Fastener Tightening Specifications
| Application | Specification |
| Metric | English |
| Catalytic Converter Brace-to-Engine Block Fastener (LUK) | 58 N.m | 38 lb ft |
| Catalytic Converter-to-Bending Brace Fastener (LUK) | 28 N.m | 21 lb ft |
| Catalytic Converter to Cylinder Head Fastener (LFX) |
| First Pass | 20 N.m | 15 lb ft |
| Second Pass | 46 N.m | 34 lb ft |
| Catalytic Converter-to-Exhaust Manifold Fastener (LUK) | 36 N.m | 26 lb ft |
| Catalytic Converter-to-Exhaust Front Pipe Fastener (LUK) | 28 N.m | 21 lb ft |
| Exhaust Front Pipe Hanger Bracket Fastener (LUK) | 22 N.m | 16 lb ft |
| Exhaust Front Pipe Hanger Bracket Fastener (LFX) | 22 N.m | 16 lb ft |
| Exhaust Front Pipe Hanger Isolator Fastener (LFX-AWD) | 35 N.m | 26 lb ft |
| Exhaust Front Pipe-to-Muffler Fastener (LUK) | 28 N.m | 21 lb ft |
| Exhaust Front Pipe to Right Catalytic Converter Fastener | 50 N.m | 37 lb ft |
| Exhaust Front Pipe to Left Catalytic Converter Fastener | 50 N.m | 37 lb ft |
| Exhaust Manifold Heat Shield Fastener | 10 N.m | 89 lb in |
| Exhaust Rear Pipe Hanger Bracket Fastener | 22 N.m | 16 lb ft |
| Front Exhaust Pipe to Rear Muffler Fastener | 22 N.m | 16 lb ft |
Fastener Tightening Specifications
Adhesives, Fluids, Lubricants, and Sealers
| Application | Type of Material | GM Part Number |
| United States | Canada |
| Anti-Seize | Lubricant | 88862477 | 88862478 |
Adhesives, Fluids, Lubricants, and Sealers
Symptoms - Engine Exhaust
- Review the exhaust system description in order to familiarize yourself with the exhaust system components and the intended function of the components. Refer to «Exhaust System Description»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-system-description) .
- All diagnostics on a vehicle should follow a logical process. Strategy Based Diagnostics is a uniform approach for repairing all systems. The diagnostic flow is the place to start when repairs are necessary and may always be used in order to resolve a system problem. For a detailed explanation, refer to «Strategy Based Diagnosis»(/buick/lacrosse/ii-2009-2013/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) .
Visual/Physical Inspection
- Inspect for aftermarket or non-OEM devices such as, but not limited to; tailpipe extensions, headers, and exhaust cutouts. Any aftermarket exhaust system devices could affect the operation and proper performance of the exhaust system.
- Verify the exact operating conditions under which the concern exists. Note factors such as engine RPM, engine temperature, engine load, and frequency of concern.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause any symptom.
Intermittent
Test the vehicle under the same conditions that the customer reported in order to verify the system is operating as designed.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- Loss of power - Refer to «Restricted Exhaust»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__restricted-exhaust) .
- Poor acceleration - Refer to «Restricted Exhaust»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__restricted-exhaust) .
- Poor fuel economy - Refer to «Restricted Exhaust»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__restricted-exhaust) .
- Excessive smoke diesel - Refer to «Restricted Exhaust»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__restricted-exhaust) .
- Exhaust hissing noise - Refer to «Exhaust Leakage»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-leakage) .
- Exhaust popping noise - Refer to «Exhaust Leakage»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-leakage) .
- Exhaust rattle noise - Refer to «Exhaust Noise»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-noise) .
- Loud exhaust noise - Refer to «Exhaust Noise»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-noise) .
- Exhaust buzz, groan, hum noise - Refer to «Exhaust Noise»(/buick/lacrosse/ii-2009-2013/remont/exhaust/#engine-exhaust-system__exhaust-noise) .
Restricted Exhaust
EN-35314 Exhaust Pressure Gauge
Diagnostic Aids
For dual exhaust systems a quick check of exhaust flow will help determine which side of the exhaust system is restricted. The side that has less exhaust flow is the side that will be suspect, and diagnosis should begin there.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 4 The exhaust system has very low back pressure under normal conditions. If the exhaust system is restricted, a significant increase in the exhaust pressure is noticed on the EN-35314 gauge. Removing the HO2S sensor may set a DTC. When finishing this diagnostic table, be sure to clear all codes.
