Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Power Steering Fluid Cooler Bolt | 9 | 80 lb in |
| Power Steering Fluid Reservoir Bolt | 9 | 80 lb in |
| Power Steering Gear Inlet and Outlet Hose Bolt | 11 | 97 lb in |
| Power Steering Gear Inlet Hose Bracket Bolt (on Front of Engine) | 22 | 16 lb ft |
| Power Steering Gear Inlet Hose Bracket Bolt (on Steering Gear) | 9 | 80 lb in |
| Power Steering Gear Inlet Hose Fitting | 34 | 25 lb ft |
| Power Steering Gear Outlet Hose Bracket Bolt | 9 | 80 lb in |
| Power Steering Pump Bolt | 22 | 16 lb ft |
| Power Steering Pump Bracket Bolt | 22 | 16 lb ft |
| Power steering Pump Rear Brace Nut | 22 | 16 lb ft |
| Steering Gear Bolt (1) | ||
| First Pass | 100 | 74 lb ft |
| Final Pass | 90-105 Degrees | |
| Steering Gear Pipe | 13 | 115 lb in |
| Steering Linkage Inner Tie Rod (NJ1) | 70 | 52 lb ft |
| Steering Linkage Inner Tie Rod (N40) | 88 | 65 lb ft |
| Steering Linkage Inner Tie Rod Nut | 60 | 44 lb ft |
| Steering Linkage Outer Tie Rod Nut | ||
| First Pass | 30 | 22 lb ft |
| Final Pass | 120-135 Degrees | |
| 1. Torque-to-yield fastener in use, requires NEW bolt. | ||
Fastener Tightening Specifications
Power Steering Pump Specifications
| Engine Code | Engine Size | High Flow | Pressure Relief | ||
|---|---|---|---|---|---|
| LPM | GPM | KPa | PSI | ||
| LDC LWD | 1.2L | 6 | 1.6 | 10500/11300 | 1523/1639 |
| LDV LSF | 1.3L | 6 | 1.6 | 10500/11300 | 1523/1639 |
| LCD LDD LDW L2I L2N | 1.4L | 6 | 1.6 | 10500/11300 | 1523/1639 |
| LDE LED LFJ | 1.6L | 6 | 1.6 | 10500/11300 | 1523/1639 |
Power Steering Pump Specifications
Adhesives, Fluids, Lubricants, and Sealers
| Application | Type of Material | GM Part Number |
|---|---|---|
| Steering Fluid | Lubricant | Refer to Electronic Parts Catalog |
| Locking Agent | Threadlock | Refer to Electronic Parts Catalog |
Adhesives, Fluids, Lubricants, and Sealers
Scheme 1
Scheme 2
Diagnostic Code Index
| DTC | Description |
|---|---|
| DTC C0176 | DTC C0176 54 Control Module Temperature Sensor High Temperature |
| DTC C0475 | DTC C0475 00 Electric Steering Motor Circuit Malfunction DTC C0475 64 Electric Steering Motor Slip Detected |
| DTC C0545 | DTC C0545 00 Steering Wheel Torque Sensor Malfunction DTC C0545 4B Steering Wheel Torque Sensor Calibration Not Learned |
| DTC C056D | DTC C056D 39 Electronic Control Unit Hardware Internal Malfunction DTC C056D 3B Electronic Control Unit Hardware Internal Self - Test Malfunction DTC C056D 3C Electronic Control Unit Hardware Internal Communication Malfunction |
DIAGNOSTIC CODE INDEX
Diagnostic Instructions
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
Circuit/System Description
The power steering control module monitors the temperature of the power steering system. The power steering control module uses voltage, current levels and input from an internal temperature sensor to calculate an estimated system temperature. If the power steering control module detects a high system temperature event is occurring, the amount of assist is decreased to reduce system temperature, in effort to prevent thermal damage to the power steering components.
Conditions for Running the DTC
- Ignition ON, engine running.
- Power steering system voltage is 9-16 V.
- Repetitive steering input applied.
Conditions for Setting the DTC
The power steering control module detects a high system temperature.
Action Taken When the DTC Sets
- DTC C0176 54 is stored in memory.
- Steering assist is reduced.
Conditions for Clearing the DTC
A current DTC will clear on the next malfunction-free ignition cycle.
Diagnostic Aids
- DTC C0176 54 does not indicate that a malfunction has occurred. Rather that the power steering control module had to limit current to the power steering motor to avoid thermal damage to the power steering system components. Discuss with the customer about driving conditions when the steering assist was reduced.
- Ensure that no steering components down stream of the power steering column assembly, such as ball joints, tie rod ends, universal joints, or the steering gear assembly, are mechanically binding.
Reference Information
Schematic Reference
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - TRAX
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
Circuit/System Verification
- Verify that the DTC sets outside of the conditions for running and setting. Since most occurrences of this DTC are caused by excessive driver inputs, review with the customer the conditions under which the DTC set. Operate the vehicle within the conditions that the customer experienced, avoiding excessive inputs, and verify the DTC does not reset. If the DTC did not set outside of the conditions for running and setting Ignition ON. Verify that no steering components down stream of the power steering column assembly are mechanically binding. Refer to «Steering Effort Hard or Too Easy in One or Both Directions (N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__steering-effort-hard-or-too-easy) , «Steering Effort Hard or Too Easy in One or Both Directions (NJ1)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__steering-effort-hard-or-too-easy) If steering components are mechanically binding, replace the mechanically binding steering components. If no steering components are mechanically binding Replace the Steering Gear. If the DTC set outside of the conditions for running and setting
- All OK. The power steering is operating as designed.
Repair Instructions
Perform the Diagnostic Repair Verification after completing the repair.
- «Steering Column Replacement (Mexico, N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (Canada, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (United States, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for power steering control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The power steering control module continuously monitors the voltage and current levels being commanded to the 3-phase steering assist motor. The power steering control module compares the desired and actual current levels to detect malfunctions in the internal power steering assist motor circuits.
Ignition ON.
The power steering control module detects a short to ground, short to voltage, or an open/high resistance on any of the internal power steering assist motor circuits.
- The DTC is stored in memory.
- No steering assist.
A history DTC will clear after 40 consecutive malfunction free ignition cycles.
Schematic Reference
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - TRAX
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
Circuit/System Testing
- Verify that DTC C0475 is not set. If the DTC is set Replace the K43 Power Steering Control Module. If the DTC is not set
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Steering Column Replacement (Mexico, N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (Canada, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (United States, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for power steering control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
The power steering control module continuously monitors the digital torque sensor's torque signal. As the steering wheel is turned and torsional twist is applied to the steering shaft, the steering input and output shafts are monitored via the torque signal circuit and then processed by the power steering control module to calculate the steering torque.
Ignition ON.
The power steering control module detects a short to ground, short to voltage, or an open/high resistance on any of the torque sensor circuits.
- DTC C0545 is stored in memory.
- No steering assist.
A history DTC will clear after 40 consecutive malfunction-free ignition cycles.
Schematic Reference
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - TRAX
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information.
- Ignition ON.
- Verify the scan tool Steering Input Torque parameter changes when turning the steering wheel. If the parameter does not change Program the K43 Power Steering Control Module. Verify the DTC does not set. If the DTC sets, replace the Steering Column. If the DTC does not set All OK. If the parameter changes
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Steering Column Replacement (Mexico, N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (Canada, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (United States, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for power steering control module replacement, programming and setup.
- Perform the «Diagnostic System Check - Vehicle»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures) prior to using this diagnostic procedure.
- Review «Strategy Based Diagnosis»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__strategy-based-diagnosis) for an overview of the diagnostic approach.
- «Diagnostic Procedure Instructions»(/buick/encore/i-2012-2016/remont/oem-general-information/#vehicle-diagnostic-information-diagnostic-information-and-procedures__diagnostic-procedure-instructions) provide an overview of each diagnostic category.
The power steering control module continuously monitors the voltage and current levels being commanded to the 3-phase steering assist motor. The power steering control module compares the desired and actual current levels to detect malfunctions in the internal power steering assist motor circuits.
Ignition OFF, ACCESSORY, or RUN mode.
The power steering control module has detected missing calibration data, calibration procedure not run or completed, missing VIN, or internal software malfunction.
Actions Taken When DTC Sets
- DTC is stored in memory.
- Steering assist is set to a default level.
A current or history DTC will clear after the power steering control module has been programmed and calibrated.
