VEHICLE IDENTIFICATION & ENGINE NUMBER CODE
Engines may be identified by the 8th character of Vehicle Identification Number (VIN). The VIN is located on plate at the left front corner of instrument panel, and is visible through windshield.
| Application | VIN Code | Body Codes |
|---|---|---|
| 2.8L (173") PFI | S | F Body |
| 2.8L (173") PFI | W | A, J, L & W Bodies |
| 3.1L (189") PFI | T | A & W Bodies |
| 3.1L (189") PFI Turbo | V | A & W Bodies |
| 3.3L (201") PFI | N | A & N Bodies |
| 3.8L (231") PFI (1) | C | C, E & H Bodies |
| (1) Sequential Port Fuel Injection. | ||
| (1) | Sequential Port Fuel Injection. |
VIN ENGINE & BODY CODES
MODEL & BODY IDENTIFICATION
| Body Designation | Model |
|---|---|
| A Body | Celebrity, Century, Cutlass Ciera, Cutlass Cruiser & 6000 |
| C Body | DeVille, Electra, Fleetwood, Ninety-Eight |
| E Body | Eldorado, Reatta, Riviera, Toronado |
| F Body | Camaro, Firebird |
| H Body | Bonneville, Delta 88, LeSabre |
| J Body | Cavalier, Skyhawk, Sunbird |
| L Body | Beretta, Corsica |
| N Body | Cutlass Calais, Grand Am, Skylark |
| W Body | Cutlass Supreme, Grand Prix, Regal |
MODEL & BODY IDENTIFICATION
TUNE-UP NOTES
Note. When performing tune-up procedures described in this article, the following notes and precautions must be followed
Always refer to Vehicle Emission Control Information Label in engine compartment before tune-up. If manual and label differ, always use label specifications.
With the exception of initial ignition timing, normal tune-up adjustments are not required. Perform adjustments only when indicated by the Computer Command Control (CCC) System Performance Check, CCC diagnostic charts and/or poor engine performance.
Do not allow or create a condition of engine misfire in more than one cylinder for an extended period of time. Damage to catalytic converter may occur due to loading converter with unburned air/fuel mixture.
Before making a compression test or cranking engine with a remote starting switch, disconnect ignition switch positive terminal lead at distributor or coils.
Do not add cleaning agents to fuel system as they can damage the catalytic converter.
Do not remove spark plug wires with engine running. Secondary ignition voltage may inflict harmful electrical shock.
Damage to electronic module and/or ignition coil(s) may result if tachometer terminal is grounded.
Note. On engines equipped with the C(3)I or Direct Ignition systems, a "Scan" tester, or equipment using special inductive adapters, must be used to obtain an RPM signal.
ENGINE COMPRESSION
Test compression pressure with engine at normal operating temperature. Remove all spark plugs. Set throttle valve wide open.
| Application | Specification | |
|---|---|---|
| Compression Ratio | ||
| 2.8L | 8.9:1 | |
| 3.1L (VIN T) | 8.8:1 | |
| 3.1L (VIN V) | (1) | |
| 3.8L (VIN C) | 8.5:1 | |
| Compression Pressure | 100 psi (7 kg/cm 2 ) min. | |
| Max. Variation Between Cylinders | 30% | |
| (1) Information not available from manufacturer. | ||
| (1) | Information not available from manufacturer. |
COMPRESSION SPECIFICATIONS
VALVE CLEARANCE
Note. The 2.8L (VIN S) is the only V6 with adjustable valves.
| Application | Clearance (Hot) | |
|---|---|---|
| Hydraulic Lifters | ||
| 2.8L (VIN S) | 1.5 Turns Down From Zero Lash | |
VALVE CLEARANCE ADJUSTMENT
2.8L & 3.1L
- Left Bank - E-I-I-E-I-E (Front-to-rear).
- Right Bank - E-I-E-I-I-E (Front-to-rear).
3.3L & 3.8L
- Left Bank - E-I-E-I-I-E (Front-to-rear).
- Right Bank - E-I-I-E-I-E (Front-to-rear).
IGNITION SYSTEM
The 2.8L (VIN S) engine is equipped with the High Energy Ignition (HEI) distributor system with Electronic Spark Timing (EST).
The 2.8L (VIN W) engine is equipped with the Direct Ignition System (DIS). The system uses a 3-coil module assembly with a crankshaft sensor in place of a distributor.
The 3.1L, 3.3L and 3.8L engines are equipped with C(3)I waste spark ignition system. The system uses a 3-coil module with crankshaft and camshaft sensors in place of a distributor.
IGNITION TIMING
Note. Some 2.8L (VIN S) engines are equipped with receptacle for magnetic timing probe timing meter, located 9.5 degrees ATDC. Do not use receptacle for timing with conventional light. Timing adjustment is not required on 2.8L (VIN W) with Direct Ignition System (DIS), or 3.1L, 3.3L and 3.8L engines with Computer Control Coil Ignition (C(3)I) ignition.
