Temperature Versus Resistance
| °C/°F | Nominal ohms | Minimum ohms | Maximum ohms |
|---|---|---|---|
| Temperature vs Resistance Values (Approximate) | |||
| 150 / 302 | 43 | 42 | 44 |
| 140 / 284 | 55 | 53 | 57 |
| 130 / 266 | 70 | 68 | 72 |
| 120 / 248 | 90 | 88 | 92 |
| 110 / 230 | 117 | 114 | 120 |
| 100 / 212 | 155 | 151 | 159 |
| 90 / 194 | 209 | 203 | 215 |
| 80 / 176 | 284 | 275 | 293 |
| 70 / 158 | 392 | 379 | 405 |
| 60 / 140 | 552 | 532 | 572 |
| 50 / 122 | 793 | 762 | 824 |
| 45 / 113 | 959 | 921 | 997 |
| 40 / 104 | 1165 | 1118 | 1212 |
| 35 / 95 | 1425 | 1366 | 1484 |
| 30 / 86 | 1756 | 1683 | 1829 |
| 25 / 77 | 2177 | 2088 | 2266 |
| 20 / 68 | 2718 | 2608 | 2828 |
| 15 / 59 | 3428 | 3289 | 3567 |
| 10 / 50 | 4357 | 4182 | 4532 |
| 5 / 41 | 5578 | 5356 | 5800 |
| 0 / 32 | 7199 | 6914 | 7484 |
| 5 / 23 | 9363 | 8994 | 9732 |
| 10 / 14 | 12279 | 11796 | 12762 |
| 15 / 5 | 16230 | 15589 | 16871 |
| 20 / -4 | 21654 | 20791 | 22517 |
| 30 / -22 | 39632 | 37991 | 41273 |
| 40 / -40 | 75532 | 72230 | 78834 |
Temperature Versus Resistance
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Engine Coolant Air Bleed Pipe Fastener (LTG) | 10 N.m | 89 lb in |
| Coolant Heater (LCV) | 50 N.m | 37 lb ft |
| Engine Coolant Thermostat Housing Fasteners (LFX) | 10 N.m | 89 lb in |
| Engine Coolant Thermostat Housing to Water Pump Housing Fastener (LCV) | 10 N.m | 89 lb in |
| Engine Harness Ground Cables To Engine Block Fastener (LCV) | 25 N.m | 18 lb ft |
| Fan Blade Nut (LCV, LFX without KC4, without V03) | 8 N.m | 71 lb in |
| Fan Control Module Fastener (LCV, LFX without KC4, LTG without V03) | 8 N.m | 71 lb in |
| Heater Inlet and Outlet Pipe Fastener (LFX) | 9 N.m | 80 lb in |
| Radiator Inlet Pipe to Intake Manifold Cover Fastener (LCV) | 9 N.m | 80 lb in |
| Radiator Outlet Pipe Clamp to Generator and Drive Belt Tensioner Bracket Fastener (LFX) | 22 N.m | 16 lb ft |
| Radiator Outlet Pipe Retaining Bracket Fastener (LFX) | 58 N.m | 43 lb ft |
| Radiator Outlet Pipe to Thermostat Housing Fastener (LFX) | 22 N.m | 16 lb ft |
| Radiator Upper Bracket Bolt | 9 N.m | 80 lb in |
| Secondary Air Injection Feed Tube to Radiator Inlet Pipe Fastener (LCV) | 9 N.m | 80 lb in |
| Starter Solenoid Cable to Starter Solenoid Fastener (LCV) | 10 N.m | 89 lb in |
| Starter Solenoid Cable Ground to Engine Block Fastener (LCV) | 45 N.m | 33 lb ft |
| Starter Solenoid Cable Ground to Upper Tie Bar Frame Extension Rail Fastener (LCV) | 9 N.m | 80 lb in |
| Thermostat Heater Shield Fastener (LCV) | 5 N.m | 44 lb in |
| Turbocharger Coolant Feed Pipe Bolt | 35 N.m | 26 lb ft |
| Turbocharger Coolant Feed Pipe Fastener | 10 N.m | 89 lb in |
| Turbocharger Coolant Return Pipe Bolt | 35 N.m | 26 lb ft |
| Turbocharger Coolant Return Pipe Fastener | 10 N.m | 89 lb in |
| Water Outlet Fastener (LFX) | 10 N.m | 89 lb in |
| Water Outlet to Engine Block Fastener (LCV) | 12 N.m | 106 lb in |
| Water Pump Fasteners (LFX)* | ||
| First Pass | 10 N.m | 89 lb in |
| Second Pass | 10 N.m | 89 lb in |
| Final Pass | 45 Degrees | |
| Water Pump Pulley Fastener (LFX) | 10 N.m | 89 lb in |
| * Use NEW fastener. | ||
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
| Application | Type of Material | GM Part Number | |
|---|---|---|---|
| United States | Canada | ||
| Extended Life Coolant Leak Detection Dye | Dye | 89022219 | 89022220 |
| DEX-COOL | Coolant | 12346290 | 10953464 |
| Water Pump Sealant | Sealant | 12378521 | 88901148 |
Adhesives, Fluids, Lubricants, and Sealers
Scheme 1
Scheme 2
Diagnostic Code Index
| DTC | Description |
|---|---|
| DTC P00B3 or P00B4 | DTC P00B3 Radiator Coolant Temperature Sensor Circuit Low Voltage DTC P00B4 Radiator Coolant Temperature Sensor Circuit High Voltage |
| DTC P00B7 | DTC P00B7 Engine Coolant Flow Insufficient |
| DTC P0480, P0691, or P0692 | DTC P0480 Cooling Fan Speed Output Circuit DTC P0691 Cooling Fan Speed Output Circuit Low Voltage DTC P0692 Cooling Fan Speed Output Circuit High Voltage |
| DTC P0480, P0691, or P0692 (LTG w/V03 or Manual Transmission) | DTC P0480 Cooling Fan Speed Output Circuit DTC P0691 Cooling Fan Speed Output Circuit Low Voltage DTC P0692 Cooling Fan Speed Output Circuit High Voltage |
| DTC P0597-P0599 | DTC P0597 Engine Coolant Thermostat Heater Control Circuit DTC P0598 Engine Coolant Thermostat Heater Control Circuit Low Voltage DTC P0599 Engine Coolant Thermostat Heater Control Circuit High Voltage |
| DTC P112F | DTC P112F Radiator Coolant Temperature Sensor Not Plausible |
| DTC P1258 | DTC P1258 Engine Coolant Overtemperature - Protection Mode Active |
| DTC P2181 | DTC P2181 Engine Cooling System Performance |
DIAGNOSTIC CODE INDEX
Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Diagnostic Fault Information
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Signal | P00B3 | P00B4 | P00B4* | P00B6 |
| Low Reference | P00B4 | P00B6 | ||
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | ||||
Typical Scan Tool Data
| Circuit | Short to Ground | Open | Short to Voltage |
|---|---|---|---|
| Operating Conditions: Engine Running Parameter Normal Range: Varies with ambient temperature | |||
| Signal | 150°C (302°F) | 40°C (-40°F) | 40°C (-40°F)* |
| Low Reference | 40°C (-40°F) | ||
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | |||
Radiator Coolant Temperature Sensor
Circuit/System Description
Note. The radiator coolant temperature sensor is referred to as B34B Engine Coolant Temperature Sensor 2 in schematics and other areas.
The radiator coolant temperature (RCT) sensor is a variable resistor that measures the temperature of the engine coolant in the radiator. This diagnostic checks for an open, short to ground or an intermittent circuit condition between the engine control module (ECM) and RCT sensor.
The following table illustrates the difference between temperature, resistance, and voltage
| RCT | RCT Resistance | RCT Signal Voltage |
|---|---|---|
| Cold | High | High |
| Warm | Low | Low |
Conditions for Running the DTC
P00B3
- The engine run time is greater than 10 s.
- The intake air temperature (IAT) is colder than 70°C (158°F).
- The DTC runs continuously when the above conditions are met.
P00B4
- The engine run time is greater than 60 s.
- The intake air temperature (IAT) is warmer than -7°C (19°F).
- The DTC runs continuously when the above conditions are met.
Conditions for Setting the DTC
P00B3
The ECM detects that the RCT sensor is warmer than 149°C (300°F) for greater than 10 s.
P00B4
Note. The scan tool only displays to -40°C (-40°F).
The ECM detects that the RCT sensor is colder than -60°C (-76°F) for greater than 10 s.
Action Taken When the DTC Sets
- DTCs P00B3 and P00B4 are Type B DTCs.
- The cooling fans will be commanded ON by the ECM.
- The engine coolant temperature gauge is inoperative.
Conditions for Clearing the MIL/DTC
P00B3 and P00B4 are Type B DTCs.
Diagnostic Aids
Note. The engine coolant temperature (ECT) sensor is mounted on the engine and the radiator coolant temperature (RCT) sensor is mounted on the radiator.
- As the thermostat opens, the RCT sensor temperature should rise steadily, then stabilize once the thermostat opens completely.
- Test the RCT sensor at various temperature levels in order to evaluate the possibility of a skewed sensor.
- If the vehicle has sat for greater than 8 hours, the ECT sensor and the RCT sensor values should display within 3°C (5°F).
Reference Information
Schematic Reference
Connector End View Reference
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
Circuit/System Verification
- Ignition ON.
- Verify the scan tool Radiator Coolant Temperature Sensor parameter is between -39 to + 120°C (-38 to +248°F) and changes with engine run time. If not between -39 to + 120°C (-38 to +248°F) or does not change Refer to Circuit/System Testing. If between -39 to + 120°C (-38 to +248°F) and changes
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
Circuit/System Testing
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B34B Engine Coolant Temperature Sensor. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 ohms between the low reference terminal 2 and ground. If 5 ohms or greater Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If less than 5 ohms
- Ignition ON.
- Verify the scan tool Radiator Coolant Temperature Sensor parameter is colder than -39°C (-38°F). If warmer than -39°C (-38°F) Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the signal circuit terminal 1 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K20 Engine Control Module. If colder than -39°C (-38°F)
- Install a 3 A fused jumper wire between the signal circuit terminal 1 and the low reference circuit terminal 2.
- Verify the scan tool Radiator Coolant Temperature Sensor parameter is warmer than 149°C (300°F). If colder than the 149°C (300°F) Ignition OFF, remove the jumper wire, disconnect the harness connector at the K20 Engine Control Module, Ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF. Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If warmer than 149°C (300°F)
- Test or replace the B34B Engine Coolant Temperature Sensor.
Component Testing
- Ignition OFF, disconnect the harness connector at the B34 Engine Coolant Temperature Sensor.
- Test the RCT sensor by varying the sensor temperature while monitoring the sensor resistance. Compare the readings with the «Temperature Versus Resistance»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__temperature-versus-resistance) table. The resistance values should be in range of the table values. If not within the specified range Replace the B34 Engine Coolant Temperature Sensor. If within the specified range
- Test for infinite resistance between each terminal and the sensor housing. If less than infinite resistance Replace the B34 Engine Coolant Temperature Sensor. If infinite resistance
- All OK.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Engine Coolant Temperature Sensor Replacement - Radiator»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for radiator coolant temperature sensor replacement.
- «Engine Control Module Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) , «Engine Control Module Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) for engine control module replacement, programming, and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Radiator Coolant Temperature Sensor Signal | P00B3 | P00B4 | P00B4* | P112F |
| Low Reference | P00B4 | P00B4* | P112F | |
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | ||||
| Circuit | Short to Ground | Open | Short to Voltage |
|---|---|---|---|
| Operating Conditions: Engine Running in Closed Loop Parameter Normal Range: Varies with ambient temperature | |||
| Radiator Coolant Temperature Sensor Signal | 150°C (302°F) | 40°C (-40°F) | 40°C (-40°F)* |
| Low Reference | 40°C (-40°F) | 40°C (-40°F)* | |
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | |||
Radiator Coolant Temperature Sensor
Circuit Description
The engine control module (ECM) monitors the temperature of the engine radiator coolant. The ECM controls the thermostat with a pulse width modulated (PWM) signal. The ECM compares the radiator coolant temperature to the engine coolant temperature in order to determine if there sufficient coolant flow through the thermostat.
- DTCs P00B3, P00B4, P0117, P0118, P111E, and P112F are not set.
- The engine run time is greater than 5 m.
- The engine coolant temperature is warmer than 99°C (210°F).
- The DTC runs continuously when the above conditions are met.
Note. The scan tool display range is between -40 and + 150°C (-40 and +302°F).
The ECM detects the difference between the RCT sensor and the ECT sensor is greater than 30°C (86°F) when the ECT sensor is warmer than 117°C (243°F) for greater than 30 s.
DTC P00B7 is a Type B DTC.
DTC P00B7 is a Type B DTC.
- The thermostat has a mechanical fail-safe in case of an electrical condition with the thermostat heater. The mechanical thermostat will start to open at approximately 97°C (207°F).
- A resistance condition in the RCT sensor circuits may cause this DTC. This condition results in a greater voltage on the RCT sensor signal circuit, which is interpreted by the ECM as a colder RCT.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify that DTC P00B3, P00B4, P0117, P0118, P0480, P0481, P0597, P0598, P0599, P111E, or P112F are not set. If DTC P00B3, P00B4, P0117, P0118, P0480, P0481, P0597, P0598, P0599, P111E, or P112F are set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If DTC P00B3, P00B4, P0117, P0118, P0480, P0481, P0597, P0598, P0599, P111E, or P112F are not set
- Verify the coolant in the radiator surge tank is at the correct level and there are no engine coolant leaks. If the coolant in the radiator surge tank is not at the correct level or there are engine coolant leaks Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) , and «Loss of Coolant»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__loss-of-coolant) . If the coolant in the radiator surge tank is at the correct level and there are no engine coolant leaks
- Verify the engine cooling fan operates. If the engine cooling fan does not operate Refer to «Cooling Fan Inoperative»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling Fan Inoperative (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If the engine cooling fan operates
- Engine idling for 15 min with the A/C OFF.
- Command the Engine Coolant Thermostat Heater to 100 % with a scan tool. Increase the engine speed to 3,000 RPM. Observe the scan tool ECT sensor parameter. The temperature should decrease to less than 85°C (185°F). If ECT is warmer than 85°C (185°F) Refer to Circuit/System Testing. If ECT is colder than 85°C (185°F)
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
- Vehicle OFF, inspect the cooling system for the conditions below. Refer to «Symptoms - Engine Cooling»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . Weak coolant solution Obstructed radiator air flow or bent radiator fins Blocked cooling system passages Radiator hoses that are restricted, collapsed, or deteriorated Damaged water pump and or belt Loss of cooling system pressure Leaking surge tank cap Radiator hoses Cylinder head or an engine block that is cracked or plugged If a condition was found Repair as necessary. If a condition was not found
- Replace the Engine Coolant Thermostat.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Engine Coolant Thermostat Housing Replacement (LFX) , Engine Coolant Thermostat Housing Replacement (LCV) , Engine Coolant Thermostat Housing Replacement (LTG)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Cooling Fan Control Module B+ Supply | P0480, P0691* | P0480 | ||
| Cooling Fan Control Module Ground | ||||
| Cooling Fan Control Module Control | P0691 | P0480 | P0692 | |
| *Opens cooling fan fuse. | ||||
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- The ignition voltage is greater than 11 volts.
