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Engine Control System & Component Tests Cadillac Escalade GMT400

Testing & Diagnostics 8 illustrations ~19810 words

MODEL IDENTIFICATION

Vehicle model is identified by fourth character of Vehicle Identification Number (VIN). VIN is stamped on metal pad on top of left end of instrument panel, near windshield. See MODEL IDENTIFICATION table.

Series (1)Model
"C"2WD Pickup, Sierra, Silverado, Suburban, Tahoe & Yukon
"G"Cutaway, Express, RV Cutawy & Savana
"K"4WD Pickup, Sierra, Silverado, Suburban, Tahoe & Yukon, & AWD Escalade
"L"AWD Astro & Safari
"M"2WD Astro & Safari
"P"Forward Control (P42) & Motorhome (P32)
"S"2WD Blazer, Envoy, Jimmy, Sonoma & S10 Pickup
"T"4WD Blazer, Bravada, Envoy, Jimmy, Sonoma & S10 Pickup
"U"Montana, Silhouette & Venture
(1) Vehicle series is fifth character of VIN.
(1)Vehicle series is fifth character of VIN.

MODEL IDENTIFICATION

INTRODUCTION

Before testing separate components or systems, perform all procedures listed in appropriate BASIC DIAGNOSTIC PROCEDURES article. Since many computer-controlled and monitored components will set a Diagnostic Trouble Code (DTC) if they malfunction, it is also recommended self-diagnostics be performed. See appropriate SELF-DIAGNOSTICS article.

Note. Testing individual components does not isolate shorts or opens. Perform all voltage tests with a Digital Volt-Ohmmeter (DVOM) with a minimum 10-megohm input impedance, unless stated otherwise in test procedure. Use ohmmeter to isolate wiring harness shorts or opens.

AIR INDUCTION SYSTEMS

Note. Manufacturer does not provide testing procedures for many individual systems and components. For system and component testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

TURBOCHARGER (6.5L DIESEL)

A malfunction in turbocharger boost system can set a related Diagnostic Trouble Code (DTC). For testing procedures, see appropriate SELF-DIAGNOSTICS article.

PCM OUTPUT DIAGNOSIS (2.2L)

  1. Perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article. After performing OBD system check, go to next step.
  2. Turn ignition on with engine off. Connect scan tool to Data Link connector (DLC). If a No. 1 is displayed below any of the number output drivers, go to next step. If a No. 1 is not displayed below any of the number output drivers, go to step 4 .
  3. Disconnect electrical connector from component related to malfunctioning circuit. If a No. 1 is still displayed below corresponding output driver, go to step 6 . If a No. 1 is not displayed below any of the number output drivers, go to step 9 .
  4. Using scan tool, command output being checked while watching corresponding position for that circuit. If that circuits position does not change to a No. 1, go to next step. If that circuits position changes to a No. 1, go to step 7 .
  5. If component or function does not operate when commanded, go to step 9 . If component or function operates when commanded, go to step 11 .
  6. Turn ignition off. Check for an open, short to voltage or short to ground in any corresponding circuit that indicated a No. 1 below output driver. Repair component or component circuit as necessary and go to step 11 . If circuits are okay, go to step 10 .
  7. Disconnect electrical connector from component related to malfunctioning circuit. Using scan tool, command output being checked while watching corresponding position for that circuit. If a No. 1 is still displayed below corresponding output driver, go to next step. If a No. 1 is not displayed below any of the number output drivers, go to step 9 .
  8. Turn ignition off. Check for an open, short to voltage or short to ground in any corresponding circuit that indicated a No. 1 below output driver. Repair component or component circuit as necessary and go to step 11 . If circuits are okay, go to step 10 .
  9. Diagnose and repair any component that malfunctioned when commanded with scan tool. After repairs, go to step 11 .
  10. Replace PCM. Program replacement PCM using required equipment. After repairs, go to next step.
  11. Start engine and operate vehicle under condition under which original symptom was noted. If system does not operate properly, go to step 2 . If system operates properly, go to «DIAGNOSTIC AIDS»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__diagnostic-aids) .

Diagnostic Aids

Scan tool has the ability to command certain components and functions ON and OFF. If a component or function does not have this capability, operate vehicle during normal function criteria to check for an open or shorted circuit. An open or short to ground will appear in the open positions of the scan tool only when it is not commanded by the PCM or scan tool. A short to voltage will appear in the short positions on the scan tool only while the component is being commanded by the PCM or scan tool.

PCM POWER & GROUND CHECK

Note. To identify circuits referenced in the following ground and power tests, see appropriate wiring diagram in WIRING DIAGRAMS article.

Ground Circuits

  1. Using an ohmmeter, check for continuity to ground at PCM/VCM ground terminals. See «POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests). (Scheme 1)- (Scheme 4). Resistance should be zero ohms. If not, repair open to ground.
  2. Using a voltmeter, connect negative lead of a voltmeter to a good ground. Backprobe positive lead of voltmeter to each ground terminal. With vehicle running, voltmeter should indicate less than one volt. If voltmeter reading is more than one volt, check for open, short to voltage, corrosion or loose connection on ground circuit.

Power Circuits

  1. Using a voltmeter, check for battery voltage between PCM/VCM continuous power terminal(s) and ground. See «POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests). (Scheme 1)- (Scheme 4). If battery voltage is not present, check for blown fuse or open fusible link. If okay, check for open in wire between PCM/VCM terminal and power source.
  2. Turn ignition switch to RUN position. Using a voltmeter, check for battery voltage between PCM/VCM ignition power terminals and ground. If battery voltage is not present, check IGN fuse. If fuse is okay, check for an open in wire between battery and ignition switch, and between ignition switch and PCM/VCM terminal. If wiring is okay, check for a defective ignition switch.
  3. Connect voltmeter between ground and PCM/VCM starter (crank) signal terminal. On vehicles with manual transmission/transaxle, depress clutch pedal. On vehicles with automatic transmission/transaxle, position gear shift lever in Park. On all vehicles, turn ignition switch to START position. Battery voltage should be present ONLY when ignition switch is in START position.
  4. If voltage is not present, check CRANK fuse or fusible link between ignition switch and PCM/VCM terminal. If fuse or fusible link is okay, check for an open in wire between ignition switch and PCM/VCM terminal, or check for a defective ignition switch.

PCM Harness Resistance

Turn ignition switch to LOCK position. Disconnect PCM and appropriate component harness connectors. Check for open or short circuits between appropriate PCM harness connector terminal and appropriate component harness connector terminal. See POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION. (Scheme 1)- (Scheme 4). See appropriate wiring diagram in WIRING DIAGRAMS article. If harness is open or shorted, repair as necessary.

Scheme 1

Scheme 1: POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION

Scheme 2

Scheme 2

Scheme 3

Scheme 3

Scheme 4

Scheme 4

POWERTRAIN CONTROL MODULE (PCM) - 2.2L

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1-5Not Used
C1 (Blue)6ORG/BLK(2) Ground
C1 (Blue)7BRN/WHTCMP Sensor Signal
C1 (Blue)8PPL/WHTCKP 7x Reference Signal
C1 (Blue)9Not Used
C1 (Blue)10GRYFuel Tank Pressure Sensor Reference Voltage
C1 (Blue)11-17Not Used
C1 (Blue)180BLK/WHTPCM Ground
C1 (Blue)19PNKIgnition Voltage
C1 (Blue)20ORNBattery Voltage
C1 (Blue)21DK BLUTP Sensor Signal
C1 (Blue)22-24Not Used
C1 (Blue)25ORNIgnition Control B
C1 (Blue)26WHTIgnition Control A
C1 (Blue)27Not Used
C1 (Blue)28REDTransmission Range C Input
C1 (Blue)29BLK/WHTPRNDL A Input
C1 (Blue)30-32Not Used
C1 (Blue)33DK BLUKS Signal
C1 (Blue)34Not Used
C1 (Blue)35PPLTCC Brake Switch Input
C1 (Blue)36LT BLUA/C Request Signal
C1 (Blue)37-44Not Used
C1 (Blue)45DK GRNFuel Tank Pressure Sensor Signal
C1 (Blue)46YEL/BLKTFT Sensor Signal
C1 (Blue)47 & 48Not Used
C1 (Blue)49RED/BLKA/C Refrigerant Pressure Sensor Signal
C1 (Blue)50 & 51Not Used
C1 (Blue)52BLKA/C Refrigerant Pressure Sensor Ground
C1 (Blue)53Not Used
C1 (Blue)54YELECT Sensor Signal
C1 (Blue)55PPLFuel Level Sensor Input
C1 (Blue)56Not Used
C1 (Blue)57BLKTP Sensor Ground
C1 (Blue)58YELSerial Data (Class II)
C1 (Blue)59DK GRNSerial Data (Class II)
C1 (Blue)60BLK/WHTPCM Ground
C1 (Blue)61PNKIGN 2
C1 (Blue)62LT GRNMAP Sensor Signal
C1 (Blue)63PPL/WHTVSS High
C1 (Blue)64-66Not Used
C1 (Blue)67DK BLUTransmission Range B Input
C1 (Blue)68PNKTransmission Range A Input
C1 (Blue)69YELPRNDL B
C1 (Blue)70YEL/BLKHigh Resolution Vehicle Speed Output
C1 (Blue)71Not Used
C1 (Blue)72GRYPRNDL C
C1 (Blue)73WHTPRNDL P
C1 (Blue)74REDGenerator Terminal L
C1 (Blue)75BLKFuel Injector No. 1 Control
C1 (Blue)76LT GRN/BLKFuel Injector No. 2 Control
C1 (Blue)77-80Not Used
C2 (Red)1-5Not Used
C2 (Red)6RED/BLKPressure Control Solenoid High Control
C2 (Red)7Not Used
C2 (Red)8DK GRN/WHTFuel Pump Relay Control
C2 (Red)9LT BLU/WHTPressure Control Solenoid Low Control
C2 (Red)10WHTTachometer Output
C2 (Red)11-13Not Used
C2 (Red)14BLK/WHTMAP Sensor Ground
C2 (Red)15Not Used
C2 (Red)16DK GRN/WHTVSS Output (Cruise)
C2 (Red)17DK GRNVSS Output (Cluster)
C2 (Red)18 & 19Not Used
C2 (Red)20TANIAT Sensor Signal
C2 (Red)21TANHO2S 1 Low
C2 (Red)22PPLHO2S 1 Signal
C2 (Red)23TAN/WHTHO2S 2 Low
C2 (Red)24PPL/WHTHO2S 2 Signal
C2 (Red)25 & 26Not Used
C2 (Red)27BRNECT Sensor Ground
C2 (Red)28GRYIAT Sensor Ground
C2 (Red)29BLKTFT Sensor Ground
C2 (Red)30Not Used
C2 (Red)31RED/BLKICM Reference Low
C2 (Red)32Not Used
C2 (Red)33GRYTP Sensor Reference Voltage
C2 (Red)34GRYA/C Refrigerant Pressure Sensor Reference Voltage
C2 (Red)35GRYMAP Sensor Reference Voltage
C2 (Red)36REDCMP Sensor Battery Voltage Supply
C2 (Red)37-45Not Used
C2 (Red)46BRN/WHTMIL Control
C2 (Red)47Not Used
C2 (Red)48LT BLU/BLKCruise Engaged Input
C2 (Red)49Not Used
C2 (Red)50TAN/BLKTCC Solenoid Control
C2 (Red)51YEL/BLK2-3 Shift Solenoid Control
C2 (Red)52WHT3-2 Shift Solenoid Control
C2 (Red)53LT GRN1-2 Shift Solenoid Control
C2 (Red)54Not Used
C2 (Red)55DK GRN/WHTA/C Compressor Clutch Relay Control
C2 (Red)56DK GRN/WHTEVAP Canister Purge Valve Control
C2 (Red)57BRNTCC PWM Solenoid Control
C2 (Red)58WHTEVAP Canister Vent Solenoid Control
C2 (Red)59-61Not Used
C2 (Red)62LT GRN/BLKVSS Low
C2 (Red)63PNK/BLKCMP Sensor Ground
C2 (Red)64BLK/WHTPCM Ground
C2 (Red)65-70Not Used
C2 (Red)71LT BLU/WHTIAC Coil A High
C2 (Red)72LT GRN/WHTIAC Coil B High
C2 (Red)73LT GRN/BLKIAC Coil B Low
C2 (Red)74LT BLU/BLKIAC Coil A Low
C2 (Red)75LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)76PNK/BLKFuel Injector No. 3 Control
C2 (Red)77-80Not Used
(1) (Scheme 1) (2) Fuel tank pressure sensor, fuel level sensor and fuel pump grounds.
(2)Fuel tank pressure sensor, fuel level sensor and fuel pump grounds.

POWERTRAIN CONTROL MODULE (PCM) - 2.2L (1)

POWERTRAIN CONTROL MODULE (PCM) - 3.4L

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3ORGFuel Level Output
C1 (Blue)4LT GRNShift Solenoid A Control
C1 (Blue)5DK BLUCooling Fan High Speed Control
C1 (Blue)6DK GRNCooling Fan Low Speed Control
C1 (Blue)7BLKCamshaft Position PCM Input
C1 (Blue)8PPL/WHTCKP 3x Reference Signal
C1 (Blue)9LT BLU/BLKCKP 24x Reference Signal
C1 (Blue)10 & 11Not Used
C1 (Blue)12BLKEngine Coolant Temperature Sensor Ground
C1 (Blue)13ORG/BLKManifold Absolute Pressure Sensor Ground
C1 (Blue)14Not Used
C1 (Blue)15TANSerial Data
C1 (Blue)16BLK/WHTPCM Ground
C1 (Blue)17YELIntake Air Temperature Sensor Ground
C1 (Blue)18Not Used
C1 (Blue)19PNKIgnition Voltage
C1 (Blue)20ORGBattery Voltage
C1 (Blue)21-27Not Used
C1 (Blue)28TAN/WHTHO2S Sensor 2 Signal Low
C1 (Blue)29TANHO2S Sensor 1 Signal Low
C1 (Blue)30PPLTCC Brake Switch
C1 (Blue)31BLKEGR Valve Ground
C1 (Blue)32GRYEGR Valve Ground
C1 (Blue)33DK BLUKnock Sensor Signal
C1 (Blue)34 & 35Not Used
C1 (Blue)36BRNGenerator Light Signal
C1 (Blue)37Not Used
C1 (Blue)38LT GRN/WHTIdle Air Control B High
C1 (Blue)39-42Not Used
C1 (Blue)43BLKFuel Injector No. 1 Control
C1 (Blue)44YEL/BLKShift Solenoid B Control
C1 (Blue)45Not Used
C1 (Blue)46PNK/BLKFuel Injector No. 3 Control
C1 (Blue)47LT GRN/BLKFuel Injector No. 2 Control
C1 (Blue)48RED/BLKReference Low
C1 (Blue)49-52Not Used
C1 (Blue)53TAN/BLKBy-Pass
C1 (Blue)54WHTIgnition Control
C1 (Blue)55DK GRN4k Pulse Per Mile
C1 (Blue)56BLK/WHTPCM Ground
C1 (Blue)57BLK/WHTPCM Ground
C1 (Blue)58Not Used
C1 (Blue)59PPLSerial Data (Class 2)
C1 (Blue)60BLK/WHTPCM Ground
C1 (Blue)61PPLTP Sensor Ground
C1 (Blue)62 & 63Not Used
C1 (Blue)64YELVehicle Speed Sensor High
C1 (Blue)65PPLVehicle Speed Sensor Low
C1 (Blue)66 & 67Not Used
C1 (Blue)68YELTransaxle Range Switch Input B
C1 (Blue)69YELMass Airflow Signal
C1 (Blue)70DK BLUTheft Deterrent Input
C1 (Blue)71ORG/BLKRequired Torque
C1 (Blue)72DK GRNCruise Control Inhibit
C1 (Blue)73BLK/WHTFuel Injector No. 5 Control
C1 (Blue)74Not Used
C1 (Blue)75DK GRNEngine Hot Light Control
C1 (Blue)76DK GRN/WHTEVAP Canister Purge Control
C1 (Blue)77 & 78Not Used
C1 (Blue)79YEL/BLKFuel Injector No. 6 Control
C1 (Blue)80Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Valve Control
C2 (Red)3DK GRN/WHTFuel Pump Relay Control
C2 (Red)4REDEGR Valve Control
C2 (Red)5BRN/WHTMIL Control
C2 (Red)6BRN/WHTLow Oil Level Light Control
C2 (Red)7LT BLU/WHTIntake Air Control A High
C2 (Red)8WHTTachometer Output
C2 (Red)9TAN/BLKDelivered Torque
C2 (Red)10PPLHO2S Sensor 1 Signal High
C2 (Red)11PPL/WHTHO2S Sensor 2 Signal High
C2 (Red)12-15Not Used
C2 (Red)16WHTTransaxle Range P
C2 (Red)17Not Used
C2 (Red)18BLK/WHTTransaxle Range D
C2 (Red)19-21Not Used
C2 (Red)22DK GRN/WHTA/C Request Signal
C2 (Red)23 & 24Not Used
C2 (Red)25LT GRNMAP Sensor Signal
C2 (Red)26YELECT Sensor Signal
C2 (Red)27RED/BLKA/C Refrigerant Pressure Sensor Signal
C2 (Red)28BRNEGR Pintle Position Signal
C2 (Red)29-32Not Used
C2 (Red)33GRYReference Voltage A
C2 (Red)34GRYReference Voltage B
C2 (Red)35ORGSensor Ground
C2 (Red)36-38Not Used
C2 (Red)39DK GRN/WHTA/C Compressor Clutch Relay Control
C2 (Red)40 & 41Not Used
C2 (Red)42LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)43Not Used
C2 (Red)44LT BLU/BLKIntake Air Control Valve A Low
C2 (Red)45-48Not Used
C2 (Red)49LT GRN/BLKIntake Air Control Valve B Low
C2 (Red)50TANIntake Air Temperature Sensor Signal
C2 (Red)51-54Not Used
C2 (Red)55DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)56GRYTransaxle Range C
C2 (Red)57Not Used
C2 (Red)58BRNEngine Oil Level Sensor Signal
C2 (Red)59WHTCruise Status
C2 (Red)60Not Used
C2 (Red)61REDGenerator Control
C2 (Red)62-65Not Used
C2 (Red)66DK BLUThrottle Position Sensor Signal
C2 (Red)67Not Used
C2 (Red)68YEL/BLKTransaxle Fluid Temperature Sensor
C2 (Red)69PPLFuel Level Input
C2 (Red)70 & 71Not Used
C2 (Red)72RED/WHTCMP Sensor Ignition Voltage
C2 (Red)73BLKCMP Sensor Ground
C2 (Red)74-77Not Used
C2 (Red)78BRNTCC PWM Solenoid Control
C2 (Red)79TAN/BLKTCC Enable Solenoid
C2 (Red)80Not Used
(1) (Scheme 2)

POWERTRAIN CONTROL MODULE (PCM) - 3.4L (1)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("G" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Output
C1 (Blue)10TAN/BLKTCC Solenoid Control
C1 (Blue)11 & 12Not Used
C1 (Blue)13WHT3-2 Shift Solenoid Valve Control
C1 (Blue)14Not Used
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20Not Used
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 1 Sensor 3 High
C1 (Blue)23 & 24Not Used
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 1 Sensor 3 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 3x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Valve Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Valve Control
C2 (Red)7BRNTCC PWM Solenoid Valve Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9YEL/BLKFuel Injector No. 6 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11 & 12Not Used
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)16PNK/BLKFuel Injector No. 3 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31BLK/WHTFuel Injector No. 5 Control
C2 (Red)32LT BLU/BLKFuel Injector No. 4 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKSensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid Valve High
C3 (Clear)7 & 8Not Used
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYSensor Reference Voltage
C3 (Clear)13PPLFuel Level Sensor Signal
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Valve Low
C3 (Clear)17TAN/WHTVCM Ground
C3 (Clear)18TAN/WHTVCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25GRN/WHTA/C Request Signal
C3 (Clear)26WHTPRNDL P
C3 (Clear)27GRYReference Voltage
C3 (Clear)28GRYPRNDL C
C3 (Clear)29Not Used
C3 (Clear)30DK GRNA/C Cycling Switch Signal
C3 (Clear)31BLK/WHTPRNDL A
C3 (Clear)32YELPRNDL B
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output
C4 (Black)4DK GRNVSS Output
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Switch Input
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Control
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21-23Not Used
C4 (Black)24LT BLU/BLKCruise Engaged Input
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("G" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("L" & "M" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Output
C1 (Blue)10TAN/BLKTCC Solenoid Control
C1 (Blue)11 & 12Not Used
C1 (Blue)13WHT3-2 Shift Solenoid Valve Control
C1 (Blue)14Not Used
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20Not Used
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 1 Sensor 3 High
C1 (Blue)23Not Used
C1 (Blue)24TAN/WHTHO2S Bank 2 Sensor 1 Low
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 1 Sensor 3 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 3x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Valve Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Valve Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9YEL/BLKFuel Injector No. 6 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11 & 12Not Used
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)16PNK/BLKFuel Injector No. 3 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26TAN/WHTHO2S Bank 1 Sensor 1 Low
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31BLK/WHTFuel Injector No. 5 Control
C2 (Red)32LT BLU/BLKFuel Injector No. 4 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKSensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7 & 8Not Used
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYSensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Sensor Signal
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTVCM Ground
C3 (Clear)18BLK/WHTVCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25GRN/WHTA/C Request Signal
C3 (Clear)26WHTPRNDL P
C3 (Clear)27GRYReference Voltage
C3 (Clear)28GRYPRNDL C
C3 (Clear)29Not Used
C3 (Clear)30DK GRNA/C Cycling Switch Signal
C3 (Clear)31BLK/WHTPRNDL A
C3 (Clear)32YELPRNDL B
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output
C4 (Black)4DK GRNVSS Output
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Switch Input
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12TAN/WHTHO2S Bank 1 Sensor 3 Low
C4 (Black)13BRNIgnition Voltage
C4 (Black)14YELSerial Data (Class II)
C4 (Black)15Not Used
C4 (Black)16REDEGR Valve Control
C4 (Black)17PNKIgnition Voltage
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21-23Not Used
C4 (Black)24LT BLU/BLKCruise Engaged Input
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("L" & "M" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("P" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4PNKIgnition Voltage
C1 (Blue)5 & 6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Signal
C1 (Blue)10-14Not Used
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20Not Used
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 1 Sensor 3 High
C1 (Blue)23 & 24Not Used
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 1 Sensor 3 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9YEL/BLKFuel Injector No. 6 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11 & 12Not Used
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)16PNK/BLKFuel Injector No. 3 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31BLK/WHTFuel Injector No. 5 Control
C2 (Red)32LT BLU/BLKFuel Injector No. 4 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKECT/TP Sensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7BLU/WHTInput Shaft Speed Sensor Low
C3 (Clear)8RED/BLKInput Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Signal
C3 (Clear)12GRYTP Sensor Reference Voltage
C3 (Clear)13PPLFuel Level Input Signal
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Signal
C3 (Clear)23PNKTransmission Range A Signal
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYReference Voltage (EGR/MAP)
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2 & 3Not Used
C4 (Black)4DK GRNVSS Output (Speedometer)
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Signal
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Control
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21-24Not Used
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("P" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("S" & "T" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9Not Used
C1 (Blue)10TAN/BLKTCC Solenoid Control
C1 (Blue)11 & 12Not Used
C1 (Blue)13WHT3-2 Shift Solenoid Control
C1 (Blue)14BRNAIR Pump Relay Control
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20Not Used
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 1 Sensor 2 High
C1 (Blue)23 & 24Not Used
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 1 Sensor 2 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 3x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9YEL/BLKFuel Injector No. 6 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11 & 12Not Used
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)16PNK/BLKFuel Injector No. 3 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20WHTTachometer Output
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31BLK/WHTFuel Injector No. 5 Control
C2 (Red)32LT BLU/BLKFuel Injector No. 4 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKSensor Ground
C3 (Clear)5BRNGenerator Terminal L Control/Monitoring
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7 & 8Not Used
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYSensor Reference Voltage
C3 (Clear)13PPLFuel Level Sensor Signal
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTVCM Ground
C3 (Clear)18BLK/WHTVCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25GRN/WHTA/C Request Signal
C3 (Clear)26WHTPRNDL P
C3 (Clear)27GRYReference Voltage
C3 (Clear)28GRYPRNDL C
C3 (Clear)29Not Used
C3 (Clear)30DK GRNA/C Cycling Switch Signal
C3 (Clear)31BLK/WHTPRNDL A
C3 (Clear)32YELPRNDL B
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output
C4 (Black)4DK GRNVSS Output
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Switch Input
C4 (Black)11DK GRNSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14YELSerial Data (Class II)
C4 (Black)15Not Used
C4 (Black)16REDEGR Valve Control
C4 (Black)17PNKIgnition Voltage
C4 (Black)18PNKIgnition Voltage
C4 (Black)19BLK/WHT4WD Front Wheel Lock Input
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21Not Used
C4 (Black)22GRYCPP Switch Signal
C4 (Black)23GRY/BLK4WD Indicator Signal Input
C4 (Black)24LT BLU/BLKCruise Engaged Input
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 4.3L ("S" & "T" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 4.8L, 5.3L & 6.0L