Engine must be at normal operating temperature. Disconnect EST timing connector. Place automatic transmission in Drive and turn off all accessories and A/C. The EST timing connector is taped to the engine harness at the rear of the engine. The wire is Tan/Blk single wire connector.
Note. Always refer to tune-up decal in engine compartment for timing procedures and specifications.
| Application | Degrees BTDC @ RPM |
|---|---|
| 2.8L (VIN S) | 10 @ Idle |
IGNITION TIMING SPECIFICATIONS
PICK-UP COIL TEST
Using an ohmmeter, check resistance across pick-up coil leads. Replace pick-up coil if resistance reading is not correct. See PICK-UP COIL RESISTANCE table.
| Application | Ohms |
|---|---|
| 2.8L (VIN S) | 500-1500 |
PICK-UP COIL RESISTANCE
IGNITION COIL TEST
- To check primary coil resistance, connect an ohmmeter between ignition coil primary terminal and coil frame. Reading should be infinite on high scale of meter. Disconnect ohmmeter from coil frame and connect it to the other coil primary terminal. Reading should be very low or zero, on low scale of meter. See IGNITION COIL RESISTANCE table.
- To check secondary coil resistance, connect an ohmmeter between one coil primary terminal and coil secondary terminal. Reading should not be infinite on high scale of meter. See IGNITION COIL RESISTANCE table.
| Application | Ohms |
|---|---|
| Primary | Less Than 1 |
| Secondary | (1) 5000-7000 |
| (1) Normal reading. A reading as high as 15,000 ohms is acceptable. | |
| (1) | Normal reading. A reading as high as 15,000 ohms is acceptable. |
IGNITION COIL RESISTANCE
SPARK PLUG TYPE
| Application | AC No. |
|---|---|
| 2.8L (VIN S) | R42CTS |
| 2.8L (VIN W) & 3.1L (VIN T) | R43LTSE |
| 3.1L (VIN V) | (1) |
| 3.3L & 3.8L | R44LTS6 |
| (1) Information not available from manufacturer. | |
| (1) | Information not available from manufacturer. |
SPARK PLUG TYPE
SPARK PLUG INSTALLATION
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
|---|---|---|
| 3.1L Regal (VIN T) | .045 (1.14) | 11 (15) |
| 2.8L & 3.1L | .045 (1.14) | 15 (20) |
| 3.3L & 3.8L | .060 (1.52) | 15 (20) |
SPARK PLUG INSTALLATION
HIGH TENSION WIRE RESISTANCE TEST
Carefully remove ends of wire from spark plug and distributor or coils. Using an ohmmeter, check resistance while gently twisting wire. If resistance is not to specification or fluctuates, replace wire.
| Length | Ohms |
|---|---|
| Under 24" | 30,000 |
| Over 24" | 50,000 |
WIRE RESISTANCE
2.8L (VIN S) Firing Order. Scheme 6
2.8L (VIN W) & 3.1L Firing Order. Scheme 7
3.3L Firing Order. Scheme 8
3.8L Firing Order. Scheme 9
FUEL INJECTION
| Application | Model |
|---|---|
| 2.8L (VIN S) | General Motors Model B110 |
| 2.8L (VIN W) | General Motors Model B115 |
| 3.1L (VIN T) | General Motors Model B115 |
| 3.1L (VIN V) | (1) |
| 3.3L (VIN N) | (1) |
| 3.8L (VIN C) | (1) |
| (1) Information not available from manufacturer. | |
| (1) | Information not available from manufacturer. |
FUEL INJECTION
FUEL INJECTED
For fuel system pressure relief procedures, see appropriate article in FUEL SYSTEMS section. Also, see appropriate A-7 chart in COMPUTERIZED ENGINE CONTROLS section for fuel system diagnosis.
HOT (SLOW) IDLE RPM
Note. Engine idle speed is controlled by ECM and will vary. Small fluctuations are considered normal. If battery is disconnected, vehicle may have an unacceptable idle. Start and run engine for a minimum of 7 minutes to re-establish ECM control of idle.
IDLE AIR CONTROL VALVE
Note. Incorrect idle speeds are normally caused by dirty throttle plate or vacuum leaks. Ensure all vacuum components are functioning properly.
- Install "Scan" tester to ALDL "test" terminal. Start and run engine until normal operating temperature is reached. Observe IAC counts. See MINIMUM IDLE SPEED chart.
- If IAC counts are incorrect, use an awl to pierce minimum idle stop screw cover. Apply leverage to remove cover. Turn idle stop screw out until screw clears linkage. Turn screw in until screw touches linkage. Turn screw in an additional 1 1/2 turns.
- Turn idle stop screw in to decrease IAC counts. Turn screw out to increase IAC counts. If minimum idle speed correction requires more than 1/2 turn of idle stop screw in or out, check for vacuum leaks or dirty throttle plate. Clear any trouble codes.
