Special Tools
EN-48932 Hydraulic Belt Tensioner Compressor
For equivalent regional tools, refer to Special Tools .
J-45025 Torque Wrench Adapter
For equivalent regional tools, refer to Special Tools .
- EN-45059 Angle Meter
- EN-38122-A Harmonic Balancer Holder
For equivalent regional tools, refer to Special Tools .
J 35268-A Camshaft/Front Main Seal Installer
- J 38122-A Harmonic Balancer Holder
- J 45059 Angle Meter
For equivalent regional tools, refer to Special Tools .
- EN-45027 Tensioner Tool
- EN-45059 Angle Meter
- EN-48953 Camshaft Actuator Locking Tool
For equivalent regional tools, refer to Special Tools .
EN-45027 Tensioner Tool.
For equivalent regional tools. Refer to Special Tools .
- EN-45059 Angle Meter
- EN-48749 Timing Chain Retention Tool Kit
- EN-48953 Camshaft Actuator Locking Tool
For equivalent regional tools, refer to Special Tools .
- EN-45059 Angle Meter
- EN-48749 Timing Chain Retention Tool Kit
- EN-48953 Camshaft Actuator Locking Tool
For equivalent regional tools, refer to Special Tools .
- EN-45059 Angle Meter
- EN-48749 Timing Chain Retention Tool Kit
- EN-48953 Camshaft Actuator Locking Tool
For equivalent regional tools, refer to Special Tools .
- EN-36017 Valve Guide Seal Remover
- EN-43649 Valve Spring Compressor
- EN-43649-10 Valve Spring Compressor Adaptor Set
- EN-43653 Flywheel Holding Tool
For equivalent regional tools refer to Special Tools .
- J 45059 Angle Meter
- EN-48953 Camshaft Actuator Locking Tool
- J 38185 Hose Clamp Pliers
- EN-48749 Timing Chain Retention Tool Kit
EN-42067 Rear Main Seal Installer
For equivalent regional tools, refer to Special Tools .
EN-44887 Oil Filter Wrench
For equivalent regional tools, refer to Special Tools
EN-43966-1 Connecting Rod Guides
For equivalent regional tools, refer to Special Tools .
- Rotate the crankshaft to a position where the connecting rod bolts are the most accessible.
- Mark the connecting rod and cap with the cylinder position. Also mark their orientation. This will ensure the caps and connecting rods are re-assembled properly.
- Remove any ridge at the top of the cylinder bore to avoid damage to the piston ring lands.
- Remove the connecting rod bolts.
- Remove the connecting rod cap (1).
- Install EN-43966-1 guides (2) on the connecting rod bolts before removing the piston and connecting rod assembly.
- Remove the piston and connecting rod assembly (1).
- EN 22738-B Valve Spring Tester
- EN-28410 Gasket Remover
- GE 7872 Magnetic Base Dial Indicator
For equivalent regional tools, refer to Special Tools .
EN 42385-850 Thread Repair Kit
For equivalent regional tools, refer to Special Tools .
Scheme 35
The thread repair process involves a solid, thin walled, self-locking, carbon steel, bushing type insert (1). During the bushing installation process, the driver tool expands the bottom external threads of the insert into the base material (2). This action mechanically locks the insert in place. Also, when installed to the proper depth, the flange of the insert will be seated against the counterbore of the repaired hole.
- Drill out the threads of the damaged hole (1). M6 inserts require a minimum drill depth of 15 mm (0.59 in). M8 inserts require a minimum drill depth of 20 mm (0.79 in). M10 inserts require a minimum drill depth of 23.5 mm (0.93 in).
- Using compressed air, clean out any chips.
- Counterbore the hole to the full depth permitted by the tool (1).
- Using compressed air, clean out any chips.
- Using a tap wrench (2), tap the threads of the drilled hole. M6 inserts require a minimum tap depth of 15 mm (0.59 in). M8 inserts require a minimum tap depth of 20 mm (0.79 in). M10 inserts require a minimum tap depth of 23.5 mm (0.93 in).
- Using compressed air, clean out any chips.
- Spray cleaner into the hole. Refer to «Adhesives, Fluids, Lubricants, and Sealers»(ref-621952-S27369410352014061000000) .
- Using compressed air, clean any cutting oil and chips out of the hole.
- Lubricate the threads of the installer tool (2) with the driver oil (1).
- Install the insert (2) onto the driver tool (1).
- Apply threadlock LOCTITE™ 277, EN 42385-109 (1) loctite , or equivalent to the insert OD threads (2).