Schematic Reference
Connector End View Reference
WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - ENCORE WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - TRAX
Description and Operation
Electrical Information Reference
- «Circuit Testing»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
- «Connector Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
- «Testing for Intermittent Conditions and Poor Connections»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
- «Wiring Repairs»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)
Scan Tool Reference
Control Module References for scan tool information
- Ignition ON.
- Verify that DTC C056D is not set. If DTC C056D is set Program the K43 Power Steering Control Module. Verify the DTC does not set. If the DTC sets, replace the Steering Column. If the DTC does not set All OK. If DTC C056D is not set
- All OK.
Perform the Diagnostic Repair Verification after completing the repair.
- «Steering Column Replacement (Mexico, N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (Canada, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) , «Steering Column Replacement (United States, NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column)
- «Control Module References»(/buick/encore/i-2012-2016/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for power steering control module replacement, programming and setup.
Note. Review the system description and operation in order to familiarize yourself with the system functions. Refer to Power Steering System Description and Operation .
Visual/Physical Inspection
- Inspect for aftermarket devices which could affect the operation of the power steering system.
- Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.
- If equipped with hydraulic power steering, inspect for leaking power steering components. If necessary, refer to «Power Steering Fluid Leaks»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__power-steering-fluid-leaks) .
- If equipped with hydraulic power steering, verify the power steering fluid level is correct. Refer to «Checking and Adding Power Steering Fluid»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__checking-and-adding-power-steering-fluid) .
- If equipped with hydraulic power steering, inspect the power steering fluid for the following indications of contamination: Milky fluid - water Brown fluid - burnt Debris in fluid - plastic or dirt
- If the hydraulic power steering system is contaminated, flush the power steering system. Refer to «Power Steering System Flushing»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
Symptoms List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom
- «Power Steering Fluid Leaks»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__power-steering-fluid-leaks)
- «Rattle, Clunk, or Shudder Noise from the Power Steering System (NJ1)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) , «Rattle, Clunk, or Shudder Noise from the Power Steering System (2H0, N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) , «Rattle, Clunk, or Shudder Noise from the Power Steering System (LUJ, N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system)
- «Whine or Growl Noise from the Power Steering System (N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) , «Whine or Growl Noise from the Power Steering System (NJ1)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system)
- «Increase in Effort While Turning Steering Wheel»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__increase-in-effort-while-turning-steering)
- «Poor Return of Steering Wheel»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__poor-return-of-steering-wheel)
- «Steering Effort Hard or Too Easy in One or Both Directions (N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__steering-effort-hard-or-too-easy) , «Steering Effort Hard or Too Easy in One or Both Directions (NJ1)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__steering-effort-hard-or-too-easy)
Special Tools
CH-44721 Power Steering Analyzer
For equivalent regional tools, refer to Special Tools .
Scheme 3
| Callout | Component Name |
|---|---|
| 1 | Power Steering Return Hose |
| 2 | Power Steering Pressure Hose |
Test Description
The numbers below refer to the step numbers on the diagnostic table.
- 5 This step tests the system for restrictions.
- 7 This step tests the following components for the following conditions: The power steering pump for internal leaks The power steering pipes for kinks
- 8 This step tests the ability of the power steering pump to regulate flow at maximum pressure.
- 10 This step tests the ability of the power steering pump to regulate flow under normal operating conditions.
- 12 This step tests the internal components of the power steering pump and the steering gear.
| Step | Action | Value(s) | Yes | No |
|---|---|---|---|---|
| DEFINITION: The Power Steering System Test procedure will perform the following functions: Test the operation of the hydraulic power steering system. Test the operation of the power steering pump and the steering gear. Identify restrictions in the system. | ||||
| 1 | Inspect the power steering fluid for the following indications of contamination: Milky fluid - water Brown fluid - burnt Debris in fluid - plastic or dirt Is the fluid free of contamination? | Go to Step 3 | Go to Step 2 | |
| 2 | Flush the power steering system. Refer to Power Steering System Flushing . Did you complete the procedure? | Go to Step 3 | ||
| 3 | NOTE: In order to accurately diagnose the system, the malfunction must be present during the test procedure. Attempt to duplicate the condition.Is the condition present? | Go to Step 4 | System OK | |
| 4 | Turn the ignition switch to the OFF position. Place a drain pan under the vehicle in order to catch any power steering fluid. Disconnect the power steering pressure pipe/hose from the power steering pump or the steering gear as necessary. Install the CH-44721 analyzer. Fill the power steering system. Refer to Checking and Adding Power Steering Fluid . Did you complete the installation? | Go to Step 5 | ||
| 5 | Fully open the CH-44721 analyzer valve. Start the engine. CAUTION: Do not hold the steering wheel in the full turn position longer than 5 seconds, as damage to the steering pump may result. Turn the steering wheel and BRIEFLY hold the steering wheel against the steering stop in order to release any trapped air from the system. Inspect and ensure that all of the power steering pipe/hose connections are not leaking. With the steering wheel OFF of the steering stop, observe the pressure reading. Is the pressure reading greater than the specified value? | 1379 kPa (200 psi) | Go to Step 6 | Go to Step 7 |
| 6 | NOTE: A restriction may be present in the power steering system. Turn OFF the engine IMMEDIATELY. Locate and repair the restriction.Did you complete the repair? | Go to Step 15 | ||
| 7 | Allow the engine to run until the engine reaches full operating temperature. Record the pressure reading and flow reading. Partially close the CH-44721 analyzer valve until the system pressure reaches the specified value, then record the FLOW reading. Subtract the second flow reading from the first flow reading. Is the flow DECREASE greater than 3.8 L (1 gal) per minute? | 4827 kPa (700 psi) | Go to Step 11 | Go to Step 8 |
| 8 | NOTE: Do not leave the valve closed for more than 5 seconds, or internal pump damage could accrue. Fully close then open the CH-44721 analyzer valve 3 times. Record all of the high pressure readings. Refer to Power Steering Pump Specifications for the power steering system pressure relief specifications.Are the 3 high pressure readings within specifications? | Go to Step 9 | Go to Step 13 | |
| 9 | Are the three high pressure readings within 245 kPa (50 psi) of each other? | Go to Step 10 | Go to Step 13 | |
| 10 | Increase the engine speed to approximately 1,500 RPM. Record the flow reading. Refer to Power Steering Pump Specifications for the power steering system high flow specifications. Is the actual flow reading within specifications? | Go to Step 11 | Go to Step 13 | |
| 11 | Is the difference between the actual flow reading and the maximum flow specification more than 3.8 L (1 gal) per minute? | Go to Step 13 | Go to Step 12 | |
| 12 | Turn the steering wheel from steering stop to steering stop and record the FLOW readings at each stop. Is the flow LOWER than 3.8 L (1 gal) per minute? | Go to Step 15 | Go to Step 14 | |
| 13 | Replace the power steering pump. Refer to Power Steering Pump Replacement . Did you complete the replacement? | Go to Step 15 | ||
| 14 | The steering gear is leaking across the piston or bypassing the valve circuit. Replace the steering gear. Refer to Steering Gear Replacement (N40) , Steering Gear Replacement (NJ1) . Did you complete the replacement? | Go to Step 15 | ||
| 15 | Test the power steering system for the original condition. Does the original condition still exist? | Go to Step 5 | Go to Step 16 | |
| 16 | Disconnect and remove the CH-44721 analyzer from the vehicle. Connect the vehicle power steering pipes/hoses. Fill and bleed the power steering system. Refer to Power Steering System Bleeding . Did you complete the procedure? | System OK | ||
| NOTE |
|---|
| In order to accurately diagnose the system, the malfunction must be present during the test procedure. |
| CAUTION |
|---|
| Do not hold the steering wheel in the full turn position longer than 5 seconds, as damage to the steering pump may result. |
| NOTE |
|---|
| A restriction may be present in the power steering system. Turn OFF the engine IMMEDIATELY. |
| NOTE |
|---|
| Do not leave the valve closed for more than 5 seconds, or internal pump damage could accrue. |
Power Steering System Test
Power Steering Fluid Leaks
Special Tools
GE-28431-6 Fluorescent Dye
For equivalent regional tools, refer to Special Tools .
Note. If fluid is found on a manual steering gear or on an electronic power steering gear, do not replace steering gear. Vehicles equipped with these systems do not use hydraulic power steering fluid. The fluid may be assembly fluid or another system fluid. Clean the components and identify the sources of the leaks before attempting to repair or replace any power steering components. Clearly mark all locations of leaks with paint, marker, or equivalent for warranty identification and engineering root cause analysis.
