Contents Wiring diagrams Section: Ignition Switch/steering Lock All sections

General Information Buick LaCrosse II

Ignition Switch/steering Lock 9 illustrations ~3360 words

Arrows and Symbols

This service manual uses various symbols in order to describe different service operations.

Scheme 1

Scheme 1: Arrows and Symbols
CalloutComponent Name
1Front of Vehicle
2View Detail
2View Detail
3Ambient Air Mixed with Another Gas or Indicate Temperature Change
4Motion or Direction
5View Angle
6Dimension (1:2)
7Ambient/Clean Air Flow or Cool Air Flow
8Lubrication Point- Oil or Fluid
9Task Related
10Sectioning (1:3)
11Gas Other Than Ambient Air or Hot Air Flow
12Lubrication Point- Grease or Jelly
13Multidirectional Arrow

Customer Concern Verification Sheets

The GM Customer Concern Verification Sheets have been designed to improve communications between the service customer and the technician. The more clearly the technician understands the concern and its symptoms, the more likely the concern will be fixed right the first time.

The GM-wide Customer Concern Verification Sheets are available in GM GlobalConnect. The Customer Concern Verification Sheets may be printed and reproduced locally.

Dealers

All U.S. Dealers participating in the Common Training Program can enroll through the Common Training System Website at https://www.gmtraining.com. Within the website, there are individual training paths that are designed to assist in planning the training needs for each individual. Technicians should advise their Service Manager of their training needs including course names and course numbers. Dealers who have questions about Common Training should contact the Common Training help desk at 1-888-748-2687. The help desk is available Monday through Friday, 8:00 am-8:00pm Eastern Standard Time, excluding holidays. For GM Access support, contact the GM Access Help Desk at 1-888-337-1010.

Fleets

GM Fleet customers with GM Warranty In-Shop agreements are able to participate in service technical training through Common Training/GM Service Technical College (STC).

Assistance for all GM fleet customers using GM STC products and services is provided on the Internet via www.gmtraining.com using the "Contact Us" button on the site and/or the Common Training Help Desk at 1-888-748-2687. To order GM STC Training Materials, please contact the GM Training Materials Headquarters at 1-800-393-4831.

Most GM STC course materials have associated charges.

To purchase authentic GM STC Training Materials, contact the GM Training Materials Headquarters at 1-800-393-4831.

Non-GM Dealer Technicians

Technicians training for non-GM dealers is available through ACDelco. This training is for ACDelco customers employed in the automotive or truck service industry.

ACDelco courses are available at all approved GM Training Centers. Availability and schedules can be obtained by calling 1-800-825-5886 or contact us via the web at www.acdelcotechconnect.com and select the training button. Clinics are also offered through ACDelco Warehouse Distributors. Contract your dealer directly for more information.

Scheme 2

Scheme 2: Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle

PositionDefinitionCharacterDescription
1Country of Origin1U.S.A.
2ManufacturerGGeneral Motors
3Make4Buick
4 5Carline/SeriesG/ALaCrosse - Base FWD
G/BLaCrosse - Convenience Pkg FWD
G/CLaCrosse - Leather Pkg FWD
G/DLaCrosse - Premium Pkg 1, w/Leather FWD
G/ELaCrosse - Premium Pkg 1, w/Leather AWD
G/FLaCrosse - Premium Pkg 2, w/Leather FWD
G/GLaCrosse - Premium Pkg 2, w/Leather AWD
G/HLaCrosse - Premium Pkg 3, w/Leather FWD
G/JLaCrosse - Premium Pkg 4, w/Leather FWD
6Body Style5Sedan, 4-Door, 4 Window, Notchback
7Restraint SystemEActive Manual Belts, Airbags-Driver and Passenger-Front (1st row), Front Seat Side (1st row), Roof Side (all seating rows)
GActive Manual Belts, Airbags-Driver and Passenger-Front (1st row) and Rear Seat Side (2nd row), Roof Side (all seating rows)
8Engine TypeRRPO LUK Engine - Gas, 4 Cylinder, 2.4L, DI, ALUM, DOHC, BAS, Ecotec
3RPO LFX Engine - Gas, 6 Cylinder, 3.6L, SIDI, DOHC, VVT, E85 Max, ALUM, GM
9Check DigitCheck Digit
10Model YearC2012
11Plant LocationFFairfax, Kansas, USA
12-17Plant Sequence NumberPlant Sequence Number

Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage

2.4L (LUK) Engine ID and VIN Derivative Location

3.6L (LFX) Engine ID and VIN Derivative Location

6T30/6T40/6T45 Transmission ID and VIN Derivative Location

6T70/6T75 Transmission ID and VIN Derivative Location

Scheme 3

Scheme 3: Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
CalloutDescription
Vehicle Certification Label The vehicle certification label is located on the driver door and displays the following assessments: Gross Vehicle Weight Rating (GVWR) Gross Axle Weight Rating (GAWR), front and rear The gross vehicle weight (GVW) is the weight of the vehicle and everything it carries. The GVW must not exceed the GVWR. Include the following items when figuring the GVW: The base vehicle weight (factory weight) The weight of all vehicle accessories The weight of the driver and the passengers The weight of the cargo
1Date of Manufacture (Mo/Yr)
2Name of Manufacturer
3Gross Vehicle Weight Rating
4Gross Axle Weight Rating (Front, Rear)
5Canadian Safety Mark (w/RPO Z49)
6Certification Statement
7Vehicle Class Type (Pass Car, etc.)
8Vehicle Identification Number
Tire Placard The tire placard label is located on the driver door and displays the following assessments
9Specified Occupant Seating Positions
10Maximum Vehicle Capacity Weight
11Tire Pressure, Front, Rear, and Spare (Cold)
12Original Equipment Tire Size
Service Parts ID Label The vehicle service parts identification label is located in the instrument panel (I/P) compartment. The label is use to help identify the vehicle original parts and options.
13Vehicle Identification Number
14Engineering Model Number (Vehicle Division, Line and Body Style)
15Interior Trim Level and Decor
16Exterior (Paint Color) WA Number
17Paint Technology
18Special Order Paint Colors and Numbers
19Vehicle Option Content
Anti-Theft Label
20The Federal law requires that General Motors label certain body parts on this vehicle with the VIN. The purpose of the law is to reduce the number of motor vehicle thefts by helping in the tracing and recovery of parts from stolen vehicles. Labels are permanently affixed to an interior surface of the part. The label on the replacement part contains the letter R, the manufacturer's logo, and the DOT symbol. The anti-theft label must be covered before any painting, and rustproofing procedures, and uncovered after the procedures. Failure to follow the precautionary steps may result in liability for violation of the Federal Vehicle Theft Prevention Standard and possible suspicion to the owner that the part was stolen.

Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label

RPO Code List

RPODescription
01ATrim Color Seat - Jet Black
01CTrim Color Seat - Light Titanium
01DTrim Color Seat - Light Cashmere
1ABTrim Door Drive Panel - Jet Black
1ADTrim Door Drive Panel - Light Titanium
1AETrim Door Drive Panel - Light Cashmere
4AAInterior Trim - Jet Black
4ACInterior Trim - Cocoa/Light Cashmere
4AHInterior Trim - Dark Titanium/Light Titanium
6Y4Tire & Wheel Spare - Delete
A45Memory - Seat Adjuster Mirror, Power, Driver, Personalization
A51Seat - Front Bucket, Custom
A69Restraint - Seat Belt Tensioner, Front, VAR. 2
A6CAdjuster Passenger Seat - Manual 4-Way, Power VERT
A70Restraint - Seat Belt Tensioner, Front
A90Lock Control Right Rear Compartment - LID, Remote Control Electric Release
AE2Latch - Right Rear Compartment, Safety, Manual Release
AEFWindow - Power Operated, Passenger, Express Up/Down
AEQWindow - Power Operated, Right Rear Driver Side, Express Down
AG1Adjuster Front Seat - Power, Multi-Directional, Driver
AG2Adjuster Passenger Seat - Power, Multi-Directional
AJCRestraint - Head, Front Seat, Up/Down Adjustment
AKKWindshield Style Acoustic PVB
AKPWindow Type Solar Absorbing
AKXWindshield Type Solar Absorbing
AL0Sensor Indicator - Inflatable Restraint, Front Passenger/Child Presence Detector
AP9Net - Convenience
APGControl - Seat, Power Lumbar, Left Hand
AQQLock Control, Entry Remote Entry, Extended Range
ASVEquipment - Sensor Air Moisture and Windshield Temperature
ATHLock Control, Entry - Remote Entry, Extended Range, Passive Entry
AW7Restraint System - Seat, Inflatable, Driver and Passenger Front, Front Seat Side and Right Rear Seat Side, Roof Side
AXGWindow - Power Operated-Express Driver Up/Down
AXJVehicle Type - Passenger Car
AY0Restraint System - Seat, Inflatable, Driver and Passenger Front, Seat Side, Roof Side
B34Covering Front Floor Mats - Carpeted Inserted
B35Covering Rear Floor Mats - Carpeted Inserted
B37Covering - Floor Mat, Front and Right Rear, Auxiliary
B7YPlate - Door Sill Cover, Chrome
B85Molding B/S - Exterior, Bright
BAHEquipment - Security System, Immobilization, Step Two
BTMSwitch - Engine Start, Keyless
BTTAlarm - Remote Panic
BTVControl - Remote Engine Start
C3URoof - Sun, Glass, Sliding, Electrical, Transparent Glass Fixed
C59Ventilation - Air, Console, Right Rear
C68HVAC System - Air Conditioner Front, Automatic, Electronic Control
C77VENT - FORCED AIR, CONSOLE, RR
CJ2HVAC System - Air Conditioner Front, Automatic Temperature Control, Auxiliary Temperature Control
D31Mirror Inside Rearview - Tilt
D70Ratio - Transaxle Final Drive 2.77
D7BHandle O/S Door - Body Color, Chrome Strip, Styled
DA5Arm Rest - Right Rear Seat, Center
DB3SUNSHADE - RR WINDOW, ELECTRIC
DBUConsole - Front Compartment, Floor, Arm Rest Sliding
DCPProcessing - Directions and Connections Service Package
DD8Mirror Inside Rearview - Light Sensitive
DH6Mirror Inside Rearview Front Van - Left Hand and Right Hand, Sunshade, Illuminated
DLFMirror Outside Rearview - Left Hand and Right Hand, RC, Electrical, Heat. Manual Folding, Flat/Driver, CNXPASS, Light Sensitive, Turn Signal, PERM Light
DLGMirror O/S Left Hand and Right Hand, RC, Electrical, Heat, Manual Folding, Flat/DRVR, CNVX/PASS, LT SENS, Turn Signal, PERM Light
DLLMirror O/S - Left Hand and Right Hand, RC, Electrical, Heat, Manual Folding, FLAT/DRVR, CNVX/PASS, Turn Signal, PERM Light
DP6Mirror Provisions - Housing, Painted
E3EHandle - Outside, Liftgate, Rear Compartment, Chrome
EA1Pocket - Front Seat Back, Left Hand
EA2Pocket - Front Seat Back, Right Hand
EAITrim Seat - Leather, Soleil Keisel
EAKTrim Seat - Cloth, Floating (Kawashima)
EALTrim Seat - Leather, Soleil Keisel, MINI PERF
EPMModel Conversion All Wheel Drive
EXPExport
F45Chassis - Continuously Variable Real Time Damping
F46Chassis - All Wheel Drive (AWD)
FAIPlant Code - Fairfax, KS, USA
FBMTrim Door - Vinyl, Ravenna
FE9Certification - Emission, Federal
FX3Ride and Handling - Automatic Electronic Controlled
FXJRATIO - TRANSAXLE FINAL DRIVE 2.64
GANPrimary Color - Exterior, Switch/Blade Silver Metallic (G)
GAOPrimary Color - Exterior, Goldmist Metallic (G)
GAPPrimary Color - Exterior, Imperial Blue Metallic (G)
GARPrimary Color - Exterior, Carbon Flash Metallic (G)
GAZPrimary Color - Exterior, Olympic White (G)
GBNPrimary Color - Exterior, White Diamond Tricoat (G)
GHAPrimary Color - Exterior, Magna Steel Metallic
GNAChassis Equipment Front - STRUT ASM
GNBChassis Equipment Front - STRUT ASM, Performance
GNCChassis Equipment Rear - Rear Axle, 4-Link
GNEChassis Equipment Rear - Rear Axle, H-Arm