- The DTCs run continuously once the above conditions are met.
The ECM detects that the commanded state of the driver and the actual state of the control circuit do not match for greater than 5 seconds.
DTCs P0480, P0691, and P0692 are Type B DTCs.
DTCs P0480, P0691, and P0692 are Type B DTCs.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
- A delay or ramp up of approximately 12 seconds may occur before the cooling fan activates or changes speed when being commanded with a scan tool.
- The cooling fan Control Function operates as described below when the ignition is ON, and engine is OFF: Command State 1 operates the cooling fan at approximately 18-21 % Command State 2 operates the cooling fan at approximately 54 % Command State 3 operates the cooling fan at approximately 67 % Command State 4 operates the cooling fan at approximately 85 % Command State 5 operates the cooling fan at approximately 90 %
- During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the percentages indicated above, as needed, to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at the specified percentages but, may scale the percentages either higher or lower in response to generator demand.
- When operating the cooling fan with a scan tool, the Commanded States 1-5 should be exercised in order, from OFF to High or High to OFF. The cooling fan control module may disable the cooling fan if a Commanded State is skipped.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the G10 Cooling Fan Motor activates in each available speed when commanding the cooling fan ON with a scan tool. The cooling fan speed should increase with each command. The cooling fan does not activate or increase in speed as commanded Refer to Circuit/System Testing The cooling fan activates and increases in speed as commanded
- Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing If the DTC does not set
- All OK.
- Ignition OFF, disconnect the harness connector X1 at the K22 Cooling Fan Control Module, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 2 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance, replace the K22 Cooling Fan Control Module. If the test lamp illuminates
- Connect a DMM, set on the diode setting, between the control circuit terminal X1-4 and ground.
- Verify the DMM reading is greater than 2.5 V or displays O.L. with the cooling fan commanded OFF. If 2.5 V or less Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Disconnect the harness connector X1 at the K20 Engine Control Module. Test for infinite resistance between the K22 Cooling Fan Control Module control circuit terminal X1-4 and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance, replace the K20 Engine Control Module. If greater than 2.5 V or displays O.L.
- Command the cooling fan ON with a scan tool using Command State 5.
- Verify the DMM reading is less than 1 V. If 1 V or greater Ignition OFF. Disconnect the harness connector X1 at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the K22 Cooling Fan Control Module control circuit terminal X1-4 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the circuit between the K22 Cooling Fan Control Module terminal X1-4 and the K20 Engine Control Module terminal X1-59. If 2 ohms or greater, repair the open in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If less than 1 V
- Replace the K22 Cooling Fan Control Module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Fan Control Module Replacement (LCV, LFX without KC4, LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Cooling Fan Control Module B+ Supply | P0480, P0691* | P0480 | ||
| Cooling Fan Control Module Ground | ||||
| Cooling Fan Control Module Control | P0691 | P0480 | P0692 | |
| *Opens cooling fan fuse. | ||||
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- The ignition voltage is greater than 11 volts.
- The DTCs run continuously once the above conditions are met.
The ECM detects that the commanded state of the driver and the actual state of the control circuit do not match for greater than 5 seconds.
DTCs P0480, P0691, and P0692 are Type B DTCs.
DTCs P0480, P0691, and P0692 are Type B DTCs.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
- A delay or ramp up of approximately 12 seconds may occur before the cooling fan activates or changes speed when being commanded with a scan tool.
- The cooling fan Control Function operates as described below when the ignition is ON, and engine is OFF: Command State 1 operates the cooling fan at approximately 18-21 % Command State 2 operates the cooling fan at approximately 54 % Command State 3 operates the cooling fan at approximately 67 % Command State 4 operates the cooling fan at approximately 85 % Command State 5 operates the cooling fan at approximately 90 %
- During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the percentages indicated above, as needed, to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at the specified percentages but, may scale the percentages either higher or lower in response to generator demand.
- When operating the cooling fan with a scan tool, the Commanded States 1-5 should be exercised in order, from OFF to High or High to OFF. The cooling fan control module may disable the cooling fan if a Commanded State is skipped.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the G10 Cooling Fan Motor activates in each available speed when commanding the cooling fan ON with a scan tool. The cooling fan speed should increase with each command. The cooling fan does not activate or increase in speed as commanded Refer to Circuit/System Testing The cooling fan activates and increases in speed as commanded
- Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing If the DTC does not set
- All OK.
- Ignition OFF, disconnect the harness connector at the G10 Cooling Fan Motor, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 1and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the B+ circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for infinite resistance between the B+ circuit and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance, replace the K22 Cooling Fan Control Module. If the test lamp illuminates
- Connect a DMM, set on the diode setting, between the control circuit terminal 3 and ground.
- Verify the DMM reading is greater than 2.5 V or displays O.L. with the cooling fan commanded OFF. If 2.5 V or less Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Disconnect the harness connector X1 at the K20 Engine Control Module. Test for infinite resistance between the G10 Cooling Fan Motor control circuit terminal 3 and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance, replace the K20 Engine Control Module. If greater than 2.5 V or displays O.L.
- Command the cooling fan ON with a scan tool using Command State 5.
- Verify the DMM reading is less than 1 V. If 1 V or greater Ignition OFF. Disconnect the harness connector X1 at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the G10 Cooling Fan Motor control circuit terminal 3 and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V. Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the circuit between the G10 Cooling Fan Motor terminal 3 and the K20 Engine Control Module terminal X1-59. If 2 ohms or greater, repair the open in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If less than 1 V
- Replace the K20 Cooling Fan Control Module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for G10 Cooling Fan Motor replacement.
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Voltage | P0031, P0443, P0597, P0598*, P06DA, P06DB | P0031, P0443, P0597, P0598, P06DA, P06DB | ||
| Thermostat Control Circuit | P0598 | P0597 | P0599, P0690 | |
| *Opens the fuse that supplies voltage to the engine coolant thermostat | ||||
The engine control module (ECM) controls the pulse width modulated (PWM) thermostat. The thermostat controls coolant flow and regulates the engine operating temperature. Ignition voltage is supplied directly to the thermostat through a fuse. The ECM controls the thermostat by grounding the control circuit with a solid state device called a driver. The driver is equipped with a feedback circuit that is pulled-up to a voltage. The ECM can determine if the control circuit is open, shorted to ground, or shorted to a voltage by monitoring the feedback voltage.
Conditions for Running the DTCs
- The ignition is ON, or the engine is running.
- The DTCs run continuously once the above condition is met
The ECM detects that the commanded state of the driver and the actual state of the control circuit do not match for greater than 15 seconds.
- DTCs P0597, P0598, and P0599 are Type B DTCs.
- The engine control module commands the engine cooling fans ON.
Conditions for Clearing the DTC
DTCs P0597, P0598, and P0599 are Type B DTCs.
- A low engine coolant level could cause the thermostat heater to overheat and set a DTC.
- The thermostat has a mechanical fail-safe in case of an electrical condition with the thermostat heater. The mechanical thermostat will open at approximately 80°C (176°F). The mechanical thermostat will cycle from approximately 85°C (185°F) to approximately 102°C (215°F).
Schematic Reference
Connector End View Reference
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Verify the coolant in the radiator surge tank is at the correct level and there are no engine coolant leaks. «Loss of Coolant»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__loss-of-coolant) , and «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) If the coolant level is not correct Repair as necessary If the coolant level is correct
- Ignition ON
- Verify the parameters listed below do not display Malfunction when commanding the Engine Coolant Thermostat Heater ON and OFF with a scan tool. Engine Coolant Thermostat Heater Control Circuit Low Voltage Test Status Engine Coolant Thermostat Heater Control Circuit Open Test Status Engine Coolant Thermostat Heater Control Circuit High Voltage Test Status If Malfunction is displayed Refer to Circuit/System Testing. If Malfunction is not displayed
- Operate the vehicle within the conditions for running the DTC. You may also operate the vehicle within the conditions that you observed from the freeze frame/failure records data.
- Verify the DTC does not set. If any DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
- Ignition OFF, disconnect the harness connector at the E41 Engine Coolant Thermostat Heater, Ignition ON.
- Verify that a test lamp illuminates between the ignition circuit terminal 1 and ground. If the test lamp does not illuminate and the circuit fuse is good Ignition OFF . Test for less than 2 ohms in the ignition circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms verify the fuse is not open and there is voltage at the fuse. If the test lamp does not illuminate and the circuit fuse is open Ignition OFF . Test for infinite resistance between the ignition circuit and ground. If less than infinite resistance, repair the short to ground in the circuit. If infinite resistance, test all the components connected to fuse and replace as necessary. If the test lamp illuminates
- Connect a test lamp between the ignition circuit terminal 1 and the control circuit terminal 2, command the Engine Coolant Thermostat Heater to Increase to 100 % and Decrease to 0 % with a scan tool.
- Verify that a test lamp turns On and OFF. If the test is always ON Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the control circuit and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K20 Engine Control Module. If the test lamp is always OFF Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, ignition ON. Test for less than 1 V between the control circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V. Test for less than 2 ohms in the control circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms replace the K20 Engine Control Module If the test lamp turns On and OFF
- Test or replace the E41 Engine Coolant Thermostat Heater.
Perform the Diagnostic Repair Verification after completing the repair.
- «Engine Coolant Thermostat Housing Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Thermostat Housing Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Thermostat Housing Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for E41 engine coolant thermostat heater replacement.
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) engine control module replacement, programming, and setup.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
| Circuit | Short to Ground | Open/High Resistance | Short to Voltage | Signal Performance |
|---|---|---|---|---|
| Signal | P00B3 | P00B4 | P00B4* | P112F |
| Low Reference | P00B4 | P00B4* | P112F | |
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | ||||
| Circuit | Short to Ground | Open | Short to Voltage |
|---|---|---|---|
| Operating Conditions: Engine Running in Closed Loop Parameter Normal Range: Varies with ambient temperature | |||
| Signal | 140°C (284°F) | 40°C (-40°F) | 40°C (-40°F)* |
| Low Reference | 40°C (-40°F) | 40°C (-40°F)* | |
| * Internal ECM or sensor damage may occur if the circuit is shorted to B+. | |||
Radiator Coolant Temperature Sensor
The engine coolant radiator temperature sensor is a variable resistor that measures the temperature of the engine coolant in the radiator. The engine control module (ECM) supplies 5 volts to the engine coolant radiator temperature signal circuit and supplies a ground to the low reference circuit. The purpose of this diagnostic is to determine if the input from the RCT sensor is skewed warmer than normal. The internal clock of the ECM will record the amount of time the engine is OFF. If the required engine OFF time is met at start-up, the ECM will compare the temperature difference between the actual measured RCT and ECT sensors.
The following table illustrates the difference between temperature, resistance, and voltage
| RCT | RCT Resistance | RCT Signal Voltage |
|---|---|---|
| Cold | High | High |
| Warm | Low | Low |
- DTCs P00B3, P00B4, P0112, P0113, P0117, P0118, P0502, P0503, P111E or P2610 are not set.
- The vehicle has been OFF for greater than 8 hours before vehicle ON.
- The engine is running.
- The intake air temperature (IAT) is warmer than -7°C (19°F).
- The fuel level is greater than 10 percent.
- The DTC runs once per ignition cycle when the above conditions are met.
The ECM determines the absolute difference of temperature between the RCT start up temperature and ECT start up temperature is greater than 20°C (68°F) .
DTC P112F is a Type B DTC.
DTC P112F is a Type B DTC.
- As the thermostat opens, the radiator coolant temperature sensor signal should rise steadily, then stabilize once the thermostat opens completely.
- Inspect for the correct operation of the engine cooling system and verify the correct coolant level.
Schematic Reference
Connector End View Reference
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify the scan tool Radiator Coolant Temperature Sensor parameter is between -39 to + 120°C (-38 to +248°F) and changes with engine run time. If not between -39 to + 120°C (-38 to +248°F) or does not change Refer to Circuit/System Testing. If between -39 to + 120°C (-38 to +248°F) and changes
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to Circuit/System Testing. If the DTC does not set
- All OK.
- Ignition OFF and all vehicle systems OFF, disconnect the harness connector at the B34B Engine Coolant Temperature Sensor 2. It may take up to 2 minutes for all vehicle systems to power down.
- Test for less than 5 ohms between the low reference terminal 2 and ground. If 5 ohms or greater Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for less than 2 ohms in the low reference circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If less than 5 ohms
- Ignition ON.
- Verify the scan tool Radiator Coolant Temperature Sensor parameter is colder than -39°C (-38°F). If warmer than -39°C (-38°F) Ignition OFF, disconnect the harness connector at the K20 Engine Control Module. Test for infinite resistance between the signal circuit terminal 1 and ground. If less than infinite resistance, repair the short to ground on the circuit. If infinite resistance, replace the K20 Engine Control Module. If colder than -39°C (-38°F)
- Install a 3 A fused jumper wire between the signal circuit terminal 1 and the low reference circuit terminal 2.
- Ignition ON, Verify the scan tool Radiator Coolant Temperature Sensor parameter is warmer than 140°C (284°F). If colder than the 140°C (284°F) Ignition OFF, disconnect the harness connector at the K20 Engine Control Module, Ignition ON. Test for less than 1 V between the signal circuit and ground. If 1 V or greater, repair the short to voltage on the circuit. If less than 1 V Ignition OFF Test for less than 2 ohms in the signal circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, replace the K20 Engine Control Module. If warmer than 140°C (284°F)
- Test or replace the B34B Engine Coolant Temperature Sensor 2.
- Vehicle OFF, remove the B34B Engine Coolant Temperature Sensor.
- Test the engine coolant temperature sensor by varying the sensor temperature while monitoring the sensor resistance. Compare the readings with the «Temperature Versus Resistance»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__temperature-versus-resistance) table and verify that the resistance is within 5 percent of the specification. If not within the specified range, replace the B34B Engine Coolant Temperature Sensor.
Perform the Diagnostic Repair Verification after completing the repair.
- «Engine Coolant Temperature Sensor Replacement - Radiator»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Engine Control Module Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) , «Engine Control Module Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) for ECM replacement, setup, and programming
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine control module (ECM) uses the engine coolant temperature sensor to monitor the engine for an over-temperature condition. This condition occurs when the coolant temperature is above a calibrated value. The ECM will alternately disable 2 groups of cylinders by turning OFF the fuel injectors. By switching between the 2 groups of cylinders, the ECM is able to reduce the temperature of the coolant.
- The engine is operating for greater than 30 seconds.
- DTC P1258 runs continuously once the conditions above have been met.
The ECM detects that engine coolant temperature is warmer than 132°C (270°F) for 2 seconds or greater.
- DTC P1258 is a Type A DTC.
- The engine will operate in the Overheated Engine Protection Operating Mode.
- The IP will illuminate the coolant temperature indicator lamp and the driver information center (DIC), if equipped, may display a message.
- If the protection mode is active and an ECT sensor DTC sets, the protection mode will remain active at the start of the next drive cycle until the ECT sensor DTC runs and passes.
DTC P1258 is a Type A DTC.
