Contents Wiring diagrams Section: Ignition Switch/steering Lock All sections

General Information Buick Regal V

Ignition Switch/steering Lock 9 illustrations ~2654 words

Arrows and Symbols

This service information uses various symbols in order to describe different service operations.

Scheme 1

Scheme 1: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed with Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point- Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point- Grease or Jelly
13Multidirectional Arrow

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

The GM-wide Customer Concern Verification Sheets are available in DealerWorld. The Customer Concern Verification Sheets may be printed and reproduced locally.

Dealers

All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Fleets

GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).

Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.

Most GM STC course materials have associated charges.

To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.

Non-GM Dealer Technicians

Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.

ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.

Scheme 2

Scheme 2: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle

PositionDefinitionCharacterDescription
1Country of OriginWOpel for Buick
2Manufacturer0
3Make4Buick Passenger Car
4 5Carline/SeriesG/NRegal CXL - 1XL
G/PRegal CXL - 2XL
G/RRegal CXL - 3XL
G/SRegal CXL - 4XL
G/TRegal CXL - 5XL
G/URegal CXL - 6XL
G/VRegal CXL Turbo - 1XT
G/WRegal CXL Turbo - 2XT
G/XRegal CXL Turbo - 3XT
G/YRegal CXL Turbo - 4XT
G/ZRegal CXL Turbo - 5XT
G/0Regal CXL Turbo - 6XT
G/1Regal CXL Turbo - 7XT
6Body Style569-Sedan, 4-Door, 4 Window, Notchback
7Restraint SystemEActive Manual Belts, Airbags-Driver and Passenger-Front (1st row), Front Seat Side (1st row), Roof Side (all seating rows)
GActive Manual Belts, Airbags-Driver and Passenger-Front (1st row) and Rear Seat Side (2nd row), Roof Side (all seating rows)
8Engine TypeKRPO LEA Engine - Gas, 4 Cylinder, 2.4L, SIDI, DOHC, E85 Max, Aluminum, GM
RRPO LUK Engine - Gas, 4 Cylinder, 2.4L, DI, Alum, DOHC, Bas, Ecotec
VRPO LHU Engine Flexible Fuel - Gas/Ethanol, 2.0L, SIDI, L4, Aluminum, DOHC, Turbo
9Check DigitCheck Digit
10Model YearC2012
11Plant Location1Rμesselsheim, Germany
12-17Plant Sequence NumberPlant Sequence Number

Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

2.4L (LEA, LUK) Engine ID and VIN Derivative Location

2.0L (LHU) Engine ID and VIN Derivative Location

6T45 (MH7) Transmission ID and VIN Derivative Location

AF40-6 (MDK) Transmission ID and VIN Derivative Location

Scheme 3

Scheme 3: Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
CalloutDescription
Vehicle Certification Label The vehicle certification label is located on the left side B pillar and displays the following assessments: Gross Vehicle Weight Rating (GVWR) Gross Axle Weight Rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The gross vehicle weight must not exceed the Gross Vehicle Weight Rating. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicles accessories The weight of the driver and the passengers The weight of the cargo
1Date of Manufacture
2Gross Vehicle Weight Rating
3Gross Axle Weight Rating, Front
4Name of Manufacturer
5Gross Axle Weight Rating, Rear
6Canadian Safety Mark (w/RPO Z49)
7Vehicle Identification Number (VIN)
Tire Placard The tire placard label is located on the left side B pillar and displays the following assessments
8Total Occupant Seating Capacity
9Seating Capacity, Front
10Seating Capacity, Rear
11Maximum Vehicle Capacity Weight
12Tire Pressure, Front, Rear, and Spare (Cold)
13Original Equipment Tires Size
Service Parts ID Label The vehicle service parts identification label is located in the instrument panel (I/P) compartment. The label is use to help identify the vehicle original parts and options.
14Vehicle Identification Number
15Engineering Model Number (Vehicle Division, Line, and Body Style)
16Interior Trim Level and Decor
17Exterior (Paint Color) WA Number
18Paint Technology
19Special Order Paint Colors and Numbers
20Vehicle Option Content
Anti-Theft Label
21The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol. The anti-theft label must be covered before any painting, rustproofing procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen.

Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label

RPO Code List

The following table provides the description of the Regular Production Option (RPO) codes that are available on the vehicle. The vehicle's RPO list is printed on the Service Parts Identification Label.

