Arrows and Symbols
This service information uses various symbols in order to describe different service operations.
Scheme 1
| Callout | Component Name |
|---|---|
| 1 | Front of Vehicle |
| 2 | View Detail |
| 2 | View Detail |
| 3 | Ambient Air Mixed with Another Gas or Indicate Temperature Change |
| 4 | Motion or Direction |
| 5 | View Angle |
| 6 | Dimension (1:2) |
| 7 | Ambient/Clean Air Flow or Cool Air Flow |
| 8 | Lubrication Point- Oil or Fluid |
| 9 | Task Related |
| 10 | Sectioning (1:3) |
| 11 | Gas Other Than Ambient Air or Hot Air Flow |
| 12 | Lubrication Point- Grease or Jelly |
| 13 | Multidirectional Arrow |
Customer Concern Verification Sheets
The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.
The GM-wide Customer Concern Verification Sheets are available in DealerWorld. The Customer Concern Verification Sheets may be printed and reproduced locally.
Dealers
All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.
Fleets
GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).
Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.
Most GM STC course materials have associated charges.
To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.
Non-GM Dealer Technicians
Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.
ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.
Scheme 2
The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle
| Position | Definition | Character | Description |
|---|---|---|---|
| 1 | Country of Origin | W | Opel for Buick |
| 2 | Manufacturer | 0 | |
| 3 | Make | 4 | Buick Passenger Car |
| 4 5 | Carline/Series | G/N | Regal CXL - 1XL |
| G/P | Regal CXL - 2XL | ||
| G/R | Regal CXL - 3XL | ||
| G/S | Regal CXL - 4XL | ||
| G/T | Regal CXL - 5XL | ||
| G/U | Regal CXL - 6XL | ||
| G/V | Regal CXL Turbo - 1XT | ||
| G/W | Regal CXL Turbo - 2XT | ||
| G/X | Regal CXL Turbo - 3XT | ||
| G/Y | Regal CXL Turbo - 4XT | ||
| G/Z | Regal CXL Turbo - 5XT | ||
| G/0 | Regal CXL Turbo - 6XT | ||
| G/1 | Regal CXL Turbo - 7XT | ||
| 6 | Body Style | 5 | 69-Sedan, 4-Door, 4 Window, Notchback |
| 7 | Restraint System | E | Active Manual Belts, Airbags-Driver and Passenger-Front (1st row), Front Seat Side (1st row), Roof Side (all seating rows) |
| G | Active Manual Belts, Airbags-Driver and Passenger-Front (1st row) and Rear Seat Side (2nd row), Roof Side (all seating rows) | ||
| 8 | Engine Type | K | RPO LEA Engine - Gas, 4 Cylinder, 2.4L, SIDI, DOHC, E85 Max, Aluminum, GM |
| R | RPO LUK Engine - Gas, 4 Cylinder, 2.4L, DI, Alum, DOHC, Bas, Ecotec | ||
| V | RPO LHU Engine Flexible Fuel - Gas/Ethanol, 2.0L, SIDI, L4, Aluminum, DOHC, Turbo | ||
| 9 | Check Digit | Check Digit | |
| 10 | Model Year | C | 2012 |
| 11 | Plant Location | 1 | Rμesselsheim, Germany |
| 12-17 | Plant Sequence Number | Plant Sequence Number |
Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
2.4L (LEA, LUK) Engine ID and VIN Derivative Location
Refer to Engine Identification (LAF, LEA, or LUK) .
2.0L (LHU) Engine ID and VIN Derivative Location
Refer to Engine Identification (LDK, LHU) .
6T45 (MH7) Transmission ID and VIN Derivative Location
Refer to Transmission Identification Information .
AF40-6 (MDK) Transmission ID and VIN Derivative Location
Refer to Transmission Identification Information .
