HVAC Component Replacement Reference
| Scan Tool Name | Component Code / Schematic Name | Service Name | Repair Instruction Name |
|---|---|---|---|
| Passenger Compartment Humidity, Passenger Compartment Humidity Sensor Temperature, Windshield Temperature | B160 Windshield Temperature and Inside Moisture Sensor | Humidity/Windshield Temperature Sensor | Inside Air Moisture and Windshield Temperature Sensor Replacement |
| Air Quality Sensor | B108 Air Quality Sensor | Ambient Air Quality Sensor | Ambient Air Quality Sensor Replacement |
| Air Recirculation Door | M46 Air Recirculation Door Actuator | Air Recirculation Door | Inside Air Valve Actuator Replacement (CJ2) |
| Right Temperature Door | M6R Air Temperature Door Actuator-Right | Right Air Temperature Actuator | Temperature Valve Actuator Replacement - Right Side |
| Left Temperature Door | M6L Air Temperature Door Actuator-Left | Left Air Temperature Actuator | Temperature Valve Actuator Replacement - Left Side |
| Mode Door | M37 Mode Door Actuator | Mode Door Actuator | Mode Control Cam Actuator Replacement |
| Rear Mode Door | M37B Mode Door Actuator-Auxiliary | Auxiliary Mode Door Actuator | |
| Rear Temperature Door | M6B Air Temperature Door Actuator-Auxiliary | Auxiliary Air Temperature Actuator | |
| Upper Left Duct Air Temperature Sensor | B7H Air Temperature Sensor Duct-Left Upper | Duct Air Temperature Sensor- Upper Left | Duct Air Temperature Sensor Replacement - Upper Left Side |
| Lower Left Duct Air Temperature Sensor | B7D Air Temperature Sensor Duct-Left Lower | Duct Air Temperature Sensor- Lower Left | Duct Air Temperature Sensor Replacement - Lower Left Side |
| Upper Right Duct Air Temperature Sensor | B7J Air Temperature Sensor Duct-Right Upper | Duct Air Temperature Sensor- Upper Right | Duct Air Temperature Sensor Replacement - Upper Right Side (CJ2) |
| Lower Right Duct Air Temperature Sensor | B7E Air Temperature Sensor Duct-Right Lower | Duct Air Temperature Sensor- Lower Right | Duct Air Temperature Sensor Replacement - Lower Right Side (CJ2) |
| Air Temperature Sensor-Upper Auxiliary | B7G Air Temperature Sensor-Duct Upper Auxiliary | Duct Air Temperature Sensor-Upper Auxiliary | |
| Air Temperature Sensor-Lower Auxiliary | B7C Air Temperature Sensor-Duct Lower Auxiliary | Duct Air Temperature Sensor-Lower Auxiliary | |
| A/C Evaporator Temperature Sensor | B39 A/C Evaporator Temperature Sensor | Evaporator Temperature Sensor | Air Conditioning Refrigerant Temperature Sensor Replacement |
| Passenger Compartment Air Temperature Sensor and Sunload Sensor | B10B Ambient Light/Sunload Sensor | Inside Air Temperature, Ambient Light and Sun Load sensor | Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement |
| Blower Motor | M8 Blower Motor | Blower Motor | Blower Motor Replacement |
| Auxiliary Blower Motor | M8B Blower Motor - Auxiliary | Auxiliary Blower Assembly | |
| Blower Motor Control Module | K8 Blower Motor Control Module | Blower Motor Control Module | Heater and Blower and Air Conditioning Control Module Replacement |
| Auxiliary Blower Motor Control Module | K8A Blower Motor Control Module - Auxiliary | Auxiliary Blower Control | |
| A/C High Side Pressure Sensor | B1 A/C Refrigerant Pressure Sensor | A/C Refrigerant Pressure Sensor | Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement |
| A/C Compressor Refrigerant Solenoid Valve | Q46 A/C Compressor Solenoid Valve | A/C Compressor Valve | Air Conditioning Compressor Replacement (LFX) , Air Conditioning Compressor Replacement (LUK) |
| A/C Compressor Clutch | Q2 A/C Compressor Clutch | A/C Compressor Clutch | Air Conditioning Compressor Replacement (LFX) , Air Conditioning Compressor Replacement (LUK) |
| Auxiliary Water Pump | G17 Heater Coolant Pump | Auxiliary Water Pump | Auxiliary Water Pump Replacement (LUK) |
| Radio/HVAC Controls | A20 Radio/HVAC Controls | Radio/HVAC Controls | Radio Control Assembly Replacement |
| Remote Heater and Air Conditioning Control Module | K33 HVAC Control Module | HVAC Control Module | Heater and Air Conditioning Remote Control Replacement |
| Passenger Compartment Air Freshener | K106 Passenger Compartment Air Freshener | Passenger Compartment Air Freshener |
HVAC Component Replacement Reference
HVAC Control Module Replacement
When replacing or disconnecting the HVAC control module, it will be necessary to perform a recalibration process. When installing or reconnecting the HVAC control module, be sure to perform the following
Preferred Method (with Scan Tool)
Note. Do not adjust any controls on the HVAC control module while the HVAC control module is self-calibrating. If interrupted, improper HVAC performance will result.
