SPECIAL CARE DURING MECHANICAL REPAIRS
| WARNING | To avoid injury from accidental air bag deployment, read and carefully follow all SERVICE PRECAUTIONS and DISABLING & ACTIVATING AIR BAG SYSTEM procedures. |
Note. References to SRS and SIR by manufacturers refer to Supplemental Restraint Systems (SRS) and Supplemental Inflatable Restraints (SIR).
In some instances, it may be necessary to remove the steering column or instrument panel to access blower motor housing, heater assembly, evaporator assembly and other related A/C-heater system components. Observe specific manufacturer SERVICE PRECAUTIONS when working on vehicle with air bag system.
Electrical sources should NEVER be allowed near inflator on back of air bag module. NEVER probe air bag system electrical wires with an analog volt-ohmmeter or test light. Always disable air bag system before servicing vehicle. See appropriate DISABLING & ACTIVATING AIR BAG SYSTEM procedure. Failure to disable system properly may result in accidental air bag deployment and possible personal injury.
If air bag system is not fully functional for any reason, DO NOT drive vehicle until system is repaired and functions properly. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If air bag system is not functional, park vehicle until system is repaired and functions properly.
CHRYSLER CORP.
The following models are equipped with driver-side only air bag system: Dakota, Ram Pickup and Ram Van/Wagon. The following models are equipped with dual air bag system: Avenger, Breeze, Cirrus, Caravan, Concorde, Intrepid, LHS, Neon, Sebring, Sebring Convertible, Stratus, Talon, Town and Country, Vision and Voyager.
Unless specific models are mentioned, the following procedures apply to all models with air bag system.
SYSTEM OPERATION CHECK
- Turn ignition switch to ON position. Observe AIR BAG light. It should come on for 8-10 seconds and then go out, indicating system is functioning properly.
- If AIR BAG light fails to illuminate, or comes on and stays on, a system malfunction exists. Perform air bag system self-diagnostics, and repair air bag system as necessary.
SERVICE PRECAUTIONS
Observe the following precautions when working with or near air bag systems
- Disconnect and isolate negative battery cable before servicing vehicle. Allow system capacitor to discharge for 2 minutes before removing air bag components.
- Disable air bag system before servicing any air bag system or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__disabling-activating-air-bag-system) .
- Always wear safety glasses when servicing or handling an air bag.
- Air bag module must be stored in its original special container until used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- When a steering column has an air bag module attached, never place column on the floor or any other surface with the steering wheel or air bag module face down.
- On Dakota, Ram Pickup and Ram Van/Wagon, the air bag module inflator assembly contains sodium azide and potassium nitrate. These materials are poisonous and extremely flammable; contact with acid, water, or heavy metals may produce harmful and irritating gases.
- After deployment, air bag surface may contain sodium hydroxide deposits, which irritate skin. Sodium hydroxide is a product of gas generant combustion. Always wear safety glasses, rubber gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
- When carrying a live air bag module, point trim cover away from your body to minimize injury in case of accidental deployment.
- DO NOT disconnect or connect module while battery is connected. Never disassemble air bag module. There are no serviceable parts within the module.
- The air bag control module contain an impact sensor which enables the system to deploy the air bags. Never strike or kick the air bag control module. If air bag control module is accidentally dropped, the module MUST be scrapped.
- Clockspring, air bag module, and seat belt pre-tensioner (if equipped) MUST be replaced if air bag is deployed.
- On Caravan, Town and Country and Voyager, when driver-side air bag is deployed because of a collision, the complete steering column assembly, steering column clockspring, steering wheel, driver-side air bag cover/horn module, and lower steering coupler MUST be replaced.
- On Dakota and Ram Pickup, ALWAYS remove and replace the air bag control module and its mounting bracket as a unit. DO NOT transfer the module to another bracket.
- Fasteners, screws and bolts used to fasten air bag components have a special coating and are specifically designed for air bag system. Use only original equipment fasteners.
DISABLING & ACTIVATING AIR BAG SYSTEM
| WARNING | Wait at least 2 mines after disconnecting negative battery cable before servicing or working near air bag, system components. System reserve capacitor retains air bag system voltage for about 2 minutes after battery is disconnected Servicing air bag system before 2 minutes elapse may cause accidental air bag deployment and possible personal injury. |
Disabling & Activating System
To disable system, turn ignition off. Disconnect negative battery cable, and tape cable end. Wait at least minutes. To activate system, reconnect negative battery cable. See SYSTEM OPERATION CHECK .
FORD MOTOR CO.
All Ford vehicles, except Aerostar, are equipped with a dual air bag system. Unless specific models are mentioned, the following procedures apply to all models with air bag system.