Scheme 3
| Callout | Description |
|---|---|
| Vehicle Certification Label The vehicle certification label is located on the left side B pillar and displays the following assessments: Gross Vehicle Weight Rating (GVWR) Gross Axle Weight Rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The gross vehicle weight must not exceed the Gross Vehicle Weight Rating. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicles accessories The weight of the driver and the passengers The weight of the cargo | |
| 1 | Date of Manufacture |
| 2 | Gross Vehicle Weight Rating |
| 3 | Gross Axle Weight Rating, Front |
| 4 | Name of Manufacturer |
| 5 | Gross Axle Weight Rating, Rear |
| 6 | Canadian Safety Mark (w/RPO Z49) |
| 7 | Vehicle Identification Number (VIN) |
| Tire Placard The tire placard label is located on the left side B pillar and displays the following assessments | |
| 8 | Total Occupant Seating Capacity |
| 9 | Seating Capacity, Front |
| 10 | Seating Capacity, Rear |
| 11 | Maximum Vehicle Capacity Weight |
| 12 | Tire Pressure, Front, Rear, and Spare (Cold) |
| 13 | Original Equipment Tires Size |
| Service Parts ID Label The vehicle service parts identification label is located in the instrument panel (I/P) compartment. The label is use to help identify the vehicle original parts and options. | |
| 14 | Vehicle Identification Number |
| 15 | Engineering Model Number (Vehicle Division, Line, and Body Style) |
| 16 | Interior Trim Level and Decor |
| 17 | Exterior (Paint Color) WA Number |
| 18 | Paint Technology |
| 19 | Special Order Paint Colors and Numbers |
| 20 | Vehicle Option Content |
| Anti-Theft Label | |
| 21 | The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol. The anti-theft label must be covered before any painting, rustproofing procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen. |
Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
RPO Code List
The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.
| RPO | Description |
|---|---|
| 01A | Trim Color Seat Jet Black |
| 01B | Trim Color Seat Light Neutral |
| 1AB | Trim Color Door Panel Jet Black |
| 1AC | Trim Color Door Panel Light Neutral |
| 2A2 | Molding Door Interior Piano Black (2) |
| 2CP | Molding Door Interior Kibo Wood (2) |
| 3A5 | Molding I/P Interior, Piano Black (2) |
| 3CG | Molding I/P Interior, Kibo Wood (2) |
| 4AA | Interior Trim Jet Black |
| 4AB | Interior Trim Cocoa |
| A51 | Seat Front Bkt, Custom |
| A69 | Restraint Seat Belt Tensioner, Front, Var. 2 |
| A6C | Adjuster Passenger Seat Manual, 4 Way, Power VERT |
| A70 | Restraint Seat Belt Tensioner, Front |
| A90 | Lock Control Rear Cmpt Lid, Rem Cont Elec Release |
| AE2 | Latch Rear Compartment, Safety, Manual Release |
| AEF | Window Power Operated, Passenger, Express Up/Down |
| AEQ | Window Power Operated, Rear Drs, Express Down |
| AE4 | Seat - Frt Bkt, Sport |
| AG1 | Adjuster Front Seat Power, Multi-Directional, Driver |
| AG2 | Adjuster Pass Seat Power, Multi-Directional |
| AJC | Restraint Head, Front Seat, Up/Down Adjustment |
| AKP | Window Type Solar Absorbing |
| AKX | Windshield Type Solar Absorbing |
| AL0 | Sensor Indicator Inflatable Restraint, Front Passenger/Child Presence Detector |
