of the piston so that the fold will face toward the brake caliper housing piston bore opening.
- Position the piston to the brake caliper bore and seat the boot into the brake caliper bore groove.
- Position a piece of wood across the piston to be installed.
- Applying equal pressure by hand while pushing down, install the piston in the bore.
- Remove the piece of wood.
- Install the bleeder valve in the brake caliper housing and tighten to 12 N.m (106 lb in).
- Install the bleeder valve cap.
- Install the brake caliper. Refer to «Front Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-2500-series) or «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
Rear Brake Caliper Overhaul (2500 Series)
- Remove the brake caliper. Refer to «Rear Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-brake-caliper-replacement-2500-series) .
- Drain all the brake fluid from the caliper.
- Secure the brake caliper in a suitable holding device.
- Insert a piece of wood in the brake caliper between the pistons and the outer bridge.
- Cover the brake caliper with a shop towel.
- Apply filtered, non-lubricated compressed air into the brake hose inlet fitting port of the brake caliper.
- If one of the pistons fails to be removed from the brake caliper, perform the following steps. Reposition the piston that has been removed back into the brake caliper. Using a small block of wood and a C-clamp, slowly tighten the C-clamp until the piston is half way into the brake caliper. It does not have to be fully seated. Position a second block of wood in front of the piston that remains in the brake caliper. Cover the brake caliper with a shop towel. Apply filtered, non-lubricated compressed air into the brake hose inlet fitting port of the brake caliper.
- Remove the pistons (3) from the caliper bores.
- Remove the boots (4) from the caliper bores. Do not scratch the caliper bores.
- Remove the piston seals (2) from the caliper bores. Do not use a metal tool.
- Remove the bleeder valve cap (5).
- Remove the bleeder valve (6) from the caliper housing (1).
- Clean the bleeder valve, the caliper bores, the caliper passages and the pistons with denatured alcohol. Dry the parts and blow out the brake fluid passages using filtered, non-lubricated compressed air.
- Replace the pistons or the caliper if any of the following conditions exist: Scoring in the caliper bores Corrosion in the caliper bores Pitting in the caliper bores Damage to the pistons (phenolic)
- Clean the brake caliper assembly with denatured alcohol.
- Dry with filtered, non-lubricated compressed air.
- Apply a small amount of clean DOT-3 brake fluid to the piston, piston seal, and piston bore.
- Install the square-cut piston seal in the brake caliper bore groove.
- Ensure the square-cut piston seal is not twisted.
- Install the boot over the end of the piston so the fold will face toward the brake caliper housing piston bore opening.
- Position the piston to the brake caliper bore and seat the boot into the brake caliper bore groove.
- Position a piece of wood across the piston to be installed.
- Applying equal pressure by hand while pushing down, install the piston in the bore.
- Remove the piece of wood.
- Install the bleeder valve in the brake caliper housing and tighten to 12 N.m (106 lb in).
- Install the bleeder valve cap.
- Install the brake caliper. Refer to «Rear Brake Caliper Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-brake-caliper-replacement-2500-series) .
Front Brake Caliper Hardware Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Remove the brake caliper guide pin bolts.
- Remove the brake caliper from the brake caliper bracket and support with heavy mechanics wire or equivalent.
- Remove the brake caliper guide pin boots (4) from the brake caliper bracket (3).
- Lubricate the caliper bushings, bolts and seals with high temperature silicone brake lubricant.
- Install the caliper guide pin boots (4) to the caliper bracket (3).
- Install the brake caliper to the caliper bracket.
- Install the brake caliper guide pin bolts and tighten to 108 N.m (80 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle.
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained, to properly seat the brake caliper pistons and brake pads.
- Slowly apply pressure to the brake pedal until a firm brake pedal is achieved.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Front Brake Caliper Hardware Replacement (1500 Series)
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Remove the brake caliper from the caliper bracket. Refer to «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Remove the brake pads from the caliper bracket.
- Remove the brake pad retainers.
- Remove the caliper pins, seals, and bushings from the caliper bracket.