- Ignition OFF.
- Disconnect the scan tool.
- Install/connect the HVAC control module.
- Connect all previously disconnected components.
- Start the vehicle.
- With the scan tool, initiate the HVAC Actuators Learn feature of the HVAC control module Special Functions menu.
- Operate system and verify that no DTCs have set as current DTCs.
- If DTC B101E 4B is set after attempting the actuator recalibration procedure, perform the following: Verify which actuator does not have a scan tool learn status parameter status of complete. Verify the unlearned actuator is physically rotating - A common cause of DTC B101E 4B is an actuator that is electrically OK but fails to physically rotate (e.g. stripped gears). If the unlearned actuator is not physically rotating, replace the actuator, otherwise replace the HVAC control module.
Alternate Method (without Scan Tool)
- Clear all DTCs.
- Ignition OFF.
- Install/connect the HVAC control module.
- Connect all previously disconnected components.
- Remove the HVAC control module fuse for a minimum of 10 s.
- Install the HVAC control module fuse.
- Start the vehicle.
- Wait 40 s for the HVAC control module to self-calibrate.
Actuator Replacement
When replacing an HVAC actuator it will be necessary to allow the HVAC control module to perform a recalibration process. When installing an HVAC actuator be sure to perform one of the following
Preferred Method (with Scan Tool)
- Clear all DTCs.
- Ignition OFF.
- Install the HVAC actuator.
- Connect all previously disconnected components.
- Start the vehicle.
- With the scan tool, initiate the HVAC Actuators Relearn feature of the HVAC control module Special Functions menu.
- Operate system and verify that no DTCs have set as current DTCs.
- If DTC B101E 4B is set after attempting the actuator recalibration procedure, perform the following: Verify which actuator does not have a scan tool learn status parameter status of complete. Verify the unlearned actuator is physically rotating - A common cause of DTC B101E 4B is an actuator that is electrically OK but fails to physically rotate (e.g. stripped gears). If the unlearned actuator is not physically rotating, replace the actuator, otherwise replace the HVAC control module.
Alternate Method (without Scan Tool)
- Clear all DTCs.
- Ignition OFF.
- Install the HVAC actuator.
- Connect all previously disconnected components.
- Remove the HVAC control module fuse for a minimum of 10 s.
- Install the HVAC control module fuse.
- Start the vehicle.
- Wait 40 s for the HVAC control module to self-calibrate.
Scheme 63
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the automatic transmission control indicator bezel. | |
| 1 | Heater and Air Conditioning Remote Control Retainer (Qty: 4) |
| 2 | Heater and Air Conditioning Remote Control Procedure Disconnect the heater and air conditioning remote control electrical connector. For programming and set up information, refer to Control Module References . |
Heater and Air Conditioning Remote Control Replacement
Scheme 64
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the floor air outlet duct right side. Refer to Floor Air Outlet Duct Replacement - Right Side . Disconnect the heater and blower and air conditioning control module electrical connectors. | |
| 1 | Heater and Blower and Air Conditioning Control Module Screw (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 1.5 N.m (13 lb in) |
| 2 | Heater and Blower and Air Conditioning Control Module Procedure For programming and set up information, refer to Control Module References . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Heater and Blower and Air Conditioning Control Module Replacement
Scheme 65
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the mode control cam. Refer to Mode Control Cam Replacement . | |
| 1 | Mode Valve Lever Procedure Move the valve to the middle position and mark the position of the mode valve lever notch to the mode valve gear. Remove the mode valve lever. TIP: Use the indentation for the correct positioning of the lever arms. |
Mode Valve Lever Replacement
Scheme 66
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the air inlet valve and inside air valve control cam. Refer to Air Inlet Valve and Inside Air Valve Control Cam Replacement . | |
| 1 | Vent Valve Lever Procedure Move the valve to the middle position and mark the position of the vent valve lever notch to the vent valve gear. Remove the vent valve lever. TIP: Use the indentation for the correct positioning of the lever arms. |
Vent Valve Lever Replacement
Scheme 67
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the air inlet housing assembly. Refer to Air Inlet Assembly Replacement . | |