| AM9 | Seat Rear - Split Back, Folding |
| AP9 | Net Convenience |
| APG | Control Seat, Power Lumbar, LH |
| APH | Control Seat, Power Lumbar, RH |
| AQQ | Lock Control, Entry - Remote Entry, Extended Range |
| ASV | Equipment Sensor Air Moisture & W/S Temp |
| ATG | Lock Control, Entry Remote Entry, Standard Range |
| ATH | Lock Control, Entry - Remote Entry, Extended Range, Passive |
| AW7 | Restraint System Seat, Inflatable, Driver & Pass, Front, Front Side & Rear Side, Roof Side |
| AXG | Window Power Operated-Express Driver Up/Down |
| AXJ | Vehicle Type Passenger Car |
| AY0 | Restraint System Seat, Inflatable, Driver & Pass, Front & Side, Roof Side |
| B34 | Covering Front Floor Mats, Carpeted Insert |
| B35 | Covering Rear Floor Mats, Carpeted Insert |
| B3T | Hood - Active, Pedestrian Protection |
| B7Y | Plate Door Sill Cover, Chrome |
| BAH | Equipment Security System, Immobilization, Step Two |
| BTM | Switch - Engine Start, Keyless |
| BTT | Alarm - Remote Panic |
| BTV | Remote Start - Engine |
| C59 | Vent Air, Console, Rear |
| C67 | HVAC System - Air Conditioner Frt, Electronic Controls |
| C95 | Lamp Interior, Roof, Courtesy & Dual Reading |
| CF5 | Roof Sun, Glass, Sliding, Elec |
| CJ2 | HVAC System Air Conditioner Front, Auto Temp Cont, Aux Temp Cont |
| D61 | Tray Driver Side Deposit |
| DA1 | Arm Rest Rear Seat, Storage |
| DD8 | Mirror I/S R/V Light Sensitive |
| DH6 | Mirror I/S Front Van LH & RH, Sunshade, Illum |
| DLF | Mirror O/S LH & RH, RC, Electric, Heat, MAN Fold, Flat/Driver, CNVX Passenger |
| DP6 | Mirror Provisions Housing, Painted |
| E3E | Handle - O/S, L/Gate, R/CMPT, Chrome |
| EA1 | Pocket Front Seat Back, LH |
| EA2 | Pocket Front Seat Back, RH |
| EAI | Trim Seat - Leather, Soleil Keisel |
| EAF | Trim Seat Leather, Siena |
| EF7 | Country United States of America (USA) |
| F45 | Chassis Continuously Variable Real Time Damping |
| F82 | Ratio Transaxle Final Drive 3.23 |
| FBE | Trim Door Vinyl, Siena |
| FE9 | Certification Emission, Federal |
| FHO | Vehicle Fuel - Gasoline E10 |
| FHS | Vehicle Fuel - Gasoline E85 |
| FX3 | Ride And Handling Automatic Electronic Controlled |
| FXJ | Ratio - Transaxle Final Drvie 2.64 |
| GAL | Primary Color Exterior, Technical Grey, MET 2 |
| GAN | Primary Color Exterior, Switchblade Silver MET (G) |
| GAO | Primary Color - Exterior, Goldmist MET (G) 316N |
| GAP | Primary Color Exterior, Imperial Blue MET (G) 403P |
| GAR | Primary Color Exterior, Carbon Flash MET (G) |
| GAZ | Primary Color Exterior, Olympic White (G) |
| GBA | Primary Color Exterior, Black (G) 8555 |
| GBF | Primary Color Exterior, Pannacotta, Mica (G) |
| GBV | Primary Color - Exterior, Cyber Gray MET (G) 637R |
| GEU | Primary Color Exterior, Waterworld Blue MET (G) |
| GLZ | Primary Color Exterior, Magic Red (G) |
| GNA | Chassis Equip Front Strut Asm |
| GNB | Chassis Equip Front Strut Asm, Performance |
| GNC | Chassis Equip Rear - Rear Axle, 4-Link |
| GOP | Primary Color Exterior, Dark Mahogany, MICA (G) |
| GX3 | Ratio - Transaxle Final Drive 3.33 |
| GY6 | Ratio - Transaxle Final Drive 3.76 |