- Lubricate the caliper bushings, bolts and seals with high temperature silicone brake lubricant.
- Install the caliper pin bushings, seals and pins to the caliper bracket.
- Install the brake pad retainers to the caliper bracket.
- Install the brake pads.
- Install the caliper to the caliper bracket. Refer to «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Slowly apply pressure to the brake pedal until a firm pedal is achieved.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
Rear Brake Caliper Hardware Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum - full point, and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum - full point, and the minimum allowable level, remove fluid to the midway point before proceeding.
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install a large C-clamp over the body of the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- Remove the brake caliper bracket bolts.
- Remove the caliper and caliper bracket as an assembly.
- Remove the brake caliper bolts.
- Remove the caliper from the caliper bracket.
- Remove the brake pads from the caliper bracket.
- Remove the anti-rattle clips.
- Remove the slide pins (5) from the caliper bracket (3).
- Remove the slide pin boots (4) from the caliper bracket.
- Inspect the disc brake hardware. Refer to «Rear Disc Brake Mounting and Hardware Inspection»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__rear-disc-brake-mounting-and-hardware) .
- Lubricate the caliper bracket bushings and the slide pins with high temperature silicone brake lubricant.
- Install the slide pin boots (4) to the caliper bracket.
- Install the slide pins (5) to the caliper bracket (3).
- Install the anti-rattle clips to the caliper bracket.
- Install the brake pads.
- Install the caliper to the caliper bracket.
- Perform the following procedure before installing the caliper bracket bolts and the brake caliper bolts: Remove all traces of the original adhesive patch. Clean the threads of the bolt with brake parts cleaner or the equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Install the brake caliper bolts. DO NOT tighten.
- Install the brake caliper bracket and caliper as an assembly.
- Install the brake caliper bracket bolts and tighten to 200 N.m (148 lb ft).
- Tighten the brake caliper bolts to 108 N.m (80 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Rear Brake Caliper Hardware Replacement (1500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the piston is pushed completely into the caliper bore. Remove the C-clamp from the caliper.
- Using an open end wrench to hold the guide pins, loosen the guide pin bolts.
- Remove the brake caliper guide pin bolts.
- Remove the caliper from the caliper bracket and support with heavy mechanics wire or equivalent. DO NOT disconnect the hydraulic brake hose from the caliper.
- Remove the brake pads from the brake caliper bracket.
- Remove the brake pad retaining springs.
- Remove the guide pins (5) from brake caliper bracket (3).
- Remove the guide pin boots (4) from the caliper bracket.
- Lubricate the caliper bracket bushings and guide pins with high temperature silicone brake lubricant.
- Install the guide pin boots (4) to the brake caliper bracket.
- Install the guide pins (5) to the brake caliper bracket (3).
- Install the brake pad retaining springs to the brake caliper bracket.
- Install the brake pads.
- Install the brake caliper to the brake caliper bracket.
- Install the brake caliper guide pin bolts.
- Use an open end wrench to hold the caliper guide pin while tightening the guide pin bolt. Tighten the bolts to 38 N.m (28 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat 11-12 until a firm pedal is obtained to properly seat the brake caliper pistons and pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Front Brake Caliper Bracket Replacement (1500 Series)
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Without disconnecting the brake hose from the caliper, remove the caliper and support with heavy mechanics wire or equivalent. Refer to «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Remove the brake pads and springs.
- Remove the brake caliper bracket mounting bolts.
- Remove the brake caliper bracket.
- Install the brake caliper bracket.
- Perform the following procedure before installing the brake caliper bracket bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Install the brake caliper bracket mounting bolts and tighten to 200 N.m (148 lb ft).
- Install the brake pad springs.
- Install the brake pads.
- Install the brake caliper to the bracket. Refer to «Front Brake Caliper Replacement (1500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-brake-caliper-replacement-1500-series) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Front Brake Caliper Bracket Replacement (2500 Series)
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Remove the brake pads. Refer to «Front Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-2500) .
- Remove the brake pad retaining springs.