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1BLKPCM Ground
C1 (Blue)2LT GRNCKP Sensor Voltage Supply
C1 (Blue)3PNK/BLKFuel Injector No. 3 Control
C1 (Blue)4LT GRN/BLKFuel Injector No. 2 Control
C1 (Blue)5-10Not Used
C1 (Blue)11LT BLUKS Signal Rear
C1 (Blue)12DK BLU/WHTCKP Sensor Signal
C1 (Blue)13-16Not Used
C1 (Blue)17DK BLUTransmission Range Signal B
C1 (Blue)18REDTransmission Range Signal C
C1 (Blue)19PNKPCM Ignition Supply
C1 (Blue)20ORGPCM Battery Supply
C1 (Blue)21YEL/BLKCKP Sensor Ground
C1 (Blue)22Not Used
C1 (Blue)23PPLSensor Ground
C1 (Blue)24Not Used
C1 (Blue)25TANHO2S Bank 2 Sensor 2 Signal Low
C1 (Blue)26TANHO2S Bank 2 Sensor 1 Signal Low
C1 (Blue)27Not Used
C1 (Blue)28TAN/WHTHO2S Bank 1 Sensor 2 Signal Low
C1 (Blue)29TAN/WHTHO2S Bank 1 Sensor 1 Signal Low
C1 (Blue)30LT GRNEngine Coolant Level Switch
C1 (Blue)31Not Used
C1 (Blue)32BLK/WHTPRND A
C1 (Blue)33PPLTCC Brake Switch
C1 (Blue)34WHTPRND P
C1 (Blue)35GRYClutch Switch Signal
C1 (Blue)36BLKFuel Injector No. 1 Control
C1 (Blue)37YEL/BLKFuel Injector No. 6 Control
C1 (Blue)38 & 39Not Used
C1 (Blue)40BLK/WHTPCM Ground
C1 (Blue)41BLKSensor Ground
C1 (Blue)42Not Used
C1 (Blue)43RED/BLKFuel Injector No. 7 Control
C1 (Blue)44LT BLU/BLKFuel Injector No. 4 Control
C1 (Blue)45GRYFuel Tank Pressure Sensor Reference Voltage
C1 (Blue)46GRYTP Sensor Reference Voltage
C1 (Blue)47GRYMAP Sensor Reference Voltage
C1 (Blue)48GRYEGR Pintle Position Sensor Reference Voltage
C1 (Blue)49 & 50Not Used
C1 (Blue)51DK BLUKS Signal Front
C1 (Blue)52Not Used
C1 (Blue)53BLKFuel Tank Pressure Sensor Ground
C1 (Blue)54BLKTP Sensor Ground
C1 (Blue)55BRNEGR Pintle Position Sensor Signal
C1 (Blue)56Not Used
C1 (Blue)57ORGPCM Battery Supply
C1 (Blue)58DK GRNSerial Data
C1 (Blue)59YELSerial Data
C1 (Blue)60ORG/BLKMAP Sensor Ground
C1 (Blue)61PNK/BLKCMP Sensor Ground
C1 (Blue)62Not Used
C1 (Blue)63GRYECT Sensor Ground
C1 (Blue)64Not Used
C1 (Blue)65PPLHO2S Bank 2 Sensor 2 Signal High
C1 (Blue)66PPLHO2S Bank 2 Sensor 1 Signal High
C1 (Blue)67Not Used
C1 (Blue)68PPL/WHTHO2S Bank 1 Sensor 2 Signal High
C1 (Blue)69PPL/WHTHO2S Bank 1 Sensor 1 Signal High
C1 (Blue)70BRNLow Oil Level Switch
C1 (Blue)71Not Used
C1 (Blue)72YELPRND B
C1 (Blue)73BRN/WHTCMP Sensor Signal
C1 (Blue)74YELECT Sensor Signal
C1 (Blue)75PNKPCM Ignition Supply
C1 (Blue)76BLK/WHTFuel Injector No. 5 Control
C1 (Blue)77DK BLU/WHTFuel Injector No. 8 Control
C1 (Blue)78Not Used
C1 (Blue)79WHT3-2 Shift Solenoid Control
C1 (Blue)80ORG/BLKFuel Level Sensor Ground
C2 (Red)1BLK/WHTPCM Ground
C2 (Red)2BRNTCC Control Solenoid
C2 (Red)3-5Not Used
C2 (Red)6RED/BLKTrans Fluid Pressure Control Solenoid High
C2 (Red)7REDEGR Solenoid Supply
C2 (Red)8LT BLU/WHTTrans Fluid Pressure Control Solenoid Low
C2 (Red)9DK GRN/WHTFuel Pump Relay Control
C2 (Red)10WHTEngine Speed (Tach) Output Signal
C2 (Red)11DK BLUSecondary A/C High Pressure Switch
C2 (Red)12Not Used
C2 (Red)13LT BLU/BLKCruise Control Engage Signal
C2 (Red)14Not Used
C2 (Red)15BRNGenerator L Terminal
C2 (Red)16GRY/BLK4WD Switch Signal Low
C2 (Red)17DK GRN/WHTA/C Request Signal
C2 (Red)18Not Used
C2 (Red)19BLK/WHT4WD Front Axle Switch
C2 (Red)20LT GRN/BLKVSS Reference Low
C2 (Red)21PPL/WHTVSS Signal
C2 (Red)22RED/BLKVSS Signal (6.0L)
C2 (Red)23DK BLU/WHTVSS Reference Low (6.0L)
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25TANIAT Sensor Signal
C2 (Red)26PPLIgnition Control No. 1
C2 (Red)27REDIgnition Control No. 7
C2 (Red)28LT BLU/WHTIgnition Control No. 6
C2 (Red)29DK GRN/WHTIgnition Control No. 4
C2 (Red)30Not Used
C2 (Red)31YELMAF Sensor Signal
C2 (Red)32LT GRNMAP Sensor Signal
C2 (Red)33DK GRNHVAC Recirculation Door Control
C2 (Red)34DK GRN/WHTEVAP Canister Purge Solenoid Control
C2 (Red)35Not Used
C2 (Red)36BRNAIR Pump Relay Control
C2 (Red)37 & 38Not Used
C2 (Red)39REDCMP Sensor Voltage Supply
C2 (Red)40BLK/WHTPCM Ground
C2 (Red)41WHTEGR Solenoid Ground
C2 (Red)42TAN/BLKTCC Enable Circuit
C2 (Red)43DK GRN/WHTA/C Compressor Clutch Relay Control
C2 (Red)44Not Used
C2 (Red)45WHTEVAP Canister Vent Valve Control
C2 (Red)46BRN/WHTMIL Control
C2 (Red)47YEL/BLKTransmission Shift Solenoid B
C2 (Red)48LT GRNTransmission Shift Solenoid A
C2 (Red)49YEL/BLKVehicle Speed Output Circuit 128K
C2 (Red)50DK GRN/WHTVehicle Speed Output Circuit 4K
C2 (Red)51YEL/BLKTransmission Temperature Sensor Signal
C2 (Red)52 & 53Not Used
C2 (Red)54PPLFuel Level Sensor Signal
C2 (Red)55DK GRNA/C Compressor Cycling Switch Signal
C2 (Red)56Not Used
C2 (Red)57BLKIAT Sensor Ground
C2 (Red)58 & 59Not Used
C2 (Red)60BRNIC Reference Low Bank 1
C2 (Red)61BRN/WHTIC Reference Low Bank 2
C2 (Red)62GRYPRND C
C2 (Red)63PNKTransmission Range Signal A
C2 (Red)64DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)65Not Used
C2 (Red)66PPL/WHTIgnition Control No. 8
C2 (Red)67RED/WHTIgnition Control No. 2
C2 (Red)68DK GRNIgnition Control No. 5
C2 (Red)69LT BLUIgnition Control No. 3
C2 (Red)70-75Not Used
C2 (Red)76LT GRN/WHTIAC Coil B High
C2 (Red)77LT GRN/BLKIAC Coil B Low
C2 (Red)78LT BLU/BLKIAC Coil A Low
C2 (Red)79LT BLU/WHTIAC Coil A High
C2 (Red)80Not Used
(1) (Scheme 2)

POWERTRAIN CONTROL MODULE (PCM) - 4.8L, 5.3L & 6.0L (1)

POWERTRAIN CONTROL MODULE (PCM) - 5.0L & 5.7L ("C" & "K" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Output
C1 (Blue)10TAN/BLKTCC Solenoid Control
C1 (Blue)11 & 12Not Used
C1 (Blue)13WHT3-2 Shift Solenoid Control
C1 (Blue)14BRNAIR Pump Relay Control
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPLHO2S Bank 2 Sensor 2 High (Under 8600 GVW); HO2S Bank 1 Sensor 2 High (Over 8600 GVW)
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 2 Sensor 2 High (Over 8600 GVW); HO2S Bank 1 Sensor 2 High (Under 8600 GVW)
C1 (Blue)23Not Used
C1 (Blue)24TANHO2S Bank 2 Sensor 2 Low (Under 8600 GVW); HO2S Bank 1 Sensor 2 Low (Over 8600 GVW)
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 2 Sensor 2 Low (Over 8600 GVW); HO2S Bank 1 Sensor 2 Low (Under 8600 GVW)
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 8 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Input
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKSensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTTransmission Input Shaft Speed Sensor Low
C3 (Clear)8RED/BLKTransmission Input Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYSensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Sensor Signal
C3 (Clear)14DK BLUA/C Recirculation Signal
C3 (Clear)15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYSensor Reference Voltage
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output
C4 (Black)4DK GRNVSS Output
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6Not Used
C4 (Black)7DK GRNRecirculation Door Motor Control
C4 (Black)8Not Used
C4 (Black)9DK BLUAuxiliary Fan
C4 (Black)10PPLBrake Switch Input
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12BLKDual Fuel Module Return
C4 (Black)13BRNIgnition Voltage
C4 (Black)14Not Used
C4 (Black)15TAN/BLKShift Light (M/T)
C4 (Black)16REDEGR Valve Control
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19BLK/WHT4WD Wheel Lock Input
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21Not Used
C4 (Black)22BRN/WHTClutch Pedal Position Switch Signal (M/T)
C4 (Black)23GRY/BLK4WD Indicator Signal Input
C4 (Black)24LT BLU/BLKCruise Engaged Input
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 5.0L & 5.7L ("C" & "K" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 5.0L & 5.7L ("G" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Output
C1 (Blue)10TAN/BLKTCC Solenoid Control
C1 (Blue)11 & 12Not Used
C1 (Blue)13WHT3-2 Shift Solenoid Control
C1 (Blue)14Not Used
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPLHO2S Bank 1 Sensor 3 High (5.0L); HO2S Bank 1 Sensor 2 High (5.7L)
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 2 Sensor 2 High (5.7L)
C1 (Blue)23Not Used
C1 (Blue)24TANHO2S Bank 1 Sensor 3 Low (5.0L); HO2S Bank 1 Sensor 2 Low (5.7L)
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 2 Sensor 2 Low (5.7L)
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 8 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Input
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Pressure Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKSensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTTransmission Input Shaft Speed Sensor Low
C3 (Clear)8RED/BLKTransmission Input Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYSensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Sensor Signal
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYSensor Reference Voltage
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output
C4 (Black)4DK GRNVSS Output
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Switch Input
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Control
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Ground
C4 (Black)21-23Not Used
C4 (Black)24LT BLU/BLKCruise Engaged Input
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 5.0L & 5.7L ("G" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 5.7L ("P" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4PNKIgnition Voltage
C1 (Blue)5 & 6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Sensor Ground
C1 (Blue)9PPLFuel Level Signal Output
C1 (Blue)10-13Not Used
C1 (Blue)14BRNAIR Relay Control (Calif. Only)
C1 (Blue)15YEL/BLKVSS Output
C1 (Blue)16-18Not Used
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPLHO2S Bank 1 Sensor 2 High
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 2 Sensor 2 High
C1 (Blue)23Not Used
C1 (Blue)24TANHO2S Bank 1 Sensor 2 Low
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 2 Sensor 2 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Sensor Ground
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS High
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 6 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Vacuum Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC Coil B Low
C2 (Red)30LT BLU/BLKIAC Coil A Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKECT/TP Sensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTInput Shaft Speed Sensor Low
C3 (Clear)8RED/WHTInput Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYTP Sensor Reference Voltage
C3 (Clear)13PPLFuel Level Module (Single Tank)
C3 (Clear)14 & 15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTVCM Ground
C3 (Clear)18BLK/WHTVCM Ground
C3 (Clear)19BLKSensor Ground (EGR/IAT/MAP)
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYReference Voltage (EGR/MAP)
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Compressor Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2 & 3Not Used
C4 (Black)4DK GRNVSS Output Signal (Speedometer)
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Signal
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Feed
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Control
C4 (Black)21-24Not Used
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 5.7L ("P" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("C" & "K" SERIES)

ConnectorTerminalWire ColorFunction
C1 (Brown)C1Not Used
C1 (Brown)C2DK GRN/WHTA/C Request Signal
C1 (Brown)C3YELMass Airflow Signal
C1 (Brown)C4TANIntake Air Temperature Signal
C1 (Brown)C5LT BLUAccelerator Pedal Position 2 Signal
C1 (Brown)C6YELGlow Plug Relay Control
C1 (Brown)C7RED/BLKPressure Control Solenoid Valve High
C1 (Brown)C8YELFuel Temperature Signal
C1 (Brown)C9YEL/BLKTransmission Fluid Temperature Sensor
C1 (Brown)C10Not Used
C1 (Brown)C11YELEngine Coolant Temperature Signal
C1 (Brown)C12GRY/BLKEGR Control Pressure/BARO Signal
C1 (Brown)C13REDClosure Signal
C1 (Brown)C14LT GRNBoost Sensor Signal
C1 (Brown)C15LT BLU/WHTPressure Control Solenoid Valve Low
C1 (Brown)C16Not Used
C1 (Brown)D1BLU/WHTTransmission Input Speed Signal Low
C1 (Brown)D2GRY/BLK4WD Front Wheel Lock Signal
C1 (Brown)D3YEL/BLKAccelerator Pedal Position 3 Reference Voltage
C1 (Brown)D4DK GRNAccelerator Pedal Position 3 Signal
C1 (Brown)D5GRYFuel Lift Pump Signal
C1 (Brown)D6GRYAccelerator Pedal Position 3 Ground
C1 (Brown)D7BRNGlow Plug Signal
C1 (Brown)D8DK GRN/WHTFuel Lift Pump Control
C1 (Brown)D9PNK/BLKSensor Ground (Pump CAM, High Res. & Fuel Temp.)
C1 (Brown)D10GRY/BLKCruise Resume/Accel Signal
C1 (Brown)D11RED/BLKTransmission Input Speed Signal High
C1 (Brown)D12WHT/BLKAccelerator Pedal Position 1 Reference Voltage
C1 (Brown)D13GRYSensor Reference Voltage (Boost, CKP & EGR)
C1 (Brown)D14GRYSensor Reference Voltage (Pump CAM & High Res.)
C1 (Brown)D15 & D16Not Used
C2 (Brown)A1BLKClosure Ground
C2 (Brown)A2ORGHigh Res. Signal
C2 (Brown)A3BRNTransmission Input Speed Signal
C2 (Brown)A4BRN/WHTPump CAM Sensor Signal
C2 (Brown)A5YELCKP Sensor Signal
C2 (Brown)A6DK GRNVehicle Speed Sensor Signal
C2 (Brown)A7RED/BLKInjection Timing Stepper Motor High Coil 1
C2 (Brown)A8TAN/BLKInjection Timing Stepper Motor Low Coil 1
C2 (Brown)A9ORG/BLKInjection Timing Stepper Motor Low Coil 2
C2 (Brown)A10YEL/BLKInjection Timing Stepper Motor High Coil 2
C2 (Brown)A11GRYCruise Control On/Off Signal
C2 (Brown)A12PPLAccelerator Pedal Position 2 Ground
C2 (Brown)B1BRNAccelerator Pedal Position 1 Ground
C2 (Brown)B2DK BLUAccelerator Pedal Position 1 Signal
C2 (Brown)B3BLK/WHT4WD Low Indicator Signal
C2 (Brown)B4REDTransmission Range Switch C Input
C2 (Brown)B5DK BLUTransmission Range Switch B Input
C2 (Brown)B6PNKTransmission Range Switch A Input
C2 (Brown)B7 & B8Not Used
C2 (Brown)B9PPL (A/T)Cruise Control Brake Switch Signal (A/T)
C2 (Brown)B9BRN/WHT (M/T)Brake/Clutch Pedal Position Switch Signal (M/T)
C2 (Brown)B10WHTBrake Switch Signal
C2 (Brown)B11DK BLUCruise Set/Coast Signal
C2 (Brown)B12BLKSensor Ground (Boost, EGR, ECT, IAT, Fuel Temp., TFT & CKP)
C3 (Blue)C1Not Used
C3 (Blue)C2TANAccelerator Pedal Position 2 Reference Voltage
C3 (Blue)C3LT GRNFuel Injection Control
C3 (Blue)C4LT GRN1-2 Shift Solenoid Signal
C3 (Blue)C5BRNTCC PWM Solenoid Signal
C3 (Blue)C6YEL/BLK2-3 Shift Solenoid Signal
C3 (Blue)C7DK BLUWait To Start Light Control
C3 (Blue)C8PPLClass II Communication
C3 (Blue)C9 & C10Not Used
C3 (Blue)C11PNKIgnition Voltage
C3 (Blue)C12PNKIgnition Voltage
C3 (Blue)C13ORGBattery Voltage
C3 (Blue)C14BRN/WHTMIL Control
C3 (Blue)C15DK BLU/WHTEngine Shutoff Control
C3 (Blue)C16GRYEGR Solenoid Control
C3 (Blue)D1 & D2Not Used
C3 (Blue)D3LT GRN/BLKFuel Injection Control
C3 (Blue)D4Not Used
C3 (Blue)D5DK GRN/WHTA/C Enable Signal
C3 (Blue)D6BLK/WHTPCM Ground
C3 (Blue)D7TAN/WHTPCM Ground
C3 (Blue)D8-D10Not Used
C3 (Blue)D11WHT/BLKService Throttle Soon Light Control
C3 (Blue)D12WHTEGR Vent Control
C3 (Blue)D13ORGBattery Voltage
C3 (Blue)D14YELWastegate Solenoid Control
C3 (Blue)D15DK BLU/WHTEngine Shutoff Solenoid Control
C3 (Blue)D16Not Used
(1) (Scheme 4)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("C" & "K" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("G" SERIES)

ConnectorTerminalWire ColorFunction
C1 (Brown)C1Not Used
C1 (Brown)C2DK GRN/WHTA/C Request Signal
C1 (Brown)C3YELMass Airflow Signal
C1 (Brown)C4TANIntake Air Temperature Signal
C1 (Brown)C5LT BLUAccelerator Pedal Position 2 Signal
C1 (Brown)C6YELGlow Plug Relay Control
C1 (Brown)C7RED/BLKPressure Control Solenoid Valve High
C1 (Brown)C8YELFuel Temperature Signal
C1 (Brown)C9YEL/BLKTransmission Fluid Temperature Sensor
C1 (Brown)C10Not Used
C1 (Brown)C11YELEngine Coolant Temperature Signal
C1 (Brown)C12GRY/BLKEGR Control Pressure/BARO Signal
C1 (Brown)C13REDClosure Signal
C1 (Brown)C14LT GRNBoost Sensor Signal
C1 (Brown)C15LT BLU/WHTPressure Control Solenoid Valve Low
C1 (Brown)C16Not Used
C1 (Brown)D1BLU/WHTTransmission Input Speed Signal Low
C1 (Brown)D2GRY/BLK4WD Low Indicator Signal
C1 (Brown)D3YEL/BLKAccelerator Pedal Position 3 Reference Voltage
C1 (Brown)D4DK GRNAccelerator Pedal Position 3 Signal
C1 (Brown)D5GRYFuel Lift Pump Signal
C1 (Brown)D6GRYAccelerator Pedal Position 3 Ground
C1 (Brown)D7LT BLUGlow Plug Signal
C1 (Brown)D8DK GRN/WHTFuel Lift Pump Control
C1 (Brown)D9PNK/BLKSensor Ground (Pump CAM, High Res. & Fuel Temp.)
C1 (Brown)D10GRY/BLKCruise Resume/Accel Signal
C1 (Brown)D11RED/BLKTransmission Input Speed Signal High
C1 (Brown)D12WHT/BLKAccelerator Pedal Position 1 Reference Voltage
C1 (Brown)D13GRYSensor Reference Voltage (Boost & CKP)
C1 (Brown)D14GRYSensor Reference Voltage (Pump CAM & High Res.)
C1 (Brown)D15 & D16Not Used
C2 (Brown)A1BLKClosure Ground
C2 (Brown)A2ORGHigh Res. Signal
C2 (Brown)A3BRNTransmission Output Speed Signal
C2 (Brown)A4BRN/WHTPump CAM Sensor Signal
C2 (Brown)A5YELCKP Sensor Signal
C2 (Brown)A6DK GRNVehicle Speed Sensor Signal
C2 (Brown)A7RED/BLKInjection Timing Stepper Motor High
C2 (Brown)A8TAN/BLKInjection Timing Stepper Motor Low
C2 (Brown)A9ORG/BLKInjection Timing Stepper Motor Low
C2 (Brown)A10YEL/BLKInjection Timing Stepper Motor High
C2 (Brown)A11GRYCruise Control On/Off Signal
C2 (Brown)A12PPLAccelerator Pedal Position 2 Ground
C2 (Brown)B1BRNAccelerator Pedal Position 1 Ground
C2 (Brown)B2DK BLUAccelerator Pedal Position 1 Signal
C2 (Brown)B3BLK/WHTFront Axle Switch Signal
C2 (Brown)B4REDTransmission Range Switch C Input
C2 (Brown)B5DK BLUTransmission Range Switch B Input
C2 (Brown)B6PNKTransmission Range Switch A Input
C2 (Brown)B7 & B8Not Used
C2 (Brown)B9PPLBrake Switch Signal
C2 (Brown)B10WHTBrake Switch Signal
C2 (Brown)B11DK BLUCruise Set/Coast Signal
C2 (Brown)B12BLKSensor Ground (Boost, ECT, IAT & TFT)
C3 (Blue)C1Not Used
C3 (Blue)C2TANAccelerator Pedal Position 2 Signal
C3 (Blue)C3LT GRNFuel Injection Control
C3 (Blue)C4LT GRN1-2 Shift Solenoid Signal
C3 (Blue)C5BRNTCC PWM Solenoid Signal
C3 (Blue)C6YEL/BLK1-2 Shift Solenoid Signal
C3 (Blue)C7DK BLUWait To Start Light Control
C3 (Blue)C8PPLClass 2 Communication
C3 (Blue)C9 & C10Not Used
C3 (Blue)C11PNKIgnition Voltage
C3 (Blue)C12PNKIgnition Voltage
C3 (Blue)C13ORGBattery Voltage
C3 (Blue)C14BRN/WHTMIL Control
C3 (Blue)C15DK BLU/WHTEngine Shutoff Control
C3 (Blue)C16Not Used
C3 (Blue)D1 & D2Not Used
C3 (Blue)D3LT GRNFuel Injection Control
C3 (Blue)D4Not Used
C3 (Blue)D5DK GRN/WHTA/C Enable Signal
C3 (Blue)D6BLK/WHTPCM Ground
C3 (Blue)D7TAN/WHTPCM Ground
C3 (Blue)D8-D10Not Used
C3 (Blue)D11WHT/BLKService Throttle Soon Light Control
C3 (Blue)D12Not Used
C3 (Blue)D13ORGBattery Voltage
C3 (Blue)D14YELWastegate Solenoid Control
C3 (Blue)D15DK BLU/WHTEngine Shutoff Solenoid Control
C3 (Blue)D16Not Used
(1) (Scheme 4)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("G" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("P" SERIES)