RPODescription
01ATrim Color Seat Jet Black
01BTrim Color Seat Light Neutral
1ABTrim Color Door Panel Jet Black
1ACTrim Color Door Panel Light Neutral
2A2Molding Door Interior Piano Black (2)
2CPMolding Door Interior Kibo Wood (2)
3A5Molding I/P Interior, Piano Black (2)
3CGMolding I/P Interior, Kibo Wood (2)
4AAInterior Trim Jet Black
4ABInterior Trim Cocoa
A51Seat Front Bkt, Custom
A69Restraint Seat Belt Tensioner, Front, Var. 2
A6CAdjuster Passenger Seat Manual, 4 Way, Power VERT
A70Restraint Seat Belt Tensioner, Front
A90Lock Control Rear Cmpt Lid, Rem Cont Elec Release
AE2Latch Rear Compartment, Safety, Manual Release
AEFWindow Power Operated, Passenger, Express Up/Down
AEQWindow Power Operated, Rear Drs, Express Down
AE4Seat - Frt Bkt, Sport
AG1Adjuster Front Seat Power, Multi-Directional, Driver
AG2Adjuster Pass Seat Power, Multi-Directional
AJCRestraint Head, Front Seat, Up/Down Adjustment
AKPWindow Type Solar Absorbing
AKXWindshield Type Solar Absorbing
AL0Sensor Indicator Inflatable Restraint, Front Passenger/Child Presence Detector
AM9Seat Rear - Split Back, Folding
AP9Net Convenience
APGControl Seat, Power Lumbar, LH
APHControl Seat, Power Lumbar, RH
AQQLock Control, Entry - Remote Entry, Extended Range
ASVEquipment Sensor Air Moisture & W/S Temp
ATGLock Control, Entry Remote Entry, Standard Range
ATHLock Control, Entry - Remote Entry, Extended Range, Passive
AW7Restraint System Seat, Inflatable, Driver & Pass, Front, Front Side & Rear Side, Roof Side
AXGWindow Power Operated-Express Driver Up/Down
AXJVehicle Type Passenger Car
AY0Restraint System Seat, Inflatable, Driver & Pass, Front & Side, Roof Side
B34Covering Front Floor Mats, Carpeted Insert
B35Covering Rear Floor Mats, Carpeted Insert
B3THood - Active, Pedestrian Protection
B7YPlate Door Sill Cover, Chrome
BAHEquipment Security System, Immobilization, Step Two
BTMSwitch - Engine Start, Keyless
BTTAlarm - Remote Panic
BTVRemote Start - Engine
C59Vent Air, Console, Rear
C67HVAC System - Air Conditioner Frt, Electronic Controls
C95Lamp Interior, Roof, Courtesy & Dual Reading
CF5Roof Sun, Glass, Sliding, Elec
CJ2HVAC System Air Conditioner Front, Auto Temp Cont, Aux Temp Cont
D61Tray Driver Side Deposit
DA1Arm Rest Rear Seat, Storage
DD8Mirror I/S R/V Light Sensitive
DH6Mirror I/S Front Van LH & RH, Sunshade, Illum
DLFMirror O/S LH & RH, RC, Electric, Heat, MAN Fold, Flat/Driver, CNVX Passenger
DP6Mirror Provisions Housing, Painted
E3EHandle - O/S, L/Gate, R/CMPT, Chrome
EA1Pocket Front Seat Back, LH
EA2Pocket Front Seat Back, RH
EAITrim Seat - Leather, Soleil Keisel
EAFTrim Seat Leather, Siena
EF7Country United States of America (USA)
F45Chassis Continuously Variable Real Time Damping
F82Ratio Transaxle Final Drive 3.23
FBETrim Door Vinyl, Siena
FE9Certification Emission, Federal