- Remove the brake caliper bracket mounting bolts (2).
- Remove the brake caliper bracket (1).
- Install the brake caliper bracket (1) to the steering knuckle.
- Perform the following procedure before installing the brake caliper bracket bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Install the brake caliper bracket mounting bolts (2) and tighten to 300 N.m (221 lb ft).
- Install NEW brake pad retaining springs to the brake caliper bracket.
- Install the brake pads. Refer to «Front Disc Brake Pads Replacement (2500 Series)»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__front-disc-brake-pads-replacement-2500) .
- Slowly apply pressure to the brake pedal until a firm pedal as been achieved.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
Rear Brake Caliper Bracket Replacement (1500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum - full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum - full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- Using an open end wrench to hold the guide pin, loosen the guide pin bolt.
- Remove the brake caliper guide pin bolts.
- Remove the caliper from the caliper bracket and support with heavy mechanics wire or equivalent.
- Remove the brake pads from the caliper bracket.
- Remove the retaining springs.
- Remove the brake caliper bracket bolts.
- Remove the brake caliper bracket.
- Remove any contaminants or foreign material from the inside ends of the brake caliper bracket.
- Clean the mounting surface and threads of the brake caliper bracket.
- Install the brake caliper bracket.
- Perform the following procedure before installing the brake caliper bracket bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Install the brake caliper bracket bolts and tighten to 165 N.m (122 lb ft).
- Install the retaining springs to the brake caliper bracket.
- Install the brake pads.
- Install the caliper to the caliper bracket.
- Install the brake caliper guide pin bolts.
- Use an open end wrench to hold the guide pins while tightening the guide pin bolts to 38 N.m (28 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Lower the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 11-12 until a firm pedal is obtained to properly seat the caliper pistons and pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Rear Brake Caliper Bracket Replacement (2500 Series)
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum - full point, and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum - full point, and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper pistons. Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- Loosen, but do not remove the rear brake caliper guide pin bolts.
- Remove the brake caliper bracket mounting bolts (2).
- Remove the caliper bracket (1) and brake caliper as an assembly.
- Remove the caliper guide pin bolts from the caliper bracket. Support the caliper with heavy mechanic's wire or equivalent. DO NOT disconnect the hydraulic brake hose from the caliper.
- Remove the brake pads from the caliper bracket.
- Remove the retaining springs.
- Install the retaining springs to the caliper bracket.
- Install the brake pads.
- Install the caliper to the caliper bracket.
- Install the brake caliper guide pin bolts to the caliper bracket. DO NOT tighten.
- Install the caliper and caliper bracket (1) as an assembly.
- Perform the following procedure before installing the caliper bracket bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolt with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolt.
- Install the brake caliper bracket mounting bolts (2) and tighten to 200 N.m (148 lb ft).
- Tighten the brake caliper guide pin bolts to 108 N.m (80 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 10-11 until a firm pedal is obtained to properly seat the brake caliper pistons and brake pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
Special Tools
J-42450-A: Wheel Hub Resurfacing Kit
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- If installing the original brake rotor, mark the relationship of the brake rotor to the hub.
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Remove the 2 brake caliper bracket mounting bolts.
- Remove the caliper and bracket assembly and support with heavy mechanics wire or equivalent.
- Remove the rotor retaining push nuts from the wheel studs, if applicable.
- It may be necessary to strike the end of the hub or the rotor with a deadblow hammer to separate the rotor from the hub. Install the wheel nuts on the wheel studs to protect the ends of the wheel studs. Strike the brake rotor between the wheel studs to separate the brake rotor from the wheel hub. Remove the wheel nuts.
- Remove the brake rotor.
- If the brake does not separate from the wheel hub, perform the following steps. Clean all the surface areas and the threaded holes of contamination. Generously apply penetrating oil or the equivalent to the hub/rotor area. Insert 2 M10 x 1.5 bolts into the threaded holes of the rotor. Tighten both bolts evenly to force the rotor from the hub.