- Install the insert (2) into the hole. Install the insert until the flange of the insert contacts the counterbored surface. Continue to rotate the installer tool (1) through the insert. The installer tool will tighten up before screwing completely through the insert. This is acceptable. You are forming the bottom threads of the insert and mechanically locking the insert to the base material threads.
- Inspect the insert for proper installation into the hole. A properly installed insert (1) will be either flush or slightly below flush with the surface of the base material (2).
EN-42067 Rear Main Seal Installer
For equivalent regional tools, refer to Special Tools .
- Remove excess sealer from seal recess.
- Lubricate the outside diameter of the new crankshaft seal with clean engine oil.
- Using the EN-42067 installer (1), press the new crankshaft seal into the housing. The EN-42067 installer also establishes the depth of the seal in the crankshaft seal bore.
EN-35268-A Camshaft/Front Main Seal Installer
For equivalent regional tools, refer to Special Tools .
- Install the seal (2) into the front cover using the EN-35268-A installer (1).
- Ensure that the engine front cover is properly supported when installing the seal.
EN-28410 Gasket Remover
For equivalent regional tools, refer to Special Tools .
Illustration Tool Number/Description BO-38185 J-38185 Hose Clamp Pliers South America Use Local Equivalent CH-48027 Digital Pressure Gauge South America Use Local Equivalent EN-8037 J-8037 Ring Compressor South America Use Local Equivalent EN-8062 J 8062 KM-348 09916-14510 7-0006798 Valve Spring Compressor- Head Off EN-8087 J 8087 Cylinder Bore Gauge South America Use Local Equivalent EN-21867-850 J-21867-850 KM-498-B KM-6106 7-0006833 Oil Pressure Gauge Adapter EN 22738-B GE 22738-B J 22738-B J 9666 Valve Spring Tester South America Use Local Equivalent EN 23951 J 23951 Valve Manometer South America Use Local Equivalent EN 28410 J 28410 Gasket Remover South America Use Local Equivalent EN 28467-B J 28467-B X-0206951 L-0906004 Universal Engine Support Fixture EN 28467-500B J 28467-500B Engine Support Fixture EN 35268-A J 35268-A Camshaft/Front Main Seal Installer EN 35667-A J 35667-A Cylinder Head Leakdown Tester South America Use Local Equivalent EN-36017 J 36017 KM-840- Removal KM-6152- Installation V-0506032 Valve Seal Remover EN-38122-A J 38122-A KM-J-38122-A KM-956-1 Crankshaft Balancer Holder EN-38188 J 38188 Cylinder Head Broken Bolt Extractor Kit South America Use Local Equivalent EN-42067 J 42067 KM-J-42067 Rear Main Seal Installer EN-42385-850 J 42385-850 Thread Repair Kit South America Use Local Equivalent EN 43405 J 43405 Engine Support Fixture Adapter EN-43649 J 43649 Valve Spring Compressor South America Use Local Equivalent EN-43650 J 43650 Balance Shaft Bearing Remover and Installer EN 43653 J 43653 KM-652 Flywheel Holding Tool South America Use Local Equivalent EN-43963 J 43963 KM-6149 V-0306983 Valve Spring Compressor (off car) EN-43966 J 43966 V-0506030 Connecting Rod Guides EN-44887 J 44887 KM-6150 Oil Filter Wrench EN 45025 J 45025 Belt Tensioner Wrench EN-45027 J 45027 Tensioner Tool South America Use Local Equivalent EN-45059 J 45059 KM-470-B Angle Meter South America Use Local Equivalent EN-45299 J 45299 Engine Pre-Luber South America Use Local Equivalent EN 46745 J 43654 Piston Pin Clip Remover/Installer South America Use Local Equivalent EN 47836 Piston Ring Compressor South America Use Local Equivalent EN-47909 Injector Bore and Sleeve Cleaning Kit EN 48366 EN 48368 EN 48953 Camshaft Actuator Locking Tool South America Use Local Equivalent EN 48585 Crankshaft Balancer Guide South America Use Local Equivalent EN 48749 J 44217 Timing Chain Retention Tool Kit South America Use Local Equivalent EN 48896 HP Fuel Pump Installation Alignment Gauge EN 49245 EN-48266 and EN-49245-1 Fuel Injector Seal Installer/Sizer EN 49247 Injector Retaining Clip Installer EN 49248 Fuel Rail Assembly Remover GE-7872 J 7872 Magnetic Base Dial Indicator Set South America Use Local Equivalent GE-42220 J 28428-E J 42220 Universal 12V Leak Detection Lamp South America Use Local Equivalent J-39580 J-9703386 J-9703392 L-0806003 L-0906001 L-0906002 L-0906003 L-0906004 Engine Support Table