- Turn ignition on. If AIR BAG indicator comes on for approximately 6-8 seconds then goes out, air bag system is functioning properly and no fault codes exist.
- If a fault code is detected in air bag system during system check, AIR BAG indicator will fail to light, stay on continuously or flash rapidly.
- On all models except Aspire and Villager, AIR BAG indicator may not start flashing for approximately 16-30 seconds (45 seconds on Contour, Escort, Mystique, Probe, and Tracer) after ignition switch has been turned to RUN position. It takes approximately 16-45 seconds for the diagnostic monitor to completely test air bag system.
- If AIR BAG indicator is inoperative and/or system fault exists, an audible tone of 5 sets of 5 beeps will be heard. If this occurs, air bag system service is required.
Observe the following precautions when working with air bag systems
- Disable air bag system before servicing any air bag system or steering column components. Failure to do so may result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
- Because of critical system operating requirements, DO NOT service sensors, clockspring, air bag diagnostic monitor or air bag module. Servicing is made by replacement only.
- Always wear gloves and safety glasses when servicing an air bag equipped vehicle or handling an air bag.
- When carrying a live air bag, point air bag and trim cover away from your body. This minimizes chance of injury in case of accidental deployment.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which may irritate skin. Sodium hydroxide is a product of the gas generant combustion. Always wear gloves and safety glasses when handling a deployed, air bag. Wash hands using mild soap and water. Follow correct disposal procedures.
- Air bag modules, with discolored or damaged cover, deployment doors must be replaced, not repainted.
- Vehicle impact sensor orientation is critical for proper system operation. If vehicle is involved in a collision, inspect sensor mounting brackets for deformation. Ensure body structure in sensor mounting area is restored to its original condition. If damaged, the impact sensor must be replaced regardless of whether or not air bag is deployed.
- Never probe connectors on air bag module. Doing so may cause air bag deployment and personal injury.
- The instruction to DISCONNECT always refers to a component connector. DO NOT remove a component from vehicle when instructed to DISCONNECT.
- If vehicle is equipped with a passenger-side air bag, BOTH the driver-side and passenger-side air bag modules MUST be disconnected.
- Air bag simulator(s) MUST be removed and, the air bag(s) reconnected when the air bag system is reactivated.
- After any servicing, perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
| WARNING | If vehicle is equipped With a passenger-side air bag, both driver-side and passenger-side air bag modules MUST be disconnected and an air bag simulator installed to wiring harness. |
Disabling System (Aerostar, Escort, "E" Series Van, F-150 Pickup & Tracer)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove driver-side air bag module from vehicle. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up.
- Install air bag simulator to driver side air bag module harness connector to simulate air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed.
- Remove passenger-side rain bag module. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up.
- Install air bag simulator to air bag module harness connector to simulate air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed. Connect positive battery cable. Connect negative battery cable.
Activating System
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy. Remove air bag simulator(s).
- Install driver-side air bag module and passenger-side air bag module (if equipped). Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling System (Aspire, Continental, Cougar, Crown Victoria, Grand Marquis, Thunderbird & Town Car)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove driver-side air bag module. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Disconnect driver-side air bag module connector. Attach air bag, simulator to air bag connector to simulate driver-side air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. (Scheme 1)
- Remove passenger-side air bag module. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Disconnect passenger-side air bag connector. Install air bag simulator to air bag module harness connector to simulate air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. Connect negative battery cable.
- Disconnect negative battery cable. Wait at least one minute. Remove air bag simulators from driver-side and passenger-side air bag wiring harness connectors.
- Connect driver-side air bag connector to air bag module. Install driver-side air bag module onto steering wheel. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
- Connect passenger-side air bag connector to air bag module. Install passenger-side air bag into instrument panel. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Disabling System (Contour, Mystique & Windstar)
- Record preset radio station frequencies. Disconnect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove driver-side air bag module. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Install Air Bag Simulator (Rotunda 105-00010) to air bag module harness connector to simulate air bag. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed.
- Remove passenger-side air bag module. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Install Air Bag Simulator (Rotunda 105-00010) to air bag module harness connector to simulate air bag. A trouble code will set if an incorrect air bag simulator is installed. Connect positive battery cable. Connect negative battery cable.
- Connect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy. Remove air bag simulators.
- Install driver-side and passenger-side air bag modules. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect positive battery cable. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Disabling System (Explorer, Expedition, Mountaineer & Ranger)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove driver-side air bag from vehicle. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Attach air bag simulator to air bag connector to simulate driver-side air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table.
- Remove passenger-side air bag module. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Attach air bag simulator to air bag connector to simulate passenger-side air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table.
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy. Remove air bag simulators.