- Use the J-42450-A: Wheel Hub Resurfacing Kit to clean all rust and contaminants from the mating surface of the hub flange.
- Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
- Align the rotor to its original position on the hub, if applicable, and install the rotor.
- Install the brake caliper and bracket assembly.
- Perform the following procedure before installing the caliper bracket mounting bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolts with brake parts cleaner or equivalent and allow to dry. Apply Threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts.
- Install the brake caliper bracket mounting bolts and tighten to 300 N.m (221 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 8-9 until a firm pedal is obtained to properly seat the brake caliper pistons and the brake pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing)
Front Brake Rotor Replacement (1500 Series)
- J-41013: Rotor Resurfacing Kit
- J-42450-A: Wheel Hub Resurfacing Kit
- Inspect the fluid level in the brake master cylinder reservoir.
- If the brake fluid level is midway between the maximum-full point and the minimum allowable level, no brake fluid needs to be removed from the reservoir before proceeding.
- If the brake fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove brake fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- If installing the original brake rotor, mark the relationship of the brake rotor to the hub.
- Compress the brake caliper pistons. Install 2 large C-clamps over the top of the caliper housing and against the back of the outboard brake pad. Slowly tighten the C-clamps until the caliper pistons are pushed completely into the caliper bores. Remove the C-clamps from the caliper.
- Remove the 2 brake caliper bracket mounting bolts.
- Remove the caliper and bracket assembly and support with heavy mechanics wire or equivalent.
- Remove the brake rotor retaining push nuts from the wheel studs, if necessary.
- Remove the brake rotor screw.
- Install the wheel nuts on the wheel studs.
- Using a deadblow hammer, strike the rotor between the wheel studs to separate the rotor from the wheel hub.
- Remove the wheel nuts.
- Remove the rotor.
- If the brake rotor does not separate from the wheel hub, perform the following steps. Clean all the surface areas and the threaded holes of contamination. Generously apply penetrating oil or equivalent to the hub/rotor area. Insert 2 M10 x 1.5 bolts into the threaded holes of the rotor. Tighten the bolts evenly to force the rotor from the hub.
- Using the J-42450-A: Wheel Hub Resurfacing Kit, clean all rust and contaminants from the mating surface of the hub flange.
- Using the J-41013: Rotor Resurfacing Kit, clean all rust and contaminants from the inside diameter of the hat section of the brake rotor to prevent any foreign material from getting between the brake rotor and the hub flange.
- Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
- Align the rotor to its original position on the hub, if applicable, and install the rotor.
- Install the brake rotor screw and tighten to 12 N.m (106 lb in).
- Install the brake caliper and brake caliper bracket.
- Perform the following procedure before installing the brake caliper bracket mounting bolts. Remove all traces of the original adhesive patch. Clean the threads of the bolts with brake parts cleaner or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts.
- Install the 2 brake caliper bracket mounting bolts and tighten to 200 N.m (148 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 10-11 until a firm pedal is obtained to properly seat the caliper pistons and the brake pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing)
Rear Brake Rotor Replacement (1500 Series)
- J-41013: Rotor Resurfacing Kit Rotor Resurfacing Kit
- J-42450-A: Wheel Hub Resurfacing Kit Wheel Hub Resurfacing Kit
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum-full point and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum-full point and the minimum allowable level, remove fluid to the midway point before proceeding.
- Release the park brake, if necessary.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Compress the brake caliper piston: Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the piston is pushed completely into the caliper bore. Remove the C-clamp from the caliper.
- Remove the brake caliper bracket mounting bolts.
- Remove the brake caliper and the bracket as an assembly and support with heavy mechanics wire or equivalent.
- If installing the original brake rotor, mark the relationship of the rotor to the hub.
- Adjust the park brake so that the adjuster is fully seated.
- Remove the push nuts from the brake rotor if necessary.
- Apply a small amount of penetrating oil to the wheel studs.
- Install the lug nuts on the end of the wheel studs.
- Using a dead blow hammer, tap the brake rotor between the wheel studs.