Schematic Reference
Connector End View Reference
Description and Operation
- «Cooling Fan Description and Operation»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Instrument Cluster Description and Operation»(/cadillac/ats/i-2012-2014/remont/gauges-instrument-panels/#instrument-panel-system-displays-and-gauges)
- «Indicator/Warning Message Description and Operation»(/cadillac/ats/i-2012-2014/remont/gauges-instrument-panels/#instrument-panel-system-displays-and-gauges)
DTC Type Reference
Scan Tool Reference
K20 Engine Control Module: Scan Tool Information (LFW, LFX or LTG) , K20 Engine Control Module: Scan Tool Information (LCV) for scan tool information
- Ignition ON.
- Verify DTC P0480, P0691, or P0692 is not set. If a DTC is set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If no DTCs is set
- Verify the cooling fan operates at each available speed as commanded with a scan tool. Cooling fan does not operate Refer to «Cooling Fan Inoperative»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling Fan Inoperative (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . Cooling fan operates
- Verify that the engine does not overheat. Engine overheats Refer to «Engine Overheating»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__engine-overheating) . Engine does not overheat
- Operate the vehicle within the conditions that the customer experienced and verify the DTC does not set. If the DTC sets Refer to «Symptoms - Engine Cooling»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If the DTC does not set
- All OK
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine control module (ECM) monitors temperature difference between the engine coolant temperature (ECT) sensor and the radiator coolant temperature (RCT) sensor during a cold start-up. The purpose of this diagnostic is to analyze the engine coolant thermostat for being stuck open.
- DTCs P00B3, P00B4, P0101, P0102, P0103, P0111, P0112, P0113, P0114, P0117 , P0118, P111E or P112F are not set.
- The vehicle has had a minimum ignition OFF time of 7 h.
- The engine run time is between 90 s and 30 min.
- The engine coolant temperature (ECT) sensor at start-up is between -10° C to 75° C (14° F to 167° F).
- The intake air temperature (IAT) sensor is between -7° C to 52° C (19° F to 126° F).
- The Engine Coolant Thermostat Heater Command is less than 20 %.
- The airflow into the engine is between 8 to 30 g/s.
- The Ethanol in the fuel is less than 87 %.
- The DTC runs once per ignition cycle when the above conditions are met.
The ECM detects the engine coolant thermostat is stuck open for at least 90 s.
DTC P2181 is a Type B DTC
DTC P2181 is a Type B DTC
- Insufficient vehicle interior heating is an indication of improper thermostat operation.
- The scan tool Desired ECT Sensor and the ECT Sensor parameters should be within 5° C (41° F) when the engine is at operating temperature.
- A resistance condition in the ECT sensor circuits may cause this DTC. This condition results in a greater voltage on the ECT sensor signal circuit, which is interpreted by the ECM as a colder ECT.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
DTC Type Reference
Scan Tool Reference
Control Module References for scan tool information
- Engine running, observe the DTC information with a scan tool. DTC P00B3, P00B4, P0101, P0102, P0103, P0111, P0112, P0113, P0114, P0117 , P0118, P111E or P112F should not be set. If DTC P00B3, P00B4, P0101, P0102, P0103, P0111, P0112, P0113, P0114, P0117 , P0118, P111E or P112F is set Refer to «Diagnostic Trouble Code (DTC) List - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-trouble-code-dtc-list) . If DTC P00B3, P00B4, P0101, P0102, P0103, P0111, P0112, P0113, P0114, P0117 , P0118, P111E or P112F is not set
- Verify the coolant in the radiator surge tank is at the correct level and there are no engine coolant leaks. If the coolant in the radiator surge tank is not at the correct level or there are engine coolant leaks Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) , and «Loss of Coolant»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__loss-of-coolant) . If the coolant in the radiator surge tank is at the correct level and there are no engine coolant leaks
- Verify the engine cooling fan is not ON at all times. If the engine cooling fan is ON at all times Refer to «Cooling Fan Always On»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling Fan Always On (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If the engine cooling is not ON at all times
- Engine idling for 15 min with the A/C OFF.
- Command the Engine Coolant Thermostat Heater to 0 % with a scan tool. Increase the engine speed to 3,000 RPM. Observe the scan tool ECT sensor parameter for 5 min or until the ECT sensor is between 82° C and 102° C (180° F and 215° F) If ECT sensor is not between 82° C and 102° C (180° F and 215° F) Replace the engine coolant thermostat. If ECT sensor is between 82° C and 102° C (180° F and 215° F)
- Operate the vehicle within the Conditions for Running the DTC. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
- Verify the DTC does not set. If the DTC sets Refer to step 1. If the DTC does not set
- All OK.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
Engine Coolant Thermostat Housing Replacement (LFX) , Engine Coolant Thermostat Housing Replacement (LCV) , Engine Coolant Thermostat Housing Replacement (LTG) for Engine Coolant Thermostat Replacement.
Important Preliminary Inspections Before Starting
Before using the Symptom diagnosis, perform the following
- Perform «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) and verify all of the following items: Engine control module (ECM) and malfunction indicator lamp (MIL) are operating correctly. There are no diagnostic trouble codes (DTCs) stored. Scan tool data is within a normal operating range.
- Verify the customer concern.
- Perform the Visual/Physical Inspection in this section. The visual/physical inspection is extremely important, and can lead to correcting a condition without additional testing. It may also help reveal the cause of an intermittent condition.
- Locate the correct symptom. Perform the tests and inspections associated with the symptom.
Review the entire cooling system operation in order to familiarize yourself with the system functions. Refer to Cooling Fan Description and Operation , and Cooling System Description and Operation .
Visual/Physical Inspection
| CAUTION | Use the connector test adapter kit EL-35616-F for any test that requires probing the following items: The control module harness connectors The electrical center fuse/relay cavities The component terminals The component harness connector Using this kit will prevent damage caused by the improper probing of connector terminals. |
Several of the symptom procedures call for a careful visual and physical inspection. This can lead to correcting a condition without further tests and can save time. This inspection should include the following
- Ensure that the control module grounds are clean, tight, and correctly located.
- Inspect cooling system hoses and pipes for splits, kinks, and improper connections. Inspect thoroughly for any type of leak or restriction.
- Inspect for a dirty or restricted radiator or HVAC condenser.
- Inspect for aftermarket devices which could affect the operation of the cooling system.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
- Inspect the coolant recovery reservoir for proper coolant level.
Identifying Intermittent Conditions
Many intermittent conditions occur with harness or connector movement due to engine torque, rough pavement, vibration or physical movement of a component. Refer to the following for a list to help isolate an intermittent condition
- Water intrusion in connectors, terminals, or components
- Poor connector mating
- Terminal contact
- High circuit or component resistance-High resistance can include any resistance, regardless of the amount, which can interrupt the operation of the component.
- Harness' that are routed too tight, or chaffed circuits
- High or low ambient temperatures
- High or low engine coolant temperatures
- High underhood temperatures
- Heat build up in components or circuits due to circuit resistance, poor terminal contact, or high electrical load
- High or low system voltage
- High vehicle load conditions
- Rough road surface
- Electro-magnetic interference (EMI)/circuit interference from relays, solenoids or other electrical surge
- Incorrect installation of non-factory, aftermarket, or after factory add on accessories
If an intermittent fault is detected, refer to Testing for Intermittent Conditions and Poor Connections for specific strategies in diagnosing intermittent conditions.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Cooling Fan Always On»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling Fan Always On (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Cooling Fan Inoperative»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Cooling Fan Inoperative (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Engine Overheating»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__engine-overheating)
- «Loss of Coolant»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__loss-of-coolant)
- «Thermostat Diagnosis»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__thermostat-diagnosis)
- «Engine Fails To Reach Normal Operating Temperature»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__engine-fails-to-reach-normal-operating)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- Certain resistance conditions with IAT or ECT sensors may cause unwarranted cooling fan activation. If the ECM is commanding the cooling fan ON for no apparent reason and without any component or system DTCs set, the IAT or ECT sensor may be skewed. If this condition is suspected, refer to the temperature versus resistance tables in the appropriate engine controls subsection.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify that DTC P0480, P0691, or P0692, is not set. If a DTC is set Refer to «DTC P0480, P0691, or P0692»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «DTC P0480, P0691, or P0692 (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If no DTC is set.
- Verify the scan tool Cooling Fan Motor Command parameter is less than 4 %. If 4 % or greater Refer to Diagnostic Aids and «Symptoms - Engine Cooling»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for further diagnosis. If less than 4 %
- Verify that the G10 Cooling Fan Motor is not operating. If the G10 Cooling Fan Motor is operating Refer to Circuit/System Testing. If the G10 Cooling Fan Motor is not operating
- All OK.
- Ignition OFF.
- Disconnect the G10 Cooling Fan Motor harness connector X2 at the K22 Cooling Fan Control Module, ignition ON.
- Verify that the G10 Cooling Fan Motor is not operating. If the G10 Cooling Fan Motor is operating Ignition ON. Test for less than 1 V between the G10 Cooling Fan Motor harness connector terminal 1 and ground. If 1 V or greater, repair the short to voltage in the circuit. If the G10 Cooling Fan Motor is not operating
- Replace the K22 Cooling Fan Control Module.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Fan Control Module Replacement (LCV, LFX without KC4, LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- Certain resistance conditions with IAT or ECT sensors may cause unwarranted cooling fan activation. If the ECM is commanding the cooling fan ON for no apparent reason and without any component or system DTCs set, the IAT or ECT sensor may be skewed. If this condition is suspected, refer to the temperature versus resistance tables in the appropriate engine controls subsection.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify that DTC P0480, P0691, or P0692, is not set. If a DTC is set Refer to «DTC P0480, P0691, or P0692»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «DTC P0480, P0691, or P0692 (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If no DTC is set.
- Verify the scan tool Cooling Fan Motor Command parameter is less than 4 %. If 4 % or greater Refer to Diagnostic Aids and «Symptoms - Engine Cooling»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for further diagnosis. If less than 4 %
- Verify that the G10 Cooling Fan Motor is not operating. If the G10 Cooling Fan Motor is operating Test or replace the G10 Cooling Fan Motor. If the G10 Cooling Fan Motor is not operating
- All OK.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for G10 Cooling Fan Motor Replacement.
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
- A delay or ramp up of approximately 12 seconds may occur before the cooling fan activates or changes speed when being commanded with a scan tool.
- The cooling fan Control Function operates as described below when the ignition is ON, and engine is OFF: Command State 1 operates the cooling fan at approximately 18-21 % Command State 2 operates the cooling fan at approximately 54 % Command State 3 operates the cooling fan at approximately 67 % Command State 4 operates the cooling fan at approximately 85 % Command State 5 operates the cooling fan at approximately 90 %
- During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the percentages indicated above, as needed, to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at the specified percentages but, may scale the percentages either higher or lower in response to generator demand.
- When operating the cooling fan with a scan tool, the Commanded States 1-5 should be exercised in order, from OFF to High or High to OFF. The cooling fan control module may disable the cooling fan if a Commanded State is skipped.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
Special Tools
EL 36169-HD Heavy Duty Fused Jumper
- Ignition ON.
- Verify that DTC P0480, P0691, or P0692, is not set. If a DTC is set Refer to «DTC P0480, P0691, or P0692»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «DTC P0480, P0691, or P0692 (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If no DTC is set.
- Verify the G10 Cooling Fan Motor activates and increases in speed with each command using a scan tool. The cooling fan does not activate or increase in speed Refer to Circuit/System Testing The cooling fan activates and increases in speed
- All OK.
- Ignition OFF, disconnect the harness connector X1 at the K22 Cooling Fan Control Module.
- Verify that a test lamp illuminates between the ground circuit terminal 1 and B+. If the test lamp does not illuminate Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If the test lamp illuminates
- Disconnect the K22 Cooling Fan Control Module harness connector X2 from the G10 Cooling Fan Motor.
- Connect the K22 Cooling Fan Control Module harness connector X1.
- Verify a test lamp illuminates between the K22 Cooling Fan Control Module terminal X2-2 and B+. If the test lamp does not illuminate Replace the K22 Cooling Fan Control Module. If the test lamp illuminates
- Ignition ON.
- Connect a test lamp between the K22 Cooling Fan Control Module terminal X2-1 and ground.
- Verify the test lamp illuminates when commanding the cooling fan ON with a scan tool. If the test lamp does not illuminate Replace the K22 Cooling Fan Control Module. If the test lamp illuminates
- Test or replace the G10 Cooling Fan Motor.
- Ignition OFF.
- Disconnect the G10 Cooling Fan Motor harness connector X2 from the K22 Cooling Fan Control Module.
- Connect the EL 36169-HD between the G10 Cooling Fan Motor terminal 1 and B+. Connect a jumper wire between the G10 Cooling Fan Motor terminal 2 and ground.
- Verify the G10 Cooling Fan Motor operates. The cooling fan does not operate Replace the G10 Cooling Fan Motor. The cooling fan operates
- All OK.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Engine Coolant Fan Motor Replacement (LCV, LFX without KC4, LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Fan Control Module Replacement (LCV, LFX without KC4, LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, which enables cooling fan operation at variable speeds. The ECM will only operate the cooling fan at certain percentages to prevent undesirable noise and vibration. The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor.
- The cooling fan will not operate when the scan tool Cooling Fan Motor Command parameter displays less than 4 %. This is a normal condition.
- A delay or ramp up of approximately 12 seconds may occur before the cooling fan activates or changes speed when being commanded with a scan tool.
- The cooling fan Control Function operates as described below when the ignition is ON, and engine is OFF: Command State 1 operates the cooling fan at approximately 18 % Command State 2 operates the cooling fan at approximately 54 % Command State 3 operates the cooling fan at approximately 67 % Command State 4 operates the cooling fan at approximately 85 % Command State 5 operates the cooling fan at approximately 90 %
- During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the percentages indicated above, as needed, to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at the specified percentages but, may scale the percentages either higher or lower in response to generator demand.
- When operating the cooling fan with a scan tool, the Commanded States 1-5 should be exercised in order, from OFF to High or High to OFF. The cooling fan control module may disable the cooling fan if a Commanded State is skipped.
Schematic Reference
Connector End View Reference
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify that DTC P0480, P0691, or P0692, is not set. If a DTC is set Refer to «DTC P0480, P0691, or P0692»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «DTC P0480, P0691, or P0692 (LTG w/V03 or Manual Transmission)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) . If no DTC is set.
- Verify the G10 Cooling Fan Motor activates and increases in speed with each command using a scan tool. The cooling fan does not activate or increase in speed Refer to Circuit/System Testing The cooling fan activates and increases in speed
- All OK.
- Ignition OFF, disconnect the harness connector G10 Cooling Fan Motor.
- Verify that a test lamp illuminates between the ground circuit terminal 4 and B+. If the test lamp does not illuminate Ignition OFF, and all vehicle systems OFF, it may take up to 2 minutes for all vehicle systems to power down. Test for less than 2 ohms in the ground circuit end to end. If 2 ohms or greater, repair the open/high resistance in the circuit. If less than 2 ohms, repair the open/high resistance in the ground connection. If the test lamp illuminates
- Test or replace the G10 Cooling Fan Motor.
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
- «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) for G10 Cooling Fan Motor replacement.