FHOVehicle Fuel - Gasoline E10
FHSVehicle Fuel - Gasoline E85
FX3Ride And Handling Automatic Electronic Controlled
FXJRatio - Transaxle Final Drvie 2.64
GALPrimary Color Exterior, Technical Grey, MET 2
GANPrimary Color Exterior, Switchblade Silver MET (G)
GAOPrimary Color - Exterior, Goldmist MET (G) 316N
GAPPrimary Color Exterior, Imperial Blue MET (G) 403P
GARPrimary Color Exterior, Carbon Flash MET (G)
GAZPrimary Color Exterior, Olympic White (G)
GBAPrimary Color Exterior, Black (G) 8555
GBFPrimary Color Exterior, Pannacotta, Mica (G)
GBVPrimary Color - Exterior, Cyber Gray MET (G) 637R
GEUPrimary Color Exterior, Waterworld Blue MET (G)
GLZPrimary Color Exterior, Magic Red (G)
GNAChassis Equip Front Strut Asm
GNBChassis Equip Front Strut Asm, Performance
GNCChassis Equip Rear - Rear Axle, 4-Link
GOPPrimary Color Exterior, Dark Mahogany, MICA (G)
GX3Ratio - Transaxle Final Drive 3.33
GY6Ratio - Transaxle Final Drive 3.76
HP6Hybrid Propulsion - Electric, Parallel, 14KW Continuous Power
J60Brake System Power, Front & Rear Disc, Abs, 16""
J61Brake System Power, Front & Rear Disc, Abs, 17""
J64Brake System Power, Front & Rear Disc, Abs, 18+
J71Brake Parking Power Operated
JF5Pedals - Sporty, Alloy
JJ2Brake Lining Brake Noise and Dust Performance
K05Heater Engine - Block
K09Generator 120 Amp
K34Cruise Control Automatic, Electronic
KA1Heater Seat, Front
KB5Control - ECM Grade Braking
KC5Receptacle - Electrical, Accessory
KD4Receptacle - Electrical, Front Console
KI6Receptacle - Electrical, Front Console Rear 110 Volt
KIUReceptacle - Electrical, Front Console Rear, 110 Volt W/USB
KRHFilter Air, Pollutant & Odor
KRJControl - Console, Infotainment, Redundant Controls
KTAAudio Interface
LEAEngine Gas, 4 Cylinder, 2.4L, SIDI, DOHC, E85 Max, Aluminum, GM
LHDVehicle Drive Left Hand Drive
LHUEngine Flexible Fuel (Gas/Ethanol), 2.0L, SIDI, L4, DOHC Turbo, Aluminum
LUKEngine Gas, 4 Cylinder, 2.4L, DI, Alum, DOHC, BAS, Ecotec
M53Shifter Interlock - Clutch
MCRReceptacle - Memory Card
MDEMolding B/S Upper Bright, Window All Around
MDKTransmission AUTO 6 SPD, AISIN-Warner, A6-AF40, Electronic, GEN 2
MH8Transmission AUTO 6 SPD, HMD, X23F
MHHTransmission - Auto 6 Spd, HMD, GM, Bas+, 6T40, Hybrid, FWD
MHKTransmission - Auto 6 Spd, 6T50
MR6Transmission - MAN 6 SPD, Opel, 83MM, 3.92 1st, 0.62 6th (F40 WR), Reduce Helix
MWNTailpipe - Dual, Integrated in Fascia
N37Steering Column Tilt, Telescoping
N55Steering Wheel - Leather, 3 Spokes, Sport, Ergonomic
NCGLock - Electrical Child Lock System (Rear Door Latch)
NE1Certification Emission, Geographically Restricted Registration for Vehicles up to 14, 000 LBS GVW
NJ1Steering - Power, Non-variable ratio, Electric
NR0Steering Wheel Leather, 4 Spokes
NT7Emission System Federal, Tier 2
NU5Emission System California, BIN 4
NU6Emission System California, PZEV
