Contents Wiring diagrams Section: Mechanical - Hydraulic All sections

Hydraulic Brake System Buick Enclave I

Mechanical - Hydraulic 9 illustrations ~12554 words

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
Brake Hose Bracket Bolt- Front9 N.m80 lb in
Brake Hose Bracket Bolt- Rear9 N.m80 lb in
Brake Hose Fitting Bolt- Front40 N.m30 lb ft
Brake Hose Fitting Bolt- Rear50 N.m37 lb ft
Brake Pedal Bracket Bolts22 N.m16 lb ft
Brake Pipe Fittings- Master Cylinder Outlet20 N.m15 lb ft
Brake Pipe Fittings- Front and Rear at Brake Hose17 N.m13 lb ft
Brake Pipe Fittings- Rear Crossover Brake Pipe Union20 N.m15 lb ft
Brake Pressure Modulator Valve (BPMV) Assembly Bracket Nuts20 N.m15 lb ft
Master Cylinder Nuts20 N.m15 lb ft
Power Brake Booster Auxiliary Pump Bracket Bolts10 N.m89 lb in
Power Brake Booster Auxiliary Pump Nuts10 N.m89 lb in
Vacuum Booster Nuts25 N.m18 lb ft

Fastener Tightening Specifications

Brake System Specifications

ApplicationSpecification
MetricEnglish
Brake Pedal Travel Maximum specification with 445 N (100 lbs) of force applied to the brake pedal with the ignition OFF and the booster power reserve depleted.45 mm1.77 in

Brake System Specifications

Scheme 1

Scheme 1: Hydraulic Brake System

Diagnostic Code Index

DTCDescription
DTC C0267DTC C0267 00 Low Brake Fluid Indicated DTC C0267 71 Low Brake Fluid Indicated Invalid Serial Data
DTC C0299DTC C0299 00 Brake Booster Pressure Sensor Performance DTC C0299 5A Brake Booster Pressure Sensor Performance Plausibility Failure
DTC C1100DTC C1100 00 Base Brake System Pressure Circuit
DTC P258A-P258DDTC P258A Vacuum Pump Relay Control Circuit DTC P258B Vacuum Pump Performance DTC P258C Vacuum Pump Relay Control Circuit Low Voltage DTC P258D Vacuum Pump Relay Control Circuit High Voltage

DIAGNOSTIC CODE INDEX

Diagnostic Instructions

  1. Perform the «Diagnostic System Check - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

Diagnostic Fault Information

CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Brake Fluid Level SignalC0267 0011
Park Brake Signal111
Ground1
1. Brake Warning Indicator Malfunction

Circuit/System Description

The brake fluid level switch monitors the level of brake fluid in the master cylinder. When the instrument panel cluster (IPC) sees the brake fluid level switch input closed, it turns ON the Red Brake Warning indicator and sends a serial data message to the electronic brake control module (EBCM) that the brake fluid level is low.

Conditions for Running the DTC

Ignition ON.

Conditions for Setting the DTC

  1. Low brake fluid is detected.
  2. A short to ground exists on the signal circuit.

Action Taken When the DTC Sets

  1. The EBCM disables the antilock brake system (ABS)/traction control system (TCS) dynamic rear proportion (DRP) and vehicle stability enhancement system (VSES).
  2. A DIC message and/or a warning indicator may be displayed.

Conditions for Clearing the DTC

  1. The condition for the DTC is no longer present.
  2. The EBCM clears the history DTC when a current DTC is not detected in 100 consecutive drive cycles.

Reference Information

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

Circuit/System Verification

  1. Inspect for proper brake fluid level, the fluid level should be at or above the proper level. If low, refer to «Brake Fluid Loss»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-fluid-loss) .
  2. Ignition ON, observe the scan tool IPC Brake Fluid parameter. The reading should be OK.