- «Control Module References»(/cadillac/ats/i-2012-2014/remont/communication-devices/#programming-and-setup-all-systems__control-module-references)
Engine Overheating
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The engine temperature lamp comes on and stays on, or temperature gauge shows hot, or coolant overflows from the surge tank onto the ground while the engine is running. | |||
| 1 | Check for a loss of coolant. Refer to Loss of Coolant . Is there a loss of coolant? | Go to Step 2 | Go to Step 3 |
| 2 | Fill the system to the specified level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Does the engine still overheat? | Go to Step 3 | System OK |
| 3 | Check for kinked or pinched surge tank hoses, especially at the radiator. Are any surge tank hoses kinked or pinched? | Go to Step 4 | Go to Step 5 |
| 4 | Relieve any kinks by rerouting the hoses. Replace the hoses, if necessary. Does the engine still overheat? | Go to Step 5 | System OK |
| 5 | Check for loose, missing, or damaged radiator air seals or deflectors. Are there any loose, missing, or damaged radiator air seals or deflectors? | Go to Step 6 | Go to Step 7 |
| 6 | Repair or replace any loose, missing, or damaged radiator air seals or deflectors. Does the engine still overheat? | Go to Step 7 | System OK |
| 7 | Check the coolant concentration. Does the coolant concentration test correctly? | Go to Step 9 | Go to Step 8 |
| 8 | Replace the coolant, if necessary. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Does the engine still overheat? | Go to Step 9 | System OK |
| 9 | NOTE: Use the correct pressure cap. Check the system for loss of pressure. Refer to Pressure Cap Testing Is there a loss of pressure? | Go to Step 10 | Go to Step 11 |
| 10 | Repair any leaks, as necessary. Does the engine still overheat? | Go to Step 11 | System OK |
| 11 | Check for a faulty engine coolant temperature sensor. Is the engine coolant temperature sensor faulty? | Go to Step 12 | Go to Step 13 |
| 12 | Replace the engine coolant temperature sensor. Refer to Engine Coolant Temperature Sensor Replacement , or Engine Coolant Temperature Sensor Replacement . Does the engine still overheat? | Go to Step 13 | System OK |
| 13 | Check the radiator for any air flow obstructions or bent fins. Is there any airflow obstruction or bent fins? | Go to Step 14 | Go to Step 15 |
| 14 | Remove or relocate add-on parts that block air flow to the radiator. Clean any debris from the radiator core. Does the engine still overheat? | Go to Step 15 | System OK |
| 15 | Check for any blocked cooling system passages. Are there any blocked cooling system passages? | Go to Step 16 | Go to Step 17 |
| 16 | Remove any obstruction. Flush the cooling system, as required. Refer to Flushing Refill the coolant. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) Does the engine still overheat? | Go to Step 17 | System OK |
| 17 | Check for an inoperative cooling fan. Is the cooling fan inoperative? | Go to Step 18 | Go to Step 19 |
| 18 | Replace the cooling fan motor. Refer to Engine Coolant Fan Motor Replacement (LCV, LFX without KC4, LTG without V03) . Does the engine still overheat? | Go to Step 19 | System OK |
| 19 | Check for a thermostat that is stuck closed. Is the thermostat stuck closed? | Go to Step 20 | Go to Step 21 |
| 20 | Replace the thermostat. Refer Engine Coolant Thermostat Housing Replacement (LFX) , Engine Coolant Thermostat Housing Replacement (LCV) , Engine Coolant Thermostat Housing Replacement (LTG) . Does the engine still overheat? | Go to Step 21 | System OK |
| 21 | Check for a faulty water pump. The impeller blades may be eroded or broken. Is the water pump faulty? | Go to Step 22 | |
| 22 | Replace the water pump. Refer to Water Pump Replacement (LFX) , Water Pump Replacement (LCV) , Water Pump Replacement (LTG) . Does the engine still overheat? | System OK | |
| NOTE |
|---|
| Use the correct pressure cap. |
Engine Overheating
Loss of Coolant
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: The cooling system is loosing coolant either internally or externally. | |||
| 1 | Were you sent here from Symptoms, or another diagnostic table? | Go to Step 2 | Go to Symptoms - Engine Cooling |
| 2 | Repair any present DTCs. Refer to Diagnostic System Check - Vehicle . Is the action complete? | Go to Step 3 | |
| 3 | Inspect the coolant level. Is the coolant at the proper level? | Go to Step 5 | Go to Step 4 |
| 4 | Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Is the action complete? | Go to Step 5 | |
| 5 | Engine overheating can cause a loss of coolant. Is the engine overheating? | Go to Step 19 | Go to Step 6 |
| 6 | Idle the engine at normal operating temperature. Inspect for heavy white smoke coming out of the exhaust pipe. Is a heavy white smoke present from the exhaust pipe? | Go to Step 7 | Go to Step 8 |
| 7 | Coolant in the exhaust system creates a distinctive, burning coolant odor in the exhaust. Condensation in the exhaust system can cause an odorless white smoke during engine warm up. Does the white smoke have a burning coolant type odor? | Go to Step 20 | Go to Step 8 |
| 8 | Visually inspect the hoses, pipes and hose clamps. Are any of the hoses, clamps or pipes leaking? | Go to Step 21 | Go to Step 9 |
| 9 | Visually inspect the following components: Block heater Coolant pressure cap Core plugs Throttle body Engine block Intake manifold Radiator Thermostat housing Water pump Are any of the listed components leaking? | Go to Step 21 | Go to Step 10 |
| 10 | Pressure test the cooling system. Refer to Cooling System Leak Testing . With the cooling system pressurized, visually inspect the components listed in steps 7 and 8. Are any leaks present? | Go to Step 21 | Go to Step 11 |
| 11 | Pressure test the coolant pressure cap. Refer to Pressure Cap Testing . Does the coolant pressure cap hold pressure? | Go to Step 12 | Go to Step 16 |
| 12 | Inspect for the following conditions: A coolant smell inside of the vehicle Coolant in the HVAC module drain tube Coolant on the vehicle floor covering near the HVAC module Is coolant present? | Go to Step 21 | Go to Step 13 |
| 13 | Inspect the underside of the engine oil fill cap for a gray/white milky substance. Is there a milky substance under the oil fill cap? | Go to Step 14 | Go to Step 15 |
| 14 | Inspect the engine oil fluid level indicator for a gray/white milky substance. Is there a milky substance on the engine oil fluid level indicator? | Go to Step 17 | Go to Step 15 |
| 15 | Inspect the automatic transmission oil fluid level indicator, if equipped, for a gray/white milky substance. Is there a milky substance on the automatic transmission fluid level indicator? | Go to Step 18 | Go to Step 22 |
| 16 | Replace the coolant pressure cap. Is the repair complete? | Go to Step 22 | |
| 17 | Replace the radiator. Refer to Radiator Replacement (LCV, LFX without KC4) , Radiator Replacement (LFX with KC4) , Radiator Replacement (LTG with M3L) , Radiator Replacement (LTG with MYA) . Replace the oil and filter. Refer to Engine Oil and Oil Filter Replacement Is the repair complete? | Go to Step 22 | |
| 18 | Replace the radiator. Refer to Radiator Replacement (LCV, LFX without KC4) , Radiator Replacement (LFX with KC4) , Radiator Replacement (LTG with M3L) , Radiator Replacement (LTG with MYA) . Service the automatic transmission. Refer to the following: Engine Coolant/Water in Transmission . Is the repair complete? | Go to Step 22 | |
| 19 | Repair the engine overheating condition. Refer to Engine Overheating . Is the repair complete? | Go to Step 22 | |
| 20 | Repair the engine internal coolant leak. Refer to Coolant in Combustion Chamber , or, Coolant in Engine Oil . Is the repair complete? | Go to Step 22 | |
| 21 | Repair or replace the leaking component. Refer to the appropriate repair. Is the repair complete? | Go to Step 22 | |
| 22 | Operate the system in order to verify the repair. Did you find and correct the condition? | System OK | Go to Step 2 |
Loss of Coolant
Thermostat Diagnosis
Tools Required
- J 24731 188 Tempilstick
- J 24731 206 Tempilstick
The coolant thermostat can be tested using a temperature (tempil) stick. The temperature stick is a pencil-like device which has a wax material containing certain chemicals that melt at a given temperature. Temperature sticks can be used to determine a thermostat's operating range by rubbing 87°C (188°F) and 97°C (206°F) sticks on the outlet coolant pipe.
- Use a tempilstick in order to find the opening and the closing temperatures of the thermostat. J 24731 188 tempilstick melts at 87°C (188°F). The thermostat should begin to open at 90°C (194°F). J 24731 206 tempilstick melts at 97°C (206°F). The thermostat should be fully open at 107°C (225°F).
- Replace the thermostat if it does not operate properly between this temperature range.
- Perform the «Diagnostic System Check - Vehicle»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/cadillac/ats/i-2012-2014/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The coolant heater operates using 110 V AC external power and is designed to warm the coolant in the engine block area for improved starting in very cold weather. The coolant heater also helps reduce fuel consumption when a cold engine is warming up. The unit is equipped with a detachable AC power cord. There is an internal thermal switch in the coolant heater cord that prevents operation above -18°C (0°F). A weather shield on the cord is provided to protect the plug when not in use.
Electrical Information Reference
- «Circuit Testing»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/cadillac/ats/i-2012-2014/remont/body-electrical/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Note. The coolant heater cord will read Open due to an internal thermal switch if the ambient temperature is above -18°C (0°F).
- Ignition OFF, disconnect the coolant heater cord from the E19 Coolant Heater.
- Test for 30-40 ohms between the terminals of the E19 Coolant Heater. If not within 30-40 ohms Replace the E19 Coolant Heater. If within 30-40 ohms
- Test for infinite resistance between each terminal of the E19 Coolant Heater and ground. If less than infinite resistance Replace the E19 Coolant Heater. If infinite resistance
- Test or replace the coolant heater cord.
Perform the Diagnostic Repair Verification after completing the diagnostic repair.
- «Coolant Heater Replacement (LCV, LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Coolant Heater Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
- «Coolant Heater Cord Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Coolant Heater Cord Replacement (LCV, LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system)
Engine Fails To Reach Normal Operating Temperature
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Ensure that the cooling system is full. Allow the engine to cool. Start the engine. Turn the air conditioning system off. Inspect the engine cooling fan(s). Is the electric cooling fan on? | Go to Step 2 | Go to Step 3 |
| 2 | Diagnose and repair the cooling fan system. Refer to Cooling Fan Always On , Cooling Fan Always On (LTG w/V03 or Manual Transmission) . Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 3 | System OK |
| 3 | Install the Scan Tool to the DLC. Compare the Scan Tool coolant temperature reading to the I/P cluster coolant temperature. Is the I/P cluster coolant temperature close to the reading on the Scan Tool? | Go to Step 5 | Go to Step 4 |
| 4 | Diagnose and repair the coolant temperature gauge system. Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 5 | System OK |
| 5 | Inspect the thermostat for proper operation. Refer to Thermostat Diagnosis . Is the thermostat operating properly? | Go to Step 1 | Go to Step 6 |
| 6 | Replace the thermostat and housing.Refer to Engine Coolant Thermostat Housing Replacement (LFX) , Engine Coolant Thermostat Housing Replacement (LCV) , Engine Coolant Thermostat Housing Replacement (LTG) . Verify the customer complaint. Does the engine still fail to reach normal operating temperature? | Go to Step 1 | System OK |
Engine Fails To Reach Normal Operating Temperature
Pressure Cap Testing
Special Tools
- EN-24460-A Cooling System Pressure Tester
- GE-42401-A Radiator Cap / Surge Tank Test Adapter
For equivalent regional tools, Refer to Special Tools
- Remove the pressure cap.
- Wash the pressure cap sealing surface with water.
- Use the EN-24460-A Cooling System Pressure Tester (1) with GE-42401-A Radiator Cap / Surge Tank Test Adapter (2) in order to test the pressure cap.
- Test the pressure cap for the following conditions: Pressure release when the EN-24460-A Cooling System Pressure Tester exceeds the pressure rating of the pressure cap. Maintain the rated pressure for at least 10 seconds. Note the rate of pressure loss.
- Replace the pressure cap under the following conditions: The pressure cap does not release pressure which exceeds the rated pressure of the cap. The pressure cap does not hold the rated pressure.
Cooling System Leak Testing
Special Tools
- EN-24460-A Cooling System Pressure Tester
- GE-42401-3 Radiator Cap / Surge Tank Test Adapter
For equivalent regional tools, Refer to Special Tools
- Remove the pressure cap.
- Test the operation of the pressure cap. Refer to «Pressure Cap Testing»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__pressure-cap-testing) .
- Wash the pressure cap mating surface with water.
- Use the EN-24460-A Cooling System Pressure Tester (1) with GE-42401-3 Radiator Cap / Surge Tank Test Adapter in order to apply pressure to the cooling system (2). Do not exceed the pressure cap rating.
- The cooling system should hold the rated pressure for at least 2 minutes. Observe the gauge for any pressure loss.
- Repair any leaks as required.
Cooling System Draining and Filling (Static Fill)
Special Tools
J-26568 Coolant and Battery Fluid Tester
Draining Procedure
- Place the vehicle on a level surface.
- Remove the coolant pressure cap (1) from the radiator surge tank and open the cap (2) on the lower coolant overflow reservoir.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/ats/i-2012-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the front air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Place a drain pan under the drain cock.
- Slowly loosen the drain cock (1) and drain the coolant into the drain pan. Do not completely remove the drain cock.
- Drain the cooling system.
- Inspect the coolant.
- Follow the appropriate procedure based on the condition of the coolant. Normal in appearance-Follow the filling procedure. Discolored-Follow the flush procedure. Refer to «Flushing»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__flushing) .
- Tighten the drain cock.
- Install the front air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Lower the vehicle.
Filling Procedure
- Slowly add a mixture of 50/50 DEX-COOL antifreeze and clean drinkable water to the cooling system through the radiator surge tank filler neck and through the top of the lower overflow reservoir as well. Refer to «Approximate Fluid Capacities»(/cadillac/ats/i-2012-2014/remont/lubrication-system/#maintenance-and-lubrication__approximate-fluid-capacities) .
- Slowly fill the cooling system until the coolant level stabilizes at the FULL COLD marks on both the surge tank and overflow reservoir.
- Start the engine and allow to the engine to idle in PARK or NEUTRAL with the parking brake engaged.
- Slowly fill the coolant mixture until the coolant level stabilizes at the FULL COLD mark on the surge tank.
- Install the surge tank cap and close the cap on the coolant overflow bottle.
- Run the engine RPM to 2000-2500 rpm until the engine reaches normal operating temperature.
- Allow the engine to idle for 3 minutes.
- Shut the engine OFF.
- Allow the engine to cool, remove the surge tank cap and open the overflow reservoir cap, and repeat steps 1-8 until the coolant level has completely stabilized at the FULL COLD marks on both the surge tank and overflow reservoir.
- Remove the surge tank cap.
- Inspect the concentration of the engine coolant using the J-26568 Coolant and Battery Fluid Tester.
- Install the surge tank cap.
- Inspect and if necessary, fill the surge tank and overflow reservoir as necessary.
- Rinse away any excess coolant from the engine and the engine compartment
- Inspect the cooling system for leaks.