- 5 This step will isolate the catalytic converter from the remainder of the exhaust system.
- 8 Confirming that the condition has been fixed is essential. If the symptom still exists and the vehicle has a dual exhaust system, proceed to step 2 and repeat diagnostic procedure on the opposite exhaust pipe.
| Step | Action | Value(s) | Yes | No |
| 1 | Did you verify the customers complaint? | | Go to Step 2 | |
| 2 | Did you review the exhaust symptoms diagnostic information and perform the necessary inspections? | | Go to Step 3 | Go to Symptoms - Engine Exhaust |
| 3 | Is the system equipped with dual exhaust? | | Go to Diagnostic Aids | Go to Step 4 |
| 4 | Remove the heated oxygen sensor (HO2S) that is in front of the catalytic converter. Refer to the appropriate procedure. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Sensor 1 , or Heated Oxygen Sensor Replacement - Sensor 2 . Install the EN-35314 Exhaust Back Pressure Gauge in place of the HO2S sensor. Start the engine. Increase and monitor the engine speed at 2, 500 RPM. Observe the exhaust system back pressure reading on the gauge. Does the reading exceed the specified value? | 9 kPa (1.25 psi) | Go to Step 5 | Go to Step 8 |
| 5 | Turn the engine OFF and place the ignition in the lock position. Remove the EN-35314 gauge. Reinstall the HO2S sensor. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Sensor 1 , or Heated Oxygen Sensor Replacement - Sensor 2 . Remove the post-catalyst HO2S sensor. Refer to the appropriate procedure. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Sensor 1 , or Heated Oxygen Sensor Replacement - Sensor 2 . Install the EN-35314 gauge in place of the post HO2S sensor. Start the engine. Increase and monitor the engine speed at 2, 500 RPM. Observe the exhaust system back pressure reading on the gauge. Does the reading exceed the specified value? | 9 kPa (1.25 psi) | Go to Step 6 | Go to Step 7 |
| 6 | Inspect the exhaust system for the following conditions: Secondary catalytic converter restricted Damage in the exhaust pipe Debris in the exhaust pipe Muffler or resonator internal failure Two-layer exhaust pipe separation Did you find and correct the condition? | | Go to Step 8 | |
| 7 | Replace the catalytic converter. Refer to Catalytic Converter Replacement - Left Side (LFX-Front) , or Catalytic Converter Replacement - Right Side (LFX-Rear) , or Catalytic Converter Replacement (LUK) . Did you find and correct the condition? | | Go to Step 8 | |
| 8 | Remove the EN-35314 gauge. Reinstall the applicable HO2S sensor. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 (LFW or LFX) , or Heated Oxygen Sensor Replacement - Sensor 1 , or Heated Oxygen Sensor Replacement - Sensor 2 . Clear any codes. Road test the vehicle in order to verify the repair. Did you correct the condition? | | System OK | Go to Step 2 |
Exhaust Leakage
| Condition | Action |
| WARNING: Refer to Hot Exhaust System Warning . DEFINITION: An exhaust leak may show stains at the area of the leak. The leak may be felt by holding a hand close to the suspected areas or using a smoke pencil. The leak may make a popping or hissing noise.Refer to Symptoms - Engine Exhaust prior to beginning this table. |
| Misaligned or improperly installed exhaust system components | Align and tighten the exhaust system components to the specifications. Refer to Fastener Tightening Specifications . Ensure the exhaust hangers are in the proper locations and not loose. |
| Exhaust leaks at the following connections: Exhaust manifold to pipe Flanges Pipe clamps | Tighten the components to the specifications. Refer to Fastener Tightening Specifications . |
| Seals or gaskets leaking; Exhaust manifold to cylinder head Exhaust pipes to exhaust manifold Catalytic converter connection | Replace the leaking seal or gasket. Refer to the affected components procedure for service. |
| Irregularities at the mating surfaces on the flange connections | Repair as required or replace the affected component. Refer to the affected components procedure for service. |