Circuit/System Testing

  1. Ignition OFF, disconnect the harness connector at the brake fluid level switch.
  2. Test for less than 10 ohm between the ground circuit terminal A and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify the scan tool IPC Brake Fluid parameter is Ok. If not the specified value, test the signal circuit for a short to ground. If the circuit tests normal, replace the IPC.
  4. Install a 3A fused jumper wire between the signal circuit terminal B and ground. Verify the scan tool IPC Brake Fluid parameter is Low. If not the specified value, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the IPC.
  5. If all circuits test normal, test or replace the brake fluid level switch.

Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Brake Fluid Level Indicator Switch Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  2. «Control Module References»(/buick/enclave/i-2007-2013/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for IPC replacement, setup, and programming
  1. Perform the «Diagnostic System Check - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.

The power brake booster vacuum sensor monitors the vacuum level in the power brake booster. When the electronic brake control module (EBCM) detects the vacuum level is low a DTC is set.

The engine is running.

Low or no vacuum is detected in the power brake booster after start-up.

  1. The condition for the DTC is no longer present.
  2. The EBCM clears the history DTC when a current DTC is not detected in 100 consecutive drive cycles.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Verify that a vacuum leak is not present, refer to «Brake Assist System Diagnosis»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-assist-system-diagnosis) .
  2. Verify that DTC C1100 is not set. If DTC is set, refer to «DTC C1100»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  1. Perform the «Diagnostic System Check - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
5 V ReferenceC1100 00C1100 00C1100 00
SignalC1100 00C1100 00C1100 00
Low ReferenceC1100 00

The electronic brake control module (EBCM) provides a 5-volt reference to the brake booster vacuum sensor. The brake booster vacuum sensor converts the change in vacuum levels in the brake booster into a signal voltage ranging from 0.13-3.30 volts and is monitored by EBCM.

Ignition ON.

The brake booster sensor signal voltage is not within 0.13-3.30 volts for more than 1 second.

  1. The condition for the DTC is no longer present.
  2. The EBCM clears the history DTC when a current DTC is not detected in 100 consecutive drive cycles.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Ignition OFF, disconnect the harness connector at the brake booster vacuum sensor.
  2. Wait for 60 seconds, test for less than 11 ohms between the low reference circuit terminal 2 and ground. If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the EBCM.
  3. Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 3 and ground. If less than the specified range, test the 5 V reference circuit for an open/high resistance. If the circuit tests normal, replace the replace the EBCM. If greater than the specified range, test the 5 V reference circuit for a short to B+. If the circuit tests normal, replace the EBCM.
  4. Ignition ON, test for 4.8-5.2 V between the 5 V reference circuit terminal 3 and the signal circuit terminal 1. If less than the specified range, test the signal circuit for an open/high resistance. If the circuit tests normal, replace the EBCM. If greater than the specified range, test the signal circuit for a short to B+. If the circuit tests normal, replace the EBCM.
  5. Ignition OFF, disconnect the harness connector at the EBCM.
  6. Test for infinite resistance between the signal circuit terminal 1 and ground. If not the specified value, test the signal circuit for a short to ground.
  7. If all circuits test normal, test or replace the brake booster vacuum sensor.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Power Brake Booster Vacuum Sensor Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  2. «Control Module References»(/buick/enclave/i-2007-2013/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for EBCM replacement, setup, and programming
  1. Perform the «Diagnostic System Check - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Relay Coil B+P258AP258A, P258CP258B
Relay Coil ControlP258CP258AP258DP258B
Brake Booster Pump Control111
Brake Booster Pump Ground11
1. Brake Booster Pump Malfunction

The engine control module (ECM) monitors the control circuit of the brake booster pump relay. The ECM supplies ground through the pump relay control circuit which then supplies B+ voltage to actuate the brake booster pump. B+ voltage is supplied at all times to the coil side of the pump relay.

P258A, P258C, P258D

Ignition ON.

P258B

  1. Engine Running
  2. Vacuum pump is activated for greater than 1.6 seconds.

P258A, P258C

The ECM detects an open/high resistance on the relay coil control circuit.

P258B

The ECM detects an excessive difference in vacuum levels between the power brake booster and the manifold absolute pressure (MAP).