| HP6 | Hybrid Propulsion - Electric, Parallel, 14KW Continuous Power |
| J60 | Brake System Power, Front & Rear Disc, Abs, 16"" |
| J61 | Brake System Power, Front & Rear Disc, Abs, 17"" |
| J64 | Brake System Power, Front & Rear Disc, Abs, 18+ |
| J71 | Brake Parking Power Operated |
| JF5 | Pedals - Sporty, Alloy |
| JJ2 | Brake Lining Brake Noise and Dust Performance |
| K05 | Heater Engine - Block |
| K09 | Generator 120 Amp |
| K34 | Cruise Control Automatic, Electronic |
| KA1 | Heater Seat, Front |
| KB5 | Control - ECM Grade Braking |
| KC5 | Receptacle - Electrical, Accessory |
| KD4 | Receptacle - Electrical, Front Console |
| KI6 | Receptacle - Electrical, Front Console Rear 110 Volt |
| KIU | Receptacle - Electrical, Front Console Rear, 110 Volt W/USB |
| KRH | Filter Air, Pollutant & Odor |
| KRJ | Control - Console, Infotainment, Redundant Controls |
| KTA | Audio Interface |
| LEA | Engine Gas, 4 Cylinder, 2.4L, SIDI, DOHC, E85 Max, Aluminum, GM |
| LHD | Vehicle Drive Left Hand Drive |
| LHU | Engine Flexible Fuel (Gas/Ethanol), 2.0L, SIDI, L4, DOHC Turbo, Aluminum |
| LUK | Engine Gas, 4 Cylinder, 2.4L, DI, Alum, DOHC, BAS, Ecotec |
| M53 | Shifter Interlock - Clutch |
| MCR | Receptacle - Memory Card |
| MDE | Molding B/S Upper Bright, Window All Around |
| MDK | Transmission AUTO 6 SPD, AISIN-Warner, A6-AF40, Electronic, GEN 2 |
| MH8 | Transmission AUTO 6 SPD, HMD, X23F |
| MHH | Transmission - Auto 6 Spd, HMD, GM, Bas+, 6T40, Hybrid, FWD |
| MHK | Transmission - Auto 6 Spd, 6T50 |
| MR6 | Transmission - MAN 6 SPD, Opel, 83MM, 3.92 1st, 0.62 6th (F40 WR), Reduce Helix |
| MWN | Tailpipe - Dual, Integrated in Fascia |
| N37 | Steering Column Tilt, Telescoping |
| N55 | Steering Wheel - Leather, 3 Spokes, Sport, Ergonomic |
| NCG | Lock - Electrical Child Lock System (Rear Door Latch) |
| NE1 | Certification Emission, Geographically Restricted Registration for Vehicles up to 14, 000 LBS GVW |
| NJ1 | Steering - Power, Non-variable ratio, Electric |
| NR0 | Steering Wheel Leather, 4 Spokes |
| NT7 | Emission System Federal, Tier 2 |
| NU5 | Emission System California, BIN 4 |
| NU6 | Emission System California, PZEV |
| NV7 | Steering Power, Variable Effort |
| NWN | Tailpipe - Single, Turned Down |
| NWT | Tailpipe - Dual, Turned Down, Hidden |
| NXB | Steering - Power, Non-Variable Ratio, Reduced Rack Travel |
| NXC | Steering Power, Variable Effort, Reduced Rack Travel |
| P76 | Tire & Wheel Spare, Space Saver, Steel 16" |
| P77 | Tire & Wheel Spare, Space Saver, Steel 17" |
| Q56 | Wheel 18 X 8, Aluminum, 13 Spokes |
| Q9S | Wheel 19 X 8.5, Aluminum, 10 Spokes (Insignia) |
| QNS | Tire All 245/45R18 XL 100H BW AL3 |
| QRU | Tire All 225/55R17-97H BW R/ST TL AL3 |
| QWT | Tire All P245/40R19 XL 98W BW AL3 |
| RP2 | Tire All P245/40R 19-94W BW R/ST TL AL3 |
| RUE | Plant Code Ruesselsheim, Germany |
| SSG | Graphic, Switch Function Symbol |
| T61 | Lamp System Daytime Running |
| T67 | Battery - LN3, FLA, 12V, 70AH, 512 ENCCA |
| T74 | Headlamps Control Automatic, Delay |
| T83 | Headlamps Control Automatic On-Off |
| T96 | Lamp Fog, Front |
| TR0 | Lamp Interior, Roof, Rear, Courtesy & Dual Reading |
| TS6 | Lamp Stop, High Level |