- Remove the lug nuts from the wheel studs.
- Remove the brake rotor from the axle flange.
- Using the J-42450-A: Wheel Hub Resurfacing Kit, clean the rust and contaminants from the mating surface of the hub flange.
- Using the J-41013: Rotor Resurfacing Kit, clean all rust and contaminants from the inside diameter of the hat section of the brake rotor to prevent any foreign material from getting between the brake rotor and the hub flange.
- Align the rotor to its original position on the hub, if applicable, and install the rotor.
- Install the caliper and caliper bracket assembly.
- Perform the following procedure before installing the brake caliper bracket mounting bolts: Remove all traces of the original adhesive patch from the threads of the bolts. Clean the threads of the bolts with denatured alcohol or equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts.
- Install the brake caliper bracket mounting bolts and tighten to 165 N.m (122 lb ft).
- Adjust the park brake. Refer to «Parking Brake Adjustment (1500)»(/cadillac/escalade/gmt900-2006-2014/remont/parking-brake-system/#parking-brake-system__parking-brake-adjustment-1500) .
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds, then repeat steps 9-10 until a firm pedal is obtained to properly seat the caliper pistons and pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing)
Rear Brake Rotor Replacement (2500 Series)
- J-41013: Rotor Resurfacing Kit
- J-42450-A: Wheel Hub Resurfacing Kit
- Release the park brake, if necessary.
- Inspect the fluid level in the brake master cylinder reservoir.
- If the fluid level is midway between the maximum - full point, and the minimum allowable level, no fluid needs to be removed from the reservoir before proceeding.
- If the fluid level is higher than midway between the maximum - full point, and the minimum allowable level, remove fluid to the midway point before proceeding.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/escalade/gmt900-2006-2014/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Mark the relationship of the rotor to the hub.
- Compress the brake caliper pistons: Install a large C-clamp over the top of the caliper housing and against the back of the outboard pad. Slowly tighten the C-clamp until the pistons are pushed completely into the caliper bores. Remove the C-clamp from the caliper.
- Remove the brake caliper bracket bolts.
- Remove the caliper and caliper bracket as an assembly and support with heavy mechanics wire or equivalent. DO NOT disconnect the hydraulic brake flexible hose from the caliper.
- Remove the brake rotor retaining push nuts from the wheel studs, if applicable.
- It may be necessary to strike the end of the hub or the rotor with a deadblow hammer to separate the rotor from the hub.
- Remove the rotor by slowly turning the rotor while pulling the rotor away from the axle.
- Use the J-42450-A: Wheel Hub Resurfacing Kit to clean all rust and contaminants from the mating surface of the hub flange.
- Use the J-41013: Rotor Resurfacing Kit to clean all rust and contaminants from the inside diameter of the hat section of the brake rotor to prevent any foreign material from getting between the brake rotor and the hub flange.
- Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
- Align the rotor to its original position on the hub, if applicable.
- Install the rotor by slowly turning the rotor while pushing the rotor towards the axle.
- Install the caliper and caliper bracket as an assembly.
- Perform the following procedure before installing the brake caliper bracket bolts: Remove all traces of the original adhesive patch. Clean the threads of the bolts with brake parts cleaner or the equivalent and allow to dry. Apply threadlocker GM P/N 12345493 (Canadian P/N 10953488) to the threads of the bolts.
- Install the brake caliper bracket bolts and tighten to 200 N.m (148 lb ft).
- Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- With the engine OFF gradually apply the brake pedal to approximately 2/3 of its travel distance.
- Slowly release the brake pedal.
- Wait 15 seconds then repeat steps 13-14 until a firm pedal is obtained. This will properly seat the caliper pistons and pads.
- Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to «Master Cylinder Reservoir Filling»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
- If the brake rotor was refinished or replaced, burnish the brake pads and rotors. Refer to «Brake Pad and Rotor Burnishing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-pad-and-rotor-burnishing) .
