Contents Section: Exhaust All sections

Engine Exhaust System Buick Park Avenue II рестайлинг

Exhaust 47 illustrations ~3205 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Catalytic Converter Nut25 N.m18 lb ft
Center Exhaust Hanger Bolt30 N.m22 lb ft
EGR Inlet Pipe Bolt30 N.m22 lb ft
Engine Lift Bracket Retaining Fastener30 N.m22 lb ft
Exhaust Crossover Bolt20 N.m15 lb ft
Exhaust Manifold Fastener30 N.m22 lb ft
Exhaust Manifold Pipe Nut40 N.m30 lb ft
Exhaust Manifold Studs9 N.m80 lb in
Fuel Injector Sight Shield Bracket Retaining Nut30 N.m22 lb ft
Muffler Clamp Nut40 N.m30 lb ft
Power Brake Booster Heat Shield Nut20 N.m15 lb ft
Rear Exhaust Hanger Bolt50 N.m37 lb ft
Rear Exhaust Hanger Nut30 N.m22 lb ft
Secondary AIR Tube Bolt10 N.m89 lb in
Secondary AIR Valve Bolt25 N.m18 lb ft

Fastener Tightening Specifications

Diagnostic Starting Point-Engine Exhaust

Begin the system diagnosis by reviewing the system Description and Operation. Reviewing the information will help you determine the correct symptom diagnostic procedure when a malfunction exists. It will also help you determine if the condition described by the customer is normal operation. Refer to SYMPTOMS-ENGINE EXHAUST in order to identify the correct procedure for diagnosing the system.

Symptoms-Engine Exhaust

  1. Review the Exhaust System Description and Operation in order to familiarize yourself with the system functions. Refer to «EXHAUST SYSTEM DESCRIPTION»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system__exhaust-system-description) .
  2. All diagnostics on a vehicle should follow a logical process. Strategy Based Diagnostics is a uniform approach for repairing all systems. The diagnostic flow is the place to start when repairs are necessary and may always be used in order to resolve a system problem. For a detailed explanation, refer to «STRATEGY BASED DIAGNOSIS»(/buick/park-avenue/ii-2002-2005/remont/testing-diagnostics/#engine-controls-strategy-based-engine-diagnosis) .

Visual/Physical Inspection

  1. Inspect for aftermarket or non-OEM devices such as, but not including; tailpipe extensions, headers, and exhaust cutouts. This could affect the operation and proper performance of the exhaust system.
  2. Verify the exact operating conditions under which the concern exists. Note factors such as engine RPM, engine temperature, engine load, and frequency of concern.
  3. Inspect the easily accessible or visible system components for obvious damage or conditions which could cause any symptom.

Intermittent

Test the vehicle under the same conditions that the customer reported in order to verify the system is operating as designed.

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. Loss of Power Refer to «RESTRICTED EXHAUST»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  2. Poor acceleration Refer to «RESTRICTED EXHAUST»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  3. Poor fuel economy Refer to «RESTRICTED EXHAUST»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  4. Excessive smoke-diesel Refer to «RESTRICTED EXHAUST»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  5. Exhaust hissing noise Refer to «EXHAUST LEAKAGE»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  6. Exhaust popping noise Refer to «EXHAUST LEAKAGE»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  7. Exhaust rattle noise Refer to «EXHAUST NOISE»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  8. Loud exhaust noise Refer to «EXHAUST NOISE»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  9. Exhaust buzz, groan, hum noise Refer to «EXHAUST NOISE»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .

Diagnostic Aids

CAUTIONRefer to HOT EXHAUST SYSTEM CAUTION .

For dual exhaust systems a quick check of exhaust flow will help determine which side of the exhaust system is restricted. The side that has less exhaust flow is the side that will be suspect, and diagnosis should begin there.

Test Description

Tools Required

J 35314-A Exhaust Back Pressure Gauge

The numbers below refer to the step numbers on the diagnostic table.