Cooling System Draining and Filling (GE 47716)
Special Tools
- J-26568 Coolant and Battery Fluid Tester
- J-42401 Radiator Cap and Surge Tank Test Adapter
- GE-47716 Vac N Fill Coolant Refill Tool
For equivalent regional tools. Refer to Special Tools .
| WARNING | With a pressurized cooling system, the coolant temperature in the radiator can be considerably higher than the boiling point of the solution at atmospheric pressure. Removal of the surge tank cap, while the cooling system is hot and under high pressure, causes the solution to boil instantaneously with explosive force. This will cause the solution to spew out over the engine, the fenders, and the person removing the cap. Serious bodily injury may result. |
- Park the vehicle on a level surface.
- Remove the coolant pressure cap (1) from the radiator surge tank and open the cap (2) on the lower coolant overflow reservoir. Remove the coolant pressure cap.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/ats/i-2012-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the front air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Place a drain pan under the drain cock.
- Slowly loosen the drain cock (1) and drain the coolant into the drain pan. Do not completely remove the drain cock.
- Drain the cooling system.
- Inspect the coolant.
- Follow the appropriate procedure based on the condition of the coolant. Normal in appearance-Follow the filling procedure. Discolored-Follow the flush procedure. Refer to «Flushing»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__flushing) .
- Tighten the drain cock.
- Install the front air deflector. Refer to «Front Air Deflector Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Lower the vehicle.
Vac-N-Fill Procedure
- Install the J-42401 Radiator Cap and Surge Tank Test Adapter to the coolant surge tank.
- Attach the Vac N Fill cap to the J-42401 Radiator Cap and Surge Tank Test Adapter (1) to the vehicles surge tank coolant fill port.
- Attach the vacuum gauge assembly (1) to the Vac N Fill cap (2).
- Attach the fill hose (1) to the barb fitting on the vacuum gauge assembly (2). Ensure that the valve is closed.
- Pour the coolant mixture into the graduated reservoir (1).
- Place the fill hose in the graduated reservoir (1).
- Install the vacuum tank (2) on the graduated reservoir with the fill hose routed through the cut-out area (3) in the vacuum tank.
- Attach the venturi assembly (1) to the vacuum tank (2).
- Attach a shop air hose to the venturi assembly (1). Ensure the valve (2) on the venturi assembly is closed.
- Attach the vacuum hose (1) to the vacuum gauge assembly (2) and the vacuum tank (3).
- Clamp off the overflow hose.
- Open the valve (1) on the venturi assembly (2). The vacuum gauge will begin to rise and a hissing noise will be present.
- Continue to draw vacuum until the needle stops rising (1). This should be 610-660 mm Hg (24-26 in Hg). Cooling hoses may start to collapse. This is normal due to vacuum draw.
- To aid in the fill process, position the graduated reservoir above the coolant fill port.
- Slowly open the valve (1) on the vacuum gauge assembly (2). When the coolant reaches the top of the fill hose, close the valve. This will eliminate air from the fill hose.
- Close the valve on the venturi assembly.
- If there is a suspected leak in the cooling system, allow the system to stabilize under vacuum and monitor for vacuum loss. If vacuum loss is observed, refer to «Loss of Coolant»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__loss-of-coolant) .
- Open the valve on the vacuum gauge assembly. The vacuum gauge will drop as coolant is drawn into the system.
- Once the vacuum gauge reaches zero (1), close the valve on the vacuum gauge assembly and repeat steps 11-17.
- Remove the J-42401 Radiator Cap and Surge Tank Test Adapter.
- Detach the J-42401 Radiator Cap and Surge Tank Test Adapter from the vehicle fill port.
- Add coolant to the system as necessary until the coolant reaches the FULL COLD fill lines on both the radiator surge tank and coolant overflow bottle.
- Install the surge tank cap and close the cap on the overflow bottle.
- Start the engine.
- Run the engine at 2,000-2,500 RPM until the engine reaches normal operating temperature.
- Allow the engine to idle for 3 minutes.
- Shut the engine OFF.
- Allow the engine to cool.
- Add or remove coolant as necessary from the surge tank and overflow bottle until the levels are stabilized at the FULL COLD marks.
- Inspect the cooling system for leaks.
- Inspect the concentration of the engine coolant using the J-26568 Coolant and Battery Fluid Tester.
- Rinse away any excess coolant from the engine and the engine compartment.
- The vacuum tank has a drain valve on the bottom of the tank. Open the valve to drain coolant from the vacuum tank into a suitable container for disposal.
Flushing
Note. Do not use a chemical flush. Store used coolant in the proper manner, such as in a used engine coolant holding tank. Do not pour used coolant down a drain. Ethylene glycol antifreeze is a very toxic chemical. Do not dispose of coolant into the sewer system or ground water. This is illegal and ecologically unsound. Various methods and equipment can be used to flush the cooling system. If special equipment is used, such as a back flusher, follow the manufacturer's instruction. Always remove the thermostat before flushing the cooling system.
When the cooling system becomes contaminated, the cooling system should be flushed thoroughly to remove the contaminants before the engine is seriously damaged.
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the radiator surge tank. Refer to «Radiator Surge Tank Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Surge Tank Replacement (LCV, LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Clean and flush the radiator surge tank with clean, drinkable water.
- Install the radiator surge tank. Refer to «Radiator Surge Tank Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Surge Tank Replacement (LCV, LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Follow the drain and fill procedure using only clean, drinkable water. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Run the engine for 20 minutes.
- Stop the engine.
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge)
- Repeat the procedure if necessary, until the fluid is nearly colorless.
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
Scheme 3
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . | |
| 1 | Radiator Surge Tank Hose Clamp (Qty: 2) Procedure Reposition the radiator surge tank hose clamps using BO-38185 Hose Clamp Pliers. Special Tools BO-38185 Hose Clamp Pliers |
| 2 | Heater Outlet Hose |
| 3 | Radiator Surge Tank Inlet Hose |
| 4 | Radiator Surge Tank Nut CAUTION: Refer to Fastener Caution . |
| 5 | Radiator Surge Tank Procedure Fill the coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect cooling system for leaks. Refer to Cooling System Leak Testing . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Radiator Surge Tank Replacement (LFX)
Scheme 4
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . | |
| 1 | Radiator Surge Tank Hose Clamp (Qty: 2) Procedure Reposition the radiator surge tank hose clamps using BO-38185 Hose Clamp Pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Heater Outlet Hose |
| 3 | Radiator Surge Tank Inlet Hose |
| 4 | Radiator Surge Tank Nut CAUTION: Refer to Fastener Caution . |
| 5 | Radiator Surge Tank Procedure Fill the coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect cooling system for leaks. Refer to Cooling System Leak Testing . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Radiator Surge Tank Replacement (LCV, LTG)
Scheme 5
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . | |
| 1 | Radiator Surge Tank Inlet Hose Clamp (Qty: 3) Procedure Reposition the radiator surge tank inlet clamps using BO-38185 Hose Clamp Pliers. Special Tools BO-38185 Hose Clamp Pliers |
| 2 | Radiator Surge Tank Inlet Hose Procedure Fill coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect cooling system for leaks. Refer to Cooling System Leak Testing . |
Radiator Surge Tank Inlet Hose Replacement (LFX)
Scheme 6
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . | |
| 1 | Radiator Surge Tank Inlet Hose Clamps (Qty: 3) Procedure Reposition the radiator surge tank inlet clamps using BO-38185 Hose Clamp Pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Surge Tank Inlet Hose Procedure Fill coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect cooling system for leaks. Refer to Cooling System Leak Testing . |
Radiator Surge Tank Inlet Hose Replacement (LCV)
Scheme 7
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . | |
| 1 | Radiator Surge Tank Inlet Hose Clamp (Qty: 3) Procedure Reposition the radiator surge tank inlet hose clamps using BO-38185 Hose Clamp Pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Surge Tank Inlet Hose Procedure Fill coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect cooling system for leaks. Refer to Cooling System Leak Testing . |
Radiator Surge Tank Inlet Hose Replacement (LTG)
Removal Procedure
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Remove the radiator surge tank. Refer to «Radiator Surge Tank Replacement (LCV, LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Remove the fuel pump cover. Refer to «Fuel Pump Cover Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the heater inlet hose (3) and the radiator inlet pipe/hose clamp (2), from the water outlet neck (1).
- Remove the radiator inlet hose from the radiator inlet pipe. Refer to «Radiator Inlet Hose Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- If equipped with Secondary Air Injection (SAI), raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/ats/i-2012-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- If equipped with SAI, remove the fastener (1) securing the secondary air injection feed tube (1) to the radiator inlet pipe.
- Remove the radiator inlet pipe retainer fastener (1), securing the radiator inlet pipe (3), to the intake manifold cover (2).
- Remove the radiator inlet pipe/hose (1) from the engine compartment.
Installation Procedure
- Install the radiator inlet hose/pipe (2) to the water outlet neck (1).
- Install the heater inlet hose (3) to the radiator inlet pipe.
- Install the radiator inlet pipe (3) to the intake manifold cover (2) and tighten the fastener (1) to 9 (80 lb in).
- If equipped with SAI, install the secondary air injection feed tube (1) to the radiator inlet pipe. Tighten the fastener (2) to 9 (80 lb in).
- Install the radiator inlet hose from the radiator inlet pipe. Refer to «Radiator Inlet Hose Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Install the fuel pump cover. Refer to «Fuel Pump Cover Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Install the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Start the engine and check for coolant leaks.
Scheme 8
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement . | |
| 1 | Radiator Inlet Hose Clamp (Qty: 2) Procedure Reposition the radiator inlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Inlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Inlet Hose Replacement (LFX)
Scheme 9
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . | |
| 1 | Radiator Inlet Hose Clamp (Qty: 2) Procedure Reposition the radiator inlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Inlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Inlet Hose Replacement (LCV)
Scheme 10
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . | |
| 1 | Radiator Inlet Hose Clamp (Qty: 2) Procedure Reposition the radiator inlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Inlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Inlet Hose Replacement (LTG)
Scheme 11
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement . Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement . | |
| 1 | Radiator Outlet Hose Clamp (Qty: 2) Procedure Reposition the radiator outlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Outlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Outlet Hose Replacement (LFX)
Scheme 12
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (LCV) . | |
| 1 | Radiator Outlet Hose Clamp (Qty: 2) Procedure Reposition the radiator outlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Outlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Outlet Hose Replacement (LCV)
Scheme 13
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (LTG) . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LTG) . | |
| 1 | Radiator Outlet Hose Clamp (Qty: 2) Procedure Reposition the radiator outlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Outlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Outlet Hose Replacement (LTG without V03)
Scheme 14
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LTG) . | |
| 1 | Radiator Outlet Hose Clamp (Qty: 2) Procedure Reposition the radiator outlet hose clamps using the BO-38185 hose clamp pliers. Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . |
| 2 | Radiator Outlet Hose Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Inspect the cooling system for leaks. |
Radiator Outlet Hose Replacement (LTG with VO3)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the exhaust system. Refer to «Exhaust System Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Remove the radiator outlet hose (2) from the radiator outlet pipe (1).
- Remove the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Disconnect the heated oxygen sensor connector (1) and the engine coolant heater cord (3) (if equipped) , from the radiator outlet pipe retaining bracket (2).
- Remove the radiator outlet pipe retaining bracket fastener (4).
- Remove the radiator outlet pipe fastener (1) and the radiator outlet pipe (2), from the engine coolant thermostat housing (3).
- Remove the generator. Refer to «Generator Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the radiator outlet pipe clamp fastener (1) and remove the radiator outlet pipe.
- Install the radiator outlet pipe (2) into the thermostat housing (3) with a NEW seal and tighten the fastener (1) to 22 (16 lb ft).
- Install the radiator outlet pipe retaining bracket fastener (4) and tighten to 58 (43 lb ft).
- Connect the heated oxygen sensor connector (1) to the retaining clip.
- Insert the engine coolant heater cord harness retainer (3) into the radiator outlet pipe bracket (2), if equipped.
- Install the radiator outlet pipe clamp fastener (1) to the generator and drive belt tensioner bracket. Tighten to 22 (16 lb ft).
- Install the radiator outlet hose (2) to the radiator outlet pipe (1).
- Install the generator. Refer to «Generator Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Install the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Install the exhaust system. Refer to «Exhaust System Replacement (LFX)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Scheme 15
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . | |
| 1 | Radiator Upper Bracket Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 9 (80 lb in) |
| 2 | Radiator Upper Bracket (Qty: 2) |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Radiator Upper Bracket Replacement
Scheme 16
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LCV, LFX without KC4) , Engine Coolant Fan Shroud Replacement (LTG without V03) . | |
| 1 | Fan Blade Nut CAUTION: Refer to Fastener Caution . Tighten 8 (71 lb in) |
| 2 | Fan Blade |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Fan Blade Replacement (LCV, LFX without KC4, LTG without V03)
Scheme 17
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LCV, LFX without KC4) , Engine Coolant Fan Shroud Replacement (LTG without V03) Remove the fan blade. Refer to Fan Blade Replacement (LCV, LFX without KC4, LTG without V03) . | |
| 1 | Engine Coolant Fan Motor Bolt (Qty: 3) CAUTION: Refer to Fastener Caution . |
| 2 | Engine Coolant Fan Motor |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Fan Motor Replacement (LCV, LFX without KC4, LTG without V03)
Scheme 18
| Callout | Component Name |
|---|---|
| Preliminary Procedure Disconnect the electrical connectors from the fan control module. | |
| 1 | Fan Control Module Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 8 (71 lb in) |
| 2 | Fan Control Module |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Fan Control Module Replacement (LCV, LFX without KC4, LTG without V03)
Scheme 19
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the catalytic converter. Refer to Catalytic Converter Replacement (LCV) , Catalytic Converter Replacement (LTG) . NOTE: Replace hose clamp if necessary. Special Tools BO-38185 Hose Clamp PliersFor equivalent regional tools, refer to Special Tools . | |
| 1 | Turbocharger Coolant Feed Pipe Bolt Tighten 35 (26 lb ft) |
| 2 | Turbocharger Coolant Feed Pipe Washer (Qty: 2) NOTE: Install 2 NEW washers. |
| 3 | Turbocharger Coolant Feed Pipe Fastener (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten: 10 (89 lb in) |
| 4 | Gasket |
| 5 | Hose Clamp |
| 6 | Turbocharger Coolant Feed Pipe |
| NOTE |
|---|
| Replace hose clamp if necessary. |
| NOTE |
|---|
| Install 2 NEW washers. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Turbocharger Coolant Feed Pipe Replacement
Scheme 20
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the turbocharger heat shield. Refer to Turbocharger Heat Shield Replacement . NOTE: Replace hose clamp if necessary. Special Tools BO-38185 Hose Clamp PliersFor equivalent regional tools, refer to Special Tools . | |
| 1 | Engine Coolant Air Bleed Hose |
| 2 | Turbocharger Coolant Return Pipe Fastener CAUTION: Refer to Fastener Caution . Tighten: 10 (89 lb in) |
| 3 | Turbocharger Coolant Return Pipe Bolt Tighten 35 N.m (26 lb ft) |
| 4 | Turbocharger Coolant Return Pipe Washer (Qty: 2) NOTE: Install 2 NEW washers. |
| 5 | Turbocharger Coolant Return Pipe |
| NOTE |
|---|
| Replace hose clamp if necessary. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
| NOTE |
|---|
| Install 2 NEW washers. |
Turbocharger Coolant Return Pipe Replacement
Scheme 21
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement Remove the fuel pipe shield. Refer to Fuel Pipe Shield Replacement . Remove the right side hood strut. Refer to Hood Strut Replacement . Disconnect the heater inlet hose from the heater inlet and outlet pipe assembly. Refer to Heater Inlet Hose Replacement (LFX) . Disconnect the heater outlet hose from the heater inlet and outlet pipe assembly. Refer to Heater Outlet Hose Replacement (LFX) . Disconnect the engine wire harness retainers at the rear of the engine and reposition the harness to improve access. Disconnect the radiator outlet pipe from the thermostat housing. Refer to Radiator Outlet Pipe Replacement (LFX) . | |
| 1 | Engine Coolant Thermostat Housing Fasteners (Qty: 3) CAUTION: Refer to Fastener Caution . Tighten 10 N.m (89 lb in) |
| 2 | Engine Coolant Thermostat Housing Procedure Install a NEW thermostat housing gasket. If replacing the thermostat housing, remove the heater inlet and outlet pipe assembly. Refer to Heater Inlet And Outlet Pipe Replacement (LFX) . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Thermostat Housing Replacement (LFX)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- If equipped, remove the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Remove the radiator outlet hose (1) from the engine coolant thermostat housing (2).