| TSP | Lamp Package Interior, Custom |
| TT4 | Headlamps - Halogen, 4 |
| TT6 | Headlamps - High Intensity Discharge |
| TU2 | Lamp Marker, Side |
| U19 | Speedometer INST, Kilo & Miles, Kilo Odometer |
| U2J | Digital Audio System S-Band "Not Installed" |
| U2K | Digital Audio System S-Band |
| U65 | Speaker System 7, Premium |
| U77 | Antenna Rear Window, Radio |
| U80 | Display Compass |
| UAG | Infotainment Display Graphic Info Display (GID), Var 1 |
| UD5 | Sensor Indicator - Parking Assist |
| UD7 | Sensor Indicator - Rear Parking Assist |
| UDC | Display Instrument Driver Info Enhanced (One Color Graphic) |
| UDN | Infotainment Display Color Info Display (CID) 7", WVGA |
| UE1 | Communication System Vehicle, G.P.S. 1 |
| UEW | Radio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (GMNA Version) |
| UFU | Radio - AM/FM Stereo, Single CD, MP3 (Aux In), USB, GMNA |
| UG1 | Opener - Garage Door, Universal |
| UJM | Tire Press Indicator Manual Learn |
| UMN | Speedometer Inst, Miles & Kilo, Miles Odometer |
| UPF | Wireless Interface Short Range, Voice REC |
| UQA | Speaker System Premium Audio Branded With Amplifier |
| UP9 | Wireless Interface - Short Range, Voice Recog, Music Navigator, Streaming Audio |
| URC | Switch Flexride Mode System |
| USR | Receptacle USB |
| UTJ | Theft Deterrent Electrical, Unauthorized Entry |
| UYE | Radio AM/FM Stereo, CD-ROM, CAF, RSA, (GMNA Version) |
| UYS | Radio AM/FM Stereo, NAV, DVD-ROM, CAF, HDD, USB RSA, RSE (GMNA Version) |
| V33 | Tool Kit Road, Emergency |
| V8D | Vehicle Statement US |
| V8E | Vehicle Statement Canada |
| V9B | Vehicle Preparation Export, Shipping, Electronic Load Deactivation |
| VE9 | Protector - Body, Outer Panel Cargo Damage |
| VK3 | License Plate Front - Front Mounting Package |
| VG2 | Protector - Wax Spray On - None |
| VZ3 | Label Mercury Disposal Notification |
| VY7 | Knob - Trans Control Lever, Leather |
| W1Y | Control Steering Wheel, Radio, Redundant Controls |
| XFE | Fuel Economy - Extra Fuel Economy |
| XJ3 | Chassis - Sport, Lowered, Modified |
| XL7 | Frequencies Rating 315 MHz, Long Distance |
| Y3E | Model Conversion - Buick GS With OPC Look |
| YF5 | Certification Emission, California |
| Z49 | Country Canada |
Metric Fasteners
This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.
A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.
GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.
Scheme 4
| Callout | Component Name |
|---|---|
| 1 | English Bolt, Grade 2 (Strength Class) |
| 2 | English Bolt, Grade 5 (Strength Class) |
| 3 | English Bolt, Grade 7 (Strength Class) |
| 4 | English Bolt, Grade 8 (Strength Class) |
| 5 | Metric Nut, Strength Class 9 |
| 6 | Metric Bolts, Strength Class Increases as Numbers Increase |
The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.
The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following
- Lower strength
- No numbered head marking system
- Wrong thread pitch
The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications
- M6.0 X 1
- M8 X 1.25
- M10 X 1.5
- M12 X 1.75
- M14 X 2.00
- M16 X 2.00
Prevailing Torque Fasteners
Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.