4. The exhaust system has very low back pressure under normal conditions. If the exhaust system is restricted, a significant increase in the exhaust pressure is noticed on the J 35314-A.

Removing the HO2S sensor may set a DTC.

When finishing this diagnostic table, be sure to clear all codes.

5. This step will isolate the catalytic converter from the remainder of the exhaust system.

Scheme 1

Scheme 1: Test Description

Scheme 2

Scheme 2

Scheme 3

Scheme 3: Exhaust Leakage

Scheme 4

Scheme 4: Exhaust Noise

Exhaust Manifold Replacement-Left

Removal Procedure

CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 5

Scheme 5

Scheme 6

Scheme 6
  1. Disconnect the spark plug wires from the spark plugs.
  2. Remove the oil level indicator and tube. Refer to OIL LEVEL INDICATOR AND TUBE REPLACEMENT in Engine Mechanical-3.8 L.
  3. Remove the left engine lift bracket retaining fasteners.
  4. Remove the left engine lift bracket.
  5. Remove the two bolts attaching the exhaust crossover to the left exhaust manifold.
  6. Remove the left exhaust manifold retaining fasteners.
  7. Remove the left exhaust manifold and the gasket from the engine. Do not reuse the gasket.
  8. Clean and inspect the left exhaust manifold. Refer to EXHAUST MANIFOLD CLEANING AND INSPECTION in Engine Mechanical-3.8 L.

Scheme 7

Scheme 7: Installation Procedure

Scheme 8

Scheme 8
  1. Place a NEW exhaust manifold gasket over the cylinder head studs.
  2. Position the left exhaust manifold to the exhaust crossover and up to the left cylinder head. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  3. Install the left exhaust manifold fasteners. Tighten Tighten the exhaust manifold fasteners to 30 N.m (22 lb.ft).
  4. Install the two bolts attaching the exhaust crossover to the left exhaust manifold. Tighten Tighten the exhaust manifold crossover bolts to 20 N.m (15 lb.ft).
  5. Position the left engine lift bracket to the engine.
  6. Install the left engine lift bracket retaining fasteners. Tighten Tighten the engine lift bracket retaining fasteners to 30 N.m (22 lb.ft).
  7. Install the oil level indicator and tube. Refer to OIL LEVEL INDICATOR AND TUBE REPLACEMENT in Engine Mechanical-3.8 L.
  8. Connect the spark plug wires to the spark plugs.

Removal Procedure

CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11

Scheme 12

Scheme 12
  1. Remove the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L36) or FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L67) in Engine Mechanical-3.8L.
  2. Disconnect the heated oxygen sensor at the sensor pigtail.
  3. Remove the right side spark plugs. Refer to «SPARK PLUGS»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation) .
  4. Remove the two nuts securing the power brake booster heat shield to the exhaust crossover.
  5. Remove the power brake booster heat shield from the exhaust crossover.
  6. Remove the two bolts attaching the exhaust crossover to the right exhaust manifold.
  7. Remove the transaxle filler tube.
  8. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/buick/park-avenue/ii-2002-2005/remont/hoistjack/#jacking-and-lifting) .
  9. Remove the exhaust manifold pipe. Refer to «EXHAUST MANIFOLD PIPE REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  10. Remove the heated oxygen sensor if replacement is necessary. Refer to «REMOVAL (HO2S 1)»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation__removal-ho2s-1) .
  11. Remove the fuel injector sight shield bracket retaining nuts.
  12. Remove the fuel injector sight shield bracket.
  13. Remove the right engine lift bracket retaining fasteners.
  14. Remove the right engine lift bracket.
  15. Remove the bolt (1) securing the EGR inlet pipe to the right exhaust manifold.
  16. Remove the right exhaust manifold retaining fasteners.
  17. Remove the right exhaust manifold and the gasket from the engine. Do not reuse the gasket.
  18. Remove the exhaust crossover seal from the exhaust crossover. Do not reuse the seal.
  19. Clean and inspect the right exhaust manifold. Refer to EXHAUST MANIFOLD CLEANING AND INSPECTION in Engine Mechanical -3.8L.