P258D

The ECM detects a short to voltage on the relay control circuit.

DTC P258A, P258B, P258C, P258D are Type B DTCs.

DTC P258A, P258B, P258C, P258D are Type B DTCs.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

DTC Type Reference

Scan Tool Reference

Control Module References for scan tool information

  1. Verify that a vacuum leak is not present, refer to «Brake System Vacuum Source Test»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-system-vacuum-source-test)
  2. Ignition ON, command the relay ON and OFF with a scan tool. Observe to verify that the vacuum relay and motor turns ON and OFF with each command.
  1. Ignition OFF, disconnect the vacuum pump relay.
  2. Ignition ON, verify that a test lamp does not illuminate between the control circuit terminal 87 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
  3. Verify that a test lamp illuminates between the B+ circuit terminals listed below and ground. Terminal 30 Terminal 86 If the test lamp does not illuminate, test the B+ circuit for a short to ground or an open/high resistance. If the circuit tests normal and the B+ circuit fuse is open, test or replace the relay.
  4. Verify that a test lamp does not illuminate between the control circuit terminal 85 and ground. If the test lamp illuminates, test the control circuit for a short to voltage.
  5. Disconnect the harness connector at the vacuum pump.
  6. Test for less than 2 ohms between the vacuum pump ground circuit terminal 2 and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  7. Connect the harness connector at the vacuum pump.
  8. Connect a 20A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87. Verify the vacuum pump is activated. If the vacuum pump does not activate, test the control circuit for a short ground or an open/high resistance. If the circuit tests normal, test or replace the vacuum pump.
  9. Ignition OFF, test for infinite resistance between the control circuit terminal 85 and ground. If less than the specified value, test the control circuit for a short to ground. If the circuit tests normal, replace the ECM.
  10. Disconnect the X1 harness connector at the ECM.
  11. Test for less than 2 ohms between the control circuit terminal 85 at the relay cavity and terminal 18 at the ECM harness connector. If greater than the specified range, test the control circuit for an open/high resistance.
  12. If all circuits test normal, replace the brake booster pump relay. If the DTC resets, replace the power brake booster vacuum pump.

Component Testing

  1. Ignition OFF, disconnect the vacuum pump relay.
  2. Test for 60-180 ohms between terminals 85 and 86. If the resistance is not within the specified range, replace the relay.
  3. Test for infinite resistance between the following terminals: 30 and 85 30 and 87 30 and 86 86 and 87 If not the specified value, replace the relay.
  4. Install a 30A fused jumper wire between relay terminal 86 and B+. Install a jumper wire between relay terminal 85 and ground.
  5. Test for less than 2 ohms between terminals 30 and 87. If greater than the specified range, replace the relay.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Relay Replacement (Within an Electrical Center)»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions__relay-replacement-within-an-electrical-center) , «Relay Replacement (Attached to Wire Harness)»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-repair-instructions)
  2. «Power Brake Booster Auxiliary Pump Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  3. «Control Module References»(/buick/enclave/i-2007-2013/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for ECM replacement, setup, and programming

Symptoms - Hydraulic Brakes

IMPORTANTThe following steps must be completed before using the symptom tables. Perform the Brake System Vehicle Road Test before using the hydraulic brake symptom tables in order to duplicate the customer's concern. Review the system operation in order to familiarize yourself with the system functions. Refer to the following: Brake Warning System Description and Operation Hydraulic Brake System Description and Operation Brake Assist System Description and Operation Hydraulic Brake Component Operation Visual Inspection

Visual/Physical Inspection

  1. Inspect for aftermarket devices which could affect the operation of the Hydraulic Brake System. Refer to «Checking Aftermarket Accessories»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__checking-aftermarket-accessories) .
  2. Inspect the easily accessible or visible system components for obvious damage or conditions which could cause the symptom.

Intermittent

Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for Intermittent Conditions and Poor Connections .