HP6HYBRID PROPULSION - ELECTRIC, PARALLEL, 14KW CONTINUOUS POWER
J60Brake System - Power, Front and Right Rear Disc, Antilock Brake System, 16"
J61Brake System - Power, Front and Right Rear Disc, Antilock Brake System, 17"
J71Brake Parking - Power Operated
JJ2Brake Lining - Brake Noise and Dust Performance
K05Heater Engine - Block
K34Cruise Control - Automatic, Electronic
KA1Heater - Seat, Front
KA6HEATER - SEAT, RR
KB5CONTROL - ECM GRADE BRAKING
KB7Control - Manual Shift, Automatic Transmission
KD4Receptacle - Electrical, Front Console
KG4Generator - 150 AMP
KG8Generator - 130 AMP
KI6Receptacle - Electrical, Front Console Right Rear 110 Volt
KPAReceptacle - Electrical, Front Console Right Rear
KRHFilter - Air, Pollutant and Odor
KTAAudio Interface
KU1Fan - Seat, Driver
KU3Fan - Seat, Passenger
KY2GENERATOR - HYBRID MOTOR, BAS+, 120 AMP
LFXENGINE - GAS, 6 CYL, 3.6L, SIDI, DOHC, VVT, E85 MAX, ALUM, GM
LHDVehicle Drive - Left Hand Drive
LUKENGINE - GAS, 4 CYL, 2.4L, DI, ALUM, DOHC, BAS, ECOTEC
MDEMolding B/S Upper - Bright, Window All Around
MH4Transmission - Automatic 6 Speed, HMD, 6T70, AWD/PTU
MHHTRANSMISSION - AUTO 6 SPD, HMD, GM, BAS+, 6T40, HYBRID, FWD
N37Steering Column - Tilt, Telescoping
NCGLock - Electrical Child Lock System (Rear Door Latch)
NE1Certification - Emission, Geographically Restricted Registration for Vehicles up to 14, 000 lbs GVW
NJ1Steering Power, Non-Variable Ratio, Electric
NR0Steering Wheel - Leather, 4-Spokes
NR5Steering Wheel - Leather, 4-Spokes, Deluxe
NT7Emission System - Federal, Tier 2
NU1Emission System - California, LEV2
NU5Emission System - California, BIN 4
NU6Emission System - California, PZEV
NV7Steering - Power, Variable Effort
P77Tire and Wheel - Spare, Space Saver, Steel 17"
PW2Wheel - 18 X 8, Aluminum, Machined Face
PYXWheel - 17 X 7, Steel, VAR 1
Q52Wheel - 18 X 8, Aluminum, Design 33
Q70Wheel - 19 X 8.5, Aluminum, Design 34
QFVTire All - P245/50R17-98H BW TL AL3
QKETire All - P235/50R18 SL 97 V BW AL3
RP2Tire All - P245/40R19-94W BW R/ST TL AL3
SSGGraphic - Switch Function Symbol
T43Spoiler Rear
T61Lamp System - Daytime Running
T67Battery - LN3, FLA, 12V, 70AH, 512 CCA
T74Headlamps Control - Automatic, Delay
T83Headlamps Control - Automatic ON-OFF
TM7BATTERY - LN2, FLA, 12V, 60AH, 438 ENCCA
TSPLamp Package - Interior, Custom
TU2Lamp - Marker, Side
U19Speedometer - Instrument, Kilometers and Miles, Kilometer Odometer
U2JDigital Audio System - S-Band Not Installed
U2KDigital Audio System - S-Band
U65Speaker System - 7, Premium
U77Antenna - Right Rear Window, Radio
U80Display - Compass
UAGInfotainment Display - Graphic Information Display (GID), VAR 1
UD7Sensor Indicator - Rear Parking Assist
UDACommunication EQUIP Vehicle, G.P.S. 1 - Deactivated
UDCDisplay Instrument - Driver Information Enhanced (One Color Graphic)
UDDDisplay Instrument - Driver Information Enhanced (Multi Color Graphic)
UDTInfotainment Display Color INFO Display (CID) 8", WVGA, Touch Screen
UE1Communication System - Vehicle, G.P.S. 1
UECSensor Indicator - Automatic Air Recirculation
UFFRADIO - AM/FM STEREO, CD-ROM, CAF, RSA, MUSIC NAVIGATOR, GRAPHICS
UFTSensor Indicator - Side Obstacle Detection
UFURADIO - AM/FM STEREO, SINGLE CD, MP3 (AUX IN), USB, GMNA
UG1Opener - Garage Door, Universal
UH1Indicator - Seat Belt Warning, Right Hand
UJMTire Press Indicator - Manual Learn
UMNSpeedometer - Instrument, Miles and Kilometers, Miles Odometer
UP9WIRELESS INTERFACE - SHORT RANGE, VOICE RECOG, MUSIC NAVIGATOR, STREAMING AUDIO
UPFWireless Interface - Short Range, Voice REC
UQASpeaker System - Premium Audio Branded with Amplifier
USRReceptacle - USB
UTJTheft Deterrent - Electrical, Unauthorized Entry
UV6Display - Head Up
UVCCamera - Rear View
UVDSwitch - Steering Wheel, Heated
UWGEntertainment Package - Right Rear Seat, Dual Display, Remote Control, Auxiliary Jack, 2 Wireless Dual Channel Headphones
UYERadio - AM/FM Stereo, CD-ROM, CAF, RSA, Music Navigator (GMNA Version)
UYSRadio AM/FM Stereo, NAV, DVD-ROM, CAF, HDD, USB RSA, RSE (GMNA Version)
V33Tool Kit - Road, Emergency
V78Vehicle Statement - (- Delete)
VC5Label - Shipping, Except US, US Possessions or Japan
VFMVideo Format Region 4, NTSC
VK3License Plate Front - Front Mounting Package
VY7Knob - Transmission Control Lever, Leather
VZ3Label - Mercury Disposal Notification
W1YControl - Steering Wheel, Radio, Redundant Controls
W2XCover, Wheel - Flush, VAR 3
WFFOrnamentation - Lettering "4X4"
WTRKit, Tire - Tire Repair
XFEFUEL ECONOMY - EXTRA FUEL ECONOMY
XL7Frequencies Rating - 315 MHZ, Long Distance
YF5Certification - Emission, California