Scheme 13

Scheme 13: Installation Procedure

Scheme 14

Scheme 14

Scheme 15

Scheme 15

Scheme 16

Scheme 16
  1. Place a NEW exhaust crossover seal over the exhaust crossover.
  2. Place a NEW exhaust manifold gasket over the cylinder head studs.
  3. Position the right exhaust manifold around the exhaust crossover and up to the right cylinder head. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  4. Install the right exhaust manifold fasteners. Tighten Tighten the exhaust manifold fasteners to 30 N.m (22 lb.ft).
  5. Install the bolt (1) securing the EGR inlet pipe to the right exhaust manifold. Tighten Tighten the EGR inlet pipe bolt to 30 N.m (22 lb.ft).
  6. Position the right engine lift bracket to the engine.
  7. Install the right engine lift bracket retaining fasteners. Tighten Tighten the engine lift bracket retaining fasteners to 30 N.m (22 lb.ft).
  8. Position the fuel injector sight shield bracket to the engine.
  9. Install the fuel injector sight shield bracket retaining nuts. Tighten Tighten the fuel injector sight shield bracket retaining nuts to 30 N.m (22 lb.ft).
  10. Install the heated oxygen sensor. Refer to «INSTALLATION»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation) .
  11. Install the exhaust manifold pipe. Refer to «EXHAUST MANIFOLD PIPE REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  12. Lower the vehicle.
  13. Install the transaxle filler tube.
  14. Install the bolts securing the exhaust crossover to the right exhaust manifold. Tighten Tighten the exhaust crossover bolts to 20 N.m (15 lb.ft).
  15. Install the power brake booster heat shield to the exhaust crossover.
  16. Install the two nuts securing the power brake booster heat shield to the exhaust crossover. Tighten Tighten the power brake booster heat shield nuts to 20 N.m (15 lb.ft).
  17. Install the right side spark plugs. Refer to «SPARK PLUGS»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation) .
  18. Connect the heated oxygen sensor at the sensor pigtail.
  19. Install the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L36) or FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L67) in Engine Mechanical-3.8L.
CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 17

Scheme 17

Scheme 18

Scheme 18
  1. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/buick/park-avenue/ii-2002-2005/remont/hoistjack/#jacking-and-lifting) .
  2. Remove the four nuts securing the catalytic converter to the exhaust manifold pipe. NOTE: Refer to «FLEX DECOUPLER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__flex-decoupler-notice) .
  3. Position the exhaust system rearward, enough to allow the studs located in the front of the catalytic converter to clear the exhaust manifold pipe.
  4. Remove the catalytic converter gasket. Do not reuse the gasket.
  5. Remove the two nuts attaching the exhaust manifold pipe to the right exhaust manifold.
  6. Remove the exhaust manifold pipe and the gasket. Do not reuse the gasket.

Installation Procedure

Scheme 19

Scheme 19: Installation Procedure

Scheme 20

Scheme 20
  1. Place a NEW exhaust manifold pipe gasket over the right exhaust manifold studs.
  2. Position the exhaust manifold pipe to the right exhaust manifold. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  3. Install the two nuts attaching the exhaust manifold pipe to the right exhaust manifold. Tighten Tighten the exhaust manifold pipe nuts to 40 N.m (30 lb.ft).
  4. Place a NEW catalytic converter gasket over the catalytic converter studs. NOTE: Refer to «FLEX DECOUPLER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__flex-decoupler-notice) .
  5. Position the catalytic converter to the exhaust manifold pipe.
  6. Install the four nuts in order to secure the catalytic converter to the exhaust manifold pipe. Tighten Tighten the catalytic converter nuts to 25 N.m (18 lb.ft).
  7. Lower the vehicle.
CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 21

Scheme 21

Scheme 22

Scheme 22
  1. Remove the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L36) or FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L67) in Engine Mechanical-3.8 L.
  2. Remove the air cleaner intake duct.
  3. Remove the two nuts securing the power brake booster heat shield to the exhaust crossover.
  4. Remove the power brake booster heat shield from the exhaust crossover.
  5. Remove the four bolts attaching the exhaust crossover to the exhaust manifolds.
  6. Remove the exhaust crossover from the engine. Do not reuse the seal.