ConnectorTerminalWire ColorFunction
C1 (Brown)C1PPLCrankshaft Position Sensor Ground
C1 (Brown)C2DK GRN/WHTA/C Request Signal
C1 (Brown)C3Not Used
C1 (Brown)C4TANIntake Air Temperature Signal
C1 (Brown)C5LT BLUAccelerator Pedal Position 2 Signal
C1 (Brown)C6YELGlow Plug Relay Control
C1 (Brown)C7RED/BLKPressure Control Solenoid Valve High
C1 (Brown)C8YELFuel Temperature Signal
C1 (Brown)C9YEL/BLKTransmission Fluid Temperature Sensor Signal
C1 (Brown)C10Not Used
C1 (Brown)C11YELEngine Coolant Temperature Signal
C1 (Brown)C12Not Used
C1 (Brown)C13REDClosure Signal
C1 (Brown)C14LT GRNBoost Sensor Signal
C1 (Brown)C15LT BLU/WHTPressure Control Solenoid Valve Low
C1 (Brown)C16Not Used
C1 (Brown)D1BLU/WHTTransmission Input Speed Signal Low
C1 (Brown)D2Not Used
C1 (Brown)D3YEL/BLKAccelerator Pedal Position 3 Reference Voltage
C1 (Brown)D4DK GRNAccelerator Pedal Position 3 Signal
C1 (Brown)D5GRYFuel Lift Pump Signal
C1 (Brown)D6GRYAccelerator Pedal Position 3 Ground
C1 (Brown)D7BRNGlow Plug Signal
C1 (Brown)D8DK GRN/WHTFuel Pump Relay Control
C1 (Brown)D9PNK/BLKSensor Ground (Pump CAM, High Res. & Fuel Temp.)
C1 (Brown)D10GRY/BLKCruise Control Resume/Accel Signal
C1 (Brown)D11RED/BLKTransmission Input Speed Signal High
C1 (Brown)D12WHT/BLKAccelerator Pedal Position 1 Reference Voltage
C1 (Brown)D13GRYSensor Reference Voltage (Boost & CKP)
C1 (Brown)D14GRYSensor Reference Voltage (Pump CAM & High Res.)
C1 (Brown)D15 & D16Not Used
C2 (Brown)A1BLKClosure Ground
C2 (Brown)A2ORGHigh Res. Signal
C2 (Brown)A3BRNTransmission Output Speed Signal
C2 (Brown)A4BRN/WHTPump CAM Sensor Signal
C2 (Brown)A5YELCKP Sensor Signal
C2 (Brown)A6DK GRN/WHTVehicle Speed Sensor Signal
C2 (Brown)A7RED/BLKInjection Timing Stepper Motor High Coil 1
C2 (Brown)A8TAN/BLKInjection Timing Stepper Motor Low Coil 1
C2 (Brown)A9ORG/BLKInjection Timing Stepper Motor Low Coil 2
C2 (Brown)A10YEL/BLKInjection Timing Stepper Motor High Coil 2
C2 (Brown)A11GRYCruise Control On/Off Signal
C2 (Brown)A12PPLAccelerator Pedal Position 2 Ground
C2 (Brown)B1BRNAccelerator Pedal Position 1 Ground
C2 (Brown)B2DK BLUAccelerator Pedal Position 1 Signal
C2 (Brown)B3Not Used
C2 (Brown)B4REDTransmission Range Switch C Input
C2 (Brown)B5DK BLUTransmission Range Switch B Input
C2 (Brown)B6PNKTransmission Range Switch A Input
C2 (Brown)B7 & B8Not Used
C2 (Brown)B9PPLTCC/ABS Brake Switch Signal
C2 (Brown)B10LT BLUBrakelight Switch Signal
C2 (Brown)B11DK BLUCruise Set/Coast Signal
C2 (Brown)B12BLKSensor Ground (Boost, ECT, IAT & TFT)
C3 (Blue)C1Not Used
C3 (Blue)C2TANAccelerator Pedal Position 2 Reference Voltage
C3 (Blue)C3LT GRNFuel Injection Control
C3 (Blue)C4LT GRN1-2 Shift Solenoid Signal
C3 (Blue)C5BRNTCC PWM Solenoid
C3 (Blue)C6YEL/BLK2-3 Shift Solenoid Signal
C3 (Blue)C7DK BLUWait To Start Light Control
C3 (Blue)C8PPLClass II Communication
C3 (Blue)C9 & C10Not Used
C3 (Blue)C11PNKIgnition Voltage
C3 (Blue)C12PNKIgnition Voltage
C3 (Blue)C13ORGBattery Voltage
C3 (Blue)C14BRN/WHTMIL Control
C3 (Blue)C15DK BLU/WHTEngine Shutoff Control
C3 (Blue)C16Not Used
C3 (Blue)D1-D4Not Used
C3 (Blue)D5DK GRN/WHTA/C Enable Signal
C3 (Blue)D6BLK/WHTPCM Ground
C3 (Blue)D7BLK/WHTPCM Ground
C3 (Blue)D8-D10Not Used
C3 (Blue)D11WHT/BLKService Throttle Soon Light Control
C3 (Blue)D12Not Used
C3 (Blue)D13ORGBattery Voltage
C3 (Blue)D14YELWastegate Solenoid Control
C3 (Blue)D15 & D16Not Used
(1) (Scheme 4)

POWERTRAIN CONTROL MODULE (PCM) - 6.5L ("P" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("C" & "K" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Low
C1 (Blue)9PPLFuel Gauge
C1 (Blue)10-13Not Used
C1 (Blue)14BRNAIR Relay Control (Calif. Only)
C1 (Blue)15YEL/BLKVSS Signal
C1 (Blue)16 & 17Not Used
C1 (Blue)18PPL/WHTDual Tank Fuel Module
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPLHO2S Bank 1 Sensor 2 High
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 2 Sensor 2 High
C1 (Blue)23Not Used
C1 (Blue)24TANHO2S Bank 1 Sensor 2 Low
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 2 Sensor 2 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Low
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS Signal
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 8 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Vacuum Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC High
C2 (Red)30LT BLU/BLKIAC Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKECT/TP Sensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTInput Shaft Speed Sensor Low
C3 (Clear)8RED/BLKInput Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYTP Sensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Signal
C3 (Clear)14DK BLUA/C Recirculation
C3 (Clear)15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground (IAT/MAP/EGR)
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYReference Voltage (EGR/MAP)
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Compressor Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output Signal (TCC/Radio/Cruise Control)
C4 (Black)4DK GRNVSS Output Signal (Speedometer)
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-9Not Used
C4 (Black)10PPLBrake Signal
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12BLKDual Fuel Module Return
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Feed
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Control
C4 (Black)21 & 23Not Used
C4 (Black)24LT BLU/BLKCruise Engaged Signal
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("C" & "K" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("G" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Low
C1 (Blue)9PPLFuel Gauge
C1 (Blue)10-13Not Used
C1 (Blue)14BRNAIR Relay Control (Calif. Only)
C1 (Blue)15YEL/BLKVSS Signal
C1 (Blue)16 & 17Not Used
C1 (Blue)18PPL/WHTDual Tank Fuel Module
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPL/WHTHO2S Bank 2 Sensor 2 High
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 1 Sensor 2 High
C1 (Blue)23Not Used
C1 (Blue)24TAN/WHTHO2S Bank 2 Sensor 2 Low
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TANHO2S Bank 1 Sensor 2 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Low
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS Signal
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1Not Used
C2 (Red)2WHTEVAP Canister Vent Solenoid Control
C2 (Red)3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 8 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25DK GRNFuel Tank Vacuum Sensor Signal
C2 (Red)26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC High
C2 (Red)30LT BLU/BLKIAC Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKECT/TP Sensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTInput Shaft Speed Sensor Low
C3 (Clear)8RED/BLKInput Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYTP Sensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Module (Single Tank)
C3 (Clear)14DK BLUA/C Recirculation
C3 (Clear)15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground (IAT/MAP/EGR)
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYReference Voltage (EGR/MAP)
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Compressor Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output Signal (TCC/Radio/Cruise Control)
C4 (Black)4DK GRNVSS Output Signal (Speedometer)
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6Not Used
C4 (Black)7DL GRNInlet Air Actuator
C4 (Black)8Not Used
C4 (Black)9DL BLUAuxiliary Electric Cooling Fan
C4 (Black)10PPLBrake Signal
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12BLKDual Fuel Module Return
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Feed
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19BLK/WHT4WD Engaged Signal
C4 (Black)20WHTEGR Valve Control
C4 (Black)21 & 22Not Used
C4 (Black)23GRY/BLKTransfer Case High Low Switch
C4 (Black)24LT BLU/BLKCruise Engaged Signal
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("G" SERIES) (1)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("P" SERIES)

ConnectorTerminal No.Wire ColorFunction
C1 (Blue)1 & 2Not Used
C1 (Blue)3BRN/WHTCMP Sensor 1x Signal
C1 (Blue)4-6Not Used
C1 (Blue)7TANHO2S Bank 2 Sensor 1 Low
C1 (Blue)8PNK/BLKCMP Low
C1 (Blue)9PPLFuel Gauge
C1 (Blue)10-13Not Used
C1 (Blue)14BRNAIR Relay Control (Calif. Only)
C1 (Blue)15YEL/BLKVSS Signal
C1 (Blue)16 & 17Not Used
C1 (Blue)18PPL/WHTDual Tank Fuel Module
C1 (Blue)19PPL/WHTHO2S Bank 1 Sensor 1 High
C1 (Blue)20PPLHO2S Bank 1 Sensor 2 High
C1 (Blue)21PPLHO2S Bank 2 Sensor 1 High
C1 (Blue)22PPL/WHTHO2S Bank 2 Sensor 2 High
C1 (Blue)23Not Used
C1 (Blue)24TANHO2S Bank 1 Sensor 2 Low
C1 (Blue)25TAN/WHTHO2S Bank 1 Sensor 1 Low
C1 (Blue)26TAN/WHTHO2S Bank 2 Sensor 2 Low
C1 (Blue)27Not Used
C1 (Blue)28PPLCKP Low
C1 (Blue)29LT GRN/BLKVSS Low
C1 (Blue)30PPL/WHTVSS Signal
C1 (Blue)31YELCKP Sensor 4x Signal
C1 (Blue)32Not Used
C2 (Red)1-3Not Used
C2 (Red)4YEL/BLK2-3 Shift Solenoid Control
C2 (Red)5Not Used
C2 (Red)6LT GRN1-2 Shift Solenoid Control
C2 (Red)7BRNTCC PWM Solenoid Control
C2 (Red)8BLKFuel Injector No. 1 Control
C2 (Red)9DK BLU/WHTFuel Injector No. 8 Control
C2 (Red)10BRNEGR Pintle Position Signal
C2 (Red)11LT GRN/BLKFuel Injector No. 2 Control
C2 (Red)12RED/BLKFuel Injector No. 7 Control
C2 (Red)13LT GRN/WHTIAC Coil B High
C2 (Red)14LT BLU/WHTIAC Coil A High
C2 (Red)15BLK/WHTFuel Injector No. 5 Control
C2 (Red)16YEL/BLKFuel Injector No. 6 Control
C2 (Red)17 & 18Not Used
C2 (Red)19DK BLUKS Signal
C2 (Red)20Not Used
C2 (Red)21LT GRNMAP Sensor Signal
C2 (Red)22TANIAT Sensor Signal
C2 (Red)23YELECT Sensor Signal
C2 (Red)24DK BLUTP Sensor Signal
C2 (Red)25 & 26Not Used
C2 (Red)27YEL/BLKTFT Sensor Signal
C2 (Red)28YELMAF Sensor Signal
C2 (Red)29LT GRN/BLKIAC High
C2 (Red)30LT BLU/BLKIAC Low
C2 (Red)31LT BLU/BLKFuel Injector No. 4 Control
C2 (Red)32PNK/BLKFuel Injector No. 3 Control
C3 (Clear)1DK GRN/WHTA/C Compressor Clutch Relay Control
C3 (Clear)2DK GRN/WHTEVAP Canister Purge Solenoid Control
C3 (Clear)3Not Used
C3 (Clear)4BLKECT/TP Sensor Ground
C3 (Clear)5Not Used
C3 (Clear)6RED/BLKPressure Control Solenoid High
C3 (Clear)7DK BLU/WHTInput Shaft Speed Sensor Low
C3 (Clear)8RED/BLKInput Shaft Speed Sensor High
C3 (Clear)9WHTIC Control
C3 (Clear)10Not Used
C3 (Clear)11REDTransmission Range C Input
C3 (Clear)12GRYTP Sensor Reference Voltage
C3 (Clear)13PPL/WHTFuel Level Module (Single Tank)
C3 (Clear)14DK BLUA/C Recirculation
C3 (Clear)15Not Used
C3 (Clear)16LT BLU/WHTPressure Control Solenoid Low
C3 (Clear)17BLK/WHTPCM Ground
C3 (Clear)18BLK/WHTPCM Ground
C3 (Clear)19BLKSensor Ground (EGR/IAT/MAP)
C3 (Clear)20Not Used
C3 (Clear)21ORGBattery Voltage
C3 (Clear)22DK BLUTransmission Range B Input
C3 (Clear)23PNKTransmission Range A Input
C3 (Clear)24Not Used
C3 (Clear)25DK GRN/WHTA/C Request Signal
C3 (Clear)26Not Used
C3 (Clear)27GRYEGR/MAP Reference Voltage
C3 (Clear)28 & 29Not Used
C3 (Clear)30DK GRNA/C Compressor Cycling Switch Signal
C3 (Clear)31 & 32Not Used
C4 (Black)1DK GRN/WHTFuel Pump Relay Control
C4 (Black)2Not Used
C4 (Black)3DK GRN/WHTVSS Output Signal (TCC/Radio/Cruise Control)
C4 (Black)4DK GRNVSS Output Signal (Speedometer)
C4 (Black)5BRN/WHTMIL Control
C4 (Black)6-8Not Used
C4 (Black)9DK BLUAuxiliary Elactric Cooling Fan
C4 (Black)10PPLBrake Signal
C4 (Black)11PPLSerial Data (Class II)
C4 (Black)12Not Used
C4 (Black)13BRNIgnition Voltage
C4 (Black)14 & 15Not Used
C4 (Black)16REDEGR Valve Feed
C4 (Black)17Not Used
C4 (Black)18PNKIgnition Voltage
C4 (Black)19Not Used
C4 (Black)20WHTEGR Valve Control
C4 (Black)21-23Not Used
C4 (Black)24LT BLU/BLKCruise Engaged Signal
(1) (Scheme 3)

POWERTRAIN CONTROL MODULE (PCM) - 7.4L ("P" SERIES) (1)

ENGINE SENSORS & SWITCHES

Note. For additional sensor testing specifications, see appropriate SENSOR OPERATING RANGE CHARTS article.

Manufacturer does not provide testing procedures for many individual systems and components. For sensor and switch testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

  1. Engine Coolant Temperature (ECT) Sensor A malfunction in ECT sensor circuit can set a related Diagnostic Trouble Code (DTC). For testing procedure, see appropriate SELF-DIAGNOSTICS article. An out-of-calibration ECT sensor may not set a DTC. Use the following procedure to test sensor calibration. Disconnect ECT sensor harness connector. Using an ohmmeter, measure resistance of ECT sensor at specified temperatures. See «ECT SENSOR RESISTANCE VALUES»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) table. Resistance should be high when engine is cold and drop as engine warms. With vehicle sitting overnight, IAT sensor and ECT sensor should have close to the same resistance reading. If resistance is not within specification, replace ECT sensor. ECT SENSOR RESISTANCE VALUES Temperature °F (°C) Ohms 212 (100) 177 158 (70) 467 104 (40) 1459 68 (20) 3520 32 (0) 9420 5 (-15) 21,450 -40 (-40) 100,700
  2. Intake Air Temperature (IAT) Sensor A malfunction in IAT sensor circuit can set a related Diagnostic Trouble Code (DTC). For testing procedure, see appropriate SELF-DIAGNOSTICS article. An out-of-calibration IAT sensor may not set a DTC. Use the following procedure to test sensor calibration. Disconnect IAT sensor harness connector. Using an ohmmeter, measure resistance of IAT sensor at specified temperatures. See «IAT SENSOR RESISTANCE VALUES»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) table. Resistance should be high when air temperature is cold and drop as air temperature warms. With vehicle sitting overnight, ECT sensor and IAT sensor should have close to the same resistance reading. If resistance is not within specification, replace IAT sensor. IAT SENSOR RESISTANCE VALUES Temperature °F (°C) Ohms 212 (100) 177 158 (70) 467 104 (40) 1459 68 (20) 3520 32 (0) 9420 5 (-15) 21,450 -40 (-40) 100,700

Note. MAP sensor circuit diagnosis is only available from manufacturer for 2.2L and 3.4L engines.

  1. MAP Sensor Circuit Diagnosis (2.2L) If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool and retrieve DTCs. If no MAP sensor related DTCs are set, go to next step. If any MAP sensor related DTCs are set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.
  3. Turn ignition on with engine off. Compare MAP sensor reading with that of a known-good vehicle. If voltage readings are within 0.4 volt of each other, go to next step. If voltage readings are not within 0.4 volt of each other, go to step 5 .
  4. Disconnect and plug vacuum source to MAP sensor. Connect a hand-held vacuum pump to vacuum source port on MAP sensor. Apply 10 in. Hg of vacuum to MAP sensor while observing MAP sensor reading on scan tool. Subtract this reading from the reading obtained in step 3) . If difference is greater than 1.5 volts, go to step 6 . If difference is not greater than 1.5 volts, go to step 7 .
  5. Replace MAP sensor. After repairs, go to step 9 .
  6. Check MAP sensor vacuum source for leakage or restriction, and that vacuum source only supplies MAP sensor. If problem exists, go to step 8 . If problem does not exist, go to step 9 .
  7. Check for poor connection at MAP sensor. If poor connection does not exist, go to step 5 . If poor connection exists, repair as necessary and go to step 9 .
  8. Repair leak or restriction in MAP sensor vacuum source as necessary. After repairs, go to next step.
  9. Operate vehicle under conditions which original symptom was noted. If system operates properly, system is okay at this time. If system does not operate properly, go to step 2 .
  1. MAP Sensor Circuit Diagnosis (3.4L) If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Check for the following: Missing or damaged MAP sensor seal. Damage, disconnected or misrouted vacuum hoses. Intake manifold vacuum leaks. Vacuum leaks at throttle body. Vacuum leaks in EGR system. Faulty, missing or incorrectly installed PCV valve. If a problem does not exist, go to next step. If a problem exists, repair as necessary and go to step 14 .
  3. Disconnect MAP sensor harness connector. Using scan tool, observe MAP sensor parameter. If zero volts is displayed, go to next step. If zero volts is not displayed, go to step 12 .
  4. Using a test light connected to battery voltage, probe MAP sensor signal circuit (Light Green wire) at MAP sensor harness connector. See appropriate wiring diagram in WIRING DIAGRAMS article. Observe MAP sensor parameter on scan tool. If 4.95 volts is displayed, go to next step. If 4.95 volts is not displayed, go to step 8 .
  5. Using a fused jumper wire, connect MAP sensor signal circuit (Light Green wire) and MAP sensor reference voltage circuit (Gray wire) at MAP sensor harness connector. See appropriate wiring diagram in WIRING DIAGRAMS article. Observe MAP sensor parameter on scan tool. If scan tool displays 4.95 volts, go to next step. If scan tool does not display 4.95 volts, go to step 7 .
  6. Turn ignition off. Disconnect PCM harness connectors. Check MAP sensor ground circuit (Orange/Black wire) for open, high resistance or poor connection at PCMs. If problem does not exist, go to step 10 . If problem exists, repair as necessary and go to step 14 .
  7. Check MAP sensor reference voltage circuit (Gray wire) for open, high resistance or poor connection at PCM. If problem does not exist, go to step 9 . If problem exists, repair as necessary and go to step 14 .
  8. Turn ignition off. Disconnect PCM harness connectors. Check MAP sensor signal circuit (Light Green wire) for open, high resistance, short to ground or short to sensor. If problem does not exist, go to next step. If problem exists, repair as necessary and go to step 14 .
  9. Check MAP sensor signal circuit (Light Green wire) for poor connection at PCM. If problem does not exist, go to step 13 . If problem exists, repair as necessary and go to step 14 .
  10. Check for poor connection at MAP sensor. If problem does not exist, go to next step. If problem exists, repair as necessary and go to step 14 .
  11. Replace MAP sensor. After repairs, go to step 14 .
  12. Turn ignition off. Disconnect PCM harness connector. Turn ignition on. Check MAP sensor signal circuit (Light Green) for a short to voltage or short to MAP sensor reference voltage circuit (Gray wire). If problem does not exist, go to next step. If problem exists, repair as necessary and go to step 14 .
  13. Replace PCM. Program PCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  14. Start engine and let idle. While observing MAP sensor parameter on scan tool, increase engine RPM. If MAP sensor value changes, system is okay. If MAP sensor value does not change, go to step 2 .
  1. Engine Oil Level Switch Diagnosis If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Using scan tool, observe engine oil level display. If scan tool does not display OK, go to next step. If scan tool displays OK, check for poor connections at engine oil level switch and PCM. If poor connection exists, repair as necessary. If poor connection does not exist, perform warning light diagnosis. See «PCM CONTROLLED WARNING LIGHTS & GAUGES»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) under MISCELLANEOUS CONTROLS.
  3. Turn ignition off. Disconnect PCM harness connectors. Using a test light connected to battery voltage, probe engine oil level switch signal circuit (Brown wire) at PCM harness connector. If test light does not illuminate, go to next step. If test light illuminates, go to step 7 .
  4. Ensure ignition is off. Reconnect PCM harness connectors. Turn ignition on. Raise and support vehicle. Disconnect engine oil level switch harness connector. Using DVOM, measure voltage between engine oil level switch harness connector terminals. If battery voltage does not exist, go to next step. If battery voltage exists, go to step 8 .
  5. Using DVOM, measure voltage between chassis ground and engine oil level switch signal circuit (Brown wire) at engine oil level switch harness connector. If battery voltage does not exist, go to next step. If battery voltage exists, go to step 9 .
  6. Check for open in engine oil level switch signal circuit (Brown wire) between engine oil level switch and PCM. If open exists, repair as necessary and go to step 12 . If open does not exist, check for poor connections at engine oil level switch and PCM. If poor connection exists, repair as necessary. If poor connection does not exist, perform warning light diagnosis. See «PCM CONTROLLED WARNING LIGHTS & GAUGES»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) under MISCELLANEOUS CONTROLS.
  7. Check for poor connections at PCM. If poor connection exists, repair as necessary and go to step 12 . If poor connection does not exist, go to step 11 .
  8. Check for poor connections at engine oil level switch. If poor connection exists, repair as necessary and go to step 12 . If poor connection does not exist, go to step 10 .
  9. Locate and repair open in engine oil level switch ground circuit (Black/White wire). After repairs, go to step 12 .
  10. Replace engine oil level switch. After repairs, go to step 12 .
  11. Replace PCM. Program PCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  12. Start engine and allow to warm to normal operating temperature. Turn ignition off. Allow engine to cool for 15 minutes. Turn ignition on. Using scan tool, observe engine oil level display. If scan tool displays OK, system is okay. If scan tool does not display OK, go to step 3 .