RPO Code List

Metric Fasteners

This vehicle provides fastener dimensions using the metric system. Most metric fasteners are approximate in diameter to equivalent English fasteners. Make replacements using fasteners of the same nominal diameter, thread pitch, and strength.

A number marking identifies the OE metric fasteners except cross-recess head screws. The number also indicates the strength of the fastener material. A Posidrive® or Type 1A cross-recess identifies a metric cross-recess screw. For best results, use a Type 1A cross-recess screwdriver, or equivalent, in Posidrive® recess head screws.

GM Engineering Standards and North American Industries have adopted a portion of the ISO-defined standard metric fastener sizes. The purpose was to reduce the number of fastener sizes used while retaining the best thread qualities in each thread size. For example, the metric M6.0 X 1 screw, with nearly the same diameter and 25.4 threads per inch replaced the English 1/4-20 and 1/4-28 screws. The thread pitch is midway between the English coarse and fine thread pitches.

Scheme 4

Scheme 4: Fastener Strength Identification
CalloutComponent Name
1English Bolt, Grade 2 (Strength Class)
2English Bolt, Grade 5 (Strength Class)
3English Bolt, Grade 7 (Strength Class)
4English Bolt, Grade 8 (Strength Class)
5Metric Nut, Strength Class 9
6Metric Bolts, Strength Class Increases as Numbers Increase

The most commonly used metric fastener strength property classes are 9.8 and 10.9. The class identification is embossed on the head of each bolt. The English, inch strength classes range from grade 2 to grade 8. Radial lines are embossed on the head of each bolt in order to identify the strength class. The number of lines on the head of the bolt is 2 lines less than the actual grade. For example, a grade 8 bolt will have 6 radial lines on the bolt head. Some metric nuts are marked with a single digit strength identification number on the nut face.

The correct fasteners are available through GM SPO. Many metric fasteners available in the aftermarket parts channels are designed to metric standards of countries other than the United States, and may exhibit the following

  1. Lower strength
  2. No numbered head marking system
  3. Wrong thread pitch

The metric fasteners on GM products are designed to new, international standards. The following are the common sizes and pitches, except for special applications

  1. M6.0 X 1
  2. M8 X 1.25
  3. M10 X 1.5
  4. M12 X 1.75
  5. M14 X 2.00
  6. M16 X 2.00

Prevailing Torque Fasteners

Prevailing torque fasteners create a thread interface between the fastener and the fastener counterpart in order to prevent the fastener from loosening.

All Metal Prevailing Torque Fasteners

These fasteners accomplish the thread interface by a designed distortion or deformation in the fastener.

Nylon Interface Prevailing Torque Fasteners

These fasteners accomplish the thread interface by the presence of a nylon material on the fastener threads.

Adhesive Coated Fasteners

These fasteners accomplish the thread interface by the presence of a thread-locking compound on the fastener threads. Refer to the appropriate repair procedure in order to determine if the fastener may be reused and the applicable thread-locking compound to apply to the fastener.

Scheme 5

Scheme 5: Fasteners
CalloutComponent Name
1Prevailing Torque Nut, Center Lock Type
2Prevailing Torque Nut, Top Lock Type
3Prevailing Torque Nut, Nylon Patch Type
4Prevailing Torque Nut, Nylon Washer Insert Type
5Prevailing Torque Nut, Nylon Insert Type
6Prevailing Torque Bolt, Dry Adhesive Coating Type
7Prevailing Torque Bolt, Thread Profile Deformed Type
8Prevailing Torque Bolt, Nylon Strip Type
9Prevailing Torque Bolt, Out-of-Round Thread Area Type

A prevailing torque fastener may be reused ONLY if

  1. The fastener and the fastener counterpart are clean and not damaged
  2. There is no rust on the fastener
  3. The fastener develops the specified minimum torque against its counterpart prior to the fastener seating
ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
6 mm0.4 N.m4 lb in
8 mm0.8 N.m7 lb in
10 mm1.4 N.m12 lb in
12 mm2.1 N.m19 lb in
14 mm3 N.m27 lb in
16 mm4.2 N.m37 lb in
20 mm7 N.m62 lb in
24 mm10.5 N.m93 lb in
Nylon Interface Prevailing Torque Fasteners
6 mm0.3 N.m3 lb in
8 mm0.6 N.m5 lb in
10 mm1.1 N.m10 lb in
12 mm1.5 N.m13 lb in
14 mm2.3 N.m20 lb in
16 mm3.4 N.m30 lb in
20 mm5.5 N.m49 lb in
24 mm8.5 N.m75 lb in