- Install driver-side and passenger-side air bag modules. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect positive battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling System (Mark VIII, Mustang, Sable & Taurus)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove driver-side air bag module from vehicle. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up.
- Install air bag simulator to air bag module harness connector to simulate, air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed. If vehicle has a passenger-side air bag, go to next step. If vehicle has only a driver-side air bag, connect negative battery cable.
- Remove passenger-side air bag module from instrument panel. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up. On Sable and Taurus, install Pressure Switch Simulator (Rotunda 105-00080) to air bag module harness connector to simulate air bag.
- On remaining models, install air bag simulator to air bag module harness connector to simulate air bag. See «AIR BAG SIMULATOR APPLICATION»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) table. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed. Connect negative battery cable.
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy. Remove air bag simulator(s).
- Install driver-side and passenger-side air bag modules. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) and «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Disabling System (Probe)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove 4 bolts retaining driver-side air bag module to steering wheel. Disconnect driver-side air bag connector from air bag module. Remove driver-side air bag from vehicle. See «DRIVER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up.
- Install Air Bag Simulator (Rotunda 105-00009) to air bag module harness connector to simulate air bag. (Scheme 1) A trouble bode will set if an incorrect air bag simulator is installed.
- Remove passenger-side air bag module. See «PASSENGER-SIDE AIR BAG MODULE»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures). Position air bag module on bench with trim cover facing up. Disconnect passenger-side air bag connector. Install Air Bag Simulator (Rotunda 105-00009) to air bag module harness connector to simulate air bag. (Scheme 1) A trouble code will set if an incorrect air bag simulator is installed. Connect negative battery cable.
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy. Remove air bag simulator(s).
- Install driver-side and passenger-side air bag modules. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling System (Villager)
- Disconnect negative battery cable. Wait at least 10 minutes. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove panel covering lower portion of steering column to access driver side air bag module connector. Disconnect driver-side air bag connector from air bag module. Install Air Bag Simulator (T94P-50-A) to air bag module harness connector to simulate air bag.
- Disconnect passenger-side air bag module connector. Connector is located behind glove box. Install Air Bag Simulator (T96P-50-A) to air bag module harness connector to simulate air bag. Connect negative battery cable.
- Disconnect negative battery cable. Wait at least 10 minutes. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove air bag simulators. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
| Application | Driver Side | Passenger Side |
|---|---|---|
| Aerostar | 105-R0011 | — |
| Aspire | 105-R0009 | 105-R0009 |
| "E" Series Van | 105-00010 | 105-00010 |
| Expedition | 105-00011 | 105-00010 |
| Explorer & Mountaineer | 105-0010 | 105-0010 |
| F-150 Pickup | 105-00011 | 105-00010 |
| Continental | 105-R0011 | 105-R0010 |
| Contour & Mystique | 105-00010 | 105-00010 |
| Cougar & Thunderbird | 105-R0010 | 105-R0010 |
| Crown Victoria & Grand Marquis | 105-R0010 | 105-R0010 |
| Escort & Tracer | T96P-50-AH | 105-00010 |
| Mark VIII | 105-00010 | 105-00010 |
| Mustang | 105-R0010 | 105-R0010 |
| Probe | 105-00009 | 105-00009 |
| Ranger | 105-R0011 | 105-00012 |
| Sable & Taurus | 105-R0010 | (1) 105-00080 |
| Town Car | 105-00010 | 105-00010 |
| Villager | T94P-50-A | T96P-50-A |
| Windstar | 105-00010 | 105-00010 |
| (1) Rotunda pressure switch (air big) simulator. | ||
| (1) | Rotunda pressure switch (air big) simulator. |
AIR BAG SIMULATOR APPLICATION
Removal & Installation (Aerostar, Expedition, Explorer, "E" Series Van, F-150 Pickup, Mountaineer & Ranger)
- Disconnect negative battery cable or cables (dual battery vehicles). On Explorer, F-150 Pickup, Mountaineer and Ranger, remove battery to starter relay cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Ensure front wheels are pointed straight ahead. Remove back cover plugs (if equipped) and air bag module retaining bolts. Lift air bag module from steering wheel.
- Disconnect air bag module/horn connector. Remove driver-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect battery cable(s). Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Aspire)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Ensure front wheels are pointed straight ahead. Remove 4 air bag module retaining bolts. Lift air bag module from steering wheel. Disconnect air bag module/horn connector. Remove driver-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative-battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Continental, Cougar, Crown Victoria, Grand Marquis, Mark VIII, Mustang, Probe, Sable, Taurus, Thunderbird & Town Car)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove steering wheel spoke covers (if equipped). Remove back cover plugs and air bag module retaining bolts and washers. Lift air bag module from steering wheel.