MODULES, MOTORS, RELAYS & SOLENOIDS

Note. Manufacturer does not provide testing procedures for many individual systems and components. For module, motor, relay and solenoid testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

A/C Compressor Clutch Relay

See appropriate MANUAL A/C-HEATER SYSTEMS or AUTOMATIC A/C-HEATER SYSTEMS article in AIR CONDITIONING & HEATING.

Fuel Pump Relay

Fuel pump relay is located in underhood fuse/relay block. To test fuel pump relay, see FUEL SYSTEM ELECTRICAL CIRCUIT under appropriate NO START - ENGINE CRANKS OKAY in appropriate BASIC DIAGNOSTIC PROCEDURES article.

EVAP Canister Purge Solenoid

See FUEL EVAPORATION under EMISSION SYSTEMS & SUB-SYSTEMS (GASOLINE).

Idle Air Control (IAC) Valve

See IDLE AIR CONTROL (IAC) SYSTEM DIAGNOSIS under IDLE CONTROL SYSTEM.

Torque Converter Clutch (TCC) Solenoid

See TRANSMISSION under MISCELLANEOUS CONTROLS.

FUEL SYSTEM (GASOLINE)

Note. For fuel system pressure testing, see appropriate BASIC DIAGNOSTIC PROCEDURES article.

Manufacturer does not provide testing procedures for many individual systems and component. For fuel system testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Fuel Pressure Regulator (CSI)

Fuel pressure regulator is a vacuum-controlled diaphragm type, which uses manifold vacuum to modify fuel pressure to compensate for engine load fuel requirements. Connect fuel pressure gauge to fuel pressure service port. Start engine and note fuel pressure. Disconnect vacuum hose from fuel pressure regulator. Fuel pressure should increase 4-10 psi (.28-.70 kg/cm 2 ). If pressure does not increase 4-10 psi (.28-.70 kg/cm 2 ), check for presence of manifold vacuum at signal line. If vacuum is not present, check for kinked, cut or split vacuum hose or plugged throttle body vacuum port. If vacuum is present and no pressure change occurs, replace fuel pressure regulator.

Fuel Pressure Regulator (SFI)

Fuel pressure regulator is mechanically controlled by internal spring pressure. Regulator is adjusted at factory and is not serviceable. If fuel pressure is too low, check for restricted delivery line. Also, check fuel pump pressure and volume. If fuel pressure is too high, check for restricted fuel tank return line or fuel filter. If no faults are found and pressure is too high or too low, replace fuel pressure regulator.

Fuel Pump Oil Pressure Switch (Back-Up Circuit)

To test fuel pump oil pressure switch (fuel pump back-up circuit), start engine. With engine running, disconnect fuel pump relay. If engine stalls, fuel pump oil pressure switch is faulty. If vehicle continues to run, switch is okay.

FUEL CONTROL

Note. Retrieve DTCs and perform appropriate DTC test before performing FUEL INJECTOR CIRCUIT DIAGNOSIS. See appropriate SELF-DIAGNOSTICS article. Also, ensure all mechanical and ignition coil/module circuit malfunctions are repaired before performing fuel injector circuit diagnosis.

Fuel Injector Circuit Diagnosis (Except 2.2L & 3.4L)

Note. Fuel injector circuit diagnosis test information for 2.2L and 3.4L engines is not available from manufacturer.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Disconnect fuel injector harness connectors at intake manifold. Using a test light connected to ground, probe appropriate injector ignition feed circuits at fuel injector harness connector. Turn ignition on with engine off. If test light illuminates on both circuits, go to step 6 . If test light does not illuminate on both circuits, go to next step.
  3. If test light illuminates on only one injector ignition feed circuit, go to step 5 . If test light does not illuminate on only one injector ignition feed circuit, go to next step.
  4. Check injector fuse. If fuse is blown, go to step 10 . If fuse is okay, go to step 11 .
  5. Check for an open in appropriate injector feed circuit between PCM/VCM and injector harness connector. If open exists, go to step 12 .
  6. Connect Fuel Injector Test Light (J-34730-380) to fuel injector harness connectors (PCM/VCM side) one at a time. Crank engine while observing test light. If test light does not flash at each injector, go to next step. If test light flashes at each injector, perform injector coil test. See «INJECTOR COIL TEST (EXCEPT 2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-except-22l) .
  7. If fuel injector test light illuminates constantly while engine is being cranked, go to next step. If fuel injector test light does not illuminate constantly while engine is being cranked, go to step 9 .
  8. Install fuel injector test light on affected circuit. Turn ignition off. Disconnect PCM/VCM harness connectors. Turn ignition on with engine off. If test light illuminates, go to step 13 . If test light does not illuminate, go to step 16 .
  9. Check for an open in injector control circuit between PCM/VCM and injector harness connectors. If open exists, go to step 12 . If an open does not exist, go to step 14 .
  10. Check for a short to ground in injector ignition feed circuit between PCM/VCM and injector harness connectors. If a short to ground exists, go to step 12 .
  11. Repair open or short to ground on both injector ignition feed circuits. After repairs, go to step 17 .
  12. Repair circuit as necessary. After repairs, go to step 17 .
  13. Repair short to ground in injector control circuit between PCM/VCM and injector harness connectors. After repairs, go to step 17 .
  14. Check PCM/VCM harness connectors for poor connections. If poor connection exists, go to next step. If poor connection does not exist, go to step 16 .
  15. Repair terminal contact as necessary. After repairs, go to step 17 .
  16. Replace PCM/VCM. Program PCM/VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to step 17 .
  17. Using scan tool, clear DTCs. Attempt to start engine. If engine starts and continues to run, go to next step. If engine does not start and continue to run, go to step 2 .
  18. Let engine idle until normal operating temperature is reached. Retrieve DTCs. If no DTCs are set, system is okay. If any DTCs are set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.

Injector Balance Test (Except 2.2L & 3.4L)

Note. Allow engine to cool down to avoid irregular reading due to "hot soak" fuel boiling. To prevent flooding, the fuel injector balance test should not be performed more than once without starting and running engine.

Note. If injectors are dirty, they should be cleaned using approved injector cleaning procedure before performing fuel injector balance test.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. If engine coolant temperature is greater than 201°F (94°C), go to next step. If engine coolant temperature is less than 201°F (94°C), go to step 4 .
  3. Allow engine to cool to less than 201°F (94°C). After engine cools to less than 201°F (94°C), go to next step.
  4. Turn ignition off. Relieve fuel pressure. Install fuel pressure gauge. Turn ignition on with engine off. Install scan tool. Using scan tool, energize fuel pump. Place fuel pressure gauge bleed hose into container. Bleed air out of fuel pressure gauge. Using scan tool, energize fuel pump again. Wait for fuel pressure to build. Observe fuel pressure while fuel pump is running. If fuel pressure reading is 60-66 psi (4.2-4.6 kg/cm 2 ) on 4.3L, 5.0L and 5.7L, or 55-62 psi (4.0-4.4 kg/cm 2 ) on 4.8L, 5.3L, 6.0L and 7.4L, go to next step. If fuel pressure reading is not within specification, perform fuel system diagnosis. See appropriate BASIC DIAGNOSTIC PROCEDURES article.
  5. After fuel pump stops, fuel pressure should slightly decrease. If fuel pressure remains constant within 55-60 psi (4.0-4.2 kg/cm 2 ) on 4.3L, 5.0L and 5.7L, or 48-52 psi (3.4-3.7 kg/cm 2 ) on 4.8L, 5.3L, 6.0L and 7.4L, go to next step. If fuel pressure reading is not within specification, perform fuel system diagnosis. See appropriate BASIC DIAGNOSTIC PROCEDURES article.
  6. Turn ignition off. Turn ignition on with engine off. Using scan tool, select SPECIAL FUNCTIONS. Select FUEL SYSTEMS, and then INJECTOR BALANCE TEST. Select injector to be tested. Press enter, this will prime fuel pump. After fuel pressure stabilizes, record fuel pressure reading on fuel pressure gauge (first reading). Energize injector by depressing PULSE INJECTOR button on scan tool. Injector will be energized and fuel pressure will decrease. Record fuel pressure reading after fuel pressure stabilizes (second reading). Press enter on scan tool to return to SELECT INJECTOR. Repeat procedure for each injector. Subtract first reading from second reading for each injector (this result is pressure drop value). Add pressure drop value for each injector together and divide total by total number of injectors. If any injector's drop value is greater or less than average drop value by 1.5 psi, replace faulty injector(s) as necessary. If no injector's drop value is greater or less than average drop value by 1.5 psi, perform injector coil test. See «INJECTOR COIL TEST (EXCEPT 2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-except-22l) .

Injector Balance Test (2.2L & 3.4L)

Note. Allow engine to cool down to avoid irregular reading due to "hot soak" fuel boiling. To prevent flooding, the fuel injector balance test should not be performed more than once without starting and running engine.

Note. If injectors are dirty, they should be cleaned using approved injector cleaning procedure before performing fuel injector balance test.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. If injector coil test has been performed, go to next step. If injector coil test has not been performed, go to appropriate INJECTOR COIL TEST - ECT BETWEEN 50-95°F.
  3. If engine coolant temperature is greater than 201°F (94°C), go to next step. If engine coolant temperature is less than 201°F (94°C), go to step 5 .
  4. Allow engine to cool to less than 201°F (94°C). After engine cools to less than 201°F (94°C), go to next step.
  5. Install fuel pressure gauge. Using scan tool, energize fuel pump. Place fuel pressure gauge bleed hose into container. Bleed air out of fuel pressure gauge. Using scan tool, energize fuel pump again. Wait for fuel pressure to build. Observe fuel pressure. If fuel pressure reading is 41-47 psi (2.9-3.3 kg/cm 2 ), go to next step. If fuel pressure reading is not within specification, perform fuel system diagnosis. See appropriate BASIC DIAGNOSTIC PROCEDURES article.
  6. Turn fuel pump off. Observe fuel pressure gauge. If fuel pressure remains constant, go to next step. If fuel system does not remain constant, perform fuel system diagnosis. See appropriate BASIC DIAGNOSTIC PROCEDURES article.
  7. Disconnect fuel injectors harness connector. Using appropriate fuel injector adapter, connect Fuel Injector Tester (J-39021) to fuel injector. Connect fuel injector tester power leads to appropriate battery terminals. Set amperage supply selector switch on fuel injector tester to Balance Test 0.5-2.5-amp position. Turn ignition on, and then off to pressurize system. Record fuel pressure reading after fuel pressure stabilizes (first reading). Energize injector by depressing PUSH TO START TEST button on injector tester and hold until fuel pressure gauge stabilizes. Record fuel pressure reading (second reading). Subtract first reading from second reading (this result is pressure drop value). Repeat procedure for each injector. Add pressure drop value for each injector together and divide total by total number of injectors. If any injector's drop value is greater or less than average drop value by 1.5 psi, replace faulty injector(s) as necessary. If no injector's drop value is greater or less than average drop value by 1.5 psi, repair by symptom. See appropriate TROUBLE SHOOTING - NO CODES article.

Injector Coil Test (Except 2.2L & 3.4L)

WARNINGIn order to prevent flooding of cylinder and possible engine damage, relieve fuel pressure before performing injector coil test procedure.
  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Turn ignition off. Relieve fuel pressure. Connect Fuel Injector Tester (J-39021) to battery voltage. Connect Injector Switch Box (J-39021-210). Set amperage on fuel injector tester to 0.5 amp. Connect DVOM to fuel injector tester. Install scan tool and monitor engine coolant temperature. If coolant temperature is 50-95°F (10-35°C), go to step 4 . If coolant temperature is not as specified, go to next step.
  3. Allow engine to warm or cool as necessary. If engine coolant temperature is now 50-95°F (10-35°C), go to next step.
  4. Using fuel injector tester, press PUSH TO START TEST button and monitor DVOM reading. Repeat procedure for each injector. Voltage reading should be 5.44-7.53 volts. If voltage reading is as specified, go to next step. If voltage reading is not as specified, perform injector balance test. See «INJECTOR BALANCE TEST (EXCEPT 2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-except-22l) .
  5. Replace faulty injector nozzle and poppet assembly. After repairs, go to next step.
  6. Using scan tool, clear DTCs. Start engine. If engine starts and continues to run, go to next step. If engine does not start, or starts and dies, go to step 2 .
  7. Warm engine to normal operating temperature. Using scan tool, retrieve DTCs. If no DTC(s) are set, system is okay. If any DTC(s) are set, perform appropriate DTC(s) test. See appropriate SELF-DIAGNOSTICS article.

Injector Coil Test - ECT Between 50-95°F (2.2L)

WARNINGIn order to prevent flooding of cylinder and possible engine damage, relieve fuel pressure before performing injector coil test procedure.
  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Using scan tool, check engine coolant temperature. If coolant temperature is 50-95°F (10-35°C), go to next step. If coolant temperature is not 50-95°F (10-35°C), perform injector coil test. See «INJECTOR COIL TEST - ECT NOT BETWEEN 50-95°F (2.2L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-ect-not) .
  3. Turn ignition off. Relieve fuel pressure. Disconnect fuel injectors harness connector. Using appropriate fuel injector adapter, connect Fuel Injector Tester (J-39021) to fuel injector. Connect fuel injector tester power leads to appropriate battery terminals. Set amperage supply selector switch on fuel injector tester to Coil Test 2.5-amp position. Connect DVOM to injector tester. Depress PUSH TO START TEST button. Record lowest voltage reading within first second of test. Repeat procedure for each injector. If any injector has erratic voltage reading or reading not within 4.7-5.8 volts, go to next step. If no injector has erratic voltage reading or reading not within 4.7-5.8 volts, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .
  4. Replace faulty injector(s). After repairs, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .

Injector Coil Test - ECT Between 50-95°F (3.4L)

WARNINGIn order to prevent flooding of cylinder and possible engine damage, relieve fuel pressure before performing injector coil test procedure.
  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Using scan tool, check engine coolant temperature. If coolant temperature is 50-95°F (10-35°C), go to next step. If coolant temperature is not 50-95°F (10-35°C), perform injector coil test. See «INJECTOR COIL TEST - ECT NOT BETWEEN 50-95°F (3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-ect-not) .
  3. Turn ignition off. Relieve fuel pressure. Connect Fuel Injector Tester (J-39021), Injector Switch Box (J-39021-210) and Fuel Injector Test Harness (J-39021-306) to fuel injector connector. Set amperage on fuel injector tester to Coil Test 0.5 amp position. Connect DVOM to fuel injector tester. Select fuel injector using injector switch box. Depress PUSH TO START TEST button. Record lowest voltage reading within first second of test. Repeat procedure for each injector. If any injector has erratic voltage reading or reading not within 5.7-6.6 volts, go to next step. If no injector has erratic voltage reading or reading not within 5.7-6.6 volts, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .
  4. Replace faulty injector(s). After repairs, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .

Injector Coil Test - ECT Not Between 50-95°F (2.2L)

WARNINGIn order to prevent flooding of cylinder and possible engine damage, relieve fuel pressure before performing injector coil test procedure.
  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Using scan tool, check engine coolant temperature. If coolant temperature is not 50-95°F (10-35°C), go to next step. If coolant temperature is 50-95°F (10-35°C), perform injector coil test. See «INJECTOR COIL TEST - ECT BETWEEN 50-95°F (2.2L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-ect-between) .
  3. Turn ignition off. Relieve fuel pressure. Disconnect fuel injectors harness connector. Using appropriate fuel injector adapter, connect Fuel Injector Tester (J-39021) to fuel injector. Connect fuel injector tester power leads to appropriate battery terminals. Set amperage supply selector switch on fuel injector tester to Coil Test 2.5-amp position. Connect DVOM to injector tester. Depress PUSH TO START TEST button. Record lowest voltage reading within first second of test. Record highest voltage reading other than those above 9.5 volts. Subtract any other voltage reading observed from highest voltage reading. Repeat procedure for each injector. If difference is greater than 4.7-5.8 volts, go to next step. If difference is less than 4.7-5.8 volts, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .
  4. Replace any injector(s) that had any of the following results: initial reading greater than 9.5 volts, erratic reading or difference is greater than 0.6 volt. After repairs, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .

Injector Coil Test - ECT Not Between 50-95°F (3.4L)

WARNINGIn order to prevent flooding of cylinder and possible engine damage, relieve fuel pressure before performing injector coil test procedure.
  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Using scan tool, check engine coolant temperature. If coolant temperature is not 50-95°F (10-35°C), go to next step. If coolant temperature is 50-95°F (10-35°C), perform injector coil test. See «INJECTOR COIL TEST - ECT BETWEEN 50-95°F (3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-coil-test-ect-between) .
  3. Turn ignition off. Relieve fuel pressure. Connect Fuel Injector Tester (J-39021), Injector Switch Box (J-39021-210) and Fuel Injector Test Harness (J-39021-306) to fuel injector connector. Set amperage on fuel injector tester to Coil Test 0.5 amp position. Connect DVOM to fuel injector tester. Select fuel injector using injector switch box. Depress PUSH TO START TEST button. Record lowest voltage reading within first second of test. Record highest voltage reading other than those above 9.5 volts. Subtract any other voltage reading observed from highest voltage reading. Repeat procedure for each injector. If difference is greater than 0.6 volt, go to next step. If difference is less than 0.6 volt, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .
  4. Replace any injector(s) that had any of the following results: initial reading greater than 9.5 volts, erratic reading or difference is greater than 0.6 volt. After repairs, perform injector balance test. See «INJECTOR BALANCE TEST (2.2L & 3.4L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__injector-balance-test-22l-34l) .

See RELAYS under MODULES, MOTORS, RELAYS & SOLENOIDS.

FUEL SYSTEM (DIESEL)

Note. Manufacturer does not provide testing procedures for many individual systems and component. For fuel system testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Note. For complete system testing and diagnosis, see SELF-DIAGNOSTICS - DIESEL article.

Function Check

  1. With ignition on, engine not running and at room temperature, glow plugs are on for 4-6 seconds, and then off for about 4.5 seconds. Following this on-and-off cycle, glow plugs are on for about one second and off for about 3 seconds. The glow plugs continue to cycle on and off in this time sequence for about 16 seconds.
  2. If engine is cranked during or after the above sequence, glow plugs will cycle on and off for a total duration of 25 seconds after ignition switch is returned from crank position, whether engine starts or not. Engine does not have to be running to terminate glow plug cycling.

PRELIMINARY GLOW PLUG DIAGNOSIS

Note. Glow plug on-and-off times vary with engine temperature, system voltage and/or ambient temperature. Lower temperatures cause longer duration of cycling.

  1. If system does not operate as described in «NORMAL GLOW PLUG CIRCUIT OPERATION»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__function-check) , ensure glow plug system is correctly installed. Ensure all connectors are properly attached, clean and tight. Inspect engine harness ground connection. Ensure nuts securing glow plug relay to engine are tightened to 31 ft. lbs. (42 N.m). Ensure connector is fully seated in relay.
  2. Ensure glow plug relay copper stud upper nuts are tightened to 44 INCH lbs. (5 N.m). DO NOT overtighten nuts. Inspect WAIT TO START light on instrument cluster for tight connection and proper operation.

FUEL HEATER DIAGNOSIS

  1. If water in fuel light is operating properly, go to next step. If water in fuel light is not operating properly, perform water in fuel light diagnosis. See «WATER-IN-FUEL LIGHT DIAGNOSIS»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__water-in-fuel-light-diagnosis) .
  2. Disconnect fuel heater harness connector and remove heater from filter housing. With fuel heater temperature greater than 50°F (10°C), apply battery voltage to fuel heater terminal "C" (Pink wire) and ground fuel heater terminal "A" (Black wire). Observe heater element. If heat does not exist, go to next step. If heat exists, go to step 4 .
  3. Cool fuel heater to less than 46°F (8°C) and wet heating element with fuel. Connect fuel heater to battery voltage and ground as in step 2) . Observe heater element. If heat does not exist, go to next step. If heat exists, go to step 5 .
  4. Replace fuel heater. After repairs, go to next step.
  5. Operate vehicle under conditions when problem was noted. If system does not operate properly, go to step 1 .

WATER-IN-FUEL LIGHT DIAGNOSIS

  1. Turn ignition on with engine off. If WATER IN FUEL light does not illuminate, go to next step. If WATER IN FUEL light illuminates briefly, go to step 5.
  2. Disconnect water-in-fuel sensor harness connector. Ensure ignition is on with engine off. Using an unpowered test light connected to ground, probe ignition feed circuit (Pink wire) at water-in-fuel sensor harness connector. (Scheme 5) If test light illuminates, go to next step. If test light does not illuminate, go to step 6.
  3. Connect test light between ignition feed circuit (Pink wire) and ground circuit (Black wire) at water-in-fuel sensor harness connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 8.
  4. Using test light connected to ground, probe indicator light control circuit (Yellow/Black wire) at water-in-fuel sensor harness connector. (Scheme 5) If test light illuminates, go to step 11. If test light does not illuminate, go to step 10.
  5. Operate vehicle under conditions when problem was noted. If system does not operate properly, go to step 2.
  6. Check for open in ignition feed circuit (Pink wire) between underhood fuse/relay center and water-in-fuel sensor. If problem exists, repair as necessary and go to step 12. If problem does not exist, go to next step.
  7. Check ignition feed circuit (Pink wire) for poor connection at water-in-fuel sensor. If problem exists, repair as necessary and go to step 12. If problem does not exist, go to step 11.
  8. Check for open in ground circuit (Black wire) between water-in-fuel sensor and ground connection. If problem exists, repair as necessary and go to step 12. If problem does not exist, go to next step.
  9. Check ground circuit (Black wire) for poor connection at water-in-fuel sensor. If problem exists, repair as necessary and go to step 12. If problem does not exist, go to step 11.
  10. Repair open in indicator light control circuit (Yellow/Black wire) between instrument cluster and water-in-fuel sensor. After repairs, go to step 12.
  11. Replace water-in-fuel sensor. After repairs, go to next step.
  12. Operate vehicle under conditions when problem was noted. If system does not operate properly, go to step 1.

Scheme 5

Scheme 5

GLOW PLUG SYSTEM DIAGNOSIS

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Retrieve DTCs. If DTC P0117, P0118 and/or P0380 is not set, go to next step. If DTC P0117, P0118 and/or P0380 is set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.
  3. Turn ignition off. Disconnect all glow plug harness connectors. Using a test light connected to battery voltage, probe each glow plug spade terminal at glow plugs. If test light illuminates at each glow plug, go to next step. If test light does not illuminate at each glow plug, go to step 9 .
  4. Ensure all glow plug harness connectors are still disconnected. Turn ignition on with engine off. Using scan tool, command glow plugs on. Using a test light connected to ground, probe each glow plug harness connector terminal. If test light illuminates at each glow plug harness connector, go to next step. If test light does not illuminate at each glow plug harness connector, go to step 10 .
  5. Using scan tool, command glow plugs off. Using a test light connected to ground, probe each glow plug harness connector terminal. If test light illuminates at any glow plug harness connector, go to next step. If test light does not illuminate at any glow plug harness connector, go to step 11 .
  6. Remove glow plug relay. Using scan tool, command glow plugs off. Using a test light connected to ground, probe each glow plug harness connector terminal. If test light illuminates at any glow plug harness connector, go to next step. If test light does not illuminate at any glow plug harness connector, go to step 8 .
  7. Repair short to voltage in glow plug output circuit or glow plug signal circuit. After repairs, go to step 11 .
  8. Replace glow plug relay. After repairs, go to step 11 .
  9. Replace glow plugs that did not illuminate test light. After repairs, go to step 11 .
  10. Repair open in glow plug circuit(s) that did not illuminate test light. After repairs, go to next step.
  11. Operate vehicle under conditions when problem was noted. If system does not operate properly, go to step 1 .