Symptom List

Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom

  1. «Brake Warning Indicator Malfunction (Without UJ1)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  2. «Brake Pulsation»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-pulsation)
  3. «Brake System Noise»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-system-noise)
  4. «Braking Action Uneven - Pulls to One Side»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  5. «Braking Action Uneven - Front to Rear»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  6. «Brake Pedal Excessive Travel»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-pedal-excessive-travel)
  7. «Brake Pedal Excessive Effort»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-pedal-excessive-effort)
  8. «Brakes Drag»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brakes-drag)
  9. «Brake Fluid Loss»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-fluid-loss)
  10. «Hydraulic Brake System Diagnosis»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  11. «Brake Assist System Diagnosis»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-assist-system-diagnosis)
  1. Perform the «Diagnostic System Check - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information) prior to using this diagnostic procedure.
  2. Review «Strategy Based Diagnosis»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__strategy-based-diagnosis) for an overview of the diagnostic approach.
  3. «Diagnostic Procedure Instructions»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-procedure-instructions) provides an overview of each diagnostic category.
CircuitShort to GroundOpen/High ResistanceShort to VoltageSignal Performance
Brake Fluid Level SignalC0267 0011
Park Brake Signal111
Ground1
1. Brake Warning Indicator Malfunction

The instrument panel cluster (IPC) sees the brake fluid level switch input opens and illuminates the Red Brake Warning indicator. The body control module (BCM) sees the park brake switch input grounded, it sends a serial data message to the IPC requesting illumination of the Red Brake Warning indicator.

Schematic Reference

Connector End View Reference

Description and Operation

Electrical Information Reference

  1. «Circuit Testing»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__circuit-testing)
  2. «Connector Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__connector-repairs)
  3. «Testing for Intermittent Conditions and Poor Connections»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__testing-for-intermittent-conditions-and-poor)
  4. «Wiring Repairs»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#wiring-systems-and-power-management-diagnostic-information-and-procedures__wiring-repairs)

Scan Tool Reference

Control Module References for scan tool information

  1. Verify the park brake is released and the brake fluid is at or above the proper level. If low, refer to «Brake Fluid Loss»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-fluid-loss) .
  2. Command the IPC display test with a scan tool, the warning indicator should turn ON. If the red brake warning indicator does not illuminate, replace the IPC.
  3. Ignition ON, observe the scan tool BCM Park Brake Switch parameter while applying and releasing the park brake. The parameter should cycle between Applied and Release. If the parameter does not cycle between the specified values, refer to Park Brake Switch Malfunction.
  4. Observe the scan tool IPC Brake Fluid parameter. The reading should be OK. If not the specified value, refer to Brake Fluid Level Switch Malfunction.

Park Brake Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the park brake switch.
  2. Ignition ON, verify the scan tool BCM Park Brake Switch parameter is Released. If not the specified value, test the signal circuit terminal A for a short to ground. If the circuit tests normal, replace the BCM.
  3. Install a 3A fused jumper wire between the signal circuit terminal A and ground. Verify the scan tool BCM Park Brake Switch parameter is Applied. If not the specified value, test the signal circuit for a short to voltage or an open/high resistance.
  4. If all circuits test normal, test or replace the park brake switch.

Brake Fluid Level Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the brake fluid level switch.
  2. Test for less than 1 ohm between the ground circuit terminal A and ground. If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify the scan tool IPC Brake Fluid parameter is Ok. If not the specified value, test the signal circuit for a short to ground. If the circuit tests normal, replace the IPC.
  4. Install a 3A fused jumper wire between the signal circuit terminal B and ground. Verify the scan tool IPC Brake Fluid parameter is Low. If not the specified value, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the IPC.
  5. If all circuits test normal, test or replace the brake fluid level switch.

Park Brake Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the park brake switch.
  2. Test for infinite resistance between the signal terminal A and ground with the park brake released. If less than the specified value, replace the park brake switch.
  3. Test for less than 1 ohm between the signal terminal A and ground with the park brake applied. If greater than the specified range, replace the park brake switch.

Brake Fluid Level Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the brake fluid level switch.
  2. Test for infinite resistance between the ground terminal A and the signal terminal B. If less than the specified value, replace the brake fluid level switch.