- Disconnect air bag module; horn and speed control connectors (if equipped). Remove driver-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Removal & Installation (Contour & Mystique)
- Disconnect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove upper and lower steering column shroud from steering column. Rotate steering wheel to access driver-side air bag module retaining bolts. Remove driver-side air bag module. Disconnect driver-side air bag module connector and remove from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect positive battery cable. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Escort Tracer)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Ensure front wheels are pointed straight ahead. Remove air bag module retaining bolts. Lift air bag module from steering wheel. Disconnect air bag module connector. Remove driver-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Windstar)
- Record preset radio station frequencies. Disconnect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is he time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove back cover, plugs and air bag module retaining bolts. Lift air bag module from steering wheel. Disconnect air bag module connectors. Remove driver-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect positive battery cable. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Open glove box. Remove glove box screws and glove box. Remove 4 passenger-side air bag module retaining bolts. Push passenger-side air bag module from inside instrument panel. Remove passenger-side air bag module without handling edges of trim cover.
- Press Orange tab and disconnect Orange-colored air bag module connector. Press Blue tab and disconnect Blue-colored air bag module connector. Disconnect White-colored air bag module connector.) To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Continental, Crown Victoria, Grand Marquis & Town Car)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- On Crown Victoria and Grand Marquis, unsnap and remove upper instrument panel molding. On Town Car, remove instrument panel finish panel. On all models, open glove box door, press sides inward and lower it to floor. On Continental, disconnect passenger-side air bag module connector. On all models, remove passenger-side air bag module retaining bolts.
- On Crown Victoria, Grand Marquis and Town Car, disconnect passenger-side air bag module connector. On all models, push passenger-side air bag module from inside instrument panel. Remove passenger-side air bag module without handling edges of trim cover.
- To install, reverse removal procedure. Ensure wiring harness is not pinched between air bag module and instrument panel. On Continental, install 2 forward bolts and then center bolt to ensure passenger-side air bag module is correctly positioned. On all models, tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) .
- Disconnect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Push sides of glove box inward, and lower glove box to floor. Remove 4 screws, disconnect glove box light and remove glove box upper cover. Remove A/C duct.
- Through glove box opening, remove 2 passenger-side air bag module retaining nuts and 2 retaining bolts. Disconnect passenger-side air bag module connector. Remove passenger-side air bag module from vehicle. Position air bag module on bench with trim cover facing up. To install, reverse removal procedure. Tighten mounting bolts and nuts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Cougar & Thunderbird)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Open glove box, and disconnect damping rod (on right side) using a small screwdriver. Pull left side of glove box in, and lower glove box toward floor. Remove 3 screws and center bolt, and remove 2-piece air duct. Remove 4 passenger-side air bag module retaining bolts.
- Gently push passenger-side air bag module from back of instrument panel opening to access connector. Disconnect air bag module connector. Remove air bag module from vehicle.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Installation (Expedition & F-150 Pickup)
- Disconnect negative battery cable. Disconnect positive battery cable (battery to starter relay cable on F-150 Pickup). Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove instrument panel relay cover from top right side of instrument panel. Remove 3 passenger-side air bag module retaining bolts. Disconnect passenger-side air bag module connector, located in relay cover opening.
- Gently pull passenger-side air bag module from instrument panel. To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Explorer Mountaineer)
- Disconnect negative battery cable. Disconnect battery to starter relay cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Push sides of glove box toward each other and lower glove box to floor. Remove passenger-side air bag module retaining bolts. Push passenger-side air bag module from behind instrument panel.
- Using both hands, gently pull passenger-side air bag module from instrument panel. Disconnect passenger-side air bag module connector, located on left side of air bag.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Escort & Tracer)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Push in tabs on glove box door, and lower door. Remove 2 glove box hinge-to-instrument panel bolts. Remove glove box. Remove 4 passenger-side air bag module bolts. Pull passenger-side air bag module from instrument panel. Disconnect passenger-side air bag module connector. Remove passenger-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) .
Removal & Installation (Mark Vlll)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Pull right end of finish panel to unsnap retainers. Remove headlight switch knob. Pull left end of finish panel to unsnap retainers. Remove lower instrument panel trim cover. Remove lower steering column shroud.
- Remove upper and lower steering gear housing from steering column tube. Remove 2 screws retaining upper shroud extension to instrument panel. Screws are accessed from bottom, between steering column tube and instrument panel.
- Remove 2 retaining screws at left end of finish panel and instrument panel. Pull finish panel far enough away from instrument panel to disconnect 2 wiring connectors. Unsnap 8 instrument cluster retainers (2 above and 2 below each A/C register).