GLOW PLUG RELAY

  1. Ensure coolant temperature is less than 80°F (27°C) before beginning test. Place ignition switch in RUN position and allow glow plugs to cycle. After 2 minutes, crank engine for one second. It is NOT important that engine starts. Return ignition switch to RUN position. Glow plugs should cycle on at least once.
  2. If glow plugs do not cycle, disconnect glow plug relay (relay is located on top rear of engine). Connect test light between Pink wire terminal of harness connector and ground. With ignition switch in RUN position, test light should be off. Test light should illuminate when engine is cranked.
  3. If test light does not illuminate as specified, repair short or open in engine harness Pink wire. If test light illuminates as specified but glow plugs do not cycle, replace glow plug relay.

INJECTION PUMP HOUSING LEAKAGE TEST

  1. Remove injection pump and drain all fuel. Connect an air supply line to fuel inlet fitting. Ensure air supply is clean and dry. Seal off return line fitting. Completely immerse pump assembly in a container of clean test oil.
  2. Apply 20 psi (1.4 kg/cm 2 ) to pump. Leave pump immersed for 10 minutes to allow trapped air to escape. Watch for leaks after 10 minutes. If no leaks are observed after 10 minutes, reduce air pressure to 2 psi (.14 kg/cm 2 ) for 30 seconds.
  3. If there are still no leaks, increase pressure to 20 psi (1.4 kg/cm 2 ) again. If no leaks are observed, pump is okay. If leaks are noticed, replace pump.

Test Preparation

CAUTIONUse Nozzle Socket (J-29873) to remove and replace injection nozzle. Attach socket to 30-mm hex portion of nozzle. Failure to do so will result in damage to injector nozzle.
  1. Remove injector nozzles from engine. Clean carbon from tip area of nozzle with soft brass wire brush. DO NOT use steel brush or motorized brush to clean nozzle tip. Damage to nozzle tip may result.
  2. Connect injector nozzle to injection nozzle tester. Place clear plastic tubing on both fuel return fittings to prevent bleed-off from being confused with leaks. Close tester shutoff valve to pressure gauge.
  3. Fill tester with test fluid. Fill and flush nozzle assembly with test fluid by operating tester lever briskly and repeatedly. This purges air from injector nozzle and coats all parts with test fluid.

Opening Pressure Test

WARNINGWhen testing injectors, keep spray contained to avoid serious injury. DO NOT allow injector to release line pressure on hands, arms or any part of body. Pressure of atomized test spray has sufficient penetrating power to puncture flesh.
  1. Open tester shutoff valve 1/4 turn from closed position. Slowly depress tester lever and observe gauge. Note pressure at which needle of pressure gauge stops. Some injector nozzles may pop while other injector nozzles may drip (this is not a leak).
  2. Injector opening pressure should not fall to less than 1500 psi (105 kg/cm 2 ). Replace any injector nozzle where measurement does not meet lowest acceptable pressure. Release tester pressure.

Leakage Test

  1. Open tester shutoff valve 3/4 to 1 3/4 turns from closed position. Blow dry injector nozzle tip. Slowly depress tester lever until pressure gauge reads 1400 psi (98 kg/cm 2 ). Maintain pressure for 10 seconds and observe injector nozzle tip.
  2. A drop may form on end of injector nozzle, but should not fall off within a 10 second period. Replace injector nozzle if a drop of test fluid falls from tip during 10 second period. (Scheme 6) Release tester pressure.

Scheme 6

Scheme 6

Chatter Test

Chatter for new and used injector nozzles may vary. With some used injector nozzles, chatter is difficult to detect during slow actuation of tester lever. Some injector nozzles may chatter louder than others. As long as there is audible chatter, injector nozzle is acceptable.

  1. Close tester shutoff lever at pressure gauge. Slowly depress lever and note whether chatter is heard. If no chatter is heard, increase speed of lever movement until it reaches a point at which injector nozzle chatters.
  2. At fast lever movement, injector nozzle may emit a "hissing" or "squealing" sound rather than normal chatter. This is acceptable. These sounds indicate that injector nozzle needle moves freely and injector nozzle seat, guide and pintle have no mechanical defects. Replace any injector nozzle assembly that does not chatter.

Spray Pattern Test

The injector nozzles used with this system have several features that make pattern testing difficult. These features include longer nozzle overlap, greater pintle-to-body clearances and an internal wave washer between injector nozzle nut and injector. Typical injector nozzle tester cannot deliver fuel with sufficient velocity to obtain proper spray patterns. DO NOT replace injector nozzle(s) based on spray pattern.

IDLE CONTROL SYSTEM

Note. For idle control system testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Idle Air Control (IAC) System Diagnosis

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Set parking brake and block wheels. Turn A/C off. Start engine and let idle. Install scan tool and select SPECIAL FUNCTIONS. Select IAC SYSTEM TEST, and then RPM CONTROL. Using scan tool, command engine speed to 500 RPM. If actual engine RPM is within 100 RPM of scan tool display, go to next step. If actual engine RPM is not within 100 RPM of scan tool display, go to step 4.
  3. Using scan tool, command engine speed to 1200 RPM. If actual engine RPM is within 100 RPM of scan tool display, check for a non-IAC system problem (i.e., vacuum leak, sticking throttle cable, fuel system lean or rich, throttle body, poor electrical connections, faulty PCV valve, A/C compressor circuits). If actual engine RPM is not within 100 RPM of scan tool display, go to step 5.
  4. Check for vacuum leaks, sticking throttle plates, faulty PCV valve, or restriction in air induction system. If problem exists, go to step 20. If problem does not exist, go to step 6.
  5. Check for obstruction or excessive carbon deposit in throttle body IAC passages. If problem exists, go to step 21. If problem does not exist, go to next step.
  6. Turn ignition off. Disconnect IAC valve harness connector. Check for poor connection at IAC valve. If problem exists, go to step 19. If problem does not exist, go to next step.
  7. Connect IAC Driver (J-37027-A) to IAC valve. Set parking brake and block wheels. Turn A/C off. Start engine and let idle. Install scan tool and monitor engine RPM. Using IAC driver, extend and retract IAC valve. If engine RPM decreases and increases as IAC valve is cycled, go to next step. If engine RPM does not decrease and increase as IAC valve is cycled, go to step 22.
  8. If RPM changes smoothly with each flash of IAC valve cycle, go to next step. If RPM does not change smoothly with each flash of IAC valve cycle, go to step 22.
  9. Install appropriate IAC node light onto IAC valve harness connector. Cycle IAC driver and observe lights. Both lights should cycle Green to Red, but never off as RPM changed over its range. If lights flash as specified, go to next step. If lights do not flash as specified, go to step 12.
  10. Remove IAC driver from IAC valve. Using DVOM, measure resistance between IAC valve terminals "A" and "B". (Scheme 7) Also, measure resistance between IAC valve terminals "C" and "D". If resistance is 40-80 ohms on both measurements, go to next step. If resistance is not 40-80 ohms on both measurements, go to step 22.
  11. Using DVOM, measure resistance between IAC valve terminals "B" and "C". (Scheme 7) Also, measure resistance between IAC valve terminals "A" and "D". If resistance is infinite on both measurements, check for a non-IAC system problem (i.e. vacuum leak, sticking throttle cable, fuel system lean or rich, throttle body, poor electrical connections, faulty PCV valve, A/C compressor circuits). If resistance is not infinite on both measurements, go to step 22.
  12. Turn ignition off. Disconnect PCM/VCM harness connectors. Check for poor connections at PCM/VCM. If problem exists, go to step 19. If problem does not exist, go to next step.
  13. Remove IAC node light. Check for an open in IAC driver circuits between IAC valve harness connector and PCM/VCM harness connector. If problem exists, go to step 19. If problem does not exist, go to next step.
  14. Using a test light connected to battery voltage, probe IAC valve harness connector terminals. If test light illuminates at any terminal, go to step 17. If test light does not illuminate at any terminal, go to next step.
  15. Turn ignition on with engine off. Using a test light connected to ground, probe IAC valve harness connector terminals. If test light illuminates at any terminal, go to step 18. If test light does not illuminate at any terminal, go to next step.
  16. Check for a short between IAC valve circuits. If problem exists, go to step 19. If problem does not exist, go to step 23.
  17. Repair short to ground in IAC circuit. After repairs, go to step 24.
  18. Repair short to voltage in IAC circuit. After repairs, go to step 24.
  19. Repair circuit as necessary. After repairs, go to step 24.
  20. Repair condition as necessary. After repairs, go to step 24.
  21. Clean IAC passages. After repairs, go to step 24.
  22. Replace IAC valve. After repairs, go to step 24.
  23. Replace PCM/VCM. Program PCM/VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  24. Install scan tool. Start engine and let idle. Turn off all accessories. Using scan tool, command engine speed to 1200 RPM, and then down to 500 RPM. Again, using scan tool, command engine speed as specified. If actual RPM is close to commanded RPM, system is okay. If actual RPM is not close to commanded RPM, go to step 2.

Scheme 7

Scheme 7

IGNITION SYSTEM

Note. For basic ignition system checks, see appropriate BASIC DIAGNOSTIC PROCEDURES article.

For ignition system testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Ignition Control Circuit (Gasoline Engines)

An open or short to ground in Ignition Control (IC) or by-pass circuit will cause PCM/VCM to turn on Malfunction Indicator Light (MIL) and confirm fault by setting a related DTC. See appropriate SELF-DIAGNOSTICS article.

Knock Sensor Circuit (Models Using External Spark Controller Module)

  1. An open or short circuit on IC module control wire to PCM/VCM will cause a loss of 12-volt IC module signal. This will cause PCM/VCM to fully retard ignition timing.
  2. Install scan tool. Using a metal object, tap on engine next to knock sensor and note knock parameter. Knock should be indicated on scan tool.
  3. If a scan tool is not available, backprobe PCM/VCM knock sensor signal terminal with a DVOM. With engine idling, 8-12 volts should be present at this terminal. Using a metal object, tap on engine close to knock sensor. Voltage signal at PCM/VCM terminal should drop to zero volts, and then return to original voltage when knock signal ceases.
  4. If voltage signal does not respond as described, check knock sensor-to-module signal. On vehicles equipped with automatic transmission, it may be necessary to place transmission in Drive for timing change to occur.

Knock Sensor Circuit (Models Using Knock Sensor With Internal Spark Controller Module)

  1. An open or short circuit on knock sensor wire to PCM/VCM will set a related DTC. A false detonation signal will not cause PCM/VCM to set a DTC.
  2. Install scan tool. Using a metal object, tap on engine next to knock sensor and note knock parameter. Knock should be indicated on scan tool.
  3. If a scan tool is not available, connect tachometer to engine. Start engine and hold RPM above idle. Using a metal object, tap on engine close to knock sensor. A noticeable decrease in engine RPM should occur. If no RPM decrease occurred, check knock sensor-to-PCM/VCM circuit.
  4. On vehicles equipped with automatic transmission, it may be necessary to place transmission in Drive for timing change to occur.

EMISSION SYSTEMS & SUB-SYSTEMS (GASOLINE)

Note. For emission and subsystem testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Secondary Air Injection System Diagnosis (5.0L & 5.7L "C" & "K" Series)

Note. For circuit and connector terminal identification, see appropriate wiring diagram in WIRING DIAGRAMS article.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, verify engine is at normal operating temperature and operating in closed loop. Using scan tool, command air pump on. If short term fuel trim indicates 16 percent within 30 seconds, go to next step. If short term fuel trim does not indicate 16 percent within 30 seconds, go to step 4 .
  3. If any DTCs exist, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article. If no DTCs exist, check the following and repair as necessary. Loose air pump belt. Poor connection at PCM or any secondary air injection system component. Damaged wiring harness. Pinched, kinked or restricted air pipes, line or fittings.
  4. Turn ignition on with engine off. Using scan tool, command air pump on. If air pump runs, go to next step. If air pump does not run, go to step 9 .
  5. Using scan tool, command air pump off. If air pump continues to run, go to next step. If air pump turns off, go to step 20 .
  6. Turn ignition off. Remove air pump relay. Turn ignition on with engine off. If air pump continues to run, go to step 35 . If air pump turns off, go to next step.
  7. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 43 .
  8. Turn ignition off. Disconnect VCM harness connectors. Turn ignition on with engine off. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. If test light illuminates, go to step 41 . If test light does not illuminate, go to step 47 .
  9. Turn ignition off. Disconnect air pump connector. Check for poor connection at air pump. If problem exists, go to step 33 . If problem does not exist, go to next step.
  10. Turn ignition on with engine off. Using a test light connected to ground, probe air pump feed circuit (Red wire) at air pump connector (engine side). Using scan tool, command air pump on. If test light illuminates, go to next step. If test light does not illuminate, go to step 12 .
  11. Using a test light connected to ground, probe air pump ground circuit (Black wire) at air pump connector (engine side). If test light illuminates, go to step 46 . If test light does not illuminate, go to step 34 .
  12. Turn ignition off. Disconnect air pump relay connector. Check for poor connection at air pump relay. If problem exists, go to step 33 . If problem does not exist, go to next step.
  13. Check for open in air pump feed circuit (Red wire) between air pump relay and air pump. If problem does not exist, go to next step. If problem exist, go to step 33 .
  14. Using a test light connected to ground, probe battery feed circuit (Red wire) at air pump relay connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 36 .
  15. Turn ignition on. Using a test light connected to ground, probe ignition feed circuit (Pink wire) at air pump relay connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 37 .
  16. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. Using scan tool, command air pump on. If test light illuminates, go to step 43 . If test light does not illuminate, go to next step.
  17. Turn ignition off. Disconnect VCM harness connectors. Check for poor connections at VCM. If problem does not exist, go to next step. If problem exist, go to step 33 .
  18. Check for open in air pump relay control circuit (Brown wire) between air pump relay and VCM. If problem does not exist, go to next step. If problem exist, go to step 33 .
  19. Turn ignition on. Using a test light connected to ground, probe air pump relay control circuit (Brown wire) at air pump relay connector. If test light illuminates, go to step 38 . If test light does not illuminate, go to step 47 .
  20. Disconnect air pump output hose at air shutoff valve. Start engine and let idle. Using scan tool, command air pump on. If air flows from air shutoff valve, go to next step. If air does not flow from air shutoff valve, go to step 23 .
  21. Disconnect vacuum hose from air shutoff valve. Install a vacuum gauge on air shutoff valve vacuum hose. Using scan tool, command air pump off. If vacuum is present at vacuum hose, go to step 45 . If vacuum is not present at vacuum hose, go to next step.
  22. Turn ignition off. Turn ignition on with engine off. Using scan tool, command air pump on. If air flows from air shutoff valve, go to step 44 . If air does not flow from air shutoff valve, go to step 30 .
  23. Turn ignition off. Disconnect air pump output hose from air shutoff valve. Turn ignition on with engine off. Using scan tool, command air pump on. If air flows from output hose, go to next step. If air does not flow from output hose, go to step 31 .
  24. Disconnect vacuum hose from air shutoff valve. Install a vacuum gauge on air shutoff valve vacuum hose. Start engine and let idle. Using scan tool, command air pump on. If vacuum is greater than 10 in. Hg while air pump is running, go to step 44 . If vacuum is less than 10 in. Hg while air pump is running, go to next step.
  25. Check for leak or restriction in vacuum hose between air solenoid and air shutoff valve. If problem exists, go to step 42 . If problem does not exist, go to next step.
  26. Remove vacuum connector from air solenoid. Install a vacuum gauge on source hose coming from engine. Measure vacuum with engine running. If vacuum is greater than 10 in. Hg, go to next step. If vacuum is less than 10 in. Hg, go to step 32 .
  27. Turn ignition off. Disconnect air solenoid connector. Check for poor connection at air solenoid. If problem exists, go to step 33 . If problem does not exist, go to next step.
  28. Turn ignition on with engine off. Using a test light connected to ground, probe air solenoid feed circuit (Red wire) at air solenoid connector. Using scan tool, command air pump on. If test light illuminates, go to next step. If test light does not illuminate, go to step 40 .
  29. Turn ignition off. Using a test light connected to battery voltage, probe air solenoid ground circuit (Black wire) at air solenoid connector. If test light illuminates, go to step 45 . If test light does not illuminate, go to step 39 .
  30. Check for leaks or restrictions in air shutoff valve, hoses, check valves, fittings, air pipes, and/or exhaust manifolds. If problem exists, go to step 42 . If problem does not exist, check the following and repair as necessary. Loose air pump belt. Poor connection at PCM or any secondary air injection system component. Damaged wiring harness. Pinched, kinked or restricted air pipes, line or fittings.
  31. Check for restriction or obstruction in air pump inlet hose. If problem exists, go to step 42 . If problem does not exist, go to step 46 .
  32. Repair leak or restriction in air solenoid vacuum supply hose. After repairs, go to step 48 .
  33. Repair circuit as necessary. After repairs, go to step 48 .
  34. Repair open in air pump ground circuit. After repairs, go to step 48 .
  35. Repair short to voltage in air pump feed circuit. After repairs, go to step 48 .
  36. Repair open or short to ground in air pump relay battery feed circuit. After repairs, go to step 48 .
  37. Repair open or short to ground in air pump relay ignition feed circuit. After repairs, go to step 48 .
  38. Repair short to voltage in air pump relay control circuit. After repairs, go to step 48 .
  39. Repair open in air solenoid ground circuit. After repairs, go to step 48 .
  40. Repair open in air solenoid feed circuit. After repairs, go to step 48 .
  41. Repair short to ground in air pump relay control circuit. After repairs, go to step 48 .
  42. Repair as necessary. After repairs, go to step 48 .
  43. Replace air pump relay. After repairs, go to step 48 .
  44. Replace air shutoff valve. After repairs, go to step 48 .
  45. Replace air solenoid. After repairs, go to step 48 .
  46. Replace air pump. After repairs, go to step 48 .
  47. Replace VCM. Program VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  48. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, verify engine is at normal operating temperature and operating in closed loop. Using scan tool, command air pump on. If short term fuel trim indicates 16 percent within 30 seconds, system is okay. If short term fuel trim does not indicate 16 percent within 30 seconds, go to step 4 .

Secondary Air Injection System Diagnosis (7.4L)

Note. For circuit and connector terminal identification, see appropriate wiring diagram in WIRING DIAGRAMS article.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, verify engine is at normal operating temperature and operating in closed loop. Using scan tool, command air pump on. If short term fuel trim indicates 16 percent within 30 seconds, go to next step. If short term fuel trim does not indicate 16 percent within 30 seconds, go to step 4 .
  3. If any DTCs exist, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article. If no DTCs exist, check the following and repair as necessary. Loose air pump belt. Poor connection at PCM or any secondary air injection system component. Damaged wiring harness. Pinched, kinked or restricted air pipes, line or fittings.
  4. Ensure engine is still running. Using scan tool, command air pump on. If air pump clutch is engaged, go to next step. If air pump clutch is not engaged, go to step 9 .
  5. Ensure engine is still running. Using scan tool, command air pump off. If air pump clutch is engaged, go to next step. If air pump clutch is not engaged, go to step 19 .
  6. Turn ignition off. Remove air pump relay. Turn ignition switch on. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 8 .
  7. Turn ignition off. Disconnect VCM harness connectors. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. If test light illuminates, go to step 30 . If test light does not illuminate, go to step 36 .
  8. Turn ignition on. Using a test light connected to ground, probe air pump feed circuit (Red wire) at air pump relay connector. If test light illuminates, go to step 31 . If test light does not illuminate, go to step 33 .
  9. Turn ignition off. Disconnect air pump clutch connector. Check for poor connection at air pump clutch. If problem exists, go to step 26 . If problem does not exist, go to next step.
  10. Turn ignition on with engine off. Using a test light connected to ground, probe air pump clutch feed circuit (Red wire) at air pump clutch connector. Using scan tool, command air pump on. If test light illuminates, go to next step. If test light does not illuminate, go to step 12 .
  11. Using a test light connected to ground, probe air pump clutch ground circuit (Black wire) at air pump clutch connector. If test light illuminates, go to step 35 . If test light does not illuminate, go to step 27 .
  12. Turn ignition off. Disconnect air pump relay connector. Check for poor connection at air pump relay. If problem exists, go to step 26 . If problem does not exist, go to next step.
  13. Check for open in air pump clutch feed circuit. If problem exists, go to step 26 . If problem does not exist, go to next step.
  14. Turn ignition on. Using a test light connected to ground, probe both ignition feed circuits (Pink wires) at air pump relay socket. If test light illuminates on both terminals, go to next step. If test light does not illuminate on both terminals, go to step 28 .
  15. Using a test light connected to battery voltage, probe air pump relay control circuit (Brown wire) at air pump relay connector. Using scan tool, command air pump on. If test light illuminates, go to step 33 . If test light does not illuminate, go to next step.
  16. Turn ignition off. Disconnect VCM harness connector. Check for poor connection at VCM. If problem exists, go to step 26 . If problem does not exist, go to next step.
  17. Check for open in air pump relay control circuit. If problem exists, go to step 26 . If problem does not exist, go to next step.
  18. Turn ignition on. Using a test light connected to ground, probe air pump relay control circuit (Brown wire) at VCM harness connector. If test light illuminates, go to step 29 . If test light does not illuminate, go to step 36 .
  19. Turn ignition off. Disconnect air output hose at output of air shutoff valve. Start engine and let idle. Using scan tool, command air pump on. If air flows from air shutoff valve, go to step 24 . If air does not flow from air shutoff valve, go to next step.
  20. Turn ignition off. Disconnect air output hose at inlet of air shutoff valve. Start engine and let idle. Using scan tool, command air pump on. If air flows from output hose, go to next step. If air does not flow from output hose, go to step 23 .
  21. Using scan tool, command air pump on. Accelerate engine to about 1500 RPM. If airflow increases as engine is accelerated, go to next step. If airflow does not increase as engine is accelerated, go to step 25 .
  22. Check for leaks or loose connections in hose between air pump and air shutoff valve. If problem exists, go to step 32 . If problem does not exist, go to step 34 .
  23. Check for leaks or obstructions in hose between air pump and air shutoff valve. If problem exists, go to step 32 . If problem does not exist, go to step 25 .
  24. Check for leaks or restrictions in air shutoff valve, hoses, check valves, fittings, air pipes, and/or exhaust manifolds. If problem exists, go to step 32 . If problem does not exist, check the following and repair as necessary. Loose air pump belt. Poor connection at PCM or any secondary air injection system component. Damaged wiring harness. Pinched, kinked or restricted air pipes, line or fittings.
  25. Check for restriction or obstruction in air pump inlet hose. If problem exists, go to step 32 . If problem does not exist, go to step 35 .
  26. Repair circuit as necessary. After repairs, go to step 37 .
  27. Repair open in air pump clutch ground circuit. After repairs, go to step 37 .
  28. Repair open or short to ground in ignition feed circuits. After repairs, go to step 37 .
  29. Repair short to voltage in air pump relay control circuit. After repairs, go to step 37 .
  30. Repair short to ground in air pump relay control circuit. After repairs, go to step 37 .
  31. Repair short to voltage in air pump clutch feed circuit. After repairs, go to step 37 .
  32. Repair as necessary. After repairs, go to step 37 .
  33. Replace air pump relay. After repairs, go to step 37 .
  34. Replace air shutoff valve. After repairs, go to step 37 .
  35. Replace air pump. After repairs, go to step 37 .
  36. Replace VCM. Program VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  37. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, verify engine is at normal operating temperature and operating in closed loop. Using scan tool, command air pump on. If short term fuel trim indicates 16 percent within 30 seconds, system is okay. If short term fuel trim does not indicate 16 percent within 30 seconds, go to step 4 .