Scheme 23

Scheme 23: Installation Procedure

Scheme 24

Scheme 24
  1. Place the NEW exhaust crossover seal over the exhaust crossover.
  2. Insert the exhaust crossover into the right exhaust manifold. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  3. Install the bolts securing the exhaust crossover to the exhaust manifolds. Tighten Tighten the exhaust crossover bolts to 20 N.m (15 lb.ft).
  4. Install the power brake booster heat shield to the exhaust crossover.
  5. Install the two nuts securing the power brake booster heat shield to the exhaust crossover. Tighten Tighten the power brake booster heat shield nuts to 20 N.m (15 lb.ft).
  6. Install the air cleaner intake duct.
  7. Install the fuel injector sight shield. Refer to FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L36) or FUEL INJECTOR SIGHT SHIELD REPLACEMENT (L67) in Engine Mechanical-3.8 L.

Servicing of the catalytic converter, resonator or pipe requires the replacement of the exhaust system as a complete one-piece unit.

CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 25

Scheme 25

Scheme 26

Scheme 26

Scheme 27

Scheme 27

Scheme 28

Scheme 28

Scheme 29

Scheme 29

Scheme 30

Scheme 30
  1. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/buick/park-avenue/ii-2002-2005/remont/hoistjack/#jacking-and-lifting) .
  2. Remove the oxygen sensor wiring harness heat shield. Refer to «OXYGEN SENSOR WIRING HARNESS HEAT SHIELD REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  3. Disconnect the heated oxygen sensor at the pigtail.
  4. Remove the heated oxygen sensor if replacement is necessary. Refer to «REMOVAL (HO2S 2)»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation__removal-ho2s-2) .
  5. Remove the four nuts securing the catalytic converter to the exhaust manifold pipe.
  6. Remove the catalytic converter gasket. Do not reuse the gasket.
  7. Suitably support the exhaust system.
  8. Remove the two bolts securing the center exhaust hangers to the rear suspension support brackets.
  9. With a single muffler system. Remove the bolt securing the rear exhaust hanger bracket to the rear compartment rail.
  10. With the aid of an assistant, lower the exhaust system.
  11. Remove the nut securing the rear exhaust hanger to the rear exhaust hanger bracket.
  12. Remove the rear exhaust hanger bracket from the rear exhaust hanger.
  13. With a dual muffler system. Remove the two bolts securing the rear exhaust hanger brackets to the rear compartment rails.
  14. With the aid of an assistant, lower the exhaust system.
  15. Remove the two nuts securing the rear exhaust hangers to the rear exhaust hanger brackets.
  16. Remove the rear exhaust hanger brackets from the rear exhaust hangers.