Metric Prevailing Torque Fastener Minimum Torque Development

ApplicationSpecification
MetricEnglish
All Metal Prevailing Torque Fasteners
1/4 in0.5 N.m4.5 lb in
5/16 in0.8 N.m7.5 lb in
3/8 in1.3 N.m11.5 lb in
7/16 in1.8 N.m16 lb in
1/2 in2.3 N.m20 lb in
9/16 in3.2 N.m28 lb in
5/8 in4 N.m36 lb in
3/4 in7 N.m54 lb in
Nylon Interface Prevailing Torque Fasteners
1/4 in0.3 N.m3 lb in
5/16 in0.6 N.m5 lb in
3/8 in1 N.m9 lb in
7/16 in1.3 N.m12 lb in
1/2 in1.8 N.m16 lb in
9/16 in2.5 N.m22 lb in
5/8 in3.4 N.m30 lb in
3/4 in5 N.m45 lb in

English Prevailing Torque Fastener Minimum Torque Development

Thread Inserts

General Purpose Thread Repair Kits.

These kits are available commercially.

Repair Procedure

  1. Determine the size, the pitch, and the depth of the damaged thread. If necessary, adjust the stop collars on the cutting tool and tap to the required depth.
  2. Drill out the damaged threads. Clean out any chips.
  3. Lubricate the tap with light engine oil. Tap the hole. Clean the threads.
  4. Thread the thread insert onto the mandrel of the installer. Engage the tang of the insert onto the end of the mandrel.
  5. Lubricate the insert with light engine oil, except when installing in aluminum and install the insert.
  6. If the tang of the insert does not break off when backing out the installer, break the tang off with a drift.

Registered and Non-Registered Trademarks

Listed below are Registered Trademarks (®) or Non-Registered Trademarks (™) which may appear in this service manual.

A
AC®
ACCUTURN®
ACDelco®
Active Fuel Management™
Acuzinc®
Airbank®
Allison®
AMMCO®
AUTOFUSE®
AUTOTRAC®
B
Bendix®
Bluetooth®
BON-AMI®
Bosch®
Bose®
C
Catapillar®
CAT®
C-Quam®
D
Delco®
Delco Bose®
Delco Electronics®
Delco Freedom®
Delco LOC II®
Delco Moraine®
Delco Remy®
Delco Sound®
Delco Supreme®
Delco Tech®
DELCORE®
Delphi®
DEX-COOL®
DEXOIL®
DEXRON®
DEXSTEER™
DNR®
Dolby®
DR®
Duracell®
Duraguard®
Durastop®
Duramax™
E
Eaton Corporation®
EMD®
ETR®
F
FLO-LITE®
G
General Motors®
GM®
GM Goodwrench Service®
GM Optikleen®
GM Parts™
GM Pass®
GM Ultralite®
GMAC®
Goodwrench®
GTP®
H
Homelink™
HYDRA-MATIC®
I
Illumination®
INSTA-TRAC®
Intune®
L
LOCTITE™
M
MAGNASTEER®
Maxifuse®
Metripack®
Micropack®
Minifuse®
Mr Goodwrench®
N
Northstar®
O
OnStar®
Optikleen®
P
PASS-KEY®
PASS-KEYII®
PASSLOCK™
PK3®
Posidrive®
Pro®
Q
Quad 4®
R
RAINSENSE™
Rapid Fire®
S
ScotchBrite™
Scotchguard™
Signals®
Sikkens™
Soft-Ray®
Solar-Ray®
Stabilitrak®
Sunrayce®
Superlube®
Syclone®
T
Tech 2®
Techline®
Teflon®
Tefzel®
Theft-I®
Theftlock®
Tiltmaster®
TORX®
Transjel®
Transguide®
Twilight Sentinel®
U
Ultralite®
V
Velcro®
W
Weatherpack™

Registered and Non-Registered Trademarks

Instrument Panel Compartment Door Lock Cylinder Coding

The internal lock cylinder only uses 4 of the 8 cut positions, 5-8. The tumbler positions are on both sides, are not self-retaining, and are not snap in.