EGR System Diagnosis

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Set parking brake and block wheels. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, check actual EGR position. If scan tool indicates greater than zero percent, go to step 4. If scan tool indicates zero percent, go to next step.
  3. Turn ignition on with engine off. Using scan tool, command EGR position to 100 percent. If actual EGR position follows the commanded EGR position, go to step 17. If the actual EGR position does not follow commanded EGR position, go to step 6.
  4. Disconnect EGR valve harness connector. If scan tool indicates greater than zero percent, go to step 16. If scan tool indicates zero percent, go to next step.
  5. Turn ignition off. Connect a test light between EGR valve feed circuit (Red wire) and EGR valve control circuit (White wire) at EGR valve harness connector. (Scheme 8) Turn ignition on with engine off. If test light illuminates, go to step 15. If test light does not illuminate, go to step 10.
  6. Turn ignition on with engine off. Connect a test light between EGR valve feed circuit (Red wire) and EGR valve control circuit (White wire) at EGR valve harness connector. (Scheme 8) Using scan tool, command EGR position to 100 percent. If test light illuminates, go to step 13. If test light does not illuminate, go to next step.
  7. Turn ignition off. Using a test light connected to battery voltage, probe EGR valve control circuit (White wire) at EGR valve harness connector. (Scheme 8) If test light illuminates, go to next step. If test light does not illuminate, go to step 9.
  8. Check for an open in EGR valve feed circuit. If problem exists, go to step 22. If problem does not exist, go to step 21.
  9. Check for open, high resistance or short to voltage in EGR valve control circuit. If problem exists, go to step 22. If problem does not exist, go to step 21.
  10. Turn ignition on with engine off. Using a DVOM connected to ground, probe EGR reference voltage circuit (Gray wire) at EGR valve harness connector. (Scheme 8) If voltage is greater than 5.2 volts, go to step 22. If voltage is 5.2 volts or less, go to next step.
  11. Turn ignition off. Using a test light connected to battery voltage, probe EGR sensor ground circuit (Black wire) at EGR valve harness connector. (Scheme 8) If test light illuminates, go to step 19. If test light does not illuminate, go to next step.
  12. Turn ignition off. Disconnect VCM harness connectors. Check for open in EGR sensor ground circuit. If problem exists, go to step 22. If problem does not exist, go to step 21.
  13. Turn ignition on with engine off. Using a DVOM connected to ground, probe EGR reference voltage circuit (Gray wire) at EGR valve harness connector. (Scheme 8) If voltage is near 5.2 volts, go to next step. If voltage is not near 5.2 volts, go to step 22.
  14. Disconnect EGR valve harness connector. Install jumper wire between EGR reference voltage circuit (Gray wire) and EGR pintle position signal circuit (Brown wire) at EGR valve harness connector. (Scheme 8) Turn ignition on with engine off. If actual EGR position is near 100 percent, go to step 19. If actual EGR position is not near 100 percent, go to step 20.
  15. Disconnect VCM harness connector. Turn ignition on with engine off. Check for short to voltage in EGR valve feed circuit. If problem exists, go to step 22. If problem does not exist, go to step 23.
  16. Disconnect VCM harness connectors. Turn ignition on with engine off. Check for short to voltage in EGR pintle position signal circuit. If problem exists, go to step 22. If problem does not exist, go to step 23.
  17. Start engine. Observe MAP sensor reading. Using scan tool, command EGR position to 30 percent. Observe MAP sensor reading again. If MAP sensor reading increases, go to step 24. If MAP sensor reading does not increase, go to next step.
  18. Repair blockage in EGR valve passages. After repairs, go to step 24.
  19. Replace EGR valve. After repairs, go to step 24.
  20. Check for short to ground in EGR pintle position signal circuit. If problem exists, go to step 22. If problem does not exist, go to next step.
  21. Check for poor connections at VCM. If problem exists, go to step 22. If problem does not exist, go to step 23.
  22. Repair circuit as necessary. After repairs, go to step 24.
  23. Replace VCM. Program VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  24. Set parking brake and block wheels. Install scan tool. Start engine and let idle until normal operating temperature is obtained. Using scan tool, command EGR on and off. If actual EGR position follows the commanded EGR position, system is okay. If the actual EGR position does not follow commanded EGR position, go to step 2.

Scheme 8

Scheme 8

FUEL EVAPORATION

Note. Ensure all vacuum line and EVAP system components are not damaged or missing before proceeding with this test.

EVAP Control System Diagnosis (Except 2.2L & 3.4L)

Note. For circuit and connector terminal identification, see appropriate wiring diagram in WIRING DIAGRAMS article.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Retrieve DTCs. If DTC P0440, P0442, P0446, P0452, P0453, P0461, P0462, P0463 or P1441 is not set, go to next step. If DTC P0440, P0442, P0446, P0452, P0453, P0461, P0462, P0463 or P1441 is set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.
  3. Inspect EVAP system for the following: Loose, incorrect, defective or missing fuel filler cap. Improperly routed, kinked, or damaged EVAP system purge lines. Damaged EVAP system components. Loose, missing or damaged service port dust cap and/or schrader valve. If problem exists, repair as necessary and go to step 25 . If problem does not exist, go to next step.
  4. Before proceeding with service bay test, ensure DTCs are cleared, battery voltage is 10.5-17.5 volts, fuel level is 15-85 percent, and with ignition on engine temperature is less than 176°F (80°C). Scan tool will display TEST ABORTED when service bay test is activated if the listed criteria are not met. Using scan tool, capture and save freeze frame records. Clear DTCs. Using scan tool, perform service bay test for EVAP system. If vehicle does not pass service bay test, go to next step. If vehicle passes service bay test, inspect EVAP system for the following: Loose, incorrect, defective or missing fuel filler cap. Missing or damaged EVAP canister fuel vapor and purge line fitting "O" rings. Cracked or punctured EVAP canister. Improperly routed, kinked, or damaged EVAP system purge and vapor lines. Disconnected or damaged EVAP purge line, vent hose or fuel tank vapor line. Poor connection at VCM, backed-out terminals, broken locks, improperly formed or damaged terminals, or poor terminal-to-wire connection Damaged EVAP purge solenoid valve, EVAP canister vent solenoid valve of fuel tank pressure sensor wiring harnesses. Kinked, pinched, plugged or restricted EVAP purge or fuel tank vapor line.
  5. Turn ignition off. Connect a vacuum gauge directly to purge connection of EVAP purge solenoid valve. Start engine and let idle. Using scan tool, command EVAP purge solenoid valve to 100 percent purge. If vacuum is 12 in. Hg or more, go to next step. If vacuum is less than 12 in. Hg, go to step 11 .
  6. Turn ignition off. Disconnect fuel tank vapor line and EVAP purge line from EVAP canister. Plug EVAP canister fuel tank vapor port. Connect a hand-held vacuum pump to EVAP canister purge port. With ignition on, using scan tool, command EVAP vent solenoid valve on. Attempt to apply 5 in. Hg to EVAP canister. If 5 in. Hg can be obtained and held, go to step 9 . If 5 in. Hg cannot be obtained or held, go to next step.
  7. Leave system connected as described in step 6) . Disconnect vent line at EVAP canister vent solenoid valve. Plug disconnected vent line. Attempt to apply 5 in. Hg to EVAP canister. If 5 in. Hg can be obtained and held, go to step 15 . If 5 in. Hg cannot be obtained or held, go to next step.
  8. Inspect for leaks in EVAP vent line from EVAP canister to EVAP vent solenoid valve. Replace as necessary. If problem exists, go to step 25 . If problem does not exist, go to step 21 .
  9. Turn ignition off. Remove plug and hand-held vacuum pump. Reconnect EVAP canister purge and fuel tank vapor lines. Connect EVAP Pressure/Purge Diagnostic Station (J-41413) to EVAP system service port. Using scan tool, command EVAP vent solenoid valve on. Attempt to pressurize EVAP system to 15 in. H 2 O. DO NOT pressurize EVAP system to more than 15 in. H 2 O. Using Ultrasonic Leak Detector (J-41416), locate and repair EVAP system leak. If problem exists, go to step 25 . If problem does not exist, go to next step.
  10. Check EVAP system for restrictions. Repair as necessary. If problem exists, go to step 25 . If problem does not exist, go to step 22 .
  11. Turn ignition on with engine off. Disconnect EVAP purge solenoid valve connector. Connect a test light between ground and ignition feed circuit of EVAP purge solenoid valve connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 13 .
  12. Connect a test light between ignition feed circuit and control circuit of EVAP purge solenoid valve connector. Using scan tool, command EVAP purge solenoid valve on. If test light illuminates, go to step 19 . If test light does not illuminate, go to step 14 .
  13. Check for and repair cause of no power to EVAP purge solenoid valve ignition feed circuit. Possible causes may be: Open ignition feed circuit. Shorted ignition feed circuit (open fuse). Shorted EVAP purge solenoid valve (open fuse). No power to EVAP purge solenoid valve fuse (open maxi fuse, fuse link, etc.). After repairs, go to step 25 .
  14. Check for open in EVAP purge solenoid valve control circuit. Repair as necessary. If problem exists, go to step 25 . If problem does not exist, go to step 24 .
  15. Turn ignition on with engine off. Disconnect EVAP canister vent solenoid valve connector. Connect a test light between ground and ignition feed circuit of EVAP canister vent solenoid valve connector. If test light illuminates, go to next step. If test light does not illuminate, go to step 17 .
  16. Connect a test light between ignition feed circuit and control circuit of EVAP canister vent solenoid valve connector. Using scan tool, command EVAP canister vent solenoid valve on. If test light illuminates, go to step 20 . If test light does not illuminate, go to step 18 .
  17. Check for and repair cause of no power to EVAP canister vent solenoid valve ignition feed circuit. Possible causes may be: Open ignition feed circuit. Shorted ignition feed circuit (open fuse). Shorted EVAP canister vent solenoid valve (open fuse). No power to EVAP canister vent solenoid valve fuse (open maxi fuse, fuse link, etc.). After repairs, go to step 25 .
  18. Check for open in EVAP canister vent solenoid valve control circuit. Repair as necessary. If problem exists, go to step 25 . If problem does not exist, go to step 24 .
  19. Check EVAP purge solenoid valve and purge line for carbon contamination. Replace EVAP purge solenoid valve. After repairs, go to step 25 .
  20. Replace EVAP canister vent solenoid valve. After repairs, go to step 25 .
  21. Replace EVAP vapor canister. After repairs, go to step 25 .
  22. Relieve all system pressure. Using scan tool, select PURGE/SEAL. Turn EVAP purge solenoid valve on to varying vacuum levels with engine running and quickly SEAL system using scan tool. Leaving EVAP purge solenoid valve on for higher percents or longer times will develope a higher level of vacuum. Maximum of 8.5 in. H 2 O of vacuum can be applied to EVAP system using scan tool. While system is sealed, compare EVAP pressure/purge diagnostic station vacuum gauge (H 2 O) to vacuum indicated on scan tool from EVAP fuel tank pressure sensor. Allow system to stabilize for a few seconds. If values indicate the same amount of vacuum in EVAP system within 2 in. H 2 O, go to step 3 . If values do not indicate the same amount of vacuum in EVAP system within 2 in. H 2 O, go to next step.
  23. Replace fuel tank pressure sensor. After repairs, go to step 25 .
  24. Replace VCM. Program VCM. Perform VTD password relearn procedure and crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES article in GENERAL INFORMATION. After repairs, go to next step.
  25. Using scan tool, clear DTCs. Start engine and let idle until normal operating temperature is obtained. Using scan tool, select DTC, and then SPECIFIC DTC. Enter the DTC number which was set. Operate vehicle under conditions for setting DTC until scan tool indicates the diagnostic ran. If scan tool indicates the diagnostic passed, go to next step. If scan tool does not indicate the diagnostic passed, go to step 2 .
  26. If scan tool displays any additional undiagnosed DTCs, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article. If scan tool does not display any additional undiagnosed DTCs, system is okay.

EVAP Control System Diagnosis (2.2L)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Turn ignition on with engine off. Retrieve DTCs. If no DTCs are set, go to next step. If any DTCs are set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.
  3. Using scan tool, command EVAP purge solenoid valve and EVAP canister vent solenoid valve on and off. If both purge solenoid valve and canister vent solenoid valve click when toggled on and off, go to next step. If either purge solenoid valve or vent solenoid valve do not click when toggled on and off, perform PCM output diagnosis. See «PCM OUTPUT DIAGNOSIS (2.2L)»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__pcm-output-diagnosis-22l) under COMPUTERIZED ENGINE CONTROLS.
  4. Remove fuel cap. Using scan tool, observe fuel tank pressure. If scan tool displays -1.28-1.28 in. H 2 O, go to next step. If scan tool does not display -1.28-1.28 H 2 O, perform DTC P0452 or DTC P0453 test. See appropriate SELF-DIAGNOSTICS article.
  5. Reinstall fuel cap. Install EVAP Pressure/Purge Diagnostic Station (J-41413) to EVAP service port and zero gauges. Using scan tool, command EVAP canister vent solenoid valve on. Using diagnostic station, pressurize EVAP system to 5 in. H 2 O. Using scan tool, observe fuel tank pressure. If scan tool displays 3.85-8.99 in. H 2 O, go to next step. If scan tool does not display 3.85-8.99 in. H 2 O, perform DTC P0452 or DTC P0453 test. See appropriate SELF-DIAGNOSTICS article.
  6. Observe EVAP system pressure on diagnostic station. Using scan tool, command EVAP canister vent solenoid valve off. If EVAP system pressure decreases to zero in. H 2 O within 5 seconds, go to next step. If EVAP system pressure does not decrease to zero in. H 2 O within 5 seconds, perform DTC P0446 test. See appropriate SELF-DIAGNOSTICS article.
  7. Start engine. Remove fuel cap. Using scan tool, select EVAP PURGE/SEAL and seal EVAP system. Using diagnostic station, attempt to pressurize EVAP system to 5 in. H 2 O. If fuel tank pressure does not decrease, go to next step. If fuel tank pressure is decreasing, perform DTC P1441 test. See appropriate SELF-DIAGNOSTICS article.
  8. Using scan tool, command EVAP canister vent solenoid valve and EVAP purge solenoid valve on. Increase engine speed to 1500 RPM. Using scan tool, observe fuel tank pressure. If fuel tank pressure is decreasing, system is okay. If fuel tank pressure does not decrease, perform DTC P0440 test. See appropriate SELF-DIAGNOSTICS article.

EVAP Control System Diagnosis (3.4L)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Ensure vacuum and purge lines are connected. Check for loose or missing fuel filler cap. Install scan tool. Turn ignition on with engine off. Retrieve DTCs. If no DTCs are set, go to next step. If any DTCs are set, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.
  3. Turn ignition off. Remove fuel filler cap to relieve fuel pressure. Turn ignition on with engine off. Using scan tool, observe fuel tank pressure. If fuel tank pressure is zero in. H 2 O, go to next step. If fuel tank pressure is not zero in. H 2 O, perform DTC P0453 test. See appropriate SELF-DIAGNOSTICS article.
  4. Turn ignition off. Reinstall fuel cap. Install EVAP Pressure/Purge Diagnostic Station (J-41413) to EVAP service port and zero gauges. Turn ignition on with engine off. Using scan tool, capture and save freeze frame record for DTC 0440. Clear DTCs. Using scan tool, select EVAP PURGE/SEAL and seal EVAP system. Attempt to pressurize EVAP system to 5 in. H 2 O by slowly turning diagnostic station rotary switch to PRESSURE position. Monitor pressure with switch in OFF/HOLD position. If fuel tank pressure is 5 in. H 2 O, go to next step. If fuel tank pressure is not 5 in. H 2 O, perform DTC P0440 test. See appropriate SELF-DIAGNOSTICS article.
  5. Maintain fuel tank pressure at 5 in. H 2 O. Monitor pressure with switch in OFF/HOLD position. Using scan tool, observe fuel tank pressure. If fuel tank pressure is 5 in. H 2 O, go to next step. If fuel tank pressure is not 5 in. H 2 O, go to step 10 .
  6. Command EVAP canister vent solenoid valve off to relieve pressure through vent solenoid valve. If EVAP pressure gauge decreases to about -5 in. H 2 O within 2 minutes with rotary switch in OFF/HOLD position, go to next step. If EVAP pressure gauge does not decrease to about -5 in. H 2 O within 2 minutes with rotary switch in OFF/HOLD position, perform DTC P0446 test. See appropriate SELF-DIAGNOSTICS article.
  7. Connect the in. Hg vacuum gauge of diagnostic station to EVAP purge solenoid valve (canister side). Turn ignition on with engine off. Using scan tool, select EVAP PURGE/SEAL and seal EVAP system. Start engine and let idle. Run engine from 1200-1500 RPM and observe vacuum level. If vacuum is near zero in. Hg, go to next step. If vacuum is not near zero in. Hg, go to step 11 .
  8. Using scan tool, increase purge to 100 percent. Run engine from 1200-1500 RPM and observe vacuum level. If vacuum level is greater than 15 in. Hg, go to next step. If vacuum level is 15 in. Hg or less, go to step 12 .
  9. Check for kinked or restricted canister purge line between EVAP purge solenoid valve and EVAP canister. Repair as necessary. After repairs, go to step 13 .
  10. Check for restricted fuel tank vapor line or EVAP purge line. If problem exists, repair as necessary and go to step 13 . If problem does not exist, perform DTC P0452 test. See appropriate SELF-DIAGNOSTICS article.
  11. Check EVAP purge solenoid valve and purge line for carbon contamination. Replace EVAP purge solenoid valve. After repairs, go to step 13 .
  12. Check for no source vacuum to EVAP purge solenoid valve. If problem exists, repair as necessary and go to step 2 . If problem does not exist, go to next step.
  13. Reconnect all previously disconnect EVAP system components and hardware. Turn ignition on with engine off. Using scan tool, select EVAP PURGE/SEAL and seal EVAP system. Pressurize EVAP system to 15 in. H 2 O by slowly turning diagnostic station rotary switch to PRESSURE position. Monitor pressure with switch in OFF/HOLD position. If EVAP pressure gauge decreases to less than 10 in. H 2 O within 2 minutes with rotary switch in OFF/HOLD position, perform DTC P0442 test. See appropriate SELF-DIAGNOSTICS article. If EVAP pressure gauge does not decrease to less than 10 in. H 2 O within 2 minutes with rotary switch in OFF/HOLD position, system is okay.

Fuel Tank Pressure Sensor Diagnosis (3.4L)

Note. For fuel tank pressure sensor testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Note. For component circuit identification, see appropriate wiring diagram in WIRING DIAGRAMS article.

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Disconnect fuel tank pressure sensor harness connector. Using DVOM, measure voltage between reference voltage circuit (Gray wire) and sensor ground circuit (Orange/Black wire) at fuel tank pressure sensor harness connector. If voltage is about 5 volts, go to step 5 . If voltage is not about 5 volts, go to next step.
  3. Check reference voltage circuit (Gray wire) for poor connection at PCM. If problem exists, go to step 11 . If problem does not exist, go to next step.
  4. Check for open or poor connection in reference voltage circuit (Gray wire) to fuel tank pressure sensor harness connector. If problem exists, go to step 12 . If problem does not exist, go to step 8 .
  5. Remove fuel cap. Disconnect fuel tank pressure sensor harness connector. Using 2 fused jumper wires, connect reference voltage circuit (Gray wire) and sensor signal circuit (Dark Green wire) between fuel tank pressure sensor and fuel tank pressure sensor harness connector. Using DVOM, measure voltage at sensor signal circuit terminal of fuel tank pressure sensor pigtail. If voltage is 1.3-1.7 volts, go to next step. If voltage is not 1.3-1.7, go to step 13 .
  6. Check sensor signal circuit (Dark Green wire) for poor connection at PCM. If problem exists, go to step 11 . If problem does not exist, go to next step.
  7. Check for open, short to ground or short to voltage in sensor signal circuit (Dark Green wire) between fuel tank pressure sensor and PCM. If problem exists, go to step 12 . If problem does not exist, go to step 14 .
  8. Check sensor ground circuit (Orange/Black wire) for poor terminal connection at PCM. If problem exists, go to step 11 . If problem does not exist, go to next step.
  9. Check for open or faulty splice in sensor ground circuit (Orange/Black wire). If problem exists, go to step 12 . If problem does not exist, go to step 14 .
  10. Check for poor terminal connection at fuel tank pressure sensor connector. If problem exists, go to next step. If problem does not exist, go to step 13 .
  11. Replace faulty harness connector terminals as necessary. After repairs, go to step 15 .
  12. Locate and repair open or short circuit in wiring harness as necessary. After repairs, go to step 15 .
  13. Replace fuel tank pressure sensor. After repairs, go to step 15 .
  14. Replace PCM. Program PCM, perform VTD password relearn procedure and perform crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION. After repairs, go to next step.
  15. Turn ignition off. Remove fuel cap. Turn ignition on. Using scan tool, observe fuel tank pressure. If fuel tank pressure is zero in. H 2 O, go to next step. If fuel tank pressure is not zero in. H 2 O, go to step 2 .
  16. Connect EVAP Pressure/Purge Diagnostic Station (J-41413) to EVAP system service port. Using scan tool, command EVAP vent solenoid valve on. Pressurize EVAP system to 5 in. H 2 O. Using scan tool, observe fuel tank pressure. If problem exists, system is okay. If problem does not exist, go to step 2 .

Required Service

The PCV system may require service for obstructions if any of the following conditions exist

  1. Rough idle.
  2. Stalling or low idle speed.
  3. Oil leaks.
  4. Oil in air cleaner.
  5. Sludge in engine.

A leaking PCV valve or hose could cause

  1. Rough idle.
  2. Stalling.
  3. High idle speed.

If engine idles rough, check for clogged PCV valve, or for plugged or broken PCV hoses BEFORE adjusting idle. Check PCV valve application to ensure valve is fitted. Replace PCV valve if required.

Checking PCV Valve Function

  1. Disconnect PCV valve vacuum hose from cylinder head cover. Run engine at idle. Place thumb over open end of PCV valve vacuum hose to check for vacuum. If vacuum does not exist, check for obstruction in source vacuum supply. If source vacuum supply is okay, replace PCV valve.
  2. Turn ignition off. Remove PCV valve. Shake valve and listen for rattle of check valve inside PCV valve. If a clear rattle is not heard, replace PCV valve.
  3. Visually inspect valve for varnish or deposits that may make PCV valve operation sticky or restricted, or cause incomplete seating of valve. Replace as necessary.
  4. Engine must be sealed for PCV system to function as designed. If leakage, sludging or dilution of oil is noted and PCV system is functioning properly, check engine for cause and repair as required to ensure PCV system will continue to function properly.
  5. An engine operating without any crankcase ventilation can be damaged, so it is important to replace PCV valve and air cleaner breather (if equipped) at regular intervals (at least every 30,000 miles). Check all hoses and clamps for failure or deterioration.

EMISSION SYSTEMS & SUB-SYSTEMS (DIESEL)

Note. For emission and subsystem testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

Crankcase Depression Regulator (CDR) Valve

To test CDR valve, connect one end of a water manometer to engine oil dipstick tube. Leave other end of manometer open to atmosphere. Unplug rubber vent tube from turbo inlet elbow. Install air cleaner and run engine. CDR valve specification is one in. H 2 O at idle to 3-4 in. H 2 O at full load. Add amount of distance water travels down one side of gauge to distance water travels up other side of gauge to obtain reading.

EGR Valve Check

With engine off, disconnect vacuum hose to EGR valve. Connect vacuum pump to EGR and apply 10 in. Hg. EGR diaphragm should move up and stay up for at least 20 seconds. If EGR does not operate as specified, replace EGR valve.

VACUUM PUMP

Connect vacuum gauge to vacuum pump inlet (small fitting). DO NOT plug or disconnect outlet fitting. With engine idling, vacuum should be 18 in. Hg one minute after start. If vacuum is not as specified, check for belt slippage, vacuum leaks or other obvious defects. If no defects are present, replace vacuum pump.

MISCELLANEOUS CONTROLS

Note. Although some of the controlled devices listed here are not technically engine performance components, they can affect driveability if they malfunction.

Manufacturer does not provide testing procedures for many individual systems and components. For system and component testing not listed, perform related DTC testing procedure. See appropriate SELF-DIAGNOSTICS article.

A/C COMPRESSOR CLUTCH CONTROLS

Note. For A/C compressor clutch circuit testing, see appropriate MANUAL A/C-HEATER SYSTEMS article in AIR CONDITIONING & HEATING. See appropriate wiring diagram in WIRING DIAGRAMS article for terminal and wire color identification.