Front Brake Shield Replacement (1500 Series)
- Remove the wheel hub and bearing assembly. Refer to «Front Wheel Hub, Bearing, and Seal Replacement (1500)»(/cadillac/escalade/gmt900-2006-2014/remont/suspension-front/#front-suspension-system) .
- Remove the splash shield from the steering knuckle.
- Install the splash shield to the steering knuckle.
- Install the wheel hub and bearing assembly. Refer to «Front Wheel Hub, Bearing, and Seal Replacement (1500)»(/cadillac/escalade/gmt900-2006-2014/remont/suspension-front/#front-suspension-system) .
Front Brake Shield Replacement (2500 Series)
- Remove the hub and bearing assembly. Refer to «Front Wheel Hub, Bearing, and Seal Replacement (2500)»(/cadillac/escalade/gmt900-2006-2014/remont/suspension-front/#front-suspension-system) .
- Remove the splash shield.
- Install the splash shield.
- Install the hub and bearing assembly. Refer to «Front Wheel Hub, Bearing, and Seal Replacement (2500)»(/cadillac/escalade/gmt900-2006-2014/remont/suspension-front/#front-suspension-system) .
Rear Brake Shield Replacement
- Remove the park brake backing plate. Refer to «Rear Parking Brake Anchor Backing Plate Replacement»(/cadillac/escalade/gmt900-2006-2014/remont/parking-brake-system/#parking-brake-system__rear-parking-brake-anchor-backing-plate) .
- Remove the rear brake shield from the axle housing flange.
- Install the rear brake shield to the axle housing flange.
- Install the park brake backing plate. Refer to «Rear Parking Brake Anchor Backing Plate Replacement»(/cadillac/escalade/gmt900-2006-2014/remont/parking-brake-system/#parking-brake-system__rear-parking-brake-anchor-backing-plate) .
Brake Rotor Assembled Lateral Runout Correction
Note. Brake rotor thickness variation MUST be checked BEFORE checking for assembled lateral runout (LRO). Thickness variation exceeding the maximum acceptable level can cause brake pulsation. Refer to Brake Rotor Thickness Variation Measurement . Brake rotor assembled lateral runout (LRO) exceeding the maximum allowable specification can cause thickness variation to develop in the brake rotor over time, usually between 4,800-11,300 km (3,000-7,000 mi). Refer to Brake Rotor Assembled Lateral Runout Measurement .
Review the following acceptable methods for bringing the brake rotor assembled LRO to within specifications. Determine which method to use for the specific vehicle being repaired.
- The indexing method of correcting assembled LRO is most effective when the LRO specification is only exceeded by a relatively small amount: 0.025-0.127 mm (0.001-0.005 in). Indexing is used to achieve the best possible match of high spots to low spots between related components. Refer to «Brake Rotor Assembled Lateral Runout Correction - Indexing»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-correction) .
- The on-vehicle brake lathe method is used to bring the LRO to within specifications through compensating for LRO while refinishing the brake rotor. Refer to «Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system) .
If the assembled LRO cannot be corrected using these methods, then other components must be suspected as causing and/or contributing to the LRO concern.
Brake Rotor Assembled Lateral Runout Correction - Indexing
- CH-39544-KIT: Complete Torque Socket Set - 10 PCS, or equivalent
- CH-45101-100: Conical Brake Rotor Washers For equivalent regional tools, refer to «Special Tools»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system) .
- Remove the CH-45101-100: Conical Brake Rotor Washers and the lug nuts that were installed during the assembled LRO measurement procedure.
- Inspect the mating surface of the hub/axle flange and the brake rotor to ensure that there are no foreign particles or debris remaining.
- Index the brake rotor in a different orientation to the hub/axle flange.
- Hold the rotor firmly in place against the hub/axle flange and install one of the CH-45101-100: Conical Brake Rotor Washers (1) and one lug nut (2) onto the upper-most wheel stud.
- Continue to hold the rotor secure and tighten the lug nut firmly by hand.
- Install the remaining CH-45101-100: Conical Brake Rotor Washers and lug nuts onto the wheel studs and tighten the nuts firmly by hand in a star-pattern.
