BODY DESIGNATIONS
Note. Always refer to underhood A/C specification label in engine compartment or A/C compressor label while servicing A/C system. If engine compartment/compressor label specifications differ from specifications in this article, use underhood/compressor label specifications.
| Model | (1) Body Designation |
|---|---|
| Achieva, Cutlass, Grand Am, Malibu & Skylark | "L/N" Body |
| Aurora & Riviera | "G" Body |
| Bonneville, Eighty Eight LeSabre, LSS & Regency | "H" Body |
| Camaro & Firebird | "F" Body |
| Catera | "V" Body |
| Cavalier & Sunfire | "J" Body |
| Century, Cutlass Supreme, Grand Prix, Lumina, Monte Carlo & Regal | "W" Body |
| Concours, DeVille & Seville | "K" Body |
| Corvette | "Y" Body |
| Eldorado | "E" Body |
| Park Avenue | "C" Body |
| Saturn | "Z" Body |
| (1) Body codes determined by fourth character of VIN code. | |
| (1) | Body codes determined by fourth character of VIN code. |
BODY DESIGNATIONS
REFRIGERANT OIL & REFRIGERANT CAPACITY SPECIFICATIONS
Note. DO NOT exceed A/C system refrigerant oil capacity when servicing system.
| Application | Oil Ounces (1) | Refrigerant Ounces (2) | |
|---|---|---|---|
| "C" Body | (3) 9.0 | 32.0 | |
| "E" & "K" Bodies | (3) 8.0 | 32.0 | |
| "F" Body | |||
| 3.8L V6 | (3) 8.0 | 26.1 | |
| 5.7L V8 | (3) 8.0 | 32.0 | |
| "G" Body | |||
| With HD6/HT6 Compressor | (3) 8.0 | 32.0 | |
| With V5 Compressor | (3) 9.0 | 32.0 | |
| "H" Body | (3) 8.0 | 32.0 | |
| "J" Body | (3) 9.0 | 24.0 | |
| "L/N" Body | (3) 9.0 | 36.0 | |
| "V" Body | (3) 9.0 | 32.1 | |
| "W" Body | (3) 8.0 | 32.0 | |
| "Y" Body | (3) 8.5 | 32.0 | |
| "Z" Body (Saturn) | (4) 5.0 | 24.0 | |
| (1) Body codes determined by fourth character of VIN code. (2) Total system capacity, unless otherwise noted. (3) Use PAG Oil (Part No. 12345923). (4) Use Saturn PAG oil. | |||
| (1) | Body codes determined by fourth character of VIN code. |
| (2) | Total system capacity, unless otherwise noted. |
| (3) | Use PAG Oil (Part No. 12345923). |
| (4) | Use Saturn PAG oil. |
REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY
REFRIGERANT OILS
Note. Use ONLY the specified oil for the A/C system or compressor. Always check the underhood A/C specification label or A/C compressor label before adding refrigerant oil to A/C compressor/system.
Use only new, moisture-free refrigerant oil in A/C systems. Refrigerant oil is highly refined with a very low moisture content. Oil container must be tightly closed when not in use, or moisture from air will be absorbed into refrigerant oil.
Refrigerant R-134a systems use Polyalkylene Glycol (PAG) refrigerant oil. Using a mineral oil based lubricant with R-134a systems will result in A/C compressor failure due to lack of proper lubrication.
Different compressors have different lubrication requirements and use different specified Polyalkylene Glycol (PAG) refrigerant oils. Use only specified PAG refrigerant oil for the appropriate system and A/C compressor. Always check the underhood A/C specification label or A/C compressor label before adding refrigerant oil to A/C compressor/system. See the REFRIGERANT OIL APPLICATION table for specific refrigerant oil applications.
Note. PAG oil absorbs moisture very rapidly, 2.3-5.6 percent by weight as compared to a mineral oil absorption rate of .005 percent by weight.
| Application | Refrigerant Oil |
|---|---|
| Saturn | Saturn PAG Refrigerant Oil |
| All Other Models | PAG Refrigerant Oil (Part No. 12345923) |
REFRIGERANT OIL APPLICATION
DISCHARGING SYSTEM
Discharge A/C system, using approved refrigerant recovery/recycling equipment before loosening any fittings. Follow refrigerant recovery/recycling equipment manufacturer's instructions.