- Open glove box, release glove box door stops and support cable, and lower glove door to full open position. Remove side defrost duct. Remove 2 lower and 3 upper retaining bolts from passenger-side air bag module.
- Disconnect air bag module connector. Remove passenger-side air bag module from vehicle. Position passenger-side air bag module on bench with trim cover facing up.
- To install passenger-side air bag module, reverse removal procedure. Tighten retaining screws to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Removal & Installation (Mustang & Ranger)
- Record preset radio station frequencies. Disconnect negative battery cable. Disconnect battery to starter relay cable (Ranger only). Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Push sides of glove box toward each other, and lower glove box to floor. Remove right side A/C duct (Mustang only). Remove passenger-side air bag module retaining bolts. Disconnect passenger-side air bag module connector, located on left side of air bag. Remove air bag connector from steel reinforcement.
- Gently pull each corner of air bag cover to disengage cover-to-instrument panel attachments. Push passenger-side air bag module from behind instrument panel. Using both hands, pull passenger-side air bag module from instrument panel.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
Removal & Installation (Probe)
- Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Disconnect passenger-side air bag module connectors from under instrument panel pad. Open glove box door. Push in on sides of glove box (to release stoppers). Remove screws and glove box. Remove 4 passenger-side air bag module retaining bolts and air bag module.
- To install, place passenger-side air bag module onto instrument panel. Ensure guide pins are inserted into guide holes. Ensure tab at upper part of passenger-side air bag module is inserted into clip in instrument panel.
- To complete installation, reverse removal procedure. Ensure wiring harness is not pinched between air bag module and instrument panel. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) .
Removal & Installation (Sable & Taurus)
- Record preset radio station frequencies. Disconnect negative battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove air bag module trim cover from instrument panel. Air bag module trim cover is retained by snap-in tabs. Open glove box, press sides inward, and lower glove box to floor.
- Through glove box opening, remove 2 air bag module retaining screws. Disconnect air bag module connector. Remove passenger-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten retaining screws to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
- Record preset radio station frequencies. Disconnect negative battery cable. Disconnect positive battery cable. Wait at least one minute. This is the time required for back-up power supply in diagnostic monitor to deplete its stored energy.
- Remove right and left finish panels. Remove instrument panel finish panel retaining spear clips. Open glove box, press sides inward, and lower glove box to floor.
- Remove 4 passenger-side air bag module front retaining bolts. Disconnect passenger-side air bag module connector located on left side of module. Remove passenger-side air bag module from vehicle. Position air bag module on bench with trim cover facing up.
- To install, reverse removal procedure. Tighten mounting bolts to specification. See «TORQUE SPECIFICATIONS»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures__torque-specifications) . Connect positive battery cable. Connect negative battery cable. Perform «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) . Program radio station frequencies.
TORQUE SPECIFICATIONS
| Application | Driver-Side INCH Lbs. N.m) | Passenger-Side INCH Lbs. N.m) |
|---|---|---|
| Aerostar | 36-53 (4.1-6.0) | — |
| Aspire | 80-115 (9.0-13.0) | 80-91 (9.0-12.0) |
| "E" Series Van | 87-107 (10.0-14.0) | (1) |
| Exdpedition | 89-115 (10.0-13.0) | 67-92 (7.6-10.4) |
| Explorer & Mountaineer | 90-107 (10.0-14.0) | 62-97 (7.0-11.0) |
| F-150 Pickup | 89-115 (10.0-13.0) | 67-92 (7.6-10.4) |
| Continental | 90-122 (10.2-13.8) | 66-92 (7.5-10.4) |
| Contour & Mystique | 35-45 (4.0-5.0) | 132-156 (14.9-17.6) |
| Cougar & Thunderbird | 84-123 (10.0-14.0) | 62-97 (7.0-11.0) |
| Crown Victoria & Grand Marquis | 24-33 (2.7-3.7) | (2) |
| Escort & Tracer | 70-104 (7.9-11.7) | 70-104 (7.9-11.7) |
| Mustang | 90-122 (10.2-13.8) | 62-97 (7.0-11.0) |
| Mark III | 84-120 (10.0-13.6) | (3) |
| Probe | 61-80 (7.0-9.0) | 22-33 (2.5-3.7) |
| Ranger | 96-120 (10.8-13.6) | 67-92 (7.6-10.4) |
| Sable & Taurus | 90-122 (10.2-13.8) | 67-92 (7.6-10.4) |
| Town Car | 90-122 (10.2-13.8) | (2) |
| Windstar | 90-122 (10.2-13.8) | 68-92 (7.7-10.4) |