- Remove the thermostat heater heat shield fastener (4) and remove the thermostat heater heat shield (3).
- Disconnect the thermostat heater connector (1).
- Remove the engine coolant thermostat housing fasteners (1) and remove the engine coolant thermostat housing (2).
- Discard the engine coolant thermostat housing gasket (3).
- Transfer the thermostat heater if replacing the thermostat housing with the thermostat.
- Clean the sealing surfaces.
- Install the engine coolant thermostat housing (2) to the water pump housing with a NEW gasket (3) and tighten the fasteners (1) to 10 (89 lb in).
- Connect the thermostat heater connector (1).
- Install the thermostat heater shield (3) and tighten the fastener (4) to 5 (44 lb in).
- Install the radiator outlet hose (1) to the engine coolant thermostat housing (2).
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Install the air cleaner assembly. Refer to «Air Cleaner Assembly Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- If equipped, install the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- If equipped, remove the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Remove the radiator outlet hose (1) from the engine coolant thermostat housing (2).
- Remove the engine coolant thermostat housing fasteners (1) and remove the engine coolant thermostat housing (2).
- Discard the engine coolant thermostat housing gasket (3).
- Clean the sealing surfaces.
- Install the engine coolant thermostat housing (2) to the water pump housing with a NEW gasket (3) and tighten the fasteners (1) to 10 (89 lb in).
- Install the radiator outlet hose (1) to the engine coolant thermostat housing (2).
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- If equipped, install the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Scheme 22
| Callout | Component Name |
|---|---|
| Preliminary Procedures Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the intake manifold cover. Refer to Intake Manifold Cover Replacement . Remove the positive crankcase ventilation hose/pipe/tube. Refer to Positive Crankcase Ventilation Hose/Pipe/Tube Replacement (LTG) . Disconnect the electrical wiring harness connector from the ignition coil. NOTE: Replace hose clamps if necessary. Special Tools BO-38185 Hose Clamp PliersFor equivalent regional tools, refer to Special Tools . | |
| 1 | Surge Tank Vent Hose Clamp |
| 2 | Engine Coolant Air Bleed Hose Clamp |
| 3 | Engine Coolant Air Bleed Pipe Fastener CAUTION: Refer to Fastener Caution . Tighten: 10 (89 lb in) |
| 4 | Engine Coolant Air Bleed Pipe |
| 5 | Seal NOTE: Install NEW seal |
| NOTE |
|---|
| Replace hose clamps if necessary. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
| NOTE |
|---|
| Install NEW seal |
Engine Coolant Air Bleed Pipe Replacement (LTG)
Scheme 23
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the engine coolant air bleed pipe. Refer to Engine Coolant Air Bleed Pipe Replacement (LTG) . Special Tools BO-38185 Hose Clamp Pliers For equivalent regional tools, refer to Special Tools . | |
| 1 | Engine Coolant Air Bleed Hose NOTE: Replace hose clamps if necessary. |
| NOTE |
|---|
| Replace hose clamps if necessary. |
Engine Coolant Air Bleed Hose Replacement (LTG)
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle) .
- Remove the engine coolant air bleed hose (1) and the radiator inlet hose (2) from the water outlet (3).
- Remove the water outlet fasteners (1) and the 2 water outlet seals (2).
- Remove the water outlet (3) and discard the seals (2).
- Install the water outlet into position with NEW seals (2).
- Install the water outlet fasteners (1) and tighten to 10 N.m (89 lb in).
- Install the engine coolant air bleed hose (1) and the radiator inlet hose (2) to the water outlet (3).
- Install the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Remove the fuel pump cover. Refer to «Fuel Pump Cover Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the power brake booster pump. Refer to «Power Brake Booster Pump Replacement (2.0L, 2.5L)»(/cadillac/ats/i-2012-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- If equipped, remove the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the engine harness ground fastener (1) and set aside the engine harness ground cables (2).
- If equipped with RPO code LCV, remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) , «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- If equipped with RPO code LTG, remove the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) , «Air Cleaner Outlet Duct Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the thermostat bypass pipe fasteners in order to remove the thermostat bypass pipe from the water pump. Discard the gasket
- Remove the thermostat bypass hose (2) from the water outlet (3).
- Disconnect the engine coolant temperature (ECT) sensor connector (1).
- Remove the radiator inlet hose (2) and the heater outlet hose (3), from the water outlet.
- Remove the water outlet fasteners (1) and remove the water outlet (3).
- Discard the water outlet seal (2).
- Clean the sealing surfaces.
- Install the water outlet (3) to the engine block with a NEW seal (2) and tighten the fasteners (1) to 12 (106 lb in).
- Install the heater outlet hose (3) and the radiator inlet hose (2) to the water outlet.
- Connect the ECT sensor connector (1).
- Install the thermostat bypass hose (2) to the water outlet (3)..
- Install the thermostat bypass pipe using a NEW gasket.
- Install the thermostat bypass pipe fasteners and tighten them to 10 (89 lb in).
- If equipped with RPO code LTG, install the air cleaner outlet duct. Refer to «Air Cleaner Outlet Duct Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) , «Air Cleaner Outlet Duct Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- If equipped with RPO code LCV, install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) , «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Install the engine harness ground cables (2) to the engine block and tighten the fastener (1) to 25 (18 lb ft).
- If equipped, install the secondary air injection pump hose. Refer to «Secondary Air Injection Pump Hose Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Install the power brake booster pump. Refer to «Power Brake Booster Pump Replacement (2.0L, 2.5L)»(/cadillac/ats/i-2012-2014/remont/mechanical-hydraulic/#hydraulic-brake-system) .
- Install the fuel pump cover. Refer to «Fuel Pump Cover Replacement»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Install the plenum front panel. Refer to «Plenum Front Panel Replacement»(/cadillac/ats/i-2012-2014/remont/exteriorinterior-trim/#bolted-exterior-body-panels-and-closures) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Scheme 24
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the heater inlet hose. Refer to Heater Inlet Hose Replacement (LFX) . Remove the heater outlet hose. Refer to Heater Outlet Hose Replacement (LFX) . Remove the radiator outlet pipe. Refer to Radiator Outlet Pipe Replacement (LFX) . Remove the engine coolant thermostat housing. Refer to Engine Coolant Thermostat Housing Replacement (LFX) . | |
| 1 | Heater Inlet and Outlet Pipe Fasteners (Qty: 2) Tighten 9 (80 lb in) |
| 2 | Heater Inlet and Outlet Pipe Seal NOTE: Replace with a NEW seal. |
| 3 | Heater Inlet and Outlet Pipe Gasket NOTE: Replace with a NEW gasket. |
| 4 | Heater Inlet and Outlet Pipe |
| NOTE |
|---|
| Replace with a NEW seal. |
| NOTE |
|---|
| Replace with a NEW gasket. |
Heater Inlet And Outlet Pipe Replacement (LFX)
Water Pump Replacement (LFX)
Special Tools
EN 46104 Water Pump Pulley Holder
For equivalent regional tools refer to Special Tools
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle) .
- Use the EN 46104 water pump pulley holder (1) to retain the pulley.
- Remove the water pump pulley fasteners (1).
- Remove the water pump pulley (2).
- Remove the water pump fasteners (1) and DISCARD the fasteners.
- Remove the water pump (2) and discard the water pump gasket (3).
- Carefully clean the water pump sealing surfaces.
- Install a NEW water pump gasket (3).
- Install the water pump and hand tighten the water pump fasteners (1).
- Tighten the water pump fasteners in the sequence. On the initial pass, tighten the fasteners in sequence to 10 (89 lb in). On the second pass, tighten the fasteners in sequence to 10 (89 lb in). On the final pass, tighten the fasteners in sequence shown an additional 45 degrees.
- Install the water pump pulley (2) and hand tighten the water pump pulley fasteners (1).
- Use the EN 46104 water pump pulley holder (1) to hold the pulley.
- Tighten the water pump pulley fasteners to 12 (108 lb in).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-36l-lfx-repair-instructions-on-vehicle) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
Water Pump Replacement (LCV)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Using the BO-38185 hose clamp pliers, remove the radiator outlet hose (1) from the water outlet (2).
- Disconnect the thermostat housing connector (1) and remove the engine harness retainer (2) from the water pump.
- Remove the thermostat bypass pipe fasteners (1) and remove the thermostat bypass pipe (2) from the water pump.
- Discard the thermostat bypass pipe gasket (3).
- Remove the water pump fasteners (3) and remove the water pump (2).
- Discard the water pump seal (1).
- Install the water pump (2) into position with a NEW water pump seal (1) and tighten the fasteners (3) to 25 (18 lb ft).
- Install the thermostat bypass pipe (2) to the water pump with a NEW gasket (3) and tighten the fasteners (1) to 10 (89 lb in).
- Connect the connector (1) to the water outlet.
- Install the engine wiring harness retainer (2) to the water pump.
- Using the BO-38185 hose clamp pliers, install the radiator outlet hose (1) to the water outlet (2).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LCV)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Water Pump Replacement (LTG)
Special Tools
BO-38185 Hose Clamp Pliers
For equivalent regional tools, refer to Special Tools .
- Drain the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- Remove the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Using the BO-38185 hose clamp pliers, remove the radiator outlet hose (1) from the water outlet (2).
- Remove the engine harness retainer (1) from the water pump (2) .
- Remove the thermostat bypass pipe fasteners (1) and remove the thermostat bypass pipe (2) from the water pump.
- Discard the thermostat bypass pipe gasket (3).
- Remove the water pump fasteners (1) and (2) remove the water pump (3).
- Discard the water pump seal (4).
- Install the water pump (3) into position with a NEW water pump seal (4) and hand tighten the bolts.
- Tighten (1) bolts to 25 (18 lb ft).
- Tighten (2) bolt to 25 (18 lb ft).
- Install the thermostat bypass pipe (2) to the water pump with a NEW gasket (3) and tighten the fasteners (1) to 10 (89 lb in).
- Install the engine wiring harness retainer (1) to the water pump (2).
- Using the BO-38185 hose clamp pliers, install the radiator outlet hose (1) to the water outlet (2).
- Install the drive belt. Refer to «Drive Belt Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- Install the exhaust manifold heat shield. Refer to «Exhaust Manifold Heat Shield Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/exhaust/#engine-exhaust-system) .
- Fill the cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Start the engine and check for coolant leaks.
Scheme 25
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . | |
| 1 | Engine Coolant Temperature Sensor Retainer |
| 2 | Engine Coolant Temperature Sensor Seal Procedure Discard the old seal and replace with a NEW seal if not replacing the sensor. |
| 3 | Engine Coolant Temperature Sensor Procedure Disconnect the engine coolant temperature sensor radiator mounted electrical sensor. Inspect and clean the radiator prior to installation. |
Engine Coolant Temperature Sensor Replacement - Radiator
Scheme 26
| Callout | Component Name |
|---|---|
| Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Remove the front air deflector. Refer to Front Air Deflector Replacement . Place a drain pan under the right side of the radiator. | |
| 1 | Radiator Drain Plug CAUTION: Refer to Fastener Caution . Procedure Fill coolant to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Radiator Drain Plug Replacement (LCV, LFX, LTG)
Scheme 27
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the oil cooler pipes from the oil cooler and the oil cooler hoses. Refer to Engine Oil Cooler Replacement . Remove the transmission fluid auxiliary cooler outlet pipe. Refer to Transmission Fluid Auxiliary Cooler Outlet Pipe Replacement (LFX with KC4) . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement . Remove the air cleaner cover. Refer to Air Cleaner Element Replacement . Disconnect the engine coolant fan motor connector. | |
| 1 | Engine Coolant Fan Shroud Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Engine Coolant Fan Shroud |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Fan Shroud Replacement (LFX with KC4)
Scheme 28
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LCV) or AIR CLEANER OUTLET DUCT REPLACEMENT . Remove the air cleaner cover. Refer to Air Cleaner Element Replacement (LCV) or AIR CLEANER ELEMENT REPLACEMENT . Remove the engine mount vacuum filter from the engine coolant fan shroud. Refer to Engine Mount Vacuum Filter Replacement . Disconnect the engine coolant fan motor connector. Unclip the transmission fluid cooler pipes from the engine coolant fan shroud, if equipped. | |
| 1 | Engine Coolant Fan Shroud Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Engine Coolant Fan Shroud |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Fan Shroud Replacement (LCV, LFX without KC4)
Scheme 29
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LTG) . Remove the engine mount vacuum filter from the engine coolant fan shroud. Refer to Engine Mount Vacuum Filter Replacement . Disconnect the engine coolant fan motor electrical connector from the fan control module . Unclip the transmission fluid cooler pipes from the engine coolant fan shroud, if equipped. | |
| 1 | Engine Coolant Fan Shroud Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Engine Coolant Fan Shroud Procedure Transfer all necessary parts. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Fan Shroud Replacement (LTG without V03)
Scheme 30
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement (LTG) . Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement (LTG) . Remove the charge air cooler outlet air tube. Refer to Charge Air Cooler Outlet Air Tube Replacement (LTG) . Remove the engine mount vacuum filter from the engine coolant fan shroud. Refer to Engine Mount Vacuum Filter Replacement . Disconnect the engine coolant fan motor electrical connector from the fan control module and reposition the wiring harness out of the way. Remove the radiator upper brackets. Refer to Radiator Upper Bracket Replacement . | |
| 1 | Engine Coolant Fan Shroud Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Engine Coolant Fan Shroud Procedure Unclip the transmission fluid cooler pipes from the engine coolant fan shroud is equipped. Transfer all necessary parts. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Engine Coolant Fan Shroud Replacement (LTG with VO3)
Scheme 31
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the radiator air upper baffle and deflector. Refer to Radiator Air Upper Baffle and Deflector Replacement . Detach the radiator air lower baffle and deflector from the radiator. Refer to Radiator Air Lower Baffle and Deflector Replacement (LCV, LFX) Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LCV, LFX without KC4) . Remove the radiator inlet and outlet hoses from the radiator. Refer to Radiator Inlet Hose Replacement (LFX) , Radiator Inlet Hose Replacement (LCV) and Radiator Outlet Hose Replacement (LFX) , Radiator Outlet Hose Replacement (LCV) . Remove the transmission fluid cooler inlet and outlet pipe from the radiator. Refer to Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LFX Without KC4) , Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LCV, LFX, LTG without VO3) . Remove the radiator upper brackets. Refer to Radiator Upper Bracket Replacement . Without disconnecting the air conditioning condenser compressor hose assembly from the condenser separate the air conditioning condenser from the radiator. Refer to Air Conditioning Condenser Replacement (LCV with MYA, VO3, LFX with MYA, V03 without KC4) . | |
| 1 | Radiator Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Check the cooling system for leaks. Refer to Cooling System Leak Testing . |
Radiator Replacement (LCV, LFX without KC4)
Radiator Replacement (LFX with KC4)
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the engine coolant fan shroud. Refer to Engine Coolant Fan Shroud Replacement (LFX with KC4) . Remove the radiator inlet and outlet hoses from the radiator. Refer to Radiator Inlet Hose Replacement (LFX) Radiator Outlet Hose Replacement (LFX) . Remove the transmission fluid cooler inlet and outlet pipe from the radiator and transmission fluid auxiliary cooler inlet pipe. Refer to Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LFX With KC4) . Remove the radiator upper brackets. Refer to Radiator Upper Bracket Replacement . Remove the left and right engine oil cooler brackets from the radiator. Refer to Engine Oil Cooler Bracket Replacement - Left Side , and Engine Oil Cooler Bracket Replacement - Right Side . Remove the radiator lower air baffle deflector from the radiator. Refer to Radiator Air Lower Baffle and Deflector Replacement (LCV, LFX) . | |
| 1 | Radiator Procedure Fill the cooling system to the proper level. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Check the cooling system for leaks. Refer to Cooling System Leak Testing . |
Radiator Replacement (LFX with KC4)
- Remove the radiator air lower baffle and deflector. Refer «Radiator Air Lower Baffle and Deflector Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Drain the engine cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the radiator surge tank inlet hose (2) from the radiator. Refer to «Radiator Surge Tank Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the radiator inlet hose (2) from the radiator. Refer to «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the radiator outlet hose (2) from the radiator. Refer to «Radiator Outlet Hose Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Outlet Hose Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the radiator upper brackets (2). Refer to «Radiator Upper Bracket Replacement»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the engine coolant fan shroud (2) from the radiator. Refer to «Engine Coolant Fan Shroud Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Lift up to remove the radiator (1) from the vehicle.