All Metal Prevailing Torque Fasteners
These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.
Nylon Interface Prevailing Torque Fasteners
These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.
Adhesive Coated Fasteners
These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.
Scheme 5
| Callout | Component Name |
|---|---|
| 1 | Prevailing Torque Nut, Center Lock Type |
| 2 | Prevailing Torque Nut, Top Lock Type |
| 3 | Prevailing Torque Nut, Nylon Patch Type |
| 4 | Prevailing Torque Nut, Nylon Washer Insert Type |
| 5 | Prevailing Torque Nut, Nylon Insert Type |
| 6 | Prevailing Torque Bolt, Dry Adhesive Coating Type |
| 7 | Prevailing Torque Bolt, Thread Profile Deformed Type |
| 8 | Prevailing Torque Bolt, Nylon Strip Type |
| 9 | Prevailing Torque Bolt, Out-of-Round Thread Area Type |
A prevailing torque fastener may be reused ONLY if
- The fastener and the fastener counterpart are clean and not damaged
- There is no rust on the fastener
- The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 6 mm | 0.4 N.m | 4 lb in |
| 8 mm | 0.8 N.m | 7 lb in |
| 10 mm | 1.4 N.m | 12 lb in |
| 12 mm | 2.1 N.m | 19 lb in |
| 14 mm | 3 N.m | 27 lb in |
| 16 mm | 4.2 N.m | 37 lb in |
| 20 mm | 7 N.m | 62 lb in |
| 24 mm | 10.5 N.m | 93 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 6 mm | 0.3 N.m | 3 lb in |
| 8 mm | 0.6 N.m | 5 lb in |
| 10 mm | 1.1 N.m | 10 lb in |
| 12 mm | 1.5 N.m | 13 lb in |
| 14 mm | 2.3 N.m | 20 lb in |
| 16 mm | 3.4 N.m | 30 lb in |
| 20 mm | 5.5 N.m | 49 lb in |
| 24 mm | 8.5 N.m | 75 lb in |
Metric Prevailing Torque Fastener Minimum Torque Development - ERROR - Title exists for titlesource=no-title
| Application | Specification | |
|---|---|---|
| Metric | English | |
| All Metal Prevailing Torque Fasteners | ||
| 1/4 in | 0.5 N.m | 4.5 lb in |
| 5/16 in | 0.8 N.m | 7.5 lb in |
| 3/8 in | 1.3 N.m | 11.5 lb in |
| 7/16 in | 1.8 N.m | 16 lb in |
| 1/2 in | 2.3 N.m | 20 lb in |
| 9/16 in | 3.2 N.m | 28 lb in |
| 5/8 in | 4 N.m | 36 lb in |
| 3/4 in | 7 N.m | 54 lb in |
| Nylon Interface Prevailing Torque Fasteners | ||
| 1/4 in | 0.3 N.m | 3 lb in |
| 5/16 in | 0.6 N.m | 5 lb in |
| 3/8 in | 1 N.m | 9 lb in |
| 7/16 in | 1.3 N.m | 12 lb in |
| 1/2 in | 1.8 N.m | 16 lb in |
| 9/16 in | 2.5 N.m | 22 lb in |
| 5/8 in | 3.4 N.m | 30 lb in |
| 3/4 in | 5 N.m | 45 lb in |
English Prevailing Torque Fastener Minimum Torque Development
Thread Inserts
General Purpose Thread Repair Kits.
These kits are available commercially.
Repair Procedure
- Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
- Drill out the damaged threads. Clean out any chips.
- Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
- Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
- Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
- If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.