Some customers may comment on a fluid LEAK or NOISY power steering pump. Upon inspection, the technician may find power steering fluid leaking from the hydraulic power steering system. Use the following inspection procedure in order to diagnose the source of the leak and take appropriate action to correct the condition.
- Inspect the fluid level in the power steering fluid reservoir. Refer to «Checking and Adding Power Steering Fluid»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__checking-and-adding-power-steering-fluid) . If the fluid level is NOT low, a careful analysis of the condition is necessary to confirm that the type of fluid is actually power steering fluid.
- Visually inspect the power steering system and components where the fluid has accumulated.
- Use a clean towel or a rag in order to completely clean off all residual fluid from the power steering components.
- Add 30 cc (1 oz) of GE-28431-6 dye to the power steering fluid.
- Start the vehicle and warm the steering system by turning to the left steering stop and to the right steering stop 10 times with the weight of the vehicle on the front tires.
- Turn vehicle engine OFF.
- Shine a black light on the area where the residual fluid accumulated. Identify the sources of the leaks.
- Mark all locations of leaks with paint, marker, or equivalent.
- Repair or replace all affected components.
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Steering Wheel and Column |
| 2 | Verify a rattle noise is present by driving the vehicle on a rough road. Verify a clunk noise is present by turning the steering wheel to the left and to the right several times with the key in the ON position. Is a rattle or a clunk noise present? | Go to Step 3 | System OK |
| 3 | Inspect the steering gear for the proper installation. Is the steering gear installation incorrect? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the intermediate steering shaft. Is the intermediate steering shaft worn? | Go to Step 8 | Go to Step 5 |
| 5 | Inspect the front suspension. Refer to Noise Diagnosis - Front Suspension . Is the front suspension worn? | Go to Step 7 | Go to Step 3 |
| 6 | Install the steering gear correctly. Refer to Steering Gear Replacement (NJ1) . Did you complete the repair? | Go to Step 9 | |
| 7 | Replace the worn front suspension component that is causing the noise. Did you complete the repair? | Go to Step 9 | |
| 8 | Replace the intermediate steering shaft. Refer to Intermediate Steering Shaft Replacement (NJ1) . Did you complete the repair? | Go to Step 9 | |
| 9 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Rattle, Clunk, or Shudder Noise from the Power Steering System (NJ1)
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that a rattle, clunk or shudder noise is present. Is a rattle, clunk or shudder noise present? | Go to Step 3 | System OK |
| 3 | Inspect the power steering hoses for proper routing and clearance. Is the routing or clearance of the power steering hoses incorrect? | Go to Step 11 | Go to Step 4 |
| 4 | Inspect the engine drive belt for cracking or excessive wear. Is the drive belt cracked or excessively worn? | Go to Step 12 | Go to Step 5 |
| 5 | Inspect the power steering pump pulley for damage. Is the power steering pump pulley damaged? | Go to Step 13 | Go to Step 6 |
| 6 | Inspect the power steering pump and the power steering mounting bracket for the proper installation. Refer to Power Steering Pump Replacement . Is the power steering pump installation incorrect? | Go to Step 14 | Go to Step 7 |
| 7 | Inspect the power steering gear for the proper installation. Refer to Steering Gear Replacement (N40) . Is the power steering gear installation incorrect? | Go to Step 15 | Go to Step 8 |
| 8 | Inspect for looseness in the inner tie rods or in the outer tie rods. Refer to Steering Linkage Inner Tie Rod Inspection , and to Steering Linkage Outer Tie Rod Inspection . Are the inner tie rods or the outer tie rods worn? | Go to Step 16 | Go to Step 9 |
| 9 | Inspect the suspension. Refer to Noise Diagnosis - Front Suspension . Is the suspension worn? | Go to Step 17 | Go to Step 10 |
| 10 | Inspect the intermediate shaft. Is the intermediate shaft worn? | Go to Step 18 | Go to Step 3 |
| 11 | Adjust or replace the hoses. Refer to the appropriate procedures: Power Steering Fluid Reservoir Inlet Pipe Replacement Power Steering Fluid Reservoir Outlet Hose Replacement Power Steering Gear Inlet Pipe/Hose Replacement Power Steering Gear Outlet Pipe/Hose Replacement Did you complete the repair? | Go to Step 19 | |
| 12 | Replace the drive belt. Refer to Power Steering Pump Belt Replacement. Did you complete the repair? | Go to Step 19 | |
| 13 | Replace the power steering pump pulley. Refer to Power Steering Pump Pulley Replacement . Did you complete the repair? | Go to Step 19 | |
| 14 | Install the power steering pump correctly. Refer to Power Steering Pump Replacement . Did you complete the repair? | Go to Step 19 | |
| 15 | Install the power steering gear correctly. Refer to Steering Gear Replacement (N40) . Did you complete the repair? | Go to Step 19 | |
| 16 | Replace either the worn inner tie rod or the worn outer tie rod. Refer to Steering Linkage Inner Tie Rod Replacement (N40) or to Steering Linkage Outer Tie Rod Replacement . Did you complete the repair? | Go to Step 19 | |
| 17 | Replace the worn suspension components. Did you complete the repair? | Go to Step 19 | |
| 18 | Replace the intermediate shaft. Refer to Intermediate Steering Shaft Replacement (N40) . Did you complete the repair? | Go to Step 19 | |
| 19 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Rattle, Clunk, or Shudder Noise from the Power Steering System (2H0, N40)
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that a rattle, clunk or shudder noise is present. Is a rattle, clunk or shudder noise present? | Go to Step 3 | System OK |
| 3 | Inspect the power steering hoses for proper routing and clearance. Is the routing or clearance of the power steering hoses incorrect? | Go to Step 11 | Go to Step 4 |
| 4 | Inspect the engine drive belt for cracking or excessive wear. Refer to Drive Belt Falls Off and Excessive Wear Diagnosis . Is the drive belt cracked or excessively worn? | Go to Step 12 | Go to Step 5 |
| 5 | Inspect the power steering pump pulley for damage. Is the power steering pump pulley damaged? | Go to Step 13 | Go to Step 6 |
| 6 | Inspect the power steering pump and the power steering mounting bracket for the proper installation. Refer to Power Steering Pump Replacement . Is the power steering pump installation incorrect? | Go to Step 14 | Go to Step 7 |
| 7 | Inspect the power steering gear for the proper installation. Refer to Steering Gear Replacement (N40) . Is the power steering gear installation incorrect? | Go to Step 15 | Go to Step 8 |
| 8 | Inspect for looseness in the inner tie rods or in the outer tie rods. Refer to Steering Linkage Inner Tie Rod Inspection , and to Steering Linkage Outer Tie Rod Inspection . Are the inner tie rods or the outer tie rods worn? | Go to Step 16 | Go to Step 9 |
| 9 | Inspect the suspension. Refer to Noise Diagnosis - Front Suspension . Is the suspension worn? | Go to Step 17 | Go to Step 10 |
| 10 | Inspect the intermediate shaft. Is the intermediate shaft worn? | Go to Step 18 | Go to Step 3 |
| 11 | Adjust or replace the hoses. Refer to the appropriate procedures: Power Steering Fluid Reservoir Inlet Pipe Replacement Power Steering Fluid Reservoir Outlet Hose Replacement Power Steering Gear Inlet Pipe/Hose Replacement Power Steering Gear Outlet Pipe/Hose Replacement Did you complete the repair? | Go to Step 19 | |
| 12 | Replace the drive belt. Refer to Drive Belt Replacement . Did you complete the repair? | Go to Step 19 | |
| 13 | Replace the power steering pump pulley. Refer to Power Steering Pump Pulley Replacement . Did you complete the repair? | Go to Step 19 | |
| 14 | Install the power steering pump correctly. Refer to Power Steering Pump Replacement . Did you complete the repair? | Go to Step 19 | |
| 15 | Install the power steering gear correctly. Refer to Steering Gear Replacement (N40) , Steering Gear Replacement (NJ1) . Did you complete the repair? | Go to Step 19 | |
| 16 | Replace either the worn inner tie rod or the worn outer tie rod. Refer to Steering Linkage Inner Tie Rod Replacement (N40) or to Steering Linkage Outer Tie Rod Replacement . Did you complete the repair? | Go to Step 19 | |
| 17 | Replace the worn suspension components. Did you complete the repair? | Go to Step 19 | |
| 18 | Replace the intermediate shaft. Refer to Intermediate Steering Shaft Replacement (N40) . Did you complete the repair? | Go to Step 19 | |
| 19 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Rattle, Clunk, or Shudder Noise from the Power Steering System (LUJ, N40)
| Step | Action | Yes | No |
|---|---|---|---|
| Special Tools CH-39570 Chassis Ear For equivalent regional tools, refer to Special Tools . | |||
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that a whine or growl noise is present. Is a whine or growl noise present? | Go to Step 3 | System OK |
| 3 | Inspect the power steering fluid for the following indications of contamination: Milky fluid - water Brown Fluid - burnt Debris in fluid - plastic or dirt Is the fluid free of contamination? | Go to Step 5 | Go to Step 4 |