FWD Vans

To provide improved idle quality, maintain Wide Open Throttle (WOT) performance and provide A/C system protection, compressor clutch is controlled by PCM.

The A/C compressor clutch relay is controlled by PCM according to information received from A/C refrigerant pressure sensor and various other sensors. This allows PCM to increase idle speed before engaging compressor clutch. PCM will disable compressor clutch during WOT, when refrigerant pressure is incorrect or if coolant temperature exceeds a predetermined value. PCM inhibits compressor clutch operation when engine speed is greater than 4500 RPM for 5 seconds, or when throttle angle exceeds 90 percent.

Trucks & RWD Vans

The A/C compressor clutch relay is controlled by PCM. The PCM improves idle quality by delaying compressor clutch engagement until idle speed is increased, or disengages compressor clutch when idle speed is too low. Compressor clutch is cycled by PCM. The PCM smooths cycling of compressor clutch by adding fuel the instant compressor clutch is applied.

ELECTRIC COOLING FAN CONTROL

Note. For electric cooling fan circuit testing, see ELECTRIC COOLING FANS article in AIR CONDITIONING & HEATING. See appropriate wiring diagram in WIRING DIAGRAMS article for terminal and wire color identification.

All FWD and some RWD vehicles use an electric cooling fan. The electric cooling fan is used for radiator and A/C condenser cooling. Cooling fan operates when A/C is on and when engine coolant temperature exceeds a specific value. One or more cooling fan relays may be used. Some RWD trucks, vans and motorhomes are equipped with an auxiliary electric cooling fan.

Generator Circuit Diagnosis (2.2L)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Turn ignition on with engine off. If charging system light illuminates, go to next step. If charging system light does not illuminate, go to step 4 .
  3. Start engine. If charging system light goes out, go to step 17 . If charging system light remains illuminated, go to step 5 .
  4. Turn ignition off. Disconnect generator connector. Turn ignition on with ignition off. If charging system light illuminates, go to step 6 . If charging system light does not illuminate, go to step 7 .
  5. Turn all accessories off. Install scan tool. If voltage is greater than 12 volts, go to step 7 . If voltage is 12 volts or less, go to step 8 .
  6. With test light connected to ground, probe light driver output circuit at generator connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If test light illuminates, go to step 9 . If test light does not illuminate, go to step 10 .
  7. Replace instrument cluster. After repairs, go to step 17 .
  8. Turn ignition off. Disconnect generator connector. Turn ignition on with engine off. Using a test light connected to ground, probe light driver output circuit at generator connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If test light illuminates, go to step 11 . If test light does not illuminate, go to step 12 .
  9. Repair short to voltage in light driver output circuit. After repairs, go to step 17 .
  10. Replace generator. After repairs, go to step 17 .
  11. Repair short to ground in light driver output circuit. After repairs, go to step 17 .
  12. Using DVOM connected to ground, probe light driver output circuit at generator connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If voltage is greater than 4.5 volts, go to next step. If voltage is 4.5 volts or less, go to step 14 .
  13. Using DVOM connected to ground, probe battery circuit at generator connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If battery voltage exists, go to step 10 . If battery voltage does not exist, go to step 15 .
  14. Check for poor connection or open in light driver output circuit. If problem exists, repair as necessary and go to step 17 . If problem does not exist, go to step 16 .
  15. Check for poor connection or open in battery circuit. Repair as necessary. After repairs, go to step 17 .
  16. Replace PCM. Program PCM, perform VTD password relearn procedure and perform crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION article. After repairs, go to next step.
  17. Start engine and operate vehicle under condition under which original symptom was noted. If system does not operate properly, go to step 2 . If system operates properly, check for poor connection at PCM, backed-out terminals, broken locks, improperly formed or damaged terminals, or poor terminal-to-wire connection.

Shift Light Circuit Diagnosis (Manual Transmission)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Turn ignition off. Install scan tool. Turn ignition on. Using scan tool, command shift light on. If shift light illuminates, go to step 4 . If shift light does not illuminate, go to next step.
  3. Turn ignition off. Disconnect PCM/VCM harness connector that contains shift light circuit. Turn ignition on. Connect a fused jumper wire between ground and shift light control circuit (Tan/Black wire) at PCM/VCM harness connector. If shift light illuminates, go to step 5 . If shift light does not illuminate, go to step 6 .
  4. Using scan tool, command shift light off, and then on. If shift light operates as commanded, system is okay. If shift light does not operate as commanded, go to step 8 .
  5. Check shift light control circuit (Tan/Black wire) for poor connection at PCM/VCM. If problem exists, go to step 7 . If problem does not exist, go to step 10 .
  6. Repair open in shift light control circuit between PCM/VCM and instrument cluster. After repairs, go to step 11 .
  7. Repair poor connection as necessary. After repairs, go to step 11 .
  8. Turn ignition off. Disconnect PCM/VCM harness connector that contains shift light circuit. Turn ignition on. If shift light illuminates, go to next step. If shift light does not illuminate, go to step 10 .
  9. Repair short to ground in shift light control circuit (Tan/Black wire) between PCM/VCM and instrument cluster. After repairs, go to step 11 .
  10. Replace PCM/VCM. Program PCM/VCM, perform VTD password relearn procedure and perform crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION article. After repairs, go to next step.
  11. Using scan tool, clear DTCs. Start engine and let idle until normal operating temperature is obtained. Using scan tool, select DTC, and then SPECIFIC DTC. Enter the DTC number which was set. Operate vehicle under conditions for setting DTC until scan tool indicates the diagnostic ran. If scan tool indicates the diagnostic passed, go to next step. If scan tool does not indicate the diagnostic passed, go to step 2
  12. If scan tool does not display any DTCs, system is okay. If scan tool displays any DTCs, perform appropriate DTC test. See appropriate SELF-DIAGNOSTICS article.

Tachometer Control Circuit Diagnosis (4.3L)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Install scan tool. Using scan tool, select BODY (IPC) diagnosis tachometer sweep test function. Sweep tachometer needle on and off. If tachometer needle sweeps when commanded, go to next step. If tachometer needle does not sweep when commanded, diagnose instrument cluster. See appropriate INSTRUMENT PANELS article in ACCESSORIES & EQUIPMENT.
  3. Using scan tool, select POWERTRAIN tachometer control. Start engine and let idle. Using scan tool, command tachometer output to 600 RPM, and then to 6000 RPM. Compare scan tool display to actual tachometer value displayed on instrument cluster. If scan tool display matches instrument cluster display, system is okay. If scan tool display does not match instrument cluster display, go to next step.
  4. Disconnect instrument cluster connector that contains tachometer output circuit. Using scan tool, select POWERTRAIN tachometer control. Connect DVOM between ground and tachometer circuit of instrument cluster connector (harness side) and measure AC frequency (press Hz button) of tachometer circuit. Start engine and let idle. Using scan tool, command tachometer output to 600 RPM, and then to 6000 RPM. Compare DVOM display to specifications in table. See «FREQUENCY VS. RPM»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) table. If DVOM display matches table specifications, diagnose instrument cluster. See appropriate INSTRUMENT PANELS article in ACCESSORIES & EQUIPMENT. If DVOM display does not match table specifications, go to next step.
  5. Check for open, short to ground or short to voltage in tachometer output circuit. See appropriate wiring diagram in WIRING DIAGRAMS article. If problem exists, go to next step. If problem does not exist, go to step 7 .
  6. Repair circuit as necessary. After repairs, go to step 3 .
  7. Check for poor connection at VCM. If problem exists, repair as necessary and go to step 3 . If problem does not exist, go to next step.
  8. Replace VCM. Program VCM, perform VTD password relearn procedure and perform crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION article. After repairs, go to step 3 .
Commanded Output (RPM)VCM PWM Signal (Hz)
50016.4
100032.9
150049.4
200066.7
250083.1
300099.7
3500116.1
4000133.6
4500150.1
5000166.6
5500183.1
6000200.4

FREQUENCY VS. RPM

Warning Light Circuit Diagnosis (3.4L)

  1. If On-Board Diagnostic (OBD) system check has been performed, go to next step. If On-Board Diagnostic (OBD) system check has not been performed, perform On-Board Diagnostic (OBD) system check. See ON-BOARD DIAGNOSTIC (OBD) SYSTEM CHECK in appropriate SELF-DIAGNOSTICS article.
  2. Diagnose instrument cluster. See appropriate INSTRUMENT PANELS article in ACCESSORIES & EQUIPMENT. After diagnosis, go to next step.
  3. Turn ignition off. Disconnect PCM harness connectors. Turn ignition on. Using DVOM, measure voltage between ground and affected PCM output circuit at PCM harness connector. See «POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) . See appropriate wiring diagram in WIRING DIAGRAMS article. If battery voltage exists, go to next step. If battery voltage does not exist, go to step 7 .
  4. Set DVOM to 10-amp scale. Using DVOM, measure current between ground and affected PCM output circuit at PCM harness connector. See «POWERTRAIN CONTROL MODULE (PCM) CONNECTOR TERMINAL IDENTIFICATION»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests) . See appropriate wiring diagram in WIRING DIAGRAMS article. Monitor current reading for about 2 minutes. If current is .05-1.5 amps, go to step 12 . If current is not .05-1.5 amps, go to next step.
  5. Disconnect instrument cluster connector. Leave PCM harness connectors disconnected. Using DVOM, measure voltage between ground and affected PCM output circuit at instrument cluster connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If voltage is zero volts, go to step 15 . If voltage is not zero volts, go to next step.
  6. Locate and repair short to voltage in affected PCM output circuit. After repairs, go to step 17 .
  7. Check ignition feed fuse for instrument cluster indicator lights. If fuse is blown, go to next step. If fuse is okay, go to step 9 .
  8. Locate and repair short to ground in ignition feed circuit for instrument cluster indicator lights. Replace fuse and go to step 17 .
  9. Disconnect instrument cluster connector. Turn ignition on. Using DVOM, measure voltage between ground and ignition feed circuit at instrument cluster connector. See appropriate wiring diagram in WIRING DIAGRAMS article. If battery voltage exists, go to next step. If battery voltage does not exist, go to step 14 .
  10. Check for an open or short to ground in affected PCM output circuit. If problem exists, repair as necessary and go to step 17 . If problem does not exist, go to next step.
  11. Check affected PCM output circuit and ignition feed circuit for poor connection at instrument cluster and at PCM. If problem exists, repair as necessary and go to step 17 . If problem does not exist, go to step 15 .
  12. Turn ignition off. Reconnect PCM harness connector. Disconnect instrument cluster connector. Turn ignition on. Connect a test light between affected PCM output circuit and ignition feed circuit at instrument cluster connector. See appropriate wiring diagram in WIRING DIAGRAMS article. Using scan tool, select OUTPUTS TEST, and cycle affected warning light on and off. If test light flashes on and off, check for shorted component or circuit in the output driver circuit. Check for faulty instrument cluster. If test light does not flash on and off, go to next step.
  13. Check affected PCM output circuit for poor connection at PCM. If problem exists, repair as necessary and go to step 17 . If problem does not exist, go to step 16 .
  14. Locate and repair open in ignition feed circuit to instrument cluster indicator lights. After repairs, go to step 17 .
  15. Replace instrument cluster. After repair, go to step 17 .
  16. Replace PCM. Program PCM, perform VTD password relearn procedure and perform crankshaft variation learn procedure. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION article. After repairs, go to next step.
  17. Using scan tool, operate affected warning light. If warning light operates properly, system is okay. If warning light does not operate properly, go to step 2 .

TRANSMISSION

Note. Computerized transmission controls are also covered in greater detail in appropriate ELECTRONIC CONTROLS article in AUTOMATIC TRANSMISSIONS. For component circuit identification, see appropriate wiring diagram in WIRING DIAGRAMS article.

Note. Some TCC solenoids have an internal pressure switch in series with solenoid winding and will not show continuity until transmission hydraulic pressure is applied.

Disconnect Torque Converter Clutch (TCC) solenoid harness connector. Using DVOM, measure resistance between appropriate TCC solenoid terminals. Solenoid resistance should be greater than 20 ohms.

Torque Converter Lock-Up Signal At Transmission

  1. Warm engine to operating temperature. Raise vehicle and support drive wheels. Support suspension where necessary to prevent damage to drive axles.
  2. Disconnect torque converter clutch harness connector at transmission. Connect a test light between appropriate torque converter clutch harness connector terminals. Start engine and place transmission in Drive. Accelerate vehicle to 45 MPH and note test light.
  3. If test light does not illuminate, check for open or short to ground in solenoid power supply circuit of torque converter clutch harness connector. Also, check for open in ground circuit between torque converter clutch harness connector and PCM/VCM. If circuit is okay, see «TORQUE CONVERTER LOCK-UP SIGNAL FROM PCM/VCM»(/cadillac/escalade/gmt400-1998-2000/remont/testing-diagnostics/#engine-control-system-component-tests__torque-converter-lock-up-signal-from-pcmvcm) .

Torque Converter Lock-Up Signal From PCM/VCM

  1. Warm engine to operating temperature. Raise vehicle and support drive wheels. Support suspension where necessary to prevent damage to drive axles.
  2. Connect a test light to battery voltage. Touch TCC control driver terminal with test light. Accelerate vehicle to 45 MPH and note test light. If test light does not illuminate, problem is a faulty PCM/VCM connector or PCM/VCM.

COMPONENT LOCATIONS 2.2L (VIN 4) "S" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C Refrigerant Pressure SensorOn A/C Evaporator Tube
Body Control Module (BCM)Below Right Side Of Instrument Panel, On Heater
Camshaft Position (CMP) SensorRight Side Of Engine, Forward Of Coil Packs
Crankshaft Position (CKP) SensorRight Side Of Engine, Below Coil Packs
Cruise Control ModuleLeft Rear Of Engine Compartment, On Cowl
Data Link Connector (DLC)Lower Left Side Of Instrument Panel
Engine Coolant Temperature (ECT) SensorFront Of Engine, In Coolant Piping
EVAP Canister Purge SolenoidRight Side Of Engine, Above Coil Packs
EVAP Canister Vent SolenoidCrossmember Area Of Fuel Tank
Fuel InjectorsOn Lower Manifold Assembly
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorTop Of Fuel Tank
Idle Air Control (IAC) ValveTop Of Engine, On Throttle Body
Ignition Control ModuleRight Rear Of Engine, Near Grounding Strap
Intake Air Temperature (IAT) SensorLeft Front Of Engine Compartment, On Air Intake Duct
Knock SensorLower Right Of Engine, Below Coil Packs
Manifold Absolute Pressure (MAP) SensorTop Right Side Of Engine, On Intake Manifold
Oxygen Sensor (O2S)
Pre-ConverterIn Left Exhaust Manifold
Post-Converter (Heated)Rear Of Catalytic Converter
Powertrain Control Module (PCM)Right Side Of Engine Compartment
Throttle Position (TP) SensorTop Of Engine, Forward of Throttle Body
Underhood Fuse/Relay BlockOn Top Of Left Inner Wheelwell
Vehicle Speed Sensor
A/TRight Rear Of Transmission
M/TLeft Rear Of Transmission

COMPONENT LOCATIONS 2.2L (VIN 4) "S" SERIES

COMPONENT LOCATIONS 3.4L (VIN E) "U" SERIES

ComponentLocation
A/C Refrigerant Pressure SensorLeft Side Of Engine Compartment, Below Accumulator
Body Control Module (BCM)Below Right Side Of Instrument Panel, Right Of Glove Box
Camshaft Position (CMP) SensorRight Side Of Engine, Above A/C Compressor Clutch
Crankshaft Position (CKP) Sensor
7XLower Rear Of Engine
24XRight Side Of Engine, Behind Harmonic Balancer
Cruise Control ModuleIn Engine Compartment, Near Left Strut Tower
Data Link Connector (DLC)Below Steering Column, At Bottom Of Knee Bolster
EGR ValveTop Left Side Of Engine
Engine Coolant Temperature (ECT) SensorTop Left Side Of Engine
Engine Oil Level Indicator SwitchCenter Of Engine Oil Pan
Engine Oil Pressure Indicator SwitchFront Of Engine, Above Starter
EVAP Canister Purge SolenoidTop Rear Of Engine, Below Ignition Control Module
EVAP Canister Vent SolenoidBelow Center Of Vehicle, Forward Of Fuel Tank
Fuel InjectorsIn Intake Manifold
Fuel Pump Prime ConnectorOne-Cavity Connector Branching Out Of Engine Wiring Harness, Near Battery
Fuel Pump RelayIn Underhood Junction Block
Heated Oxygen Sensors (HO2S)
Pre-ConverterIn Exhaust Manifold
Post-ConverterRear Of Catalytic Converter
Idle Air Control (IAC) ValveTop Of Engine, Front Of Throttle Body
Ignition Control ModuleTop Center Rear Of Engine
Intake Air Temperature (IAT) SensorOn Air Intake Duct, Near Throttle Body
Knock SensorFront Of Engine, Above Starter
Manifold Absolute Pressure (MAP) SensorRight Top Of Engine
Mass Airflow (MAF) SensorLeft Front Of Engine Compartment, In Air Cleaner Duct
Powertrain Control Module (PCM)In Engine Compartment, Secured In Air Cleaner Assembly
Throttle Position (TP) SensorTop Of Engine, On Throttle Assembly
Underhood Junction BlockIn Engine Compartment, At Front Of Right Wheelwell, Above Battery
Vehicle Speed SensorLower Right Rear Of Engine Compartment, Mounted To Right Side Of Transaxle

COMPONENT LOCATIONS 3.4L (VIN E) "U" SERIES

COMPONENT LOCATIONS 4.3L (VIN W) "G" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Out SwitchIn Low Pressure Refrigerant Line
Camshaft Position (CMP) SensorPart Of Distributor, Rear Top Of Engine
Crankshaft Position (CKP) SensorLower Front Of Engine, Near Crankshaft
Cruise Control ModuleFront Of Engine Compartment, Near Left Wheelwell
Data Link Connector (DLC)Under Left Side Of Instrument Panel
EGR ValveTop Front Of Engine
Engine Coolant Temperature (ECT) SensorLeft Side Of Engine
Engine Oil Pressure Gauge SensorTop Rear Of Engine
EVAP Canister Purge SolenoidRight Side Of Engine
EVAP Canister Vent SolenoidRight Side Of Engine
Fuel InjectorsOn Intake Manifold
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorIn Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Exhaust Pipe, In Front Of Catalytic Converter
Bank 1, Sensor 3In Exhaust Pipe, In Rear Of Catalytic Converter
Bank 2, Sensor 1In Exhaust Pipe, In Front Of Catalytic Converter
Idle Air Control (IAC) ValveTop Left Side Of Engine
Ignition CoilTop Right Of Engine
Ignition Control ModuleTop Right Side Of Engine
Intake Air Temperature (IAT) SensorFront Of Engine Compartment, Part Of Air Intake Duct
Knock SensorTop Rear Of Engine
Manifold Absolute Pressure (MAP) SensorTop Right Side Of Engine
Mass Airflow (MAF) SensorFront Top Of Engine, Part Of Air Intake Duct
Throttle Position (TP) SensorLeft Top Of Engine
Underhood Fuse/Relay BlockLeft Rear Of Engine Compartment, On Wheelwell
Vehicle Control Module (VCM)In Engine Compartment, Near Master Cylinder, At Left Front Wheelwell
Vehicle Speed SensorBehind Left Side Of Instrument Panel, Near Steering Column

COMPONENT LOCATIONS 4.3L (VIN W) "G" SERIES

COMPONENT LOCATIONS 4.3L (VIN W) "L" & "M" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Out SwitchOn Top Of A/C Receiver Dryer
Camshaft Position (CMP) SensorSide of Distributor
Crankshaft Position (CKP) SensorBehind & To Right Of Crankshaft Pulley
Cruise Control ModuleCenter Of Dash, Left Of Windshield Wiper Module
Data Link Connector (DLC)Under Left Side Of Instrument Panel
DistributorTo Rear Of Engine
EGR Valve SolenoidTop Of Engine, Left Of Generator
Engine Coolant Temperature (ECT) SensorSide Of Linear EGR Valve Solenoid
EVAP Canister Purge SolenoidTop Of Engine, Near MAP Sensor
EVAP Canister Vent SolenoidAt Undercarriage, Left Of EVAP Canister
Fuel InjectorsOn Intake Manifold, Under Manifold Cover
Fuel Pump RelayIn Underhood Fuse/Relay Block
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1Left Front Exhaust Pipe
Bank 1, Sensor 3Rear Of Catalytic Converter
Bank 2, Sensor 1Right Front Exhaust Pipe
Heater & A/C Control ModuleCenter Of Instrument Panel, At Heater Control
Idle Air Control (IAC) ValveLeft Rear Of Throttle Body
Ignition CoilTop Of Engine, Behind Generator
Ignition Control ModuleTop Of Engine, In Front Of Coil
Intake Air Temperature (IAT) SensorTop Of Air Intake Duct
Knock SensorLeft Rear Of Distributor, On Engine Block
Manifold Absolute Pressure (MAP) SensorTop Of Engine, Near Ignition Coil
Mass Airflow (MAF) SensorFront Of Air Intake Duct
Oil Pressure SwitchRear Of Engine, Left Of Distributor
Throttle Position (TP) SensorOn Left Side Of Throttle Body
Underhood Fuse/Relay BlockLeft Side Front Of Dash, Near Battery
Vehicle Control Module (VCM)At Left Side Of Engine Compartment, Near Battery
Vehicle Speed SensorRear Of Transmission

COMPONENT LOCATIONS 4.3L (VIN W) "L" & "M" SERIES

COMPONENT LOCATIONS 4.3L (VIN W) & 5.7L (VIN R) "P" SERIES

ComponentLocation
A/C Compressor High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Compressor Refrigerant Pressure SwitchLocated By Body Builder
A/C Compressor RelayIn Engine Compartment, On Bulkhead, Under Battery Junction Block
Camshaft Position (CMP) SensorIn Distributor
Crankshaft Position (CKP) SensorAt Lower Right Front Of Engine, Near Harmonic Balancer
Data Link Connector (DLC)Lower Left Side Of Instrument Panel
DistributorAt Top Rear Of Engine
EGR ValveAt Top Front Left Of Intake Manifold
Engine Coolant Temperature (ECT) SensorAt Top Front Of Engine, Near Thermostat Housing
EVAP Canister Purge SolenoidAt Right Center Of Intake Manifold
EVAP Canister Vent Solenoid (CA Only)Along Right Frame Rail, In Front Of Fuel Tank, Near EVAP Canister
Fuel Control RelayOn Top Of Steering Column Support, Behind Steering Column
Fuel Pump ModuleAt Top Center Of Fuel Tank
Fuel Pump Prime ConnectorTaped To Fuel Pump Relay Breakout
Fuel Pump RelayIn Engine Compartment, On Bulkhead, Under Battery Junction Block
Fuel Tank Pressure Sensor (4.3L CA Only)At Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Left Exhaust Pipe, Forward Of Catalytic Converter
Bank 1, Sensor 3In Left Exhaust Pipe, Behind Catalytic Converter
Bank 2, Sensor 1In Right Exhaust Pipe, Forward Of Catalytic Converter
Bank 2, Sensor 2 (5.7L)In Right Exhaust Pipe, Behind Catalytic Converter
Idle Air Control (IAC) ValveAt Left Center Of Intake Manifold
Ignition CoilMounted On Bracket, Above Top Edge Of Right Cylinder Head
Ignition Control ModuleMounted On Bracket, Above Top Edge Of Right Cylinder Head
Intake Air Temperature (IAT) SensorAt Right Front Side, In Engine Air Induction System Elbow, Near Remote Air Cleaner
Knock Sensor
4.3LAt Rear Of Engine, Top Center
5.7LAt Lower Right Side Of Engine Block, In Front Of Starter
Manifold Absolute Pressure (MAP) SensorNear Center Of Intake Manifold, Behind Air Intake
Mass Airflow (MAF) SensorAt Right Front Side, In Engine Air Induction System Elbow, Near Remote Air Cleaner
Throttle Position (TP) SensorAt Left Center Of Intake Manifold, Near IAC Valve
Vehicle Control Module (VCM)At Left Side Of Radiator Support
Vehicle Speed Sensor (5.7L M/T)At Left Side Of Transmission, Near Middle