NV7Steering Power, Variable Effort
NWNTailpipe - Single, Turned Down
NWTTailpipe - Dual, Turned Down, Hidden
NXBSteering - Power, Non-Variable Ratio, Reduced Rack Travel
NXCSteering Power, Variable Effort, Reduced Rack Travel
P76Tire & Wheel Spare, Space Saver, Steel 16"
P77Tire & Wheel Spare, Space Saver, Steel 17"
Q56Wheel 18 X 8, Aluminum, 13 Spokes
Q9SWheel 19 X 8.5, Aluminum, 10 Spokes (Insignia)
QNSTire All 245/45R18 XL 100H BW AL3
QRUTire All 225/55R17-97H BW R/ST TL AL3
QWTTire All P245/40R19 XL 98W BW AL3
RP2Tire All P245/40R 19-94W BW R/ST TL AL3
RUEPlant Code Ruesselsheim, Germany
SSGGraphic, Switch Function Symbol
T61Lamp System Daytime Running
T67Battery - LN3, FLA, 12V, 70AH, 512 ENCCA
T74Headlamps Control Automatic, Delay
T83Headlamps Control Automatic On-Off
T96Lamp Fog, Front
TR0Lamp Interior, Roof, Rear, Courtesy & Dual Reading
TS6Lamp Stop, High Level
TSPLamp Package Interior, Custom
TT4Headlamps - Halogen, 4
TT6Headlamps - High Intensity Discharge
TU2Lamp Marker, Side
U19Speedometer INST, Kilo & Miles, Kilo Odometer
U2JDigital Audio System S-Band "Not Installed"
U2KDigital Audio System S-Band
U65Speaker System 7, Premium
U77Antenna Rear Window, Radio
U80Display Compass
UAGInfotainment Display Graphic Info Display (GID), Var 1
UD5Sensor Indicator - Parking Assist
UD7Sensor Indicator - Rear Parking Assist
UDCDisplay Instrument Driver Info Enhanced (One Color Graphic)
UDNInfotainment Display Color Info Display (CID) 7", WVGA
UE1Communication System Vehicle, G.P.S. 1
UEWRadio - AM/FM Stereo, SD Nav, CD-Rom, CAF, USB, RSA (GMNA Version)
UFURadio - AM/FM Stereo, Single CD, MP3 (Aux In), USB, GMNA
UG1Opener - Garage Door, Universal
UJMTire Press Indicator Manual Learn
UMNSpeedometer Inst, Miles & Kilo, Miles Odometer
UPFWireless Interface Short Range, Voice REC
UQASpeaker System Premium Audio Branded With Amplifier
UP9Wireless Interface - Short Range, Voice Recog, Music Navigator, Streaming Audio
URCSwitch Flexride Mode System
USRReceptacle USB
UTJTheft Deterrent Electrical, Unauthorized Entry
UYERadio AM/FM Stereo, CD-ROM, CAF, RSA, (GMNA Version)
UYSRadio AM/FM Stereo, NAV, DVD-ROM, CAF, HDD, USB RSA, RSE (GMNA Version)
V33Tool Kit Road, Emergency
V8DVehicle Statement US
V8EVehicle Statement Canada
V9BVehicle Preparation Export, Shipping, Electronic Load Deactivation
VE9Protector - Body, Outer Panel Cargo Damage
VK3License Plate Front - Front Mounting Package
VG2Protector - Wax Spray On - None
VZ3Label Mercury Disposal Notification
VY7Knob - Trans Control Lever, Leather
W1YControl Steering Wheel, Radio, Redundant Controls
XFEFuel Economy - Extra Fuel Economy
XJ3Chassis - Sport, Lowered, Modified
XL7Frequencies Rating 315 MHz, Long Distance
Y3EModel Conversion - Buick GS With OPC Look
YF5Certification Emission, California
Z49Country Canada