- Install the radiator assembly (1) to the vehicle.
- Install the engine coolant fan shroud (2) to the radiator. Refer to «Engine Coolant Fan Shroud Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator upper brackets (2). Refer to «Radiator Upper Bracket Replacement»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator outlet hose (2) to the radiator. Refer to «Radiator Outlet Hose Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Outlet Hose Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator inlet hose (2) to the radiator. Refer to «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator surge tank inlet hose (2) to the radiator. Refer to «Radiator Surge Tank Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator air lower baffle and deflector to the vehicle. Refer «Radiator Air Lower Baffle and Deflector Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Fill the engine cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Check the cooling system for leaks. Refer to «Cooling System Leak Testing»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-leak-testing) .
- Remove the charge air cooler radiator. Refer «Charge Air Cooler Radiator Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Drain the engine cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Remove the radiator inlet hose (2) from the radiator. Refer to «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the radiator outlet hose (2) from the radiator. Refer to «Radiator Outlet Hose Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Outlet Hose Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Disconnect the radiator surge tank inlet hose from the radiator. Refer to «Radiator Surge Tank Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove the transmission fluid cooler pipe (2) from the radiator. Refer to «Transmission Fluid Cooler Pipe Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) .
- Remove the transmission fluid cooler inlet and outlet pipe (2) from the radiator. Refer to «Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LCV, LFX, LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) , «Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LCV, LFX, LTG without VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) .
- Remove the engine coolant fan shroud (2) from the radiator. Refer to «Engine Coolant Fan Shroud Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Remove three push pin retainers at the bottom of the radiator and remove the radiator lower air baffle and deflector. Refer to «Radiator Air Lower Baffle and Deflector Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Lift up to remove the radiator (1) from the vehicle.
- Install the radiator assembly (1) to the vehicle.
- Install three push pin retainers at the bottom of the radiator and install the radiator lower air baffle and deflector. Refer to «Radiator Air Lower Baffle and Deflector Replacement (LCV, LFX)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Air Lower Baffle and Deflector Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the engine coolant fan shroud (2) to the radiator. Refer to «Engine Coolant Fan Shroud Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Engine Coolant Fan Shroud Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the transmission fluid cooler inlet and outlet pipe (2) to the radiator. Refer to «Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LCV, LFX, LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) , «Transmission Fluid Cooler Inlet and Outlet Pipe Replacement (LCV, LFX, LTG without VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) .
- Install the transmission fluid cooler pipe (2) to the radiator. Refer to «Transmission Fluid Cooler Pipe Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/automatic-trans/#automatic-transmission-6l45-mya-repair-instructions-on-vehicle) .
- Connect the radiator surge tank inlet hose to the radiator. Refer to «Radiator Surge Tank Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator outlet hose (2) to the radiator. Refer to «Radiator Outlet Hose Replacement (LTG without V03)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) , «Radiator Outlet Hose Replacement (LTG with VO3)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the radiator inlet hose (2) to the radiator. Refer to «Radiator Inlet Hose Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system) .
- Install the charge air cooler radiator. Refer «Charge Air Cooler Radiator Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Fill the engine cooling system. Refer to «Cooling System Draining and Filling (Static Fill)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-static) , «Cooling System Draining and Filling (GE 47716)»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-draining-and-filling-ge) .
- Check the cooling system for leaks. Refer to «Cooling System Leak Testing»(/cadillac/ats/i-2012-2014/remont/cooling-system-mechanical/#engine-cooling-system__cooling-system-leak-testing) .
Scheme 32
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the radiator. Refer to Radiator Replacement (LCV, LFX without KC4) , Radiator Replacement (LFX with KC4) , Radiator Replacement (LTG with M3L) , Radiator Replacement (LTG with MYA) . | |
| 1 | Radiator Lower Insulator (Qty: 2) |
Radiator Lower Insulator Replacement
Scheme 33
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the front bumper impact bar. Refer to Front Bumper Impact Bar Replacement . Remove the front bumper fascia center support and the forward range radar module if equipped. Refer to Forward Range Radar Module Replacement , or Front Bumper Fascia Center Support Replacement . | |
| 1 | Radiator Air Side Baffle and Deflector Retainer (Qty: 7) |
| 2 | Radiator Air Side Baffle Retainer (Qty: 7) |
| 3 | Radiator Air Side Baffle and Deflector |
Radiator Air Lower Baffle and Deflector Replacement (LCV, LFX)
- Remove the front bumper impact bar. Refer to «Front Bumper Impact Bar Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Remove the front bumper fascia center support and the forward range radar module if equipped. Refer to «Forward Range Radar Module Replacement»(/cadillac/ats/i-2012-2014/remont/collisionavoidance/#object-detection-system-park-assist-system) , or «Front Bumper Fascia Center Support Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Remove the air conditioning condenser (2) from the charge air cooler radiator. Refer to «Air Conditioning Condenser Replacement (LTG with M3L, V03)»(/cadillac/ats/i-2012-2014/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) , «Air Conditioning Condenser Replacement (LTG with MYA, V03)»(/cadillac/ats/i-2012-2014/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Remove the radiator air lower baffle and deflector front retainers (1) from the front of the charge air cooler radiator.
- Remove the radiator air lower baffle and deflector side retainers (1) from the charge air cooler radiator and the radiator.
- Remove the charge air cooler radiator (2) from the radiator. Refer to «Charge Air Cooler Radiator Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Remove the radiator air lower baffle and deflector front lower retainers (1) from the radiator.
- Detach radiator air lower baffle and deflector from the radiator (2) and remove from the vehicle.
- Install the radiator air lower baffle and deflector to the radiator (2).
- Install the radiator air lower baffle and deflector front lower retainers (1) to the radiator.
- Install the charge air cooler radiator (2) to the radiator. Refer to «Charge Air Cooler Radiator Replacement (LTG)»(/cadillac/ats/i-2012-2014/remont/testing-diagnostics/#engine-controlsfuel-20l-ltg-or-25l-lcv-repair-instructions) .
- Install the radiator air lower baffle and deflector side retainers (1) to the charge air cooler radiator and the radiator.
- Install the radiator air lower baffle and deflector front retainers (1) to the front of the charge air cooler radiator.
- Install the air conditioning condenser (2) to the charge air cooler radiator. Refer to «Air Conditioning Condenser Replacement (LTG with M3L, V03)»(/cadillac/ats/i-2012-2014/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) , «Air Conditioning Condenser Replacement (LTG with MYA, V03)»(/cadillac/ats/i-2012-2014/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Install the front bumper fascia center support and the forward range radar module if equipped. Refer to «Forward Range Radar Module Replacement»(/cadillac/ats/i-2012-2014/remont/collisionavoidance/#object-detection-system-park-assist-system) , or «Front Bumper Fascia Center Support Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
- Install the front bumper impact bar. Refer to «Front Bumper Impact Bar Replacement»(/cadillac/ats/i-2012-2014/remont/exterior-body-panels/#bumpers-and-fascias) .
Scheme 34
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front compartment front sight shield. Refer to Front Compartment Front Sight Shield Replacement . Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement . Remove the front bumper fascia center support and the forward range radar module if equipped. Refer to Forward Range Radar Module Replacement , or Front Bumper Fascia Center Support Replacement . Remove the front bumper fascia upper support. Refer to Front Bumper Fascia Upper Support Replacement . Remove the radiator upper brackets. Refer to Radiator Upper Bracket Replacement . Lower the front portion of the drivetrain and front suspension frame enough to provide clearance between the upper core support and the condenser. Refer to DRIVETRAIN AND FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION . | |
| 1 | Radiator Air Upper Baffle and Deflector Retainer (Qty: 2) |
| 2 | Radiator Air Upper Baffle and Deflector Procedure Release the radiator air upper baffle and deflector retainers from the air conditioning condenser and the radiator. |
Radiator Air Upper Baffle and Deflector Replacement
Scheme 35
| Callout | Component Name |
|---|---|
| Preliminary Procedure Drain the cooling system. Refer to Cooling System Draining and Filling (Static Fill) , Cooling System Draining and Filling (GE 47716) . Remove the starter. Refer to Starter Replacement (LCV,LTG) . | |
| 1 | Engine Coolant Heater CAUTION: Refer to Fastener Caution . Procedure Disconnect the engine coolant heater cord. Tighten 50 (37 lb ft) |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Coolant Heater Replacement (LCV, LTG)
Scheme 36
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the radiator surge tank. Refer to Radiator Surge Tank Replacement (LFX) . | |
| 1 | Engine Coolant Heater Procedure Disconnect the coolant heater cord connector at the engine block. |
Coolant Heater Replacement (LFX)
Scheme 37
| Callout | Component Name |
|---|---|
| Preliminary Procedure Disconnect the engine coolant heater cord from the engine coolant heater. | |
| 1 | Engine Coolant Heater Cord |
Coolant Heater Cord Replacement (LFX)
- Disconnect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/ats/i-2012-2014/remont/body-electrical/#battery-charging-system-and-starting-system) .
- Remove the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- If equipped with AWD, remove the front propeller shaft. Refer to «Front Axle Propeller Shaft Replacement»(/cadillac/ats/i-2012-2014/remont/driveshaft-universal-joints/#propeller-shaft) .
- Remove the engine coolant heater cord connector (1) from the engine coolant heater.
- Remove the starter solenoid fastener (2) and remove the starter solenoid cable (3).
- Remove the right upper tie bar extension frame rail fastener (2) and remove the starter solenoid ground cable (1).
- Detach the heater cord retainer (3).
- Remove the following from the pre-fuse block: Battery Jumper Post Cover (1). Pre-Fuse Block Cover (2). Battery Positive Barrel Retainer (3). Battery Positive Cable (4). Starter Solenoid Cable (5).
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/cadillac/ats/i-2012-2014/remont/hoistjack/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the starter solenoid cable ground fastener (1) and the starter solenoid cable (2), from the engine block.
- Detach the starter solenoid cable retainers (1) from the engine harness and remove the starter solenoid cable (2) from the engine compartment.
- Attach the starter solenoid cable retainers (1) to the engine harness.
- Install the starter solenoid cable ground (1), to the right upper tie bar frame extension rail, and tighten the fastener (2) to 9 (80 lb in).
- Attach the heater cord retainer (3).
- Attach the following to the pre-fuse block: Starter Solenoid Cable (5). Battery Positive Cable (4). Battery Positive Barrel Retainer (3). Pre-Fuse Block Cover (2). Battery Jumper Post Cover (1).
- Install the starter solenoid cable (3) to the starter solenoid and tighten the fastener (4) to 10 (89 lb in).
- Install the engine coolant heater connector (1).
- Install the intake manifold. Refer to «Intake Manifold Replacement»(/cadillac/ats/i-2012-2014/remont/mechanical/#engine-mechanical-20l-ltg-or-25l-lcv-repair-instructions-on-vehicle) .
- If equipped with AWD, install the front propeller shaft. Refer to «Front Axle Propeller Shaft Replacement»(/cadillac/ats/i-2012-2014/remont/driveshaft-universal-joints/#propeller-shaft) .
- Install the starter solenoid cable ground (2), to the engine block, and tighten the fastener (1) to 45 (33 lb ft).
- Connect the negative battery cable. Refer to «Battery Negative Cable Disconnection and Connection»(/cadillac/ats/i-2012-2014/remont/body-electrical/#battery-charging-system-and-starting-system) .
Cooling Fan Control
The engine cooling fan system is composed of one electric cooling fan and a cooling fan control module. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the cooling fan motor in relation to the pulse width modulated signal, allowing the cooling fan to operate at variable speeds. The cooling fan speed is effected by many different operating conditions and the ECM will adjust the duty cycle based on cooling system requirements.
This system is unique in that the ECM will not operate the cooling fan at every speed within a 0-90 percent range. The cooling fan calibration is designed to operate the cooling fan at 5 specific percentages in order to avoid the speed regions that create undesirable noise and vibration. During normal operating conditions the ECM may initially activate the cooling fan at 4 or 5 % and then increase to the desired percentages to satisfy powertrain cooling requirements. Generally, the ECM will operate the cooling fan at specific percentages but, may scale the percentages either higher or lower in response to generator demand. The percentages at which the cooling fan operates may vary between vehicle lines and engines.
The cooling fan control module is thermally protected to prevent module damage in the case of a short circuit condition in the cooling fan motor. The scan tool output control is only capable of operating the cooling fan in the speed percentages allowed by the ECM. When multiple cooling fan speed requests are received, the ECM operates the fan at the highest of the speed requests. The ECM commands the fans ON under the following conditions
- The engine coolant temperature is warmer than a predetermined temperature.
- The engine oil temperature is warmer than a predetermined temperature.
- The A/C pressure reaches a predetermined pressure.