  1. Hold the instrument panel (I/P) cylinder assembly (4) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up. This side of the cylinder uses left tumbler.
  2. Insert the tumbler spring (6) into each of the 2 spring pockets of the cylinder assembly. This side uses left tumblers.
  3. The first tumbler (5) to be loaded (closest to the head of the cylinder) will be the fifth key cut position, which is the fifth number in the key code. Install the tumbler in the slot over the spring. Install the remaining tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  4. Rotate the cylinder assembly. Insert the tumbler spring (6) into each of the spring pockets of the cylinder assembly. This side uses right tumblers.
  5. The first tumbler (5) to be loaded will be the sixth key cut position, the sixth number in the key code. Install the first tumbler in the slot over the spring. Install the remaining tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  6. Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
  7. Insert the sleeve (3) into the cylinder, the inner sleeve slot must be oriented to the head cylinder side. Rotate the sleeve until the slot match with the tab.
  8. Insert the retainer spring (2) into the pocket and the tumbler retainer (1) over the spring. Make sure the tumbler retainer is properly seated and cannot pull out.
  9. Lightly lubricate the outside surface in the tumbler area of the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
  10. When the key is removed, the lock should stay together.
  11. Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
  12. Verify the key position for inserting the lock into the I/P compartment door.

Front Side Door Lock Cylinder Coding (Free Wheeling)

Special Tools

BO-49753 Assembly Tool

Scheme 6

Scheme 6: Front Side Door Lock Cylinder Coding (Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the clutch (5) and driver (6) onto the cylinder (1).
  12. Load the cylinder into the BO-49753 assembly tool so that the clutch (1) indexes with the notch in the opening of the tool (2).
  13. Load the assembly tool with the lock cylinder into a vice and tighten the vice ONLY enough to hold the tool and lock the cylinder in place.
  14. Insert the roll pin (7) into the driver (6) and install it using a 1/16 inch pin punch.
  15. Insert the buffer (8) in the case (9), verify the buffer is properly seated.
  16. Install the free wheel pin (11) in the sleeve (4) and clutch (5) and insert the assembly into the case (9).
  17. With the lock cylinder assembly installed in the case (9), install the retainer (10) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (10).
  18. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 7

Scheme 7: Front Side Door Lock Cylinder Coding (Non Free Wheeling)

The door lock cylinder uses 8 of the 8 cut positions. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the door lock cylinder (1) so the side with the 4 tumbler spring pockets faces up, pocket nearest to the cylinder head.
  2. Insert the tumbler springs (2) into the 4 spring pockets. This side uses left tumblers.
  3. Install the tumbler (3) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the side with the 4 tumbler spring wells faces up. This side uses right tumblers.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Insert the sleeve (4) onto the cylinder assembly.
  11. Insert the assembly into the case (5).
  12. With the lock cylinder assembly installed in the case (5), install the retainer (6) and stake the retainer in place using a small punch and hammer to peen the case material onto the exposed ends of the installed retainer (6).
  13. Insert the key into the lock and function the lock to check for proper assembly and smooth operation.

Scheme 8

Scheme 8: Lock Cylinder Coding - Ignition

The ignition lock cylinder uses 8 key cut positions, 1-8. The ignition cylinder tumblers (3) are located on alternate sides of the cylinder (5). They are not snap-in and are not self-retaining. It follows the key code with the first tumbler being the first depth of the key code, closest to the head of the key.

  1. Hold the ignition cylinder assembly (5) so the side with the tumbler spring pocket located closest to the head of the cylinder is facing up.
  2. Insert the tumbler spring (7) into each of the 4 spring pockets of the cylinder assembly. This side of the cylinder used left tumblers.
  3. The first tumbler (3) to be loaded will be the first key cut position, which is the first number in the key code. Install the tumbler in the slot over the spring. Install the remaining right tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  4. Rotate the cylinder assembly. Insert the tumbler spring into each of the spring pockets of the cylinder assembly. This side of the cylinder used right tumblers.
  5. The first tumbler (3) to be loaded will be the second key cut position, the second number in the key code. Install the first tumbler in the slot over the spring. Install the remaining left tumblers following the key code and same process, pressing the tumblers in place until they are secure.
  6. Inspect for correct loading of the tumblers by inserting the key into the cylinder. All tumblers should drop flush with the lock cylinder body diameter.
  7. With the key in the cylinder assembly insert the round connector (6), insert the retainer spring (2) in the retainer slot located in the cylinder assembly. Insert the retainer (1) lining it up in the slot over the spring. Depress the retainer and hold.
  8. Insert the cylinder into the sleeve (4) as shown in the print. Make sure the actuator stays located properly in the cylinder.
  9. When the key is removed, the lock should stay together.
  10. Lightly lubricate the outside surface in the tumbler area of in the lock body and down the key slot using the provided grease. Insert and extract the key 5 times to lubricate the keyway.
  11. Insert the key and function the lock 3 times to distribute the grease inside the sleeve.
  12. Verify the key position for inserting the lock into the column.