- Using the CH-39544-KIT: Complete Torque Socket Set - 10 PCS, or equivalent, tighten the lug nuts in a star-pattern to specification, in order to properly secure the rotor. Refer to «Tire and Wheel Removal and Installation»(/cadillac/escalade/gmt900-2006-2014/remont/wheel-tire-system/#tires-wheels__tire-and-wheel-removal-and-installation) .
- Measure the assembled LRO of the brake rotor. Refer to «Brake Rotor Assembled Lateral Runout Measurement»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-measurement) .
- Compare the amount of change between this measurement and the original measurement.
- If this measurement is within specifications, proceed to step 14.
- If this measurement still exceeds specifications, repeat steps 1-9 until the best assembled LRO measurement is obtained.
- Matchmark the final location of the rotor to the wheel studs if the orientation is different than it was originally.
- If the brake rotor assembled LRO measurement still exceeds the maximum allowable specification, refer to «Brake Rotor Assembled Lateral Runout Correction»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-correction) .
- If the brake rotor assembled LRO is within specification, install the brake caliper and depress the brake pedal several times to secure the rotor in place before removing the CH-45101-100: Conical Brake Rotor Washers and the lug nuts.
CH-45101-100: Conical Brake Rotor Washers
- Ensure that the caliper and caliper bracket that are already being supported, are clear from contacting any rotating components, such as the brake rotor.
- Remove the CH-45101-100: Conical Brake Rotor Washers and the lug nuts that were installed during the assembled LRO measurement procedure and/or the indexing correction procedure.
- Inspect the mounting surface of the hub/axle flange and the brake rotor to ensure that there are no foreign particles or debris remaining.
- Set up the lathe, following the manufacturer's instructions.
- Refinish the brake rotor, following the brake lathe manufacturer's instructions.
- After each successive cut, inspect the brake rotor thickness. Refer to «Brake Rotor Thickness Measurement»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-thickness-measurement) .
- If at any time the brake rotor exceeds the minimum allowable thickness after refinish specification, the brake rotor must be replaced. After replacing the rotor, proceed to step 10.
- After refinishing the brake rotor, use the following procedure in order to obtain the desired non-directional finish: Follow the brake lathe manufacturer's recommended speed setting for applying a non-directional finish. Using moderate pressure, apply the non-directional finish: If the lathe is equipped with a non-directional finishing tool, apply the finish with 120-grit aluminum oxide sandpaper. If the lathe is not equipped with a non-directional finishing tool, apply the finish with a sanding block and 150-grit aluminum oxide sandpaper. After applying a non-directional finish, clean each friction surface of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Remove the lathe from the vehicle.
- Measure the assembled LRO of the brake rotor. Refer to «Brake Rotor Assembled Lateral Runout Measurement»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-measurement) .
- If the brake rotor assembled LRO measurement still exceeds the maximum allowable specification, refer to «Brake Rotor Assembled Lateral Runout Correction»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-correction) .
- If the brake rotor assembled LRO is within specification, install the brake caliper and depress the brake pedal several times to secure the rotor in place before removing the CH-45101-100: Conical Brake Rotor Washers and the lug nuts.
Brake Rotor Refinishing
- CH-41013: Rotor Resurfacing Kit
- CH-42450-A: Wheel Hub Resurfacing Kit
Note. The disc brake rotors do not require refinishing as part of routine brake system service. New disc brake rotors do not require refinishing. Do not refinish disc brake rotors in an attempt to correct the following conditions: Brake system noise - squeal, growl, groan Uneven and/or premature disc brake pad wear Superficial or cosmetic corrosion/rust of the disc brake rotor friction surface Scoring of the disc brake rotor friction surface less than the maximum allowable specification Before refinishing a brake rotor, the rotor MUST first be checked for adequate thickness to allow the rotor to be refinished and remain above the minimum allowable thickness after refinish specification. Refer to Brake Rotor Thickness Measurement . Disc brake rotors should only be refinished if they have adequate thickness to be refinished and if one or more of the following conditions exist: Thickness variation in excess of the maximum allowable specification Excessive corrosion/rust and/or pitting Cracks and/or heat spots Excessive blueing discoloration Scoring of the disc brake rotor surface in excess of the maximum allowable specification Disc brake rotors may need to be refinished as part of the process for correcting brake rotor assembled lateral runout (LRO) that exceeds the maximum allowable specification.