- If the engine coolant temperature at key-off is warmer than a predetermined value, or the A/C pressure is greater than a predetermined value, the cooling fan will operate at a low speed. The fan will shut OFF if the temperature or pressure drops below the predetermined value, but will only operate for 2 minutes, regardless of the coolant temperature or A/C pressure.
Engine Coolant Indicators
- The instrument panel cluster (IPC) shows the engine temperature on the temperature gauge. The value is sent on the data communication line from engine control module (ECM). When the coolant temperature is more than 132°C (270°F) IPC receives a discrete input from ECM requesting illumination.
- The IPC performs the display test at the start of each ignition cycle. The IPC illuminates the TEMP indicator.
Coolant Heater
The optional engine coolant heater operates using AC external power and is designed to warm the coolant in the engine block area for improved starting in very cold weather. The coolant heater helps reduce fuel consumption when a cold engine is warming up. The unit is equipped with a detachable AC power cord. A weather shield on the cord is provided to protect the plug when not in use.
The cooling system's function is to maintain an efficient engine operating temperature during all engine speeds and operating conditions. The cooling system is designed to remove approximately one-third of the heat produced by the burning of the air-fuel mixture. When the engine is cold, the coolant does not flow to the radiator until the thermostat opens. This allows the engine to warm quickly.
Cooling Cycle
Cooling Cycle - LFX
The thermostat is located between the radiator outlet and the water pump inlet. At normal operating temperature, coolant is drawn from the radiator outlet and into the water pump inlet by the water pump. In cold conditions, the thermostat will bypass the radiator, and the pump will draw coolant directly from the engine outlet.
Coolant is then pumped through the water pump outlet and into the engine block. In the engine block, the coolant circulates through the water jackets surrounding the cylinders where it absorbs heat.
The coolant is then forced through the cylinder head gasket openings and into the cylinder heads. In the cylinder heads, the coolant flows through the water jackets surrounding the combustion chambers and valve seats, where it absorbs additional heat.
Coolant is also directed to the throttle body. There it circulates through passages in the casting. During initial warm-up, the coolant assists in warming the throttle body. During normal operating temperatures, the coolant assists in keeping the throttle body cool.
From the cylinder heads, the coolant is then forced to the engine outlet. Coolant leaves the engine through three different routes
- Through the engine outlet fitting to the radiator inlet, where the coolant is cooled. This path is blocked at cold conditions by the thermostat at the engine inlet fitting.
- To the heater core for passenger compartment heat and defrost.
- Through the surge tank inlet hose to the surge tank, providing continuous direction of the cooling system.
Operation of the cooling system requires proper functioning of all cooling system components. The cooling system consists of the components identified below.
Cooling Cycle - LTG and LCV
Coolant flows from the water pump outlet into the engine block. In the engine block, the coolant circulates through the water jackets surrounding the cylinders where the coolant absorbs heat.
The coolant then flows through the cylinder head gasket openings and into the cylinder heads. In the cylinder heads, the coolant flows through the water jackets surrounding the combustion chambers and valve seats, where the coolant absorbs additional heat.
Coolant is also directed to the throttle body. There the coolant circulates through passages in the casting. During initial warm-up, the coolant assists in warming the throttle body. During normal operating temperatures, the coolant assists in keeping the throttle body cool.
Some coolant flows from the engine water outlet, to the heater core, and then back to the engine block. This provides the passenger compartment with heat and defrost capability as the coolant warms up.
From the cylinder heads, the coolant flows to the engine water outlet bypass valve. The flow of coolant will either be stopped at the valve until the engine reaches normal operating temperature, or the coolant will flow through the bypass valve to cycle through the bypass pipe back to the thermostat and also through the radiator inlet pipe to the radiator where the coolant is cooled. Additional coolant is also allowed to pass out of the top of the cylinder head and the top of the radiator as the coolant volume expands, and over to the surge tank through the surge tank inlet hose, where it's retained or passes back to the engine block through the surge tank outlet/heater outlet hose.
Coolant then flows from the radiator outlet to the thermostat. The flow of coolant will either be stopped at the thermostat until the engine reaches normal operating temperature, or the coolant will flow through the thermostat and into the water pump inlet. At this point, the coolant flow cycle is completed.
Efficient operation of the cooling system requires proper functioning of all cooling system components. The cooling system consists of the components identified below
Coolant
The engine coolant is a solution made up of a 50-50 mixture of DEX-COOL and clean drinkable water. The coolant solution carries excess heat away from the engine to the radiator, where the heat is dissipated to the atmosphere.
Charge Air Cooling System - LTG
The charge air cooling system's function is to reduce the temperature of the air charge that is heated during the turbocharging process, which improves the efficiency and performance of the Powertrain. The charge air cooling system is an air-to-air system that uses a separate charge air cooling radiator located between the condenser and the radiator to cool the air charge. Filtered air from the air induction system is compressed in the turbocharger, by an exhaust air driven turbine in the turbocharger. That compressed filtered air is then forced down the charge air cooler duct, through the charge air cooler radiator where it is cooled, and then proceeds up to the engine intake manifold, for use by the engine.
Radiator
The radiator is a heat exchanger consisting of a core and 2 tanks. The aluminum core is a tube and fin crossflow design that extends from the inlet tank to the outlet tank. Fins are placed around the outside of the tubes to improve heat transfer to the atmosphere.
The inlet and outlet tanks are a molded, high temperature, nylon reinforced plastic material. A high temperature rubber gasket seals the tank flange edge to the aluminum core. The tanks are clamped to the core with clinch tabs. The tabs are part of the aluminum header at each end of the core.
The radiator also has a drain cock located in the bottom of the right hand tank. The drain cock unit includes the drain cock and drain cock seal.
Heat is removed from the coolant as the coolant passes through the radiator. The fins on the core transfer heat from the coolant passing through the tubes. Air passing between the fins absorbs the heat and cools the coolant.
Pressure Cap
The pressure cap seals the cooling system. It contains a blow off or pressure relief valve and a vacuum or atmospheric valve. The pressure valve is held against its seat by a spring, which protects the radiator from excessive cooling system pressure. The vacuum valve is held against its seat by a spring, which permits opening of the valve to relieve vacuum created in the cooling system as it cools off. The vacuum, if not relieved, might cause the radiator and/or coolant hoses to collapse.
The pressure cap allows cooling system pressure to build up as the temperature increases. As the pressure builds, the boiling point of the coolant increases. Engine coolant can be safely run at a temperature much higher than the boiling point of the coolant at atmospheric pressure. The hotter the coolant is, the faster the heat transfers from the radiator to the cooler, passing air.
The pressure in the cooling system can get too high. When the cooling system pressure exceeds the rating of the pressure cap, it raises the pressure valve, venting the excess pressure and releasing coolant to the overflow portion of the surge tank, which is at atmospheric pressure.
As the engine cools down, the temperature of the coolant drops and a vacuum is created in the cooling system. This vacuum causes the vacuum valve to open, allowing coolant from the overflow bottle to draw back into the upper surge tank. This equalizes the pressure in the cooling system with atmospheric pressure, preventing the radiator and coolant hoses from collapsing.
Surge Tank
This surge tank is actually two chambers connected together, a surge tank and an overflow bottle. The top chamber is the surge tank and is the highest point of the coolant system. It uses a threaded pressure cap, similar to the one used on a radiator or engine fill system. The bottom chamber is the overflow bottle. This is the air space in the cooling system where the coolant can expand into and contract from.
During vehicle use, the coolant heats and expands. The increased coolant volume can in some conditions push past the pressure cap and through a channel into the overflow bottle. As the coolant circulates, air is allowed to bubble out. This air is then transferred to the overflow bottle, through the surge tank cap, where it returns to the atmosphere. Under normal operating conditions, no coolant is lost. Coolant without air bubbles absorbs heat much better than coolant with bubbles. When the engine cools, the coolant, without air bubbles, contracts back into the surge tank from the bottom of the overflow bottle.
Air Baffles and Seals
The cooling system uses deflectors, air baffles and air seals to increase cooling system capability. Deflectors are installed under the vehicle to redirect airflow beneath the vehicle and through the radiator to increase engine cooling. Air baffles are also used to direct airflow through the radiator and increase cooling capability. Air seals prevent air from bypassing the radiator and A/C condenser, and prevent recirculation of hot air for better hot weather cooling and A/C condenser performance.
Water Pump
The water pump is a centrifugal vane impeller type pump. The pump consists of a housing with coolant inlet and outlet passages and an impeller. The impeller is a flat plate mounted on the pump shaft with a series of flat or curved blades or vanes. When the impeller rotates, the coolant between the vanes is thrown outward by centrifugal force. The impeller shaft is supported by one or more sealed bearings, which never need to be lubricated. With a sealed bearing, grease cannot leak out, and dirt and water cannot get in.
The water pump circulates coolant throughout the cooling system. The pump is driven by the crankshaft from the drive belt.
Thermostat
The thermostat is a coolant flow control component, whose purpose is to regulate the operating temperature of the engine. The thermostat utilizes a temperature sensitive wax-pellet element, which connects to a valve through a piston. Heating is causing the element to expand and exert pressure against a rubber diaphragm. This pressure forces the valve to open. Cooling causes the element to contract. This contraction allows a spring to push the valve closed.
When the coolant temperature is below 91°C (195°F), the thermostat valve remains closed. This prevents circulation of the coolant to the radiator and allows the engine to warm up quickly. After the coolant temperature reaches 91°C (195°F), the thermostat valve will open. The switch point will differ a little depending on engine. The coolant is then allowed to circulate through the thermostat to the radiator where the engine heat is dissipated to the atmosphere. The thermostat also provides a restriction in the cooling system, even after opening. This restriction creates a pressure difference which prevents cavitation at the water pump and forces coolant to circulate through the engine block.
For some engines a solenoid thermostat controlled by the ECM will open and close the circulation.
Transmission Oil Cooler - MYA without V03
| CAUTION | The transmission oil cooler system uses quick connect fittings throughout the system. Use a special tool to disconnect these quick connect fittings. Removing the transmission oil cooler lines without this tool will result in damage to the radiator, the transmission, and the transmission oil cooler caused by mixing the transmission oil and coolant or due to transmission oil loss. |
The transmission oil cooler is a heat exchanger and is located inside the left side end tank of the radiator. The transmission fluid temperature is regulated by the temperature of the engine coolant that surrounds the oil cooler as the transmission fluid passes through the cooler.
The transmission oil pump circulates the fluid through the feed line to the oil cooler. The fluid then flows through the cooler while the engine coolant absorbs heat from the fluid. The fluid is then pumped through the return line to the transmission.
Transmission Oil Cooler - MYA with V03
| CAUTION | The transmission oil cooler system uses quick connect fittings throughout the system. Use a special tool to disconnect these quick connect fittings. Removing the transmission oil cooler lines without this tool will result in damage to the radiator, the transmission, and the transmission oil cooler caused by mixing the transmission oil and coolant or due to transmission oil loss. |
There are two transmission oil coolers in a series in the heavy duty transmission oil cooler system. The initial transmission oil cooler is a heat exchanger located in the end tank of the radiator. The transmission oil temperature is partially regulated by the temperature of the coolant leaving the radiator and passing over the heat exchanger. Lines from the transmission bring oil pumped at a high pressure to the end tank cooler. The oil out of the end tank cooler is plumbed to an air-to-oil cooler on the condenser multicooler assembly. This cooler provides additional cooling for heavy duty trailering. The transmission oil is then directed out of the external oil cooler and back to the transmission.
Transmission Oil Cooler - LFX with KC4
There are two transmission oil coolers in a series in the heavy duty transmission oil cooler system on LFX engine vehicles with the KC4 option. The initial transmission oil cooler is a heat exchanger located in the end tank of the radiator. The transmission oil temperature is partially regulated by the temperature of the coolant leaving the radiator and passing over the heat exchanger. Lines from the transmission bring oil pumped at a high pressure to the end tank cooler. The oil out of the cooler is plumbed to an air-to-oil cooler in front of the A/C condenser. This cooler provides additional cooling for track package vehicles. The transmission oil is then directed back to the transmission.
Engine Oil Cooler - LFX with KC4
The engine oil cooler is an air-to-oil heat exchanger which is located in front of the A/C condenser. The oil temperature is cooled by the air passing through the oil cooler fins. The oil pump pumps the oil through the feed line to the oil cooler. The oil flows through the cooler where the air absorbs heat from the oil. The oil is then pumped through the cooler return line to the oil filter and returns to the main oil passage.
Special Tools
Illustration Tool Number/ Description EN 24460-A J 24460-01 Cooling System Pressure Tester GE 24731 J 24731 Tempilstick GE 26568 J 26568 Coolant and Battery Fluid Tester EL 35616-F J 35616-F Connector Test Adapter Kit EL 36169-HD J 36169-HD Heavy Duty Fused Jumper BO 38185 J 38185 Hose Clamp Pliers GE 42401-A J 42401 Radiator Cap and Surge Tank Test Adapter EN 46104 J 46104 Water Pump Pulley Holding Tool GE 47716 Vac N Fill Coolant Refill Tool
Scheme 38
Scheme 39
Scheme 40
Scheme 41
Scheme 42
Scheme 43
Scheme 44
See also:
• Diagnostic System Check - Vehicle
• Strategy Based Diagnosis
• Diagnostic Procedure Instructions
• Engine Controls Schematics (LTG)
• COMPONENT CONNECTOR END VIEWS - INDEX
• Circuit Testing
• Connector Repairs
• Testing for Intermittent Conditions and Poor Connections
• Wiring Repairs
• Control Module References
• Diagnostic Repair Verification
• Engine Control Module Replacement (LCV)
• Diagnostic Trouble Code (DTC) List - Vehicle
• Engine Controls Schematics
• Instrument Cluster Description and Operation
• K20 Engine Control Module: Scan Tool Information (LFW, LFX or LTG)
• Engine Coolant Temperature Sensor Replacement
• Engine Oil and Oil Filter Replacement
• Engine Coolant/Water in Transmission
• Coolant in Combustion Chamber
• Coolant in Engine Oil
• Lifting and Jacking the Vehicle
• Front Air Deflector Replacement
• Fastener Caution
• Approximate Fluid Capacities
• Special Tools
• Front Compartment Front Sight Shield Replacement
• Intake Manifold Cover Replacement
• Exhaust System Replacement (LFX)
• Generator Replacement (LFX)
• Heater Inlet Hose Replacement (LFX)
• Power Brake Booster Pump Replacement (2.0L, 2.5L)
• Transmission Fluid Auxiliary Cooler Outlet Pipe Replacement (LFX with KC4)
• Forward Range Radar Module Replacement
• DRIVETRAIN AND FRONT SUSPENSION FRAME REMOVAL AND INSTALLATION
• Front Axle Propeller Shaft Replacement
• DTC P00B3 or P00B4
• Temperature Versus Resistance
• Cooling System Draining and Filling (Static Fill)
• Cooling System Draining and Filling (GE 47716)
• Loss of Coolant
• Engine Overheating
• Thermostat Diagnosis
• Engine Fails To Reach Normal Operating Temperature
• Pressure Cap Testing
• Flushing
• Water Pump Replacement (LFX)
• Water Pump Replacement (LCV)
• Water Pump Replacement (LTG)
• Cooling System Leak Testing
• Radiator Replacement (LFX with KC4)
• Special Tools