| 1 | Air Inlet Valve Actuator Screw (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Air Inlet Valve Actuator Procedures Disconnect the air inlet valve actuator electrical connector. Perform the actuator recalibration procedure. Refer to Actuator Recalibration . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Inlet Valve Actuator Replacement (CJ2)
Scheme 68
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the instrument panel compartment. Refer to Instrument Panel Compartment Replacement . | |
| 1 | Air Inlet Valve Actuator Screw (Qty: 3) CAUTION: Refer to Fastener Caution . TIP: Use an offset box wrench for the screw behind above. Tighten 1.5 N.m (13 lb in) |
| 2 | Air Inlet Valve Actuator Procedure Disconnect the air inlet valve actuator electrical connector. TIP: Actuator is self-calibrating when connecting the battery. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Air Inlet Valve Actuator Replacement (Without CJ2)
Scheme 69
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the mode control cam actuator. Refer to Mode Control Cam Actuator Replacement . | |
| 1 | Mode Valve Actuator Gear Procedure Pull off the actuator gear. |
Mode Valve Actuator Gear Replacement
Scheme 70
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the mode control cam Refer to Mode Control Cam Replacement . | |
| 1 | Mode Valve Lever Procedure Move the valve to the middle position and mark the position of the mode valve lever notch to the mode valve gear. Remove the mode valve lever. |
| 2 | Mode Valve Gear Procedure Release and remove the mode valve gear. When replacing the valve gear, transfer the mark to the new part. The mode valve gear can only be fitted in one position. Use the indentation for the correct positioning of the lever arms. |
Mode Valve Gear Replacement
Scheme 71
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove instrument panel compartment. Refer to Instrument Panel Compartment Replacement . | |
| 1 | Air Inlet Valve Actuator Gear Procedure Pull off the actuator gear. |
Air Inlet Valve Actuator Gear Replacement
Scheme 72
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Compartment Replacement . Remove the air inlet valve actuator. Refer to Air Inlet Valve Actuator Replacement (CJ2) , Air Inlet Valve Actuator Replacement (Without CJ2) . Remove the heater and blower and air conditioning control module. Refer to Heater and Blower and Air Conditioning Control Module Replacement . | |
| 1 | Air Inlet Valve and Inside Air Valve Control Cam Procedure Release the center tab and pull off the control cam. TIP: The air inlet valve and inside air valve control cam can only be fitted in one position. |
Air Inlet Valve and Inside Air Valve Control Cam Replacement
Scheme 73
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the air inlet housing assembly. Refer to Air Inlet Assembly Replacement . | |
| 1 | Inside Air Valve Actuator Screw (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 2 | Inside Air Valve Actuator Procedures Disconnect the inside air valve actuator electrical connector. Perform the actuator recalibration procedure. Refer to Actuator Recalibration . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Inside Air Valve Actuator Replacement (CJ2)
Scheme 74
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the instrument panel tie bar. Refer to Instrument Panel Tie Bar Replacement . | |
| 1 | Mode Control Cam Actuator Gear |
| 2 | Mode Control Cam Actuator Screw (Qty: 2) CAUTION: Refer to Fastener Caution . |
| 3 | Mode Control Cam Actuator Procedures Disconnect the mode control cam actuator electrical connector. Perform the actuator recalibration procedure. Refer to Actuator Recalibration . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Mode Control Cam Actuator Replacement
Scheme 75
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the mode control cam actuator. Refer to Mode Control Cam Actuator Replacement . | |
| 1 | Mode Control Cam Procedures Release the tab in the center and pull off the mode control cam. The mode control cam can only be fitted in one direction. Perform the mode control cam alignment procedure. Refer to Mode Control Cam Alignment . |
Mode Control Cam Replacement
Removal Procedure
- Remove the HVAC module from the vehicle. Refer to «Heater and Air Conditioning Evaporator and Blower Module Removal and Installation»(ref-621972-S23089688862014061000000) .
- Remove the mode cam gear actuator screws (1) and separate the actuator (2) from the HVAC module.
- Disconnect the mode cam gear actuator electrical connector.
- Remove the mode cam gear (1) from the HVAC module.
- For alignment purposes, remove both cam gear levers (2).
- If the valve gears (3) are damaged, remove them from the HVAC module and discard.
Installation Procedure
- If the valve gears were removed or replaced, install them onto the HVAC module.
- Rotate the defroster gear clockwise (1) as far as it will go, and install the lever by engaging a gear tooth into the right most lever gap (2).