COMPONENT LOCATIONS 4.3L (VIN W) & 5.7L (VIN R) "P" SERIES

COMPONENT LOCATIONS 4.3L (VIN W & X) "S" & "T" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C Compressor High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Compressor Cycling SwitchOn Accumulator
Body Control Module (BCM)Lower Rear Of Instrument Panel, On Heater
Camshaft Position (CMP) SensorRear Of Distributor
Crankshaft Position (CKP) SensorBelow Right Front Of Engine, Near Harmonic Balancer
Cruise Control ModuleLeft Rear Of Engine Compartment, On Cowl
Data Link Connector (DLC)Lower Left Side Of Instrument Panel
EGR ValveTop Front Of Engine, Near Drive Belt
Engine Coolant Temperature (ECT) SensorLeft Side Of Engine, At Spark Plugs
EVAP Canister Purge SolenoidTop Right Center Of Engine, Near Fuel Injector Connector
EVAP Canister Vent SolenoidOn Crossmember, Behind Fuel Tank
Fuel InjectorTop Center Of Engine
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorTop Of Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1Left Rear Of Exhaust Pipe, Left Of Transmission
Bank 1, Sensor 3Rear Of Catalytic Converter
Bank 2, Sensor 1Right Rear Of Engine, In Exhaust Pipe
Idle Air Control (IAC) ValveTop Of Engine, On Throttle Body
Ignition CoilTop Right Of Engine
Ignition Control ModuleTop Right Side Of Engine
Intake Air Temperature (IAT) SensorLeft Front Of Engine Compartment, In Air Intake Duct
Knock SensorTop Rear Of Engine, Above Transmission Bellhousing
Manifold Absolute Pressure (MAP) SensorTop Center Of Engine
Mass Airflow (MAF) SensorLeft Front Of Engine Compartment, In Air Intake Duct
Relay BlockBehind Left Side Of Instrument Panel, Right Of Fuse Block
Throttle Position (TP) SensorTop Left Side Of Engine, On Throttle Body
Underhood Fuse/Relay BlockIn Left Side Of Engine Compartment, On Wheelwell
Vehicle Control Module (VCM)Right Side Of Engine Compartment
Vehicle Speed Sensor
A/T With 2WDRight Rear Of Transmission
A/T With 4WDRight Rear Of Transfer Case
M/T With 2WDLeft Rear Of Transmission

COMPONENT LOCATIONS 4.3L (VIN W & X) "S" & "T" SERIES

COMPONENT LOCATIONS 4.8L (VIN V), 5.3L (VIN T) & 6.0L (VIN U) SIERRA & SILVERADO

ComponentLocation
A/C High Pressure Cut-Out SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchOn Right Side Of A/C Compressor
Body Control Module (BCM)On Lower Left Side Of Instrument Panel, Below Steering Column
Camshaft Position (CMP) SensorTop Rear Center Of Engine
Crankshaft Position (CKP) SensorLower Right Rear Of Engine Block
Cruise Control ModuleLeft Front Of Dash, In Engine Compartment
Data Link Connector (DLC)Under Left Side Of Instrument Panel
EGR ValveTop Right Front Of Engine
Engine Coolant Level SwitchIn Coolant Reservoir
Engine Coolant Temperature (ECT) SensorNear Engine Block, Below Exhaust Manifold
Engine Oil Level SwitchIn Right Side Of Oil Pan
EVAP Canister Purge SolenoidOn Top Right Rear Of Engine
EVAP Canister Vent SolenoidAt Front Right Side Of Fuel Tank
EVAP Canister Purge Vacuum SwitchRight Rear Top Of Engine, Right Of Purge Solenoid
Fuel InjectorsOn Intake Manifold
Fuel Pump Level SensorIn Fuel Tank
Fuel Tank Pressure SensorIn Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Left Exhaust Pipe, Forward Of Catalytic Converter
Bank 1, Sensor 2In Left Exhaust Pipe, After Catalytic Converter
Bank 2, Sensor 1In Right Exhaust Pipe, Forward Of Catalytic Converter
Bank 2, Sensor 2In Right Exhaust Pipe, After Catalytic Converter
Heater & A/C Control ModuleCenter Of Instrument Panel, At Heater Control
Idle Air Control (IAC) ValveIn Throttle Body Housing
Ignition CoilOn Rocker Cover
Intake Air Temperature (IAT) SensorPart Of MAF Sensor, On Air Induction Tube
Knock SensorIn Valley, Under Intake Manifold, Near Front Of Engine
Manifold Absolute Pressure (MAP) SensorTop Rear Of Engine, On Intake Manifold
Mass Airflow (MAF) SensorIn Air Induction Tube, Near Air Cleaner Assembly
Powertrain Control Module (PCM)Near Left Front Inside Of Engine Compartment
Secondary Air Injection Reaction RelayIn Underhood Bussed Electical Center
Secondary Air Injection Reaction SolenoidAt Right Rear Of Engine Compartment
Throttle Position (TP) SensorOn Throttle Body
Underhood Bussed Electical CenterAt Left Side Of Engine Compartment, Near Battery
Vehicle Speed Sensor Adapter (4WD)On Left Side Of Transmission
Vehicle Speed SensorIn Extension Housing, On Left Side Of Transmission

COMPONENT LOCATIONS 4.8L (VIN V), 5.3L (VIN T) & 6.0L (VIN U) SIERRA & SILVERADO

COMPONENT LOCATIONS 5.0L (VIN M), 5.7L (VIN R) & 7.4L (VIN J) "C" & "K" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C Compressor Cycling SwitchOn Top Of Accumulator, Right Rear Of Engine Compartment
A/C High Pressure Cut-Out SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchOn Top Of A/C Compressor, In High Pressure Line
Air Injection Reaction RelayIn Underhood Fuse/Relay Block
Auxiliary Cooling Fan RelayLeft Rear Side Of Engine Compartment
Camshaft Position (CMP) SensorTop Rear Center Of Engine
Crankshaft Position (CKP) SensorLower Right Front Of Engine Block, Near Crankshaft
Cruise Control ModuleLeft Rear Side Of Engine Compartment, On Bulkhead
Data Link Connector (DLC)Under Left Side Of Instrument Panel
DistributorLocated Center Rear Of Engine
EGR ValveTop Of Engine
Engine Coolant Temperature (ECT) SensorTop Right Front Of Engine, Near Thermostat Housing
EVAP Canister Purge SolenoidAt Top Right Of Engine
EVAP Canister Vent SolenoidNear Master Cylinder, At Left Front Wheelwell
EVAP Canister Purge Vacuum SwitchRight Rear Top Of Engine, Right Of Purge Solenoid
Fuel InjectorsOn Intake Manifold
Fuel Pump Prime ConnectorAt Instrument Panel Harness, Near Instrument Panel Fuse Block
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorIn Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Left Exhaust Pipe, Forward Of Catalytic Converter
Bank 1, Sensor 2In Right Exhaust Pipe, Forward Of Catalytic Converter
Bank 2, Sensor 1 (5.0L)In Left Exhaust Pipe, Forward Of Catalytic Converter
Bank 2, Sensor 1 (5.7L & 7.4L)In Left Exhaust Pipe, After Catalytic Converter
Bank 2, Sensor 2In Right Exhaust Pipe, After Catalytic Converter
Heater & A/C Control ModuleCenter Of Instrument Panel, At Heater Control
Idle Air Control (IAC) ValveRear Of Throttle Body
Ignition CoilRight Rear Of Engine
Ignition Control ModuleRight Rear Of Engine
Intake Air Temperature (IAT) SensorOn Air Intake Duct
Knock Sensor
5.0L & 5.7LRight Front Of Engine Block, Below Exhaust Manifold, Forward Of Starter
7.4LLeft Rear Of Engine Mount, On Engine
Manifold Absolute Pressure (MAP) SensorTop Center Of Intake Manifold, Near Fuel Injectors
Mass Airflow (MAF) SensorOn Air Intake Duct, Near Air Filter
Throttle Position (TP) SensorOn Side Of Throttle Body
Transfer Case RelayRight Rear Of Engine Compartment, Near Center Of Bulkhead
Underhood Fuse/Relay BlockLeft Rear Of Engine Compartment, On Wheelwell
Vehicle Control Module (VCM)In Engine Compartment, Near Master Cylinder, At Left Front Wheelwell
Vehicle Speed Sensor
RWDLeft Rear Side Of Transmission
Selectable 4WDLeft Rear Side Of Transfer Case

COMPONENT LOCATIONS 5.0L (VIN M), 5.7L (VIN R) & 7.4L (VIN J) "C" & "K" SERIES

COMPONENT LOCATIONS 5.0L (VIN M) & 5.7L (VIN R) "G" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchIn Low Pressure Refrigerant Line
Camshaft Position (CMP) SensorPart Of Distributor, Rear Top Of Engine
Crankshaft Position (CKP) SensorLower Front Engine, Near Crankshaft
Cruise Control ModuleFront Of Engine Compartment, Near Left Fender
Data Link Connector (DLC)Under Left Side Of Instrument Panel
EGR ValveTop Front Of Engine
Engine Coolant Temperature (ECT) SensorTop Front Of Engine
Engine Oil Pressure Gauge SensorTop Rear Of Engine
EVAP Canister Purge SolenoidRight Side Of Engine
EVAP Canister Vent SolenoidRight Side Of Engine
Fuel InjectorsOn Top Of Intake Manifold
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorIn Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Exhaust Pipe, At Front Catalytic Converter
Bank 1, Sensor 3In Exhaust Pipe, At Rear Catalytic Converter
Bank 2, Sensor 1N Exhaust Pipe, At Front Catalytic Converter
Bank 2, Sensor 2N Exhaust Pipe, At Rear Catalytic Converter
Idle Air Control (IAC) ValveTop Left Side Of Engine
Ignition CoilTop Right Of Engine
Ignition Control ModuleTop Right Side Of Engine
Intake Air Temperature (IAT) SensorPart Of Air Intake Duct, Front Of Engine Compartment
Knock SensorTop Rear Of Engine
Manifold Absolute Pressure (MAP) SensorTop Right Side Of Engine
Mass Airflow (MAF) SensorPart OF Air Intake Duct, Front Top Of Engine
Throttle Position (TP) SensorLeft Top Of Engine
Underhood Fuse/Relay BlockIn Engine Compartment, On Left Fender
Vehicle Control Module (VCM)In Engine Compartment, On Left Fender
Vehicle Speed SensorLeft Side Of Transmission

COMPONENT LOCATIONS 5.0L (VIN M) & 5.7L (VIN R) "G" SERIES

COMPONENT LOCATIONS 6.5L (VIN F) "C" & "K" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C Compressor Cycling SwitchOn Top Right Of A/C Accumulator, Right Side Of Engine Compartment, On Bulkhead
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchTop Of Compressor, In High Pressure Refrigerant Line
Camshaft Position (CMP) SensorTop Rear Center Of Engine
Crankshaft Position (CKP) SensorLower Right Front Of Engine Block, Near Crankshaft Pulley
Cruise Control ModuleLeft Rear Of Engine Compartment, On Bulkhead
Data Link Connector (DLC)Below Steering Column, At Bottom Of Knee Bolster
EGR Control Pressure/Baro SensorTop Of Engine Assembly
Engine Coolant Temperature (ECT) SensorLower Left Front Of Engine Block
Glow Plug ControllerLeft Rear Of Engine, Near Bulkhead
Glow Plug RelayLeft Rear Of Engine, Near Bulkhead
Heater & A/C Control ModuleCenter Of Instrument Panel, At Heater Control
Intake Air Temperature (IAT) SensorLeft Front Of Engine, Near Intake Manifold Opening
Mass Airflow (MAF) SensorAt Air Intake Duct, Near Air Filter, Right Of Engine
Powertrain Control Module (PCM)Under Right Side Of Instrument Panel, Above Blower Motor
Transfer Case RelayIn Underhood Fuse/Relay Block
Underhood Fuse/Relay BlockLeft Rear Of Engine Compartment, On Wheelwell
Vehicle Speed Sensor
RWDLeft Rear Side Of Transmission
Selectable 4WDLeft Rear Side Of Transfer Case
Wastegate SolenoidLeft Rear Top Of Engine, Above Valve Cover
Water-In-Fuel SensorRear Top Of Engine

COMPONENT LOCATIONS 6.5L (VIN F) "C" & "K" SERIES

COMPONENT LOCATIONS 6.5L (VIN F) "G" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchIn Low Pressure Refrigerant Line
Accelerator Pedal Position ModuleAttached To Accelerator Pedal
Boost Pressure SensorTop Of Engine
Crankshaft Position (CKP) SensorLower Left Front Of Engine, Near Crankshaft Pulley
Data Link Connector (DLC)Under Left Side Of Instrument Panel
Engine Coolant Temperature (ECT) SensorTop Rear Of Engine
Engine Oil Pressure Gauge SensorTop Front Of Engine
Engine Shutoff SolenoidTop Right Side Of Engine
Exhaust Pressure Regulator SolenoidTop Right Of Engine
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel SolenoidPart Of Fuel Solenoid Driver
Fuel Solenoid DriverTop Right Side Of Engine
Glow Plug RelayTop Right Side Of Engine
Ignition Timing Stepper MotorTop Front Of Engine
Intake Air Temperature (IAT) SensorTop Right Side Of Engine
Optical Fuel Temperature SensorTop Of Engine
Powertrain Control Module (PCM)Behind Center Of Instrument Panel
Underhood Fuse/Relay BlockIn Engine Compartment, On Left Fender
Vehicle Speed SensorLeft Side Of Transmission
Vehicle Speed Sensor BufferBelow Left Side Of Instrument Panel, Near Steering Column
Wastegate SolenoidRight Top Of Engine
Water-In-Fuel SensorLeft Frame Rail, Near Center Of Vehicle

COMPONENT LOCATIONS 6.5L (VIN F) "G" SERIES

COMPONENT LOCATIONS 6.5L (VIN F) "P" SERIES

ComponentLocation
A/C Compressor Refrigerant Pressure SwitchLocated By Body Builder
A/C Compressor RelayOn Right Side Of Driver's Island
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
Accelerator Pedal Position ModuleAttached To Accelerator Pedal
Battery Junction BlockOn Forward Left Side Of Bulkhead
Boost Pressure SensorOn Right Top Of Air Intake
Crankshaft Position (CKP) SensorLower Right Front Of Engine, Near Harmonic Balancer
Data Link Connector (DLC)Under Left Side Of Instrument Panel
Engine Coolant Temperature (ECT) SensorUpper Right Front Of Engine, On Right Side Of Coolant Outlet Tube
Engine Shutoff SolenoidAt Fuel Injection Pump, Near Front Of Intake Manifold
Fuel Pump Prime ConnectorAt Engine Harness Breakout, Above Battery Junction Block
Fuel Pump RelayOn Right Side Of Driver's Island
Fuel SolenoidAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Fuel Solenoid DriverAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Glow Plug ControllerAt Rear Of Left Cylinder Head
Ignition Timing Stepper MotorAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Intake Air Temperature (IAT) SensorOn Right Top Of Air Intake, Near Boost Pressure Sensor
Optical Fuel Temperature SensorAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Powertrain Control Module (PCM)On Left Side Of Driver's Island
Wastegate SolenoidAbove Rear Of Left Cylinder Head, Near Glow Plug Controller
Water-In-Fuel SensorPart Of Fuel/Water Separator (Filter), At Rear Of Intake Manifold

COMPONENT LOCATIONS 6.5L (VIN F) "P" SERIES

COMPONENT LOCATIONS 6.5L (VIN Y EFI) "P" SERIES

ComponentLocation
A/C Compressor Refrigerant Pressure SwitchLocated By Body Builder
A/C Compressor RelayIn Engine Compartment, On Bulkhead, Under Battery Junction Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
Accelerator Pedal Position ModuleAttached To Accelerator Pedal
Battery Junction BlockOn Forward Left Side Of Bulkhead
Crankshaft Position (CKP) SensorLower Right Front Of Engine, Near Harmonic Balancer
Data Link Connector (DLC)Under Left Side Of Instrument Panel, On Relay Bracket
Engine Coolant Temperature (ECT) SensorUpper Right Front Of Engine, On Right Side Of Coolant Outlet Tube
Engine Shutoff SolenoidAt Fuel Injection Pump, Near Front Of Intake Manifold
Fuel Pump Prime ConnectorAt Fuel Pump Relay Breakout, Under Battery Junction Block
Fuel Pump RelayIn Engine Compartment, On Bulkhead, Under Battery Junction Block
Fuel SolenoidAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Fuel Solenoid DriverAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Glow Plug ControllerAt Rear Of Left Cylinder Head
Ignition Timing Stepper MotorAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Intake Air Temperature (IAT) SensorAt Front Right Side, In Engine Air Induction System Elbow, Behind Remote Air Cleaner
Manifold Absolute Pressure (MAP) SensorNear Center Of Intake Manifold, Behind Air Intake
Optical Fuel Temperature SensorAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Powertrain Control Module (PCM)On Left Side Of Driver's Island, On Relay Bracket
Vehicle Speed Sensor (M/T)On Left Side Of Transmission, Near Middle
Vehicle Speed Sensor CalibratorOn Left Side Of Driver's Island, Under Relay Bracket
Water-In-Fuel SensorPart Of Fuel/Water Separator (Filter), At Rear Of Intake Manifold

COMPONENT LOCATIONS 6.5L (VIN Y EFI) "P" SERIES

COMPONENT LOCATIONS 6.5L (VIN Y MFI) "P" SERIES

ComponentLocation
Barometric Pressure SensorOn Top Of Intake Manifold, At Left Rear Side, Near Glow Plug Controller
Battery Junction BlockOn Forward Left Side Of Bulkhead
Cold Advance Solenoid/Engine Coolant Temprature SwitchAt Rear Lower Of Right Cylinder Head, Near Exhaust Manifold
Data Link Connector (DLC)Under Left Side Of Instrument Panel, On Relay Bracket
Engine Speed SensorAt Rear Of Intake Manifold, Near Fuel/Water Separator (Filter)
Fuel Injection Pump Cold Advance SolenoidAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Fuel Injection Pump Shutoff SolenoidAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Fuel Pump Prime ConnectorAt Fuel Pump Relay Breakout, Under Battery Junction Block
Fuel Pump RelayIn Engine Compartment, On Bulkhead, Under Battery Junction Block
Glow Plug ControllerAt Rear Of Left Cylinder Head
Glow Plug RelayLeft Interior Bulkhead, On Relay Bracket
Idle Speed Control Actuator SolenoidAt Fuel Injection Pump, Near Top Front Of Intake Manifold
Throttle Position (TP) SensorAt Right Front Of Intake Manifold
Vehicle Speed Sensor (M/T)On Left Side Of Transmission, Near Middle
Vehicle Speed Sensor CalibratorOn Left Side Of Driver's Island, Under Relay Bracket
Water-In-Fuel SensorPart Of Fuel/Water Separator (Filter), At Rear Of Intake Manifold

COMPONENT LOCATIONS 6.5L (VIN Y MFI) "P" SERIES

COMPONENT LOCATIONS 7.4L (VIN J) "G" SERIES

ComponentLocation
A/C Compressor Clutch RelayIn Underhood Fuse/Relay Block
A/C High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Low Pressure Cut-Off SwitchIn Low Pressure Refrigerant Line
Camshaft Position (CMP) SensorPart Of Distributor, Rear Top Of Engine
Crankshaft Position (CKP) SensorLower Front Of Engine, Near Crankshaft
Cruise Control ModuleFront Of Engine Compartment, Near Left Fender
Data Link Connector (DLC)Under Left Side Of Instrument Panel
EGR ValveRight Side Of Engine
Engine Coolant Temperature (ECT) SensorTop Front Of Engine
Engine Oil Pressure Gauge SensorTop Rear Of Engine
EVAP Canister Purge SolenoidRight Side Of Engine
EVAP Canister Vent SolenoidRight Side Of Engine
Fuel Pump RelayIn Underhood Fuse/Relay Block
Fuel Tank Pressure SensorIn Fuel Tank
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Exhaust Pipe, In Front Of Catalytic Converter
Bank 1, Sensor 3In Exhaust Pipe, In Back Of Catalytic Converter
Bank 2, Sensor 1In Exhaust Pipe, In Front Of Catalytic Converter
Bank 2, Sensor 2In Exhaust Pipe, In Back Of Catalytic Converter
Idle Air Control (IAC) ValveTop Left Side Of Engine
Ignition CoilTop Right Of Engine
Ignition Control ModuleTop Right Side Of Engine
Intake Air Temperature (IAT) SensorPart Of Air Intake Duct, Front Top Of Engine
Knock SensorLeft Side Of Engine & Right Side Of Engine
Manifold Absolute Pressure (MAP) SensorTop Right Side Of Engine
Mass Airflow (MAF) SensorPart Of Air Intake Duct
Secondary Air Injection Reaction Pump RelayIn Underhood Fuse/Relay Block
Throttle Position (TP) SensorRight Top Of Engine
Underhood Fuse/Relay BlockIn Engine Compartment, On Left Fender
Vehicle Control Module (VCM)In Engine Compartment, On Left Fender
Vehicle Speed SensorLeft Side Of Transmission

COMPONENT LOCATIONS 7.4L (VIN J) "G" SERIES

COMPONENT LOCATIONS 7.4L (VIN J) "P" SERIES

ComponentLocation
A/C Compressor High Pressure Cut-Off SwitchOn Rear Of A/C Compressor
A/C Compressor Refrigerant Pressure SwitchLocated By Body Builder
A/C Compressor RelayOn Right Side Of Driver's Island
Battery Junction BlockOn Forward Left Side Of Bulkhead
Camshaft Position (CMP) SensorIn Distributor
Crankshaft Position (CKP) SensorAt Lower Right Front Of Engine, Near Harmonic Balancer
Cruise Control ModuleOn Radiator Support Bracket, Left & Behind VCM
Data Link Connector (DLC)Lower Left Side Of Instrument Panel
DistributorAt Top Rear Of Engine
EGR ValveAt Top Front Left Of Intake Manifold
Engine Coolant Temperature (ECT) SensorAt Top Front Of Engine, Near Thermostat Housing
EVAP Canister Purge SolenoidAt Left Center Of Intake Manifold
Fuel Control RelayOn Top Of Steering Column Support, Behind Steering Column
Fuel Pump ModuleAt Top Center Of Fuel Tank
Fuel Pump Prime ConnectorIn Engine Compartment, On Bulkhead, Under Battery Junction Block
Fuel Pump RelayOn Right Side Of Driver's Island
Heated Oxygen Sensors (HO2S)
Bank 1, Sensor 1In Left Exhaust Pipe, Forward Of Catalytic Converter
Bank 1, Sensor 3In Left Exhaust Pipe, Behind Catalytic Converter
Bank 2, Sensor 1In Right Exhaust Pipe, Forward Of Catalytic Converter
Bank 2, Sensor 2In Right Exhaust Pipe, Behind Catalytic Converter
Idle Air Control (IAC) ValveAt Right Center Of Intake Manifold
Ignition CoilAt Top Rear Of Intake Manifold, Near Distributor
Ignition Control ModuleOn Bracket, At Top Rear Of Intake Manifold, Near Ignition Coil
Intake Air Temperature (IAT) SensorAt Front Right Side, In Engine Air Induction System Elbow, Behind Remote Air Cleaner
Knock SensorOn Sides Of Engine Block, Below Exhaust Manifolds
Manifold Absolute Pressure (MAP) SensorAt Front Of Intake Manifold, Behind Thermostat
Mass Airflow (MAF) SensorAt Front Right Side, In Engine Air Induction System Elbow, Behind Remote Air Cleaner
Throttle Position (TP) SensorAt Right Center Of Intake Manifold, Near IAC Valve
Vehicle Control Module (VCM)Mounted On Top Of Radiator Support

COMPONENT LOCATIONS 7.4L (VIN J) "P" SERIES