| 4 | Flush the power steering system. Refer to Power Steering System Flushing . Did you complete the procedure? | Go to Step 11 | Go to Step 5 |
| 5 | Using the CH-39570 ear , inspect the power steering gear for a whine or growl noise. Is the noise present at the power steering gear? | Go to Step 8 | Go to Step 6 |
| 6 | Using the CH-39570 ear , inspect the power steering pump for a whine or growl noise. Is the noise present at the power steering pump? | Go to Step 9 | Go to Step 7 |
| 7 | Using the CH-39570 ear , inspect the power steering hoses for a whine or growl noise. Is the noise present at the power steering hoses? | Go to Step 10 | Go to Step 2 |
| 8 | Replace the power steering gear. Refer to Steering Gear Replacement (N40) . Did you complete the repair? | Go to Step 11 | |
| 9 | Replace the power steering pump. Refer to Power Steering Pump Replacement . Did you complete the repair? | Go to Step 11 | |
| 10 | Adjust the routing of the power steering hoses. Did you complete the repair? | Go to Step 11 | |
| 11 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Whine or Growl Noise from the Power Steering System (N40)
| Step | Action | Yes | No |
|---|---|---|---|
| Special Tools CH-39570 Chassis Ear For equivalent regional tools, refer to Special Tools . | |||
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that a whine or growl noise is present. Is a whine or growl noise present? | Go to Step 3 | System OK |
| 3 | Inspect the power steering gear for looseness and/or worn bushings. Is the steering gear loose or are the bushings worn? | Go to Step 6 | Go to Step 4 |
| 4 | Inspect the power steering motor for a whine or growl noise using the CH-39570 ear. Is the noise present at the power steering motor? | Go to Step 7 | Go to Step 5 |
| 5 | Inspect the power steering gear for a whine or growl noise using the CH-39570 ear. Is the noise present at the power steering gear? | Go to Step 8 | Go to Step 3 |
| 6 | Tighten the power steering gear fasteners or replace the power steering gear due to worn bushings. Refer to Steering Gear Replacement (NJ1) . Did you complete the repair? | Go to Step 9 | |
| 7 | Replace the steering column, which includes the electronic power steering assist motor control unit. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . Did you complete the repair? | Go to Step 9 | |
| 8 | Replace the power steering gear. Refer to Steering Gear Replacement (NJ1) . Did you complete the repair? | Go to Step 9 | |
| 9 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Whine or Growl Noise from the Power Steering System (NJ1)
Increase in Effort While Turning Steering Wheel
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that there is an increase in effort while turning is present. Does the system operate normally? | System OK | Go to Step 3 |
| 3 | Check for the following tire related conditions: Incorrect tire inflation-Refer to Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label . Improper tire size Did you find and correct the condition? | Go to Step 10 | Go to Step 4 |
| 4 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Check for a binding or worn tie rod end. Is the tie rod binding or worn? | Go to Step 7 | Go to Step 5 |
| 5 | Check for a worn or binding intermediate shaft. Is the intermediate shaft worn or binding? | Go to Step 8 | Go to Step 6 |
| 6 | Check for a worn or binding steering gear. Is the steering gear worn or binding? | Go to Step 9 | System OK |
| 7 | Replace the outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement . Did you complete the repair? | Go to Step 10 | |
| 8 | Replace the intermediate shaft. Refer to Intermediate Steering Shaft Replacement (NJ1) , Intermediate Steering Shaft Replacement (N40) . Did you complete the repair? | Go to Step 10 | |
| 9 | Replace the steering gear. Refer to Steering Gear Replacement (N40) , Steering Gear Replacement (NJ1) . Did you complete the repair? | Go to Step 10 | |
| 10 | Operate the system in order to verify the repair. Did you correct the condition? | System OK |
Increase in Effort While Turning Steering Wheel
Poor Return of Steering Wheel
| Step | Action | Yes | No |
|---|---|---|---|
| DEFINITION: After completing a turn, extra steering input is required for the steering wheel to return to center. | |||
| 1 | Did you review the Power Steering System Description and Operation and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that poor return of the steering wheel is present. Does the system operate normally? | System OK | Go to Step 3 |
| 3 | Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Lubricate the tie rod ends and ball joints, if applicable. Inspect the suspension system for worn or damaged components. Repair as necessary. Did you find and correct the condition? | Go to Step 12 | Go to Step 4 |
| 4 | Rotate the steering wheel ONE revolution in both directions. Rotate the steering wheel back to the original position. Was the steering wheel abnormally difficult to rotate in either direction? | Go to Step 5 | Go to Step 10 |
| 5 | NOTE: Position the wheels straight ahead. Do NOT rotate the steering wheel more than one complete revolution from center. Disconnect the intermediate shaft from the steering column. Note the position of the steering wheel and rotate the steering wheel ONE revolution in both directions. Rotate the steering wheel back to the original position. Was the steering wheel abnormally difficult to rotate in either direction? | Go to Step 11 | Go to Step 6 |
| 6 | Inspect the intermediate shaft for stiff or loose joints. Repair or replace as necessary. Did you find and complete the repair? | Go to Step 12 | Go to Step 7 |
| 7 | Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation . Disconnect both outer tie rod ends from the steering knuckles. Use your hands in order to move the tie rod end studs. If abnormally difficult to move, replace the tie rod end. If equipped with recirculating ball steering, ensure that idler and pitman arm joints are not to stiff. Repair as necessary. Did you find and complete the repair? | Go to Step 12 | Go to Step 8 |
| 8 | Use your hands to rotate the steering knuckle inboard and outboard in order to inspect for a binding strut bearings, ball joints, or axle. Repair or replace any abnormally stiff or loose components. Did you find and complete the repair? | Go to Step 12 | Go to Step 9 |
| 9 | Inspect for binding in the steering gear. If a binding is present, repair or replace the steering gear. Did you find and complete the repair? | Go to Step 12 | Go to Step 10 |
| 10 | Inspect the wheel alignment and adjust as necessary. Refer to Wheel Alignment Measurement . Did you find and complete the repair? | Go to Step 12 | |
| 11 | Inspect the steering column for a binding. If a binding is present, repair or replace the steering column as necessary. Did you find and complete the repair? | Go to Step 12 | |
| 12 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | |
| NOTE |
|---|
| Position the wheels straight ahead. Do NOT rotate the steering wheel more than one complete revolution from center. |
Poor Return of Steering Wheel
Steering Effort Hard or Too Easy in One or Both Directions (N40)
| Step | Action | Yes | No |
|---|---|---|---|
| 1 | Did you review the Power Steering System General Description and perform the necessary inspections? | Go to Step 2 | Go to Symptoms - Power Steering System |
| 2 | Verify that the steering effort is hard or too easy in one or both directions. Does the system operate normally? | System OK | Go to Step 3 |
| 3 | Perform the power steering test procedure. Refer to Power Steering System Test . Did you complete the procedure? | Go to Step 4 | |
| 4 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
Steering Effort Hard or Too Easy in One or Both Directions (N40)
Steering Effort Hard or Too Easy in One or Both Directions (NJ1)
| Condition | Action |
|---|---|
| The battery power is low. | Confirm proper battery voltage. |
| The intermediate shaft dash seal is binding. | Adjust the dash seal, or replace the intermediate shaft assembly if necessary. Refer to Intermediate Steering Shaft Replacement (NJ1) . |
| The intermediate shaft joints are loose or worn. | Inspect the joints and the pinch bolts for damage, and replace the intermediate shaft if necessary. Refer to Intermediate Steering Shaft Replacement (NJ1) . |
| The steering gear is binding. | If necessary, inspect and replace the steering gear. Refer to Steering Gear Replacement (NJ1) . |
| The upper steering shaft is bent. | If necessary, replace the steering column. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . |
| The assist mechanism hub gear is misaligned or damaged. | Replace the steering column. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . |
| The sensor wire is damaged. | Replace the steering column. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . |
| The controller is malfunctioning. | Confirm the DTC. If necessary, replace the steering column, which includes the motor and module assembly. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . |
| The motor shaft is binding. | Confirm the DTC. If necessary, replace the steering column, which includes the motor and module assembly. Refer to Steering Column Replacement (Canada, NJ1) , Steering Column Replacement (United States, NJ1) . |
Steering Effort Hard or Too Easy in One or Both Directions (NJ1)
Steering Linkage Inner Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools .
- Turn the ignition key to the ON position with the engine OFF.
- With the aid of an assistant, turn the steering wheel to the full stop position and hold the steering wheel in that position until the test is complete. Part of the steering linkage inner tie rod (2) being tested should be inside the steering gear housing. The inner tie rod housing (1) being tested should be inside the steering gear housing and seated against the steering stop.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- If there is not a good location for the GE-8001 dial indicator pointer at the steering gear housing, install a large worm gear hose clamp (3) to the steering gear housing over the larger steering gear boot clamp and align the clamp so that the screw can be a location for the GE-8001 dial indicator pointer.
- Install the GE-8001 dial indicator between the inner tie rod and the steering gear housing or the worm gear clamp in such a way as to measure the lash between the inner tie rod and the steering gear housing. The lash between the inner tie rod and the steering gear housing is equal to the lash between the inner tie rod and the inner tie rod housing because the inner tie rod housing is inside the steering gear housing during this procedure.
- Grasping the tire at the 3 o'clock (2) and 9 o'clock (1) positions, gently push in on one side of the tire in order to remove any lash.
- Zero the GE-8001 dial indicator.
- On the same side of the tire previously pushed in, gently pull out and measure the lash.
- Record the measurement shown on the GE-8001 dial indicator.
- If the measured value exceeds 0.5 mm (0.02 in), replace the inner tie rod. Refer to «Steering Linkage Inner Tie Rod Replacement (N40)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) , «Steering Linkage Inner Tie Rod Replacement (NJ1)»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Repeat the procedure for the other side.
Steering Linkage Outer Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools .
- Inspect the outer tie rod seal. If the outer tie rod seal is torn, replace the outer tie rod. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Raise the side of the vehicle being inspected with a floor jack while maintaining contact between the opposite wheel and the shop floor. Support the lower control arm with a floor jack stand as far outboard as possible and remove the floor jack. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Install the GE-8001 dial indicator between the outer tie rod and the steering knuckle as shown in the graphic. Note that the tire and wheel assembly is shown removed only for clarification of the GE-8001 dial indicator position.
- Grasping the tire at the 3 o'clock (2) and 9 o'clock (1) positions, gently push in on one side of the tire to remove any lash.
- Zero the GE-8001 dial indicator.
- On the same side of the tire previously pushed inwards, gently pull outwards and measure the lash.
- Record the measurement shown on the GE-8001 dial indicator.
- If the measured value exceeds 0.5 mm (0.02 in), replace the outer tie rod. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Repeat the procedure for the other side.
- Fill the power steering fluid reservoir with fluid to the minimum system level, the FULL COLD level, or the middle of the hash mark on the cap stick fluid level indicator, as applicable.
- Raise the vehicle until the front wheels are off the ground. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- With the key in the ON position and with the engine OFF, turn the steering wheel from stop to stop 12 times. If the vehicle is equipped with longer length power steering hoses, turn the steering wheel from stop to stop 15 to 20 times.
- Verify the power steering fluid level. Refer to «Checking and Adding Power Steering Fluid»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__checking-and-adding-power-steering-fluid) .
- Start the engine. Rotate the steering wheel from left to right. Inspect the power steering system for signs of cavitation or fluid aeration, like pump noise or whining.
- Verify the fluid level. Repeat the bleed procedure, if necessary.
- Lower the vehicle.
Checking and Adding Power Steering Fluid
- Run the engine until the power steering fluid reaches about 80°C (170°F).
- Turn the engine OFF.
- If the power steering fluid reservoir is covered by a shield or a cover, remove the shield or the cover, as applicable.
- Clean the power steering fluid reservoir and the reservoir cap.
- Remove the reservoir cap.
- Inspect the power steering fluid level in the reservoir or on the cap stick, as applicable. Ensure that the fluid level is at the HOT/FULL/MAX mark on the cap stick or on the reservoir, as applicable.
- Add power steering fluid if necessary. Refer to «Adhesives, Fluids, Lubricants, and Sealers»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__adhesives-fluids-lubricants-and-sealers) .
- Install the reservoir cap.
- If you removed a shield or a cover, install the shield or the cover, as applicable.
Note. Do not reuse any drained power steering fluid regardless of appearance or condition.
- Raise the vehicle until the front wheels are off the ground. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Place a large drain pan under the vehicle in order to collect the draining fluid.
- Remove the fluid return hose at the power steering fluid reservoir or the pump inlet connection, as applicable.
- Plug the reservoir return hose inlet connection on the power steering fluid reservoir or the pump, as applicable.
- Have an assistant maintain the minimum fluid level in the reservoir using clean, new power steering fluid. Refer to «Checking and Adding Power Steering Fluid»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system__checking-and-adding-power-steering-fluid) .
- With the key in the ON position and with the engine OFF, turn the steering wheel fully to the left and to the right. Continue until the fluid from the return hose runs clear.
- Remove the plug and install the fluid return hose to the power steering fluid reservoir or the pump inlet connection, as applicable.
- Bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Inspect the power steering fluid for the following indications of contamination: Milky fluid - water Brown fluid - burnt Plastic debris or dirt chunks
- If the fluid is contaminated, repeat steps 3-9.
- Remove the drain pan.
- Lower the vehicle.
Scheme 4
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the front bumper fascia opening upper cover. Refer to Front Bumper Fascia Opening Upper Cover Replacement . Place drain pans under the vehicle. Remove as much power steering fluid from the power steering fluid reservoir as possible. | |
| 1 | Power Steering Fluid Reservoir Inlet Hose Clamp |
| 2 | Power Steering Fluid Reservoir Inlet Hose |
| 3 | Power Steering Fluid Reservoir Outlet Hose Clamp |
| 4 | Power Steering Fluid Reservoir Outlet Hose |
| 5 | Power Steering Fluid Reservoir Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 9 N.m (80 lb in) |
| 6 | Power Steering Fluid Reservoir Procedure Clean any excess power steering fluid from the vehicle and remove the drain pans. Fill and bleed the power steering system. Refer to Power Steering System Bleeding . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Power Steering Fluid Reservoir Replacement
Scheme 5
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the power steering pump. Refer to Power Steering Pump Replacement . | |
| 1 | Power Steering Pump Pulley Procedure Use the CH-25034-C remover to remove the power steering pump pulley. Use the CH-25033-C installer to install the power steering pump pulley. Special Tools CH-25033-C Pulley Installer CH-25034-C Pulley Remover For equivalent regional tools, refer to Special Tools . |
Power Steering Pump Pulley Replacement
Removal Procedure
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Remove the air cleaner assembly.
- Remove the power steering pump belt.
- Loosen the power steering fluid reservoir outlet hose clamp (1) and disconnect the power steering fluid reservoir outlet hose (2) from the power steering pump.
- Remove the power steering gear inlet hose (3) and seal (4) from the power steering pump. Discard the seal.
- Remove the air conditioning evaporator hose assembly. Refer to «Air Conditioning Evaporator Hose Assembly Replacement (LUJ, LUV)»(/buick/encore/i-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) , «Air Conditioning Evaporator Hose Assembly Replacement (2H0)»(/buick/encore/i-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Remove the power steering pump bolts (1) from the power steering pump (2) and remove the pump from the vehicle.
- Transfer any components as needed.
Installation Procedure
- Position the power steering pump (2) in the vehicle.
- Install the power steering pump bolts (1) and tighten to 22 N.m (16 lb ft).
- Install the air conditioning evaporator hose assembly. Refer to «Air Conditioning Evaporator Hose Assembly Replacement (LUJ, LUV)»(/buick/encore/i-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) , «Air Conditioning Evaporator Hose Assembly Replacement (2H0)»(/buick/encore/i-2012-2016/remont/automatic-hvac-system/#heating-ventilation-and-air-conditioning) .