| (1) On "E" Series Vans, tighten passenger-side air bag module nuts to 14-19 ft. lbs. (19-26 N.m). (2) On Crown Victoria, Grand Marquis and Town Car, tighten passenger-side air bag module lower bolts to 67-92 INCH lbs. (7.6-10.4 N.m) and upper bolts to 19-25 INCH lbs. (2.1-2.8 N.m). (3) On. Mark VIII, tighten passenger-side air bag module lower bolts to 62-97 INCH lbs. (7.0-11.0 N.m) and upper bolts to 9-18 INCH lbs. (1.0-2.0 N.m). | ||
| (1) | On "E" Series Vans, tighten passenger-side air bag module nuts to 14-19 ft. lbs. (19-26 N.m). |
| (2) | On Crown Victoria, Grand Marquis and Town Car, tighten passenger-side air bag module lower bolts to 67-92 INCH lbs. (7.6-10.4 N.m) and upper bolts to 19-25 INCH lbs. (2.1-2.8 N.m). |
| (3) | On. Mark VIII, tighten passenger-side air bag module lower bolts to 62-97 INCH lbs. (7.0-11.0 N.m) and upper bolts to 9-18 INCH lbs. (1.0-2.0 N.m). |
AIR BAG MODULE TORQUE SPECIFICATIONS (FORD)
Identifying Rotunda Air Bag Simulator (Typical). Scheme 1
GENERAL MOTORS
The following models are equipped with driver-side only air bag system. Blazer, Bravada, "C" and "K" Series Pickup, Jimmy, Sierra, Sonoma Suburban, "S" and "T" Series Pickup, Tahoe, and Yukon.
The following models are equipped with dual air bag system: Achieva, Astro, Aurora, Bonneville, Camaro, Catera, Cavalier, Century, Concours, Corvette, Cutlass Supreme, DeVille, Eighty Eight, Eldorado, Express, Firebird, "G" Series Van, Grand Am, Grand Prix, LeSabre, LSS, Lumina, Monte Carlo, Park Avenue, Regal, Riviera, Safari, Saturn, Savana, Seville, Silhouette, Skylark, Sunfire, Trans Sport and Venture.
Unless specific models are mentioned, the following procedures apply to all models with air bag restraint system.
Catera
Turn ignition switch to RUN position. Ensure AIR BAG warning light comes on for 3 seconds and then goes out. Improper operation of the AIR BAG warning light indicates a system malfunction.
All Other Models
Turn ignition switch to ON position. Ensure AIR BAG warning light flashes 7 times and then goes out. If AIR BAG warning light operation is as specified, system is functioning normally. The following warning light conditions indicate possible system failure
- Light does not illuminate at all.
- Light comes on while vehicle is driven.
- Light flashes 7 times and remains on.
- Light flashes 4 times during bulb check.
- Light does not flash, but remains lit when ignition is turned on.
SIR system faults are often caused by a disconnected or loose electrical connector due to previous service on vehicle. Always check Yellow 2-pin connector(s) at base of steering column.
Observe the following precautions when working with air bag systems
- Disable air bag system before servicing any air bag system or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury. If vehicle is equipped with passenger air bag, both modules (driver and passenger) MUST be disabled. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
- After an accident, all SIR components, including harness and brackets, must be inspected. If any components are damaged or bent, they must be replaced, even if deployment did not occur. Check steering column, knee bolster, instrument panel steering column reinforcement plate and lower brace for damage. DO NOT service resistor module, inflator module, coil assembly, discriminating sensors, arming, sensor, Sensing and Diagnostic Module (SDM), or Diagnostic Energy Reserve Module (DERM). If these components are faulty, replacement is necessary.
- After repairs, stay well away from air bag module(s) and turn ignition switch to RUN position. Ensure AIR BAG warning light is working properly and no system faults are indicated. See «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag.
- Air bag module must be stored in its original special container until it is ready to be used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
- When placing a live air bag module on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin, Always wear safety glasses, rubber gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
- When carrying a live air bag module, point trim cover away from your body to minimize injury in case of accidental deployment.
- Coil assembly must be replaced whenever air bag is deployed. Replace SDM, driver-side air bag module or passenger-side air bag module if it has been dropped from a height greater than 3 feet.
- Electrical sources should never be allowed near inflator on back of air bag module. DO NOT use a volt-ohmmeter, test light or any type of electrical equipment that is not specified by manufacturer.
- If water enters the vehicle's interior and soaks the carpet, the SDM or SDM harness connector may need to be replaced. Inspect the affected area and remove all the water. Repair the water damage, replace the SDM harness connector, and replace the SDM. Failure to do this may result in accidental air bag deployment and possible personal injury.