| Catalytic Converter cracked or broken | Replace the catalytic converter. Refer to Catalytic Converter Replacement - Left Side (LFX-Front) , or Catalytic Converter Replacement - Right Side (LFX-Rear) , or Catalytic Converter Replacement (LUK) . |
| Exhaust system component connection welds leaking | Replace the leaking component. Refer to the affected component's procedure for service. |
| Muffler or resonator, if equipped, damaged or leaking at the seams | Replace the affected muffler or resonator, if equipped. Refer to Exhaust Muffler Replacement (Single) , Exhaust Muffler Replacement (LFX) . |
Exhaust Noise
| Condition | Action |
| WARNING: Refer to Hot Exhaust System Warning . DEFINITION: An audible or physical noise due to a faulty component or damaged components causing a loose or misaligned exhaust system resulting in a rattle or vibration noise, i.e. buzz, groan, hum.Refer to Symptoms - Engine Exhaust prior to beginning this table. |
| Popping or hissing noise | Exhaust leak-Refer to Exhaust Leakage . |
| Loud exhaust | Compare to a known good vehicle. Inspect for a damaged or failed muffler or resonator, if equipped. Replace the faulty muffler or resonator (if equipped). Refer to Exhaust Muffler Replacement (Single) , Exhaust Muffler Replacement (LFX) . |
| External rattle or vibration noise | Inspect for a bent or loose hanger, loose heat shield, or loose clamp. Inspect for a exhaust pipe causing interference. Repair or replace the affected component. Refer to the affected component's service procedure. |
| Internal rattle | Test the components by tapping with a rubber mallet to confirm a rattle. Replace the faulty catalytic converter, resonator, if equipped, or muffler. Refer to Exhaust Muffler Replacement (Single) , Exhaust Muffler Replacement (LFX) . |
Scheme 1
Scheme 1: Exhaust Manifold Replacement (LUK)
| Callout | Component Name |
| Preliminary procedures Remove the catalytic converter. Refer to Catalytic Converter Replacement (LUK) . Remove the exhaust manifold heated oxygen sensor. Refer to Heated Oxygen Sensor Replacement - Sensor 1 . |
| 1 | Exhaust Manifold Nut (Qty: 10) CAUTION: Refer to Fastener Caution . Procedure First Pass Tighten 14 (10 lb ft) Final Pass Tighten 14 (10 lb ft) NOTE: Perform two torque sequence passes at the same torque specification. The exhaust manifold gasket will relax between passes. |
| 2 | Exhaust Manifold Gasket |
| 3 | Exhaust Manifold Procedure Remove and discard the exhaust manifold gasket. Clean any exhaust manifold gasket debris from the cylinder head and exhaust manifold. Install new exhaust manifold gasket. Tighten the exhaust manifold nuts working from the center out. Perform two torque sequence passes at the same torque specification. |
| NOTE |
| Perform two torque sequence passes at the same torque specification. The exhaust manifold gasket will relax between passes. |
Exhaust Manifold Replacement (LUK)
Removal Procedure
- Remove the front pipe exhaust fasteners (1) from the rear muffler pipe and discard the exhaust gasket (2).
- Support the exhaust muffler with a suitable wire hanger.
- Remove the fasteners (1) from the right catalytic converter and discard the gasket (2).
- Remove the fasteners (1) from the left catalytic converter and discard the gasket (3).
- If equipped with AWD, remove the fastener (1) from the hanger rod.
- Slide out the exhaust front pipe (2) from the exhaust isolator (3) and lower to the floor.
- If equipped with FWD, remove the exhaust front hanger bracket nuts (1).
- Remove the exhaust isolator studs, from the hanger bracket, and slide the front pipe (1) out from the hanger bracket.
Installation Procedure
- If equipped with FWD, install the exhaust front pipe (1) into the opening on the hanger bracket.
- Install the fasteners (1) to the exhaust isolators and tighten to 22 N.m (16 lb ft).
- If equipped with AWD, install the exhaust isolator rod into position and tighten the fastener (1) to 35 N.m (26 lb ft).
- Install the exhaust front pipe fasteners (1) to the rear muffler with a NEW gasket (2), and tighten to 18 N.m (13 lb ft).
- Install the exhaust front pipe fasteners (1) to the right catalytic converter, with a NEW gasket (2), and tighten to 50 N.m (37 lb ft).