Scheme 31

Scheme 31: Installation Procedure

Scheme 32

Scheme 32

Scheme 33

Scheme 33

Scheme 34

Scheme 34

Scheme 35

Scheme 35

Scheme 36

Scheme 36
  1. With a single muffler system. Install the rear exhaust hanger bracket to the rear exhaust hanger. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  2. Install the nut securing the rear exhaust hanger to the rear exhaust hanger bracket. Tighten Tighten the rear exhaust hanger nut to 30 N.m (22 lb.ft).
  3. With a dual muffler system. Install the rear exhaust hanger brackets to the rear exhaust hangers.
  4. Install the nuts securing the rear exhaust hangers to the rear exhaust hanger brackets. Tighten Tighten the rear exhaust hanger nuts to 30 N.m (22 lb.ft). NOTE: Refer to «EXHAUST SYSTEM INSPECTION NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__exhaust-system-inspection-notice) .
  5. Place a NEW catalytic converter gasket over the catalytic converter studs. NOTE: Refer to «FLEX DECOUPLER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__flex-decoupler-notice) .
  6. With the aid of an assistant, raise the exhaust system into position, aligning the catalytic converter with the exhaust manifold pipe.
  7. Finger tighten the four nuts to the catalytic converter studs.
  8. With a single muffler system. Install the bolt securing the rear exhaust hanger bracket to the rear compartment rail. Tighten Tighten the rear exhaust hanger bolt to 50 N.m (37 lb.ft).
  9. With a dual muffler system. Install the bolts securing the rear exhaust hanger brackets to the rear compartment rails. Tighten Tighten the rear exhaust hanger bolts to 50 N.m (37 lb.ft).
  10. Install the two bolts securing the center exhaust hangers to the rear suspension support brackets. Tighten Tighten the center exhaust hanger bolts to 30 N.m (22 lb.ft).
  11. Tighten the four catalytic converter nuts previously installed in step 7. Tighten Tighten the catalytic converter nuts to 25 N.m (18 lb.ft).
  12. Install the heated oxygen sensor. Refer to «INSTALLATION»(/buick/park-avenue/ii-2002-2005/remont/removal-installation/#engine-controls-removal-installation) .
  13. Install the oxygen sensor wiring harness heat shield. Refer to «OXYGEN SENSOR WIRING HARNESS HEAT SHIELD REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
  14. Lower the vehicle.

Service the exhaust hangers individually in order to retain the support of the exhaust system.

CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 37

Scheme 37

Scheme 38

Scheme 38

Scheme 39

Scheme 39
  1. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/buick/park-avenue/ii-2002-2005/remont/hoistjack/#jacking-and-lifting) .
  2. Remove the bolt securing the center exhaust hanger to the rear suspension support bracket.
  3. Apply a suitable lubricant to the exhaust pipe hanger rod in order to ease the removal of the hanger.
  4. Pull outward on the center exhaust hanger in order to remove it from the exhaust pipe hanger rod.
  5. Remove the nut securing the rear exhaust hanger to the rear exhaust hanger bracket.
  6. Apply a suitable lubricant to the tail pipe hanger rod in order to ease the removal of the hanger.
  7. Pull outward on the rear exhaust hanger in order to remove it from the tail pipe hanger rod.

Scheme 40

Scheme 40: Installation Procedure

Scheme 41

Scheme 41

Scheme 42

Scheme 42
  1. Apply a soapy solution to the tail pipe hanger rod and the inner diameter of the rear exhaust hanger in order to ease the installation of the hanger.
  2. Press the rear exhaust hanger over the tail pipe hanger rod.
  3. Position the rear exhaust hanger to the rear exhaust hanger bracket. NOTE: Refer to «FASTENER NOTICE»(/buick/park-avenue/ii-2002-2005/remont/oem-general-information/#gm-vehicles-cautions-notices__fastener-notice) .
  4. Install the nut securing the rear exhaust hanger to the rear exhaust hanger bracket. Tighten Tighten the rear exhaust hanger nut to 30 N.m (22 lb.ft).
  5. Apply a soapy solution to the exhaust pipe hanger rod and the inner diameter of the center exhaust hanger in order to ease the installation of the hanger.
  6. Press the center exhaust hanger over the exhaust pipe hanger rod.
  7. Install the bolt securing the center exhaust hanger to the rear suspension support bracket. Tighten Tighten the center exhaust hanger bolt to 30 N.m (22 lb.ft).
  8. Lower the vehicle.
CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 43

Scheme 43
  1. Remove the exhaust system. Refer to «EXHAUST SYSTEM REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) . CAUTION: Eye protection must be worn when drilling rivets to reduce the chance of personal injury.
  2. Drill through the center of the heat shield rivets.
  3. Remove the heat shield (2) from the floor panel in the following order: Pull downward on the heat shield (2) in order to disengage from the retaining stud (1). Slide the heat shield (2) to the left, out from under the oxygen sensor wiring harness heat shield.