Note. If the vehicle is equipped with cross-drilled rotors, use a lathe with positive rake tooling. This setup requires less cutting pressure, which will result in less vibration, and a better surface finish. Also, use a vibration dampener when cutting. Otherwise, refinish according to the following instructions.
- Using the CH-42450-A: Wheel Hub Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface of the hub/axle flange.
- Using the CH-41013: Rotor Resurfacing Kit, thoroughly clean any rust or corrosion from the mating surface and mounting surface of the brake rotor.
- Inspect the mating surfaces of the hub/axle flange and the rotor to ensure that there are no foreign particles or debris remaining.
- Mount the brake rotor to the brake lathe according to the lathe manufacturer's instructions, ensuring that all mounting attachments and adapters are clean and free of debris.
- Ensure that any vibration dampening attachments are securely in place.
- With the brake lathe running, slowly bring in the cutting tools until they just contact the brake rotor friction surfaces.
- Observe the witness mark on the brake rotor. If the witness mark extends approximately three-quarters or more of the way around the brake rotor friction surface on each side, the brake rotor is properly mounted to the lathe.
- If the witness mark does not extend three-quarters or more of the way around the brake rotor, re-mount the rotor to the lathe.
- Following the brake lathe manufacturer's instructions, refinish the brake rotor.
- After each successive cut, inspect the brake rotor thickness. Refer to «Brake Rotor Thickness Measurement»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-thickness-measurement) .
- If at any time the brake rotor exceeds the minimum allowable thickness after refinish specification, the brake rotor must be replaced.
- After refinishing the brake rotor, use the following procedure in order to obtain the desired non-directional finish: Follow the brake lathe manufacturer's recommended speed setting for applying a non-directional finish. Using moderate pressure, apply the non-directional finish: If the lathe is equipped with a non-directional finishing tool, apply the finish with 120-grit aluminum oxide sandpaper. If the lathe is not equipped with a non-directional finishing tool, apply the finish with a sanding block and 150-grit aluminum oxide sandpaper. After applying a non-directional finish, clean each friction surface of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner and wipe each friction surface using a clean shop towel to remove metal particles remaining from machining. Repeat the cleaning process if necessary to remove all metal particles.
- Remove the brake rotor from the brake lathe.
- Measure the assembled LRO of the brake rotor to ensure optimum performance of the disc brakes. Refer to «Brake Rotor Assembled Lateral Runout Measurement»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-measurement) .
- If the brake rotor assembled LRO measurement exceeds the specification, bring the LRO to within specifications. Refer to «Brake Rotor Assembled Lateral Runout Correction»(/cadillac/escalade/gmt900-2006-2014/remont/mechanical-hydraulic/#disc-brake-system__brake-rotor-assembled-lateral-runout-correction) .
System Component Description
The disc brake system consists of the following components
System Operation
Mechanical output force is applied from the hydraulic brake caliper pistons to the inner brake pads. As the pistons press the inner brake pads outward, the caliper housings draw the outer brake pads inward. This allows the output force to be equally distributed. The brake pads apply the output force to the friction surfaces on both sides of the brake rotors, which slows the rotation of the tire and wheel assemblies. The correct function of both the brake pad and brake caliper hardware is essential for even distribution of braking force.
Illustration Tool Number/Description J 8001 Dial Indicator Set J 39544-KIT Torque-Limiting Socket Set J 41013 Rotor Resurfacing Kit J 42450-A Wheel Hub Resurfacing Kit J 45101 Hub and Wheel Runout Gauge J 45101-100 Conical Brake Rotor Washers
Scheme 23
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Scheme 27