- Install the exhaust front pipe fasteners (1) to the left catalytic converter (2), with a NEW gasket (3) and tighten to 50 N.m (37 lb ft).
- Inspect the exhaust system for leaks.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/lacrosse/ii-2009-2013/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Disconnect the oxygen sensors after the catalytic converter.
- Remove the front exhaust nuts (1) from the rear muffler pipe.
- Remove the nuts (1) and gasket (2) from the lower catalytic converter.
- Remove the bolts (1) from the front exhaust pipe hanger bracket (2).
- Carefully lower the front exhaust pipe (3).
- Install the front exhaust pipe nuts (2) and NEW gasket (1), to the rear muffler pipe and tighten to 18 N.m (13 lb ft).
- Install the nuts (1) of the front exhaust pipe to the lower catalytic converter and tighten to 28 N.m (21 lb ft).
- Install the bolts (1) to the front exhaust pipe hanger bracket (2) and tighten to 60 N.m (44 lb ft).
- Connect the oxygen sensor electrical sensors.
- Inspect the exhaust system for leaks.
Scheme 2
Scheme 2: Catalytic Converter Replacement (LUK)
Catalytic Converter Replacement (LUK)
Scheme 3
Scheme 3: Catalytic Converter Replacement - Left Side (LFX-Front)
| Callout | Component Name |
| Preliminary Procedure Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement (LFX) , Exhaust Front Pipe Replacement (LUK) . |
| 1 | Catalytic Converter Nut (Qty: 4) CAUTION: Refer to Fastener Caution . CAUTION: To prevent damage to the exhaust manifold flange or stud, make sure the flange is fully seated before tightening. Procedure Disconnect the oxygen sensor electrical connector. Replace the exhaust front pipe nuts and the gasket with new ones. Clean and inspect the studs on the engine cylinder head, replace as necessary. Verify that the studs are fully seated. Stud collar should touch the surface of the engine cylinder head. Tighten nuts in a criss-cross pattern. Tighten First Pass: 20 N.m (15 lb ft) Final Pass: 46 N.m (34 lb ft) |
| 2 | Gasket If replacing catalytic converter, transfer oxygen sensor. Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostics (OBD) II system performance. |
| 3 | Catalytic Converter |
| CAUTION |
| To prevent damage to the exhaust manifold flange or stud, make sure the flange is fully seated before tightening. |
Catalytic Converter Replacement - Left Side (LFX-Front)
Scheme 4
Scheme 4: Catalytic Converter Replacement - Right Side (LFX-Rear)
| Callout | Component Name |
| Preliminary Procedure Remove the exhaust front pipe. Refer to Exhaust Front Pipe Replacement (LFX) , Exhaust Front Pipe Replacement (LUK) . |
| 1 | Catalytic Converter Nut (Qty: 4) CAUTION: Refer to Fastener Caution . CAUTION: To prevent damage to the exhaust manifold flange or stud, make sure the flange is fully seated before tightening. Procedure Replace nuts and gasket with new ones. Clean and inspect the studs on the engine cylinder head, replace as necessary. Verify that the studs are fully seated. Stud collar should touch the surface of the engine cylinder head. Tighten nuts in a criss-cross pattern. Tighten First Pass: 20 N.m (15 lb ft) Final Pass: 46 N.m (34 lb ft) |
| 2 | Gasket TIP: Improperly installed and/or leaking exhaust manifold gaskets may affect vehicle emissions and/or On-Board Diagnostics (OBD) II system performance. |
| 3 | Catalytic Converter |
| CAUTION |
| To prevent damage to the exhaust manifold flange or stud, make sure the flange is fully seated before tightening. |
Catalytic Converter Replacement - Right Side (LFX-Rear)
Scheme 5
Scheme 5: Exhaust Muffler Replacement (Single)
| Callout | Component Name |
| Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . |
| 1 | Exhaust Muffler Rear Hanger Fastener (Qty: 2) WARNING: Refer to Eye Protection Warning . WARNING: Refer to Hot Exhaust System Warning . CAUTION: Refer to Fastener Caution . Tighten 22 N.m (16 lb ft) |
| 2 | Exhaust Isolator |
| 3 | Exhaust Front Pipe Fastener Tighten 18 N.m (13 lb ft) |
| 4 | Exhaust Gasket NOTE: Replace the gasket with a NEW gasket. |
| 5 | Exhaust Muffler with Resonator |
| NOTE |
| Replace the gasket with a NEW gasket. |
Exhaust Muffler Replacement (Single)
- Remove the exhaust front pipe fasteners (2) securing the rear muffler assembly (4) and discard the exhaust gasket (3).