- Connect the power steering gear inlet hose (3) and NEW seal (4) to the power steering pump.
- Tighten the power steering gear inlet hose (3) to 34 N.m (25 lb ft).
- Connect the power steering fluid reservoir outlet hose (2) to the power steering pump and secure with the power steering fluid reservoir outlet hose clamp (1).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Install the power steering pump belt.
- Install the air cleaner assembly.
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
Scheme 6
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the Power Steering Pump. Refer to Power Steering Pump Replacement . | |
| 1 | Power Steering Pump Bracket Bolt (Qty: 2) CAUTION: Refer to Fastener Caution . Tighten 22 (16 lb ft) |
| 2 | Power Steering Pump Bracket |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Power Steering Pump Bracket Replacement
Scheme 7
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the Power Steering Fluid Reservoir. Refer to Power Steering Fluid Reservoir Replacement . | |
| 1 | Power Steering Pump Bolt CAUTION: Refer to Fastener Caution . Tighten 22 (16 lb ft) |
| 2 | Power Steering Pump Rear Brace Nut Tighten 22 (16 lb ft) |
| 3 | Power Steering Pump Rear Brace |
| CAUTION |
|---|
| Refer to Fastener Caution . |
Power Steering Pump Rear Brace Replacement
Scheme 8
| Callout | Component Name |
|---|---|
| Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation . | |
| 1 | Steering Linkage Inner Tie Rod Nut Procedure Place match marks on the steering linkage inner tie rod nut and the steering linkage inner tie rod. During installation, align the match marks. Do not tighten the steering linkage inner tie rod nut during installation. Tighten the nut after adjusting the front toe. |
| 2 | Steering Linkage Outer Tie Rod Nut CAUTION: Refer to Fastener Caution . Tighten 30 (22 lb ft) + (120-135 degrees) |
| 3 | Steering Linkage Outer Tie Rod CAUTION: Do not free the ball stud by using a pickle fork or a wedge-type tool. Damage to the seal or bushing may result. Procedure Use the CH-24319-B puller in order to separate the steering linkage outer tie rod from the steering knuckle. Inspect the steering linkage inner tie rod for bent or damaged threads. Clean the tapered surface of the steering knuckle. After installation is complete, measure and adjust the front toe. Refer to Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment . Special Tools CH-24319-B Steering Linkage and Tie Rod Puller For equivalent regional tools, refer to Special Tools . |
| CAUTION |
|---|
| Refer to Fastener Caution . |
| CAUTION |
|---|
| Do not free the ball stud by using a pickle fork or a wedge-type tool. Damage to the seal or bushing may result. |
Steering Linkage Outer Tie Rod Replacement
Scheme 9
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the steering gear. Refer to Steering Gear Replacement (N40) , Steering Gear Replacement (NJ1) . Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement . | |
| 1 | Steering Linkage Inner Tie Rod Nut CAUTION: Refer to Fastener Caution . NOTE: Mark the position of the steering linkage inner tie rod nut before removing to aid in installation. |
| 2 | Steering Gear Boot Outer Clamp |
| 3 | Steering Gear Boot Inner Clamp Procedure Cut the steering gear boot inner clamp. Discard the clamp. Use the CH-804 plier to install a NEW steering gear boot inner clamp. Special Tools CH-804 Boot Clamp Plier For equivalent regional tools, refer to Special Tools . |
| 4 | Steering Gear Boot Procedure Inspect the steering linkage inner tie rod for evidence of corrosion or contamination. If none is evident, continue with the repair. If corrosion or contamination is evident, replace the steering gear. Refer to Steering Gear Replacement (N40) , Steering Gear Replacement (NJ1) . Install the steering gear boot and ensure the boot is seated in the assembly groove of the steering gear before installing the steering gear boot clamps. |
| CAUTION |
|---|
| Refer to Fastener Caution . |
| NOTE |
|---|
| Mark the position of the steering linkage inner tie rod nut before removing to aid in installation. |
Steering Gear Boot Replacement
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Remove the front bumper fascia. Refer to «Front Bumper Fascia Replacement (Trax)»(/buick/encore/i-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias) , «Front Bumper Fascia Replacement (Encore)»(/buick/encore/i-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias) .
- Release the power steering gear outlet hose clamp (1) and disconnect the power steering gear outlet hose from the power steering fluid cooler (2).
- Remove the plastic push pin (3) from the power steering fluid cooler bracket.
- Release the power steering fluid reservoir inlet pipe clamp (1) and disconnect the power steering fluid reservoir inlet pipe (2) from the power steering fluid cooler.
- Remove the power steering fluid cooler nuts (1).
- Remove the power steering fluid cooler (2) from the vehicle.
- Position the power steering fluid cooler (2) on the vehicle.
- Install the power steering fluid cooler nuts (1) and tighten to 9 N.m (80 lb in).
- Connect the power steering fluid reservoir inlet pipe (2) to the power steering fluid cooler and secure with the power steering fluid reservoir inlet pipe clamp (1).
- Connect the power steering gear outlet hose to the power steering fluid cooler (2) and secure with the power steering gear outlet hose clamp (1).
- Secure the power steering fluid cooler bracket with the plastic push pin (3).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Install the front bumper fascia. Refer to «Front Bumper Fascia Replacement (Trax)»(/buick/encore/i-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias) , «Front Bumper Fascia Replacement (Encore)»(/buick/encore/i-2012-2016/remont/exterior-body-panels/#bumpers-and-fascias) .
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Release the power steering fluid reservoir outlet hose clamp (1) and disconnect the power steering fluid reservoir outlet hose (2) from the power steering fluid reservoir.
- Loosen the power steering fluid reservoir outlet hose clamp (1) and disconnect the power steering fluid reservoir outlet hose (2) from the power steering pump.
- Remove the power steering fluid reservoir outlet hose from the vehicle.
- Position the power steering fluid reservoir outlet hose on the vehicle.
- Connect the power steering fluid reservoir outlet hose (2) to the power steering pump and secure with the power steering fluid reservoir outlet hose clamp (1).
- Connect the power steering fluid reservoir outlet hose (2) to the power steering fluid reservoir and secure with the power steering fluid reservoir outlet hose clamp (1).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Release the power steering fluid reservoir inlet pipe clamp (1) and disconnect the power steering fluid reservoir inlet pipe (2) from the power steering fluid reservoir.
- Release the power steering fluid reservoir inlet hose (1) from the plastic clip (2) and remove the plastic push pin retainer (3).
- Release the power steering fluid reservoir inlet pipe clamp (1) and disconnect the power steering fluid reservoir inlet pipe (2) from the power steering fluid cooler.
- Remove the power steering fluid reservoir inlet pipe from the vehicle.
- Position the power steering fluid reservoir inlet pipe on the vehicle.
- Connect the power steering fluid reservoir inlet pipe (2) to the power steering fluid cooler and secure with the power steering fluid reservoir inlet pipe clamp (1).
- Install the plastic push pin retainer (3) and secure the power steering fluid reservoir inlet pipe clamp (1) in the plastic clip (2).
- Connect the power steering fluid reservoir inlet pipe (2) to the power steering fluid reservoir and secure with the power steering fluid reservoir inlet pipe clamp (1).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Remove the power steering gear inlet hose (1) and seal (2) from the power steering pump. Discard the seal.
- Remove the power steering gear inlet hose bracket bolt (1) and separate the power steering gear inlet hose (2) from the vehicle engine.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Remove the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2) and separate the power steering gear inlet hose (3) from the vehicle frame.
- Remove the power steering gear inlet and outlet hose bolt (1) and release the power steering gear inlet and outlet hoses (2,3) and seals (4) from the steering gear. Discard the seals.
- Remove the power steering gear inlet hose from the vehicle.
- Position the power steering gear inlet hose on the vehicle.
- Connect the power steering gear inlet and outlet hoses (2,3) and NEW seals (4) to the steering gear.
- Install the power steering gear inlet and outlet hose bolt (1) and tighten to 11 N.m (97 lb in).
- Secure the power steering gear inlet hose (3) to the vehicle frame using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear inlet hose bracket bolt (1) to 9 N.m (80 lb in).
- Secure the power steering gear inlet hose (2) to the vehicle engine using the power steering gear inlet hose bracket bolt (1).