DISCONNECTING LINES & FITTINGS
After system is discharged, carefully clean area around all fittings to be opened. Always use 2 wrenches when loosening or tightening fittings. Some refrigerant lines are connected with a spring-lock coupling. Special tools may be required to disconnect lines. Cap all openings as soon as lines are removed. DO NOT remove caps until ready to connect lines and fittings.
Note. All R-134a based systems use 1/2-16 ACME threaded fittings. Ensure all replacement parts match the connections of the system being worked on.
CONNECTING LINES & FITTINGS
Always use new gasket or "O" ring when connecting lines or fittings. Coat "O" ring with refrigerant oil, and ensure it is not twisted during installation. To prevent damage to lines and fittings, always use 2 wrenches. Keep refrigerant oil off fitting threads. Long term contact of oil on threads may cause future damage to threads.
PLACING SYSTEM IN OPERATION
After component service or replacement has been completed, evacuate system thoroughly with a vacuum pump. Charge system with proper amount of refrigerant. See REFRIGERANT OIL & R-134a REFRIGERANT CAPACITY table. Perform leak test. After system has been leak tested, check system operation.
Note. A/C systems normally will not need additional refrigerant oil unless oil loss has occurred due to ruptured lines, leaking compressor seals, compressor overhaul or component replacement.
HARRISON HD6/HT6, HD6/HR-6HE 6-CYLINDER & V5 5-CYLINDER
- Operate system for several minutes to stabilize system, if possible. Turn engine off. Discharge A/C system, using approved refrigerant recovery/recycling equipment. Remove compressor. Drain refrigerant oil from compressor through suction and discharge ports, and drain plug. Measure amount of oil drained.
- If no oil leaks exist and more than one ounce is drained, add drained amount using new oil. If less than one ounce is drained from compressor, add 2 ounces of new oil.
- If replacing A/C components, add specified amount of refrigerant oil to system. See HD6/HT6, HD6/HR-6HE & V5 COMPONENT REFRIGERANT OIL CAPACITIES table. Install drain plug and compressor. Evacuate and charge system. Perform leak test.
Note. Approximately 3 ounces of refrigerant oil, suspended in refrigerant, will be lost due to a large, abrupt leak. When replacing faulty component, add required amount of oil for component plus 3 ounces of oil to component. If oil cannot be easily added to component, add to accumulator/receiver-drier.
| Component | Ounces | |
|---|---|---|
| Accumulator/Receiver-Drier | ||
| "G" & "N" Bodies | 3.5 | |
| Except "G" & "N" Bodies | (1) | |
| Condenser | 1.0 | |
| (1) Add one ounce more than was drained from oil accumulator/receiver-drier. | ||
| (1) | Add one ounce more than was drained from oil accumulator/receiver-drier. |
HD6/HT6, HD6/HR-6HE & V5 COMPONENT REFRIGERANT OIL CAPACITIES
ZEXEL ROTARY VANE (SATURN)
- Slowly discharge A/C system, using approved refrigerant recovery/recycling equipment. Remove old A/C compressor. Install compressor oil drain Adapters (SA9149AC-5 and SA9149AC-6) to service ports. Drain compressor oil. Measure amount drained, and discard oil.
- Ensure amount of refrigerant oil in replacement compressor is the same as amount removed from old compressor (total system capacity minus amount retained in components that have not been replaced). See ZEXEL COMPONENT REFRIGERANT OIL CAPACITIES table. Install compressor. Evacuate and charge A/C system. Perform leak test.
| Component | Ounces |
|---|---|
| Condenser | 0.8 |
| Evaporator | 2.3 |
| Receiver-Drier | 1.0 |
| System Total | 6.7 |
ZEXEL COMPONENT REFRIGERANT OIL CAPACITIES