- If air bag system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If air bag system is not functional, park vehicle until repairs can be made.
| WARNING | System reserve capacitor inside DERM or Sensing and Diagnostic Module (SDM) retains sufficient voltage for at least 10 MINUTES to deploy air bag(s) after AIR BAG, AIRBAG #1C fuse, or SDM fuse is removed. Servicing air bag system before 10 minutes has elapsed may cause accidental air bag deployment and possible personal injury. |
Disabling & Activating System (Blazer, Bravada, Corvette, Jimmy, Sonoma and "S" & "T" Series Pickup)
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key. Remove AIR BAG or AIRBAG #1C fuse (SDM fuse on Corvette) from instrument panel fuse block. Wait 10 minutes.
- Remove sound insulator or trim panel (if necessary) from under steering column. Remove Connector Position Assurance (CPA) clip(s), and disconnect driver-side/passenger-side air bag Yellow 2-pin connector(s) located at base of steering column.
- To activate air bag system, connect Yellow 2-pin connector(s). Install CPA clip(s). Install AIR BAG or AIRBAG #1 C fuse (SDM fuse on Corvette). Install sound insulators or trim panels (if removed).
- Staying well away from air bag module(s), turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times and then goes out. See «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling & Activating System (Catera)
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key. Wait one MINUTE. Disconnect negative battery cable.
- To activate air bag system, ensure ignition switch is in LOCK position and ignition key is removed. Staying well away from air bag modules, turn ignition switch to RUN position. Ensure AIR BAG warning light comes on for 3-4 seconds and then goes out. See «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling System (Concours, Deville, Eldorado & Seville)
Note. When fuse is removed and ignition switch is in ON position, AIR BAG warning light will be on. This is a normal operation and does not indicate an SIR system malfunction.
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key. Remove SIR fuse from trunk compartment fuse block (behind carpet in left front corner of trunk). Wait 10 minutes.
- Remove sound insulator from under steering column. Remove Connector Position Assurance (CPA) clip, and disconnect Yellow 2-pin connector located at base of steering column. Remove CPA clip, and disconnect Yellow 2-pin connector from passenger inflator module pigtail through trap door inside glove box.
Note. The DeVille may be equipped with side-impact air bags. If necessary, remove SIR fuse from trunk compartment fuse block. Remove front door trim panels and disconnect Yellow 2-pin connectors near side impact sensing modules to deactivate side-impact air bags.
To activate air bag system; connect Yellow 2-pin connectors. Install CPA clips. Install SIR fuse. Install sound insulator. Staying well away from air bag modules, turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times and then goes out. See SYSTEM OPERATION CHECK .
Disabling & Activating System (Cutlass Supreme, Lumina & Monte Carlo)
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key. Remove fuse No. 21 from instrument panel fuse block. Wait 10 minutes.
- Remove sound insulator from under steering column. Remove Connector Position Assurance (CPA) clip, and disconnect Yellow 2-pin connector located at base of steering column.
- Remove instrument panel compartment (glove box) door from right side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect 2-Pin connector from passenger inflator module pigtail.
- To activate air bag system, connect Yellow 2-pin connector(s). Install CPA clip(s). Install fuse No. 21. Install sound insulator and instrument panel compartment door.
- Staying well away from air bag module(s), turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times and then goes out. See «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
Disabling & Activating System (Saturn)
Note. When fuse is removed and ignition switch is in ON position, AIR BAG warning light will be on. This is a normal operation and does not indicate an SIR system malfunction.
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key.
- Remove AIR BAG fuse from instrument panel junction block. Wait 10 minutes. Locate driver-side air bag module Yellow 2-pin connector near base of steering column. Remove Connector Position Assurance (CPA) clip and disconnect Yellow 2-pin connector at base of steering column.
- Passenger-side air bag module connector is located under upper instrument panel trim panel. To access connector, locate upper panel screw caps at center of instrument panel. Remove screw caps and upper trim panel screws.
- Remove upper trim panel by lifting up on rear edge to release clips. Pull panel rearward out of clips at bottom of windshield. Remove upper trim panel insulator. Locate passenger-side air bag module Yellow 2-pin connector in center of instrument panel. Remove CPA clip and disconnect connector.
- To activate air bag system, turn ignition switch to LOCK position and remove key. Connect Yellow 2-pin connectors, and install CPA clips. To complete installation, reverse removal procedure. Install AIR BAG fuse. Turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times and then goes out.
Disabling & Activating System (All Other Models)
- Turn steering wheel to place wheels in straight-ahead position. Turn ignition switch to LOCK position, and remove key. Remove AIR BAG fuse, AIRBAG #1 C fuse, or SIR fuse from instrument panel fuse block. Wait 10 minutes.