MINIMUM IDLE SPEED
| Application | IAC Counts |
|---|---|
| 2.8L | 10-15 |
| 3.1L, 3.3L & 3.8L | 10-20 |
MINIMUM IDLE SPEED
IDLE AIR CONTROL (IAC) VALVE RESET
If idle speed remains high and will not regulate down, reset IAC valve. To reset, run engine until normal operating temperature is reached. On 3.1L, reset is accomplished by placing transaxle in Drive for 2 minutes at idle.
On all other models, reset may be accomplished by grounding ALDL "test" terminal and operating engine at 2000 RPM, or by driving vehicle at a speed of 40 MPH for a few minutes to re-establish reference point between ECM and IAC valve. Ignition may have to be cycled on and off after above procedure to obtain proper idle.
THROTTLE POSITION SENSOR ADJUSTMENT
Throttle Position Sensor (TPS) can be adjusted with the use of "Scan" tester or by the following procedure
- Install 3 jumper wires between TPS and harness connector.
- Turn ignition on, engine off. Use digital voltmeter and connect to Dark Blue and Black wire terminals. With throttle at closed position, adjust TPS to obtain specified voltage.
- Tighten screws and recheck readings. Turn ignition off. Remove jumper wires and reconnect harness connector to TPS.
| Application | Voltage |
|---|---|
| 2.8L & 3.1L | (1) |
| 3.3L | .38-.42 |
| 3.8L | .33-.46 |
| (1) Not adjustable. | |
| (1) | Not adjustable. |
TPS ADJUSTMENT VOLTAGE
ELECTRICAL SYSTEM
| Application | Cold Crank Amps @ 0°F (18°C) | Reserve Capacity Minutes | |
|---|---|---|---|
| A, F, J & L Bodies | |||
| Standard | 525 | 75 | |
| Optional | 570 | 90 | |
| C, H, N & W Bodies | |||
| Standard | 630 | 90 | |
| Optional | 730 | 115 | |
| E Body | |||
| Eldorado, Riviera Toronado | 730 | 115 | |
| Reatta | 770 | 115 | |
BATTERY SPECIFICATIONS
SERVICE INTERVAL MESSAGE RESET
To reset service interval message used on Pontiac 6000 STE with Drivers Information Center (DIC), proceed as follows. With service item displayed, press and hold down the reset button.
The distance between service intervals will decrease at a rate of 500 miles every 5 seconds. The reprogrammed distance to next service interval will be displayed when button is released. When the mileage interval reaches zero, the service item will light up. Repeat this operation to reset each service item (if required).
If the service interval light for each item is reset within 10 miles of coming on, the light will go out immediately. If the service interval light is left on longer than 10 miles, the display will remain on for 10 miles before going out.
REPLACEMENT INTERVALS
| Component | Interval (Miles) |
|---|---|
| Oil & Filter | 7500 |
| Air Filter | 30,000 |
| Fuel Filter | (1) |
| PCV Filter | 30,000 |
| Spark Plugs | 30,000 |
| (1) No scheduled replacement. Check and replace if clogged. | |
| (1) | No scheduled replacement. Check and replace if clogged. |
REPLACEMENT INTERVALS
BELT TENSION ADJUSTMENT
| Application (2) | New Belt - Lbs. (kg) | Used Belt Lbs. (kg) | |
|---|---|---|---|
| V Belts | |||
| 5/16" | 80 (36) | 50 (23) | |
| 3/8 & 13/32" | 140 (64) | 70 (32) | |
| 7/16" | 165 (75) | 90 (41) | |
| (1) Using standard belt tension gauge. (2) No adjustment is necessary on serpentine belts. | |||
| (1) | Using standard belt tension gauge. |
| (2) | No adjustment is necessary on serpentine belts. |
BELT TENSION ADJUSTMENT (1)
COOLING SYSTEM CAPACITIES
| Application | (1) Quantity Qts. (L) |
|---|---|
| 2.8L (VIN S) | 12.4 (11.7) |
| 2.8L (VIN W) | 13.0 (12.3) |
| 2.8L (VIN W) With A/C | 13.2 (12.5) |
| 3.1L (VIN T) | 12.6 (11.9) |
| 3.3L (VIN N) | 12.0 (11.4) |
| 3.3L (VIN N) With A/C | 12.7 (12.0) |
| 3.8L (VIN C) | 13.0 (12.5) |
| (1) Capacities listed are approximate. | |
| (1) | Capacities listed are approximate. |
COOLING SYSTEM CAPACITIES
ENGINE OIL CAPACITIES
| Application | Quantity - Qts. (L) | |
|---|---|---|
| Crankcase (Includes Filter) | ||
| All Models | (1) 4.0 (3.8) | |
| (1) Does not include oil filter capacity on 2.8L (VIN S) and 3.8L. | ||
| (1) | Does not include oil filter capacity on 2.8L (VIN S) and 3.8L. |
ENGINE OIL CAPACITIES
TRANSMISSION CAPACITIES
| Application | Quantity - Qts. (L) | |
|---|---|---|
| Auto. Transaxle (Dexron II) | ||
| 3T40 (125C) | 4.0 (3.8) | |
| 4T60 (440-T4) | 6.0 (5.7) | |
TRANSMISSION CAPACITIES