- Support the exhaust muffler with a suitable wire hanger.
- With the help of a second technician, remove the exhaust muffler (3) from the rear exhaust hanger isolators (1) and (2).
- Lower the exhaust muffler (3) to the floor.
- With the help of a technician, install the exhaust muffler (3) into the rear exhaust hanger isolators (1) and (2).
- Install the rear muffler (4) to the exhaust front pipe with a NEW gasket (3) and tighten the fasteners (2) to 18 N.m (13 lb ft).
- Inspect the exhaust system for leaks.
Scheme 6
Scheme 6: Exhaust Muffler Center Heat Shield Replacement
Exhaust Muffler Center Heat Shield Replacement
Scheme 7
Scheme 7: Exhaust Manifold Heat Shield Replacement (LUK)
Exhaust Manifold Heat Shield Replacement (LUK)
Scheme 8
Scheme 8: Exhaust Rear Muffler Heat Shield Replacement (Left Outer-LUK)
| Callout | Component Name |
| WARNING: Refer to Hot Exhaust System Warning . Preliminary Procedure Unclip heat shield from fender liner. |
| 1 | Heat Shield Retainer (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 1.5 N.m (13 lb in) |
| 2 | Heat Shield - Left Rear Corner |
Exhaust Rear Muffler Heat Shield Replacement (Left Outer-LUK)
Scheme 9
Scheme 9: Exhaust Rear Muffler Heat Shield Replacement (Left Inner-LUK)
Exhaust Rear Muffler Heat Shield Replacement (Left Inner-LUK)
Exhaust System Description
Note. Use of non-OEM parts may cause driveability concerns.
The exhaust system carries exhaust gases, treated by the catalytic converter, through a resonator, if applicable and into the exhaust muffler where exhaust noise is lessened.
In order to secure the exhaust pipe to the exhaust manifold, a flange and seal-joint coupling is utilized. The exhaust system may utilize a slip-joint coupling design with a clamp and a U-bolt or a flange connection with a gasket.
Exhaust hangers and rubber insulators help to support the weight of the exhaust pipe along with insulating any exhaust system vibration, rattle, or noise.
Exhaust hangers also space the exhaust system away from the underbody of the vehicle and allows the exhaust system to expand as the exhaust system warms up.
Exhaust heat shields are used to protect the body and other components from damage due to the heat from the exhaust system.
The exhaust system may be comprised of the following components
- Exhaust manifold
- Exhaust pipes
- Catalytic converters
- Exhaust muffler
- Exhaust resonator, if equipped
- Exhaust tail pipe, if equipped
- Exhaust hangers
- Exhaust heat shields
Resonator
Some exhaust systems are equipped with a resonator. The resonator, located either before or after the muffler, allows the use of mufflers with less back pressure. Resonators are used when vehicle characteristics require specific exhaust tuning.
Catalytic Converter
The catalytic converter is an emission control device used to reduce hydrocarbons (HC), carbon monoxide (CO), and oxides of nitrogen (NOx) pollutants from the exhaust gas.
The catalytic converter is comprised of a ceramic monolith substrate, supported in insulation and housed within a sheet metal shell. The substrate may be washcoated with 3 noble metals
- Platium (Pt)
- Palladium (Pd)
- Rhodium (Rh)
The catalyst in the catalytic converter is not serviceable.
Muffler
The exhaust muffler reduces the noise levels of the engine exhaust by the use of tuning tubes. The tuning tubes create channels inside the exhaust muffler that lower the sound levels created by the combustion of the engine.
Special Tools
Illustration Tool Number/Description EN-35314-A J-35314-A Exhaust Back Pressure Gauge CH-6179 KM-6179 Heated Oxygen Sensor Remover/Installer CH-6614 MKM-6614 83 95 667 Chain-type Pipe Cutter
Scheme 10