Registered and Non-Registered Trademarks
Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service information.
| A |
|---|
| AC® |
| ACCUTURN® |
| ACDelco® |
| Active Fuel Management™ |
| Acuzinc® |
| Airbank® |
| Allison® |
| AMMCO® |
| AUTOFUSE® |
| AUTOTRAC® |
| B |
| Bendix® |
| BON-AMI® |
| Bosch® |
| Bose® |
| C |
| Catapillar® |
| CAT® |
| C-Quam® |
| D |
| Delco® |
| Delco Bose® |
| Delco Electronics® |
| Delco Freedom® |
| Delco LOC II® |
| Delco Moraine® |
| Delco Remy® |
| Delco Sound® |
| Delco Supreme® |
| Delco Tech® |
| DELCORE® |
| Delphi® |
| DEX-COOL® |
| DEXOIL® |
| DEXRON® |
| DEXSTEER™ |
| DNR® |
| Dolby® |
| DR® |
| Duracell® |
| Duraguard® |
| Durastop® |
| Duramax™ |
| E |
| Eaton Corporation® |
| EMD® |
| ETR® |
| F |
| FLO-LITE® |
| G |
| General Motors® |
| GM® |
| GM Goodwrench Service® |
| GM Optikleen® |
| GM Parts™ |
| GM Pass® |
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Front Side Door Lock Cylinder Coding (Free Wheeling)
Special Tools
BO-49753 Assembly Tool
Scheme 6
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.
- Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
- Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
- Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
- Insert the tumbler springs into the 4 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Insert the sleeve (4) onto the cylinder assembly.
- Insert the clutch (5) and driver (6) onto the cylinder (1).
- Load the cylinder into the BO-49753 assembly tool so that the clutch (1) indexes with the notch in the opening of the tool (2).
- Load the assembly tool with the lock cylinder into a vice and tighten the vice ONLY enough to hold the tool and lock the cylinder in place.
- Insert the roll pin (7) into the driver (6) and install it using a 1/16 inch pin punch.
- Insert the buffer (8) in the case (9), verify the buffer is properly seated.
- Install the free wheel pin (11) in the sleeve (4) and clutch (5) and insert the assembly into the case (9).
- With the lock cylinder assembly installed in the case (9), install the retainer (10) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (10).
- Insert the key into the lock and function the lock to check for proper assembly and smooth operation.
Scheme 7
The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.
- Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
- Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
- Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
- Insert the tumbler springs into the 4 spring pockets.
- The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
- Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
- Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
- Insert the sleeve (4) onto the cylinder assembly.
- Insert the assembly into the case (5).
- With the lock cylinder assembly installed in the case (5), install the retainer (6) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (6).
- Insert the key into the lock and function the lock to check for proper assembly and smooth operation.
Scheme 8
The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.
- Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
- Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
- The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
- The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
- Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
- With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
- Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
- When the key is removed, the lock should stay together.
- Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
- Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
- Verify the key position for inserting the lock into the column.
Lifting and Jacking the Vehicle
Note. The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment.
Scheme 9
| WARNING | To avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist. |
| WARNING | To avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack. |
| CAUTION | Perform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents. |
Vehicle Lifting- Frame Contact Lift
Front Lift Pads
When lifting the vehicle with a frame-contact lift, place the front lift pads on the rocker outer panel weld flange, as shown in the graphic
Rear Lift Pads
When lifting the vehicle with a frame-contact lift, place the rear lift pads on the rocker outer panel weld flange, as shown in the graphic.
Vehicle Jacking
| CAUTION | When you are jacking the vehicle at the front locations, be certain that the jack or the jack lift pad does not contact the front fascia, front fascia air dam, or the front fenders. If such contact occurs, vehicle damage may result. When jacking at selected front locations additional clearance may be required for the jacking points. |
Note. When you are lifting a vehicle with a service jack, block the wheels at the opposite end from which you are lifting. Use jack stands to provide additional support.
Front of Vehicle
When using a service jack under the front of the vehicle use one of the following locations
Place the service jack pad in the same location as shown for the front lift pads.
Rear of Vehicle
Note. Place jackstands ONLY under strong and stable vehicle structures.
Place the service jack pad in the same location as shown for the rear lift pads.