Rear Compartment Lid Lock Cylinder Coding

The door lock cylinder uses 8 of the 8 cut positions, 1-8. The tumbler positions are staggered from side to side, 4 on one side and 4 on the other, are not self-retaining, and are not snap in.

  1. Hold the cylinder (5) so the side with the 4 tumbler spring pockets nearest the cylinder head faces up. This side uses left tumblers.
  2. Insert the tumbler springs (8) into the 4 spring pockets.
  3. Install the tumbler (6) for key cut position one in the slot nearest to the front of the lock cylinder. Install the remaining tumblers, key cut positions 3, 5, and 7, following the key code and same process. Press the tumblers in place until they are secure.
  4. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  5. Turn the cylinder so the opposite side spring pockets faces up. This side uses the right tumbler.
  6. Insert the tumbler springs into the 4 spring pockets.
  7. The first tumbler closest to the front of the lock cylinder to be loaded will be the second key cut position, the second number in the key code. Install the remaining tumblers for the key cut positions 4, 6, and 8. Press the tumblers in place until they are secure.
  8. Check the correct loading of the tumblers by inserting the key into the cylinder. All tumblers should be flush with the lock cylinder body.
  9. Insert the key and lightly lubricate the cylinder body diameter and tumbler surfaces and a small amount in the head of the cylinder using the supplied grease.
  10. Install 2 springs (4) into the 2 spring pockets in the head of the lock cylinder.
  11. Holding the tumblers snap the shutter assembly (3) onto the cylinder.
  12. Insert the cylinder into the case assembly (7) and install the cap (2) and the gasket double (1) around the cap.
  13. Add the torsion spring (9).
  14. Insert the rod clip (11) in the lever (10) and place it in the cylinder assembly.
  15. Insert the E-clip (12) to securely hold the lever to the cylinder.
  16. Insert the key into the lock and rotate it to check for proper assembly and smooth operation.

Lifting and Jacking the Vehicle

Note. The use of a LOW PROFILE LIFT ARMS SYSTEM may be required to avoid unwanted contact with the vehicle's body and structure depending on lifting equipment used. Refer to the manufacture's recommendation for their applications of low profile lift arms system for their lifting equipment.

Scheme 9

Scheme 9: Lifting and Jacking the Vehicle
WARNINGTo avoid any vehicle damage, serious personal injury or death when major components are removed from the vehicle and the vehicle is supported by a hoist, support the vehicle with jack stands at the opposite end from which the components are being removed and strap the vehicle to the hoist.
WARNINGTo avoid any vehicle damage, serious personal injury or death, always use the jackstands to support the vehicle when lifting the vehicle with a jack.
CAUTIONPerform the following steps before beginning any vehicle lifting or jacking procedure: Remove or secure all of the vehicle contents in order to avoid any shifting or any movement that may occur during the vehicle lifting or jacking procedure. The lifting equipment or the jacking equipment weight rating must meet or exceed the weight of the vehicle and any vehicle contents. The lifting equipment or the jacking equipment must meet the operational standards of the lifting equipment or jacking equipment manufacturer. Perform the vehicle lifting or jacking procedure on a clean, hard, dry, level surface. Perform the vehicle lifting or jacking procedure only at the identified lift points. DO NOT allow the lifting equipment or jacking equipment to contact any other vehicle components. Failure to perform the previous steps could result in damage to the lifting equipment or the jacking equipment, the vehicle, and/or the vehicle contents.

Vehicle Lifting- Frame Contact Lift

Front Lift Pads

When lifting the vehicle with a frame-contact lift, place the front lift pads on the rocker outer panel weld flange, as shown

Rear Lift Pads

When lifting the vehicle with a frame-contact lift, place the rear lift pads on the rocker outer panel weld flange, as shown.

Vehicle Jacking

CAUTIONWhen you are jacking the vehicle at the front locations, be certain that the jack or the jack lift pad does not contact the front fascia, front fascia air dam, or the front fenders. If such contact occurs, vehicle damage may result. When jacking at selected front locations additional clearance may be required for the jacking points.

Note. When you are lifting a vehicle with a service jack, block the wheels at the opposite end from which you are lifting. Use jack stands to provide additional support.

Front of Vehicle

When using a service jack under the front of the vehicle use one of the following locations

Place the service jack pad in the same location as shown for the front lift pads.

Rear of Vehicle

Note. Place jackstands ONLY under strong and stable vehicle structures.

Place the service jack pad in the same location as shown for the rear lift pads.