- Install the power steering gear inlet hose bracket bolt (1) and tighten to 22 N.m (16 lb ft).
- Install the power steering gear inlet hose (1) and NEW seal (2) to the power steering pump.
- Tighten the power steering gear inlet hose (1) to 34 N.m (25 lb ft).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Place drain pans under the vehicle.
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Remove the right front tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/buick/encore/i-2012-2016/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
- Release the power steering gear outlet hose clamp (1) and disconnect the power steering gear outlet hose (2) from the power steering fluid cooler.
- Remove the power steering gear outlet hose bracket bolt (1) and the plastic push pin (2) and separate the power steering gear inlet hose (3) from the vehicle frame.
- Remove the power steering gear inlet and outlet hose bolt (1) and release the power steering gear inlet and outlet hoses (2,3) and seals (4) from the steering gear. Discard the seals.
- Remove the power steering gear outlet hose from the vehicle.
- Position the power steering gear outlet hose on the vehicle.
- Connect the power steering gear inlet and outlet hoses (2,3) and NEW seals (4) to the steering gear.
- Tighten the power steering gear inlet and outlet hose bolt (1) to 11 N.m (97 lb in).
- Secure the power steering gear outlet hose (3) to the vehicle frame using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear outlet hose bracket bolt (3) to 9 N.m (80 lb in).
- Connect the power steering gear outlet hose (2) to the power steering fluid cooler and secure using the power steering gear outlet hose clamp (1).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Install the right front tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/buick/encore/i-2012-2016/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
Scheme 10
| Callout | Component Name |
|---|---|
| Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . | |
| 1 | Steering Gear Pipe (Qty: 2) CAUTION: Refer to Component Fastener Tightening Caution . Tighten 13 N.m (115 lb in) |
| CAUTION |
|---|
| Refer to Component Fastener Tightening Caution . |
Steering Gear Pipe Replacement
- Disconnect the intermediate steering shaft from the steering gear. Refer to «Intermediate Steering Shaft Replacement (N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Remove the intermediate steering shaft upper seal. Refer to «Intermediate Steering Shaft Upper Seal Replacement»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Remove as much power steering fluid from the power steering fluid reservoir as possible.
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Disconnect the steering linkage outer tie rods from the steering knuckles. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Disconnect the stabilizer shaft links from the stabilizer shaft. Refer to «Stabilizer Shaft Link Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Disconnect the exhaust isolators from the drivetrain and front suspension frame. Refer to «Exhaust Front Pipe Replacement (LUV)»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) , «Exhaust Front Pipe Replacement»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) .
- Remove the rear transmission mount bracket through bolt. Refer to «Transmission Mount Bracket Replacement - Rear (AWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) , «Transmission Mount Bracket Replacement - Rear (FWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) .
- Remove the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2) and separate the power steering gear inlet hose (3) from the vehicle frame.
- Remove the power steering gear outlet hose bracket bolt (1) and the plastic push pin (2) and separate the power steering gear inlet hose (3) from the steering gear.
- Place drain pans under the vehicle.
- Remove the power steering gear inlet and outlet hose bolt (1) and release the power steering gear inlet and outlet hoses (2,3) and seals (4) from the steering gear. DISCARD the seals.
- Position adjustable jack stands underneath the left and right sides of the rear of the drivetrain and front suspension frame.
- Loosen, but do not remove, the drivetrain and front suspension frame front bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the drivetrain and front suspension frame upper and rear bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Partially lower the rear of the drivetrain and front suspension frame to gain clearance for the steering gear.
- Remove the stabilizer shaft. Refer to «Stabilizer Shaft Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Remove the steering gear nuts (1), washers (2) and steering gear bolts (3). DISCARD the bolts.
- Remove the steering gear (4) from the vehicle.
- Position the steering gear (4) on the vehicle.
- Install the NEW steering gear bolts (3), washers (2) and nuts (1).
- Tighten the steering gear bolts (3) to 100 N.m (74 lb ft) + (90-105 degrees).
- Install the stabilizer shaft. Refer to «Stabilizer Shaft Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Install all drivetrain and front suspension frame bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Connect the power steering gear inlet and outlet hoses (2,3) and NEW seals (4) to the steering gear.
- Tighten the power steering gear inlet and outlet hose bolt (1) to 11 N.m (97 lb in).
- Secure the power steering gear outlet hose (3) to the steering gear using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear outlet hose bracket bolt (1) to 9 N.m (80 lb in).
- Secure the power steering gear inlet hose (3) to the vehicle frame using the power steering gear inlet hose bracket bolt (1) and the plastic push pin (2).
- Tighten the power steering gear inlet hose bracket bolt (1) to 9 N.m (80 lb in).
- Clean any excess power steering fluid from the vehicle and remove the drain pans.
- Install the rear transmission mount bracket through bolt. Refer to «Transmission Mount Bracket Replacement - Rear (AWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) , «Transmission Mount Bracket Replacement - Rear (FWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) .
- Connect the exhaust isolators to the drivetrain and front suspension frame. Refer to «Exhaust Front Pipe Replacement (LUV)»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) , «Exhaust Front Pipe Replacement»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) .
- Connect the stabilizer shaft links to the stabilizer shaft. Refer to «Stabilizer Shaft Link Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Connect the steering linkage outer tie rods to the steering knuckles. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Install the intermediate steering shaft upper seal. Refer to «Intermediate Steering Shaft Upper Seal Replacement»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Connect the intermediate steering shaft to the steering gear. Refer to «Intermediate Steering Shaft Replacement (N40)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Fill and bleed the power steering system. Refer to «Power Steering System Bleeding»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Disconnect the intermediate steering shaft from the steering gear. Refer to «Intermediate Steering Shaft Replacement (NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Remove the intermediate steering shaft upper seal. Refer to «Intermediate Steering Shaft Upper Seal Replacement»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
- Disconnect the steering linkage outer tie rods from the steering knuckles. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Disconnect the stabilizer shaft links from the stabilizer shaft. Refer to «Stabilizer Shaft Link Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Disconnect the exhaust isolators from the drivetrain and front suspension frame. Refer to «Exhaust Front Pipe Replacement (LUV)»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) , «Exhaust Front Pipe Replacement»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) .
- Remove the rear transmission mount bracket through bolt. Refer to «Transmission Mount Bracket Replacement - Rear (AWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) , «Transmission Mount Bracket Replacement - Rear (FWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) .
- Position adjustable jack stands underneath the left and right sides of the rear of the drivetrain and front suspension frame.
- Loosen, but do not remove, the drivetrain and front suspension frame front bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Remove the drivetrain and front suspension frame upper and rear bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Partially lower the rear of the drivetrain and front suspension frame to gain clearance for the steering gear.
- Remove the stabilizer shaft. Refer to «Stabilizer Shaft Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Remove the steering gear nuts (1), washers (2) and steering gear bolts (3). DISCARD the bolts.
- Remove the steering gear (4) from the vehicle.
- Position the steering gear (4) on the vehicle.
- Install the NEW steering gear bolts (3), washers (2) and nuts (1).
- Tighten the NEW steering gear bolts (3) to 100 N.m (74 lb ft) + (90-105 degrees).
- Install the stabilizer shaft. Refer to «Stabilizer Shaft Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Install all drivetrain and front suspension frame bolts. Refer to «Drivetrain and Front Suspension Frame Replacement (Long Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) , «Drivetrain and Front Suspension Frame Replacement (Short Cradle)»(/buick/encore/i-2012-2016/remont/frames-subframes-crossmembers/#frame-and-underbody) .
- Install the rear transmission mount bracket through bolt. Refer to «Transmission Mount Bracket Replacement - Rear (AWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) , «Transmission Mount Bracket Replacement - Rear (FWD)»(/buick/encore/i-2012-2016/remont/automatic-trans/#automatic-transmission-6t40mh8-mhb-repair-instructions-on-vehicle) .
- Connect the exhaust isolators to the drivetrain and front suspension frame. Refer to «Exhaust Front Pipe Replacement (LUV)»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) , «Exhaust Front Pipe Replacement»(/buick/encore/i-2012-2016/remont/exhaust/#engine-exhaust-system) .
- Connect the stabilizer shaft links to the stabilizer shaft. Refer to «Stabilizer Shaft Link Replacement»(/buick/encore/i-2012-2016/remont/suspension-front/#front-suspension-system) .