- Rotate the heater door gear clockwise (1) as far as it will go, and install the lever by engaging a gear tooth into the right most lever gap (2).
- Install the mode cam into position on the levers.
- Continue to push the mode cam onto the case and rotate left and/or right until an audible click is heard locking the mode cam in place.
- Rotate the mode cam (1) from stop to stop. It should rotate completely without binding. If the mode cam does not rotate from stop to stop, then remove the mode cam and levers and repeat steps 2-6.
- Place the mode cam actuator and gear assembly (2) on the HVAC module and install the screws (1).
- Connect the mode cam actuator electrical connector.
- Install the HVAC module. Refer to «Heater and Air Conditioning Evaporator and Blower Module Removal and Installation»(ref-621972-S23089688862014061000000) .
Scheme 76
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the floor air outlet duct - right side. Refer to Floor Air Outlet Duct Replacement - Right Side . | |
| 1 | Temperature Valve Actuator Screw (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 1.5 N.m (13 lb in) |
| 2 | Temperature Valve Actuator Procedure Disconnect the temperature actuator electrical connector. TIP: Actuator is self-calibrating when connecting the battery. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Temperature Valve Actuator Replacement - Right Side
Scheme 77
| Callout | Component Name |
|---|---|
| Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection . Remove the floor air outlet duct - left side. Refer to Floor Air Outlet Duct Replacement - Left Side . | |
| 1 | Temperature Valve Actuator Screw (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 1.5 N.m (13 lb in) |
| 2 | Temperature Valve Actuator Procedure Disconnect the temperature actuator electrical connector. TIP: Actuator is self-calibrating when connecting the battery. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Temperature Valve Actuator Replacement - Left Side
Scheme 78
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the heater and blower air conditioning control module. Refer to Heater and Blower and Air Conditioning Control Module Replacement . | |
| 1 | Air Conditioning Refrigerant Temperature Sensor Procedure Disconnect the refrigerant temperature sensor electrical connector. Twist and pull the refrigerant temperature sensor from the heater and air conditioning evaporator and blower module assembly. |
Air Conditioning Refrigerant Temperature Sensor Replacement
Scheme 79
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the Instrument panel assembly. Refer to Instrument Panel Assembly Replacement . | |
| 1 | Duct Air Temperature Sensor - Upper Right Side Procedure Disconnect the right upper air temperature sensor electrical connector. Twist and pull the right upper air temperature sensor from the heater and air conditioning evaporator and blower module assembly. |
Duct Air Temperature Sensor Replacement - Upper Right Side (CJ2)
Scheme 80
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the instrument panel assembly. Refer to Instrument Panel Assembly Replacement . | |
| 1 | Duct Air Temperature Sensor Replacement - Upper Left Side Procedure Disconnect the air temperature sensor electrical connector. Twist and pull the upper left side duct air temperature sensor from the heater and air conditioning evaporator and blower module assembly. |
Duct Air Temperature Sensor Replacement - Upper Left Side
Scheme 81
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the floor air outlet duct- left side. Refer to Floor Air Outlet Duct Replacement - Left Side . | |
| 1 | Duct Air Temperature Sensor- Lower Left Side Procedure Disconnect the air temperature sensor electrical connector. Twist and pull the lower duct air temperature sensor from the HVAC module assembly. |
Duct Air Temperature Sensor Replacement - Lower Left Side
Scheme 82
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the floor air outlet duct- right side. Refer to Floor Air Outlet Duct Replacement - Right Side . | |
| 1 | Duct Air Temperature Sensor Replacement- Lower Right Side Procedure Disconnect the duct air temperature sensor electrical connector. Twist and pull the duct air temperature sensor from the HVAC module assembly. |
Duct Air Temperature Sensor Replacement - Lower Right Side (CJ2)
Scheme 83
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement . | |
| 1 | Ambient Air Quality Sensor Procedures Unsnap the ambient air quality sensor and move it forward. Disconnect the electrical connector. |
Ambient Air Quality Sensor Replacement
Scheme 84
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the inside rearview mirror mount plate cover. | |
| 1 | Air Moisture and Windshield Temperature Sensor Procedure Disconnect the electrical connector. Release the inside air moisture and windshield temperature sensor retainer. |
Inside Air Moisture and Windshield Temperature Sensor Replacement
Scheme 85
| Callout | Component Name |
|---|---|
| Preliminary Procedure Remove the front radio speaker grille. Refer to Radio Front Speaker Grille Replacement . | |
| 1 | Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Procedure Disconnect the electrical connector. Twist the sensor counterclockwise to remove. |
Sun Load Temperature and Headlamp Automatic Control Ambient Light Sensor Replacement