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 4

Scheme 4: Fastener Strength Identification
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Prevailing Torque Fasteners

Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.

All Metal Prevailing Torque Fasteners

These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.

Nylon Interface Prevailing Torque Fasteners

These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.

Adhesive Coated Fasteners

These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.

Scheme 5

Scheme 5: Prevailing Torque Fasteners
CalloutComponent Name
1Prevailing Torque Nut, Center Lock Type
2Prevailing Torque Nut, Top Lock Type
3Prevailing Torque Nut, Nylon Patch Type
4Prevailing Torque Nut, Nylon Washer Insert Type
5Prevailing Torque Nut, Nylon Insert Type
6Prevailing Torque Bolt, Dry Adhesive Coating Type
7Prevailing Torque Bolt, Thread Profile Deformed Type
8Prevailing Torque Bolt, Nylon Strip Type
9Prevailing Torque Bolt, Out-of-Round Thread Area Type

A prevailing torque fastener may be reused ONLY if

  1. The fastener and the fastener counterpart are clean and not damaged
  2. There is no rust on the fastener
  3. The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
6 mm0.4 N.m4 lb in
8 mm0.8 N.m7 lb in
10 mm1.4 N.m12 lb in
12 mm2.1 N.m19 lb in
14 mm3 N.m27 lb in
16 mm4.2 N.m37 lb in
20 mm7 N.m62 lb in
24 mm10.5 N.m93 lb in
Nylon Interface Prevailing Torque Fasteners
6 mm0.3 N.m3 lb in
8 mm0.6 N.m5 lb in
10 mm1.1 N.m10 lb in
12 mm1.5 N.m13 lb in
14 mm2.3 N.m20 lb in
16 mm3.4 N.m30 lb in
20 mm5.5 N.m49 lb in
24 mm8.5 N.m75 lb in

Metric Prevailing Torque Fastener Minimum Torque Development - ERROR - Title exists for titlesource=no-title

ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
1/4 in0.5 N.m4.5 lb in
5/16 in0.8 N.m7.5 lb in
3/8 in1.3 N.m11.5 lb in
7/16 in1.8 N.m16 lb in
1/2 in2.3 N.m20 lb in
9/16 in3.2 N.m28 lb in
5/8 in4 N.m36 lb in
3/4 in7 N.m54 lb in
Nylon Interface Prevailing Torque Fasteners
1/4 in0.3 N.m3 lb in
5/16 in0.6 N.m5 lb in
3/8 in1 N.m9 lb in
7/16 in1.3 N.m12 lb in
1/2 in1.8 N.m16 lb in
9/16 in2.5 N.m22 lb in
5/8 in3.4 N.m30 lb in
3/4 in5 N.m45 lb in

English Prevailing Torque Fastener Minimum Torque Development

Thread Inserts

General Purpose Thread Repair Kits.

These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service information.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
BON-AMI®
Bosch®
Bose®
C
Catapillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Registered and Non-Registered Trademarks

Front Side Door Lock Cylinder Coding (Free Wheeling)

Special Tools

BO-49753 Assembly Tool

Scheme 6

Scheme 6: Front Side Door Lock Cylinder Coding (Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the clutch (5) and driver (6) onto the cylinder (1).
  12. Load the cylinder into the BO-49753 assembly tool so that the clutch (1) indexes with the notch in the opening of the tool (2).
  13. Load the assembly tool with the lock cylinder into a vice and tighten the vice ONLY enough to hold the tool and lock the cylinder in place.
  14. Insert the roll pin (7) into the driver (6) and install it using a 1/16 inch pin punch.
  15. Insert the buffer (8) in the case (9), verify the buffer is properly seated.
  16. Install the free wheel pin (11) in the sleeve (4) and clutch (5) and insert the assembly into the case (9).
  17. With the lock cylinder assembly installed in the case (9), install the retainer (10) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (10).
  18. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 7

Scheme 7: Front Side Door Lock Cylinder Coding (Non Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the assembly into the case (5).
  12. With the lock cylinder assembly installed in the case (5), install the retainer (6) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (6).
  13. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 8

Scheme 8: Lock Cylinder Coding - Ignition

The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.

  1. Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
  2. Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
  3. The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  4. Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
  5. The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  6. Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
  7. With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
  8. Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
  9. When the key is removed, the lock should stay together.
  10. Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
  11. Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
  12. Verify the key position for inserting the lock into the column.

Lifting and Jacking the Vehicle

Note. The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment.

Scheme 9

Scheme 9: Lifting and Jacking the Vehicle
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNINGTo avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTIONPerform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.

Vehicle Lifting- Frame Contact Lift

Front Lift Pads

When lifting the vehicle with a frame-contact lift, place the front lift pads on the rocker outer panel weld flange, as shown in the graphic

Rear Lift Pads

When lifting the vehicle with a frame-contact lift, place the rear lift pads on the rocker outer panel weld flange, as shown in the graphic.

Vehicle Jacking

CAUTIONWhen you are jacking the vehicle at the front locations, be certain that the jack or the jack lift pad does not contact the front fascia, front fascia air dam, or the front fenders. If such contact occurs, vehicle damage may result. When jacking at selected front locations additional clearance may be required for the jacking points.

Note. When you are lifting a vehicle with a service jack, block the wheels at the opposite end from which you are lifting. Use jack stands to provide additional support.

Front of Vehicle

When using a service jack under the front of the vehicle use one of the following locations

Place the service jack pad in the same location as shown for the front lift pads.

Rear of Vehicle

Note. Place jackstands ONLY under strong and stable vehicle structures.

Place the service jack pad in the same location as shown for the rear lift pads.