- Connect the steering linkage outer tie rods to the steering knuckles. Refer to «Steering Linkage Outer Tie Rod Replacement»(/buick/encore/i-2012-2016/remont/manual-power-steering/#power-steering-system) .
- Install the intermediate steering shaft upper seal. Refer to «Intermediate Steering Shaft Upper Seal Replacement»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
- Connect the intermediate steering shaft to the steering gear. Refer to «Intermediate Steering Shaft Replacement (NJ1)»(/buick/encore/i-2012-2016/remont/ignition-switchsteering-lock/#steering-wheel-and-steering-column) .
Scheme 11
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the steering gear. Refer to Steering Gear Replacement (N40) . Remove the steering gear boot. Refer to Steering Gear Boot Replacement . | |
| 1 | Steering Linkage Inner Tie Rod CAUTION: Refer to Component Fastener Tightening Caution . CAUTION: Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear. Procedure Bend the tabs on the washer in order to release the steering linkage inner tie rod. Place a pipe wrench on the on the flats of the steering gear rack. Position the pipe wrench between the steering gear housing and the steering linkage inner tie rod housing. Place a wrench on the flats of the steering linkage inner tie rod housing. Rotate the steering linkage inner tie rod housing counterclockwise in order to remove the steering linkage inner tie rod from the steering gear rack. Remove the washer from the steering gear rack. Discard the washer. Install a NEW washer on the steering gear rack. Rotate the steering linkage inner tie rod housing clockwise in order to install the steering linkage inner tie rod to the steering gear rack. Tighten 88 N.m (65 lb ft) |
| CAUTION |
|---|
| Refer to Component Fastener Tightening Caution . |
| CAUTION |
|---|
| Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear. |
Steering Linkage Inner Tie Rod Replacement (N40)
Scheme 12
| Callout | Component Name |
|---|---|
| Preliminary Procedures Remove the steering gear. Refer to Steering Gear Replacement (NJ1) . Remove the steering gear boot. Refer to Steering Gear Boot Replacement . | |
| 1 | Steering Linkage Inner Tie Rod CAUTION: Refer to Component Fastener Tightening Caution . CAUTION: Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear. Procedure Place a pipe wrench on the on the flats of the steering gear rack. Position the pipe wrench between the steering gear housing and the steering linkage inner tie rod housing. Place a wrench on the flats of the steering linkage inner tie rod housing. Rotate the steering linkage inner tie rod housing counterclockwise in order to remove the steering linkage inner tie rod from the steering gear rack. Rotate the steering linkage inner tie rod housing clockwise in order to install the steering linkage inner tie rod to the steering gear rack. Tighten 70 N.m (52 lb ft) |
| CAUTION |
|---|
| Refer to Component Fastener Tightening Caution . |
| CAUTION |
|---|
| Do not change the steering gear preload adjustment before moving the inner tie rod from the steering gear. Changing the steering gear preload adjustment before moving the inner tie rod could result in damage to the pinion and the steering gear. |
Steering Linkage Inner Tie Rod Replacement (NJ1)
The power steering system reduces the amount of effort needed to steer the vehicle. The system uses the powertrain control module, body control module, power steering control module, discrete battery voltage supply circuit, steering shaft torque sensor, steering wheel position sensor, power steering motor and the serial data circuit to perform the system functions. The power steering control module and the power steering motor are serviced with the steering column assembly. The steering shaft torque sensor and the steering wheel position sensor are not serviced separately from each other or from the steering column assembly.
Steering Shaft Torque Sensor
The power steering control module uses the steering shaft torque sensor as it's main input for determining steering direction and the amount of assists needed. The steering column has an input shaft, from the steering wheel to the torque sensor, and an output shaft, from the torque sensor to the steering shaft coupler. The input and output shafts are separated by a section of torsion bar, where the torque sensor is located. The sensor is a 5-volt dual analog inverse signal device with a valid signal voltage range of 0.25-4.75 volts. When applying torque to the steering column shaft during a right turn, the sensor's signal 1 voltage increases, while the signal 2 voltage decreases within the valid signal voltage range. When applying torque to the steering column shaft during a left turn, the signal 1 voltage decreases, wile the signal 2 voltage increases within the valid signal voltage range. The power steering control module recognizes this change in signal voltage as steering direction and steering column shaft torque.
Steering Wheel Position Sensor
The power steering control module uses the steering position sensor to determine the steering system on center position. Since the power steering motor provides a slight amount of return to center assist, the power steering control module will command the power steering motor to the steering system center position and not beyond. The sensor is a 5-volt dual analog triangle signal device with a valid signal voltage range of 0-5 volts. The sensors signal 1 and signal 2 voltage values will increase and decrease within the valid voltage range, and stay within 2.5-2.8 volts of each other as the steering wheel is turned.
Power Steering Motor
The power steering motor is a 12-volt brushless DC reversible motor with a 65-amp rating. The motor assists steering through a worm gear and reduction gear located in the steering column housing.
Power Steering Control Module
The power steering control module uses a combination of steering shaft torque sensor input, vehicle speed, calculated system temperature and steering tuning to determine the amount of steering assist. When the steering wheel is turned, the power steering control module uses signal voltage from the steering shaft torque sensor to detect the amount of torque and steering direction being applied to the steering column shaft and then command the proper amount of current to the power steering motor. The power steering control module receives a vehicle speed message from the powertrain control module via the serial data circuit. At low speeds more assist is provided for easy turning during parking maneuvers. At high speeds, less assist is provided for improved road feel and directional stability. The power steering control module nor the power steering motor are designed to handle 65 amps continuously. If the power steering system is exposed to excessive amounts of static steering conditions, the power steering control module will go into a protection mode to avoid thermal damage to the power steering components. In this mode the power steering control module will limit the amount of current commanded to the power steering motor which reduces system temperature and steering assist levels. The power steering control module must also be setup with the correct steering tuning which are different in relation to the vehicles powertrain configuration, sedan, coupe, tire and wheel size etc. The power steering control module has the ability to detect malfunctions within the power steering system. Any malfunction detected will cause the driver information center (DIC) to turn ON a warning indicator.
Special Tools
Illustration Tool Number/ Description CH-804 MKM-804 V-9306171 Boot Clamp Plier CH-24319-B J-24319-B SA91100C 7503 Steering Linkage and Tie Rod Puller CH-25033-C J-25033-C KM-J-25033-C 8996415 Pulley Installer CH-25034-C J-25034-C KM-J-25034-C T-9909729 Pulley Remover CH-39570 J-39570 Chassis Ear CH-25323-D CH-44721 J-25323-D J-44721 Power Steering Analyzer GE-8001 J-8001 Dial Indicator Set GE-28431-6 J-28431-6 Fluorescent Dye
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See also:
• Diagnostic System Check - Vehicle
• Strategy Based Diagnosis
• Diagnostic Procedure Instructions
• WIRING SYSTEMS AND POWER MANAGEMENT - COMPONENT CONNECTOR END VIEWS - INDEX - ENCORE
• Circuit Testing
• Connector Repairs
• Testing for Intermittent Conditions and Poor Connections
• Wiring Repairs
• Control Module References
• Diagnostic Repair Verification
• Steering Column Replacement (Mexico, N40)
• Symptoms - Steering Wheel and Column
• Noise Diagnosis - Front Suspension
• Vehicle Certification, Tire Placard, Anti-Theft, and Service Parts ID Label
• Lifting and Jacking the Vehicle
• Tire and Wheel Removal and Installation
• Wheel Alignment Measurement
• Front Bumper Fascia Opening Upper Cover Replacement
• Fastener Caution
• Air Conditioning Evaporator Hose Assembly Replacement (LUJ, LUV)
• Component Fastener Tightening Caution
• Wheel Alignment - Steering Wheel Angle and/or Front Toe Adjustment
• Stabilizer Shaft Link Replacement
• Exhaust Front Pipe Replacement (LUV)
• Transmission Mount Bracket Replacement - Rear (AWD)
• Drivetrain and Front Suspension Frame Replacement (Long Cradle)
• DTC C0176
• Steering Effort Hard or Too Easy in One or Both Directions (N40)
• Power Steering Fluid Leaks
• Checking and Adding Power Steering Fluid
• Increase in Effort While Turning Steering Wheel
• Poor Return of Steering Wheel
• Special Tools
• Power Steering Pump Specifications
• Steering Linkage Inner Tie Rod Inspection
• Steering Linkage Outer Tie Rod Inspection
• Adhesives, Fluids, Lubricants, and Sealers