- Remove knee bolster, sound insulator, or trim panel (as necessary) from under steering column. Remove Connector Position Assurance (CPA) clip, and disconnect Yellow 2-pin connector located at base of steering column. (Scheme 2)- (Scheme 6).
- On models with passenger-side air bag, remove knee bolster, trim panel, sound insulator, or instrument panel compartment (glove box) door (as necessary) from right side of instrument panel. Remove Connector Position Assurance (CPA) clip, and disconnect 2-pin connector from passenger inflator module pigtail.
- To activate air bag system, connect Yellow 2-pin. connector(s). Install CPA clip(s). Install AIR BAG fuse, AIRBAG #1C fuse, or SIR fuse. Install knee bolsters, sound insulators, trim panels, glove box or instrument panel compartment door (if removed).
- Staying well away from air bag module(s), turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times and then goes out. See «SYSTEM OPERATION CHECK»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures).
Identifying Passenger-Side Air Bag Connector (Astro & Safari). Scheme 2
Identifying Passenger-Side Air Bag Connector ("F" Body). Scheme 3
Identifying Driver-Side & Passenger-Side Air Bag Connectors ("J" Body). Scheme 4
Identifying Driver-Side Air Bag Connector ("N" Body). Scheme 5
Identifying Passenger-Side Air Bag Connector ("N" Body). Scheme 6
JEEP
All models are equipped with a with dual air bag system. Unless specific models are mentioned, the following procedures apply to all models with air bag system.
- Turn ignition switch to ON position. Observe AIR BAG light. It should come on for 6-8 seconds and then go out, indicating system is functioning properly.
- If AIR BAG light fails to illuminate, or comes on and stays on, a system malfunction exists. Perform air bag system self-diagnostics, and repair air bag system as necessary.
Observe the following precautions when working with or near air bag systems
- Disconnect and isolate negative battery cable before servicing vehicle. Allow system capacitor to discharge for 2 minutes before removing air bag components.
- Disable air bag system before servicing any air bag system or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM WARNING»(/cadillac/eldorado/x-1992-2002/remont/restraints/#supplemental-inflatable-restraint-system-air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag.
- Air bag module must be stored in its original special container until used for service. It must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- When a steering column has an air bag module attached, never place column on the floor or any other surface with the steering wheel or air bag module face down.
- The air bag module inflator assembly contains sodium azide and potassium nitrate. These materials are poisonous and extremely flammable; contact with acid, water, or heavy metals may produce harmful and irritating gases.
- The passenger-side air bag contains argon gas pressurized to over 2500 psi (175.8 kg/cm 2 ). DO NOT attempt to dismantle the module or tamper with its inflator. DO NOT puncture, incinerate, or bring air bag into contact with electricity. DO NOT store air bag at temperatures exceeding 200°F (93°C).
- After deployment, air bag surface may contain sodium hydroxide deposits, which irritate skin. Sodium hydroxide is a product of the gas generant combustion. Always wear safety glasses, rubber, gloves and a long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
- When carrying alive air bag module, point trim cover away from your body to minimize injury in case of accidental deployment.
- The horn switch is integral with the air bag module trim cover. Failure to take the proper precautions could result in accidental, incomplete, or improper air bag deployment and possible personal injury.
- DO NOT disconnect or connect air bag module while battery is connected. Never disassemble air bag module. There are no serviceable parts within the module.
- On Wrangler, ensure all fasteners for the air bag door are installed. Failure to do this could result in incomplete, or improper air bag deployment and possible personal injury.
- The air bag control module contains an impact sensor which enables the system to deploy the air bags. Never strike or kick the air bag control module. If air bag control module is accidentally dropped, the module MUST be replaced.
- Clockspring, air bag module, and seat belt pre-tensioner (if equipped) MUST be replaced if air bag is deployed.
- On Grand Cherokee, ALWAYS remove and replace the air bag control module and its mounting bracket as a unit. DO NOT transfer the module to another bracket.
- Fasteners, screws and bolts used to fasten air bag components have a special coating and are specifically designed for air bag system. Use only original equipment fasteners. On Grand Cherokee, if the passenger-side air bag module mounting screws cannot be tightened to the specified torque, replace screws with the OEM approved over-sized screws.
| WARNING | Wait at least 2 minutes after disconnecting negative battery cable before servicing or working near air bag system components. System reserve capacitor retains air bag system voltage for about 2 minutes after battery is disconnected. Servicing air bag system before 2 minutes elapse may cause accidental air a deployment and possible personal injury. |
Disabling Activating System
To disable system, turn ignition switch to OFF position. Disconnect negative battery cable, and tape cable end. Wait at least 2 minutes. To activate system, reconnect negative battery cable. See SYSTEM OPERATION CHECK .