Scheme 44

Scheme 44: Installation Procedure
  1. Position the heat shield (2) to the floor panel in the following order: Slide the heat shield (2) to the right, under the oxygen sensor wiring harness heat shield. Push the heat shield (2) upward, over the retaining stud (1). Align the holes in the heat shield (2) with the holes in the floor panel.
  2. Using a rivet gun, fasten both the oxygen sensor wiring harness heat shield and the catalytic converter heat shield (2) to the floor panel with a single rivet (3).
  3. Install the remaining rivets.
  4. Install the exhaust system. Refer to «EXHAUST SYSTEM REPLACEMENT»(/buick/park-avenue/ii-2002-2005/remont/exhaust/#engine-exhaust-system) .
CAUTIONIn order to avoid being burned, do not service the exhaust system while it is still hot. Service the system when it is cool.

Scheme 45

Scheme 45
  1. Raise and support the vehicle. Refer to «LIFTING AND JACKING THE VEHICLE»(/buick/park-avenue/ii-2002-2005/remont/hoistjack/#jacking-and-lifting) . CAUTION: Eye protection must be worn when drilling rivets to reduce the chance of personal injury.
  2. Drill through the center of the heat shield rivets.
  3. Remove the heat shield (2) from the floor panel.
  4. Remove the oxygen sensor retainer (1) from the heat shield (2).

Scheme 46

Scheme 46: Installation Procedure
  1. Install the oxygen sensor retainer (1) to the heat shield.
  2. Position the heat shield (2) to the floor panel, aligning the holes.
  3. Using a rivet gun, fasten both the oxygen sensor wiring harness heat shield (2) and the catalytic converter heat shield to the floor panel with a single rivet (3).
  4. Install the remaining rivets.
  5. Lower the vehicle.

Exhaust System Description

IMPORTANTUse of non-OEM parts may cause driveability concerns.

The exhaust system carries exhaust gases, treated by the catalytic converter, through a resonator, if applicable and into the exhaust muffler where exhaust noise is lessened.

In order to secure the exhaust pipe to the exhaust manifold, a flange and seal-joint coupling is utilized. The exhaust system may utilize a slip-joint coupling design with a clamp and a U-bolt or a flange connection with a gasket.

Exhaust hangers and rubber insulators help to support the weight of the exhaust pipe along with insulating any exhaust system vibration, rattle, or noise.

Exhaust hangers also space the exhaust system away from the underbody of the vehicle and allows the exhaust system to expand as the exhaust system warms up.

Exhaust heat shields are used to protect the body and other components from damage due to the heat from the exhaust system.

The exhaust system may be comprised of the following components

  1. Exhaust manifold
  2. Exhaust pipes
  3. Catalytic converters
  4. Exhaust muffler
  5. Exhaust resonator, if equipped
  6. Exhaust tail pipe, if equipped
  7. Exhaust hangers
  8. Exhaust heat shields

Resonator

Some exhaust systems are equipped with a resonator. The resonator, located either before or after the muffler, allows the use of mufflers with less back pressure. Resonators are used when vehicle characteristics require specific exhaust tuning.

Catalytic Converter

The catalytic converter is an emission control device added to the engine exhaust system in order to reduce hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) pollutants from the exhaust gas.

The catalytic converter is comprised of a ceramic monolith substrate, supported in insulation and housed within a sheet metal shell. The substrate may be washcoated with 3 noble metals

  1. Platium (Pt)
  2. Palladium (Pd)
  3. Rhodium (Pd) The catalyst in the converter is not serviceable.

Muffler

The exhaust muffler reduces the noise levels of the engine exhaust by the use of tuning tubes. The tuning tubes create channels inside the exhaust muffler that lower the sound levels created by the combustion of the engine.

Scheme 47

Scheme 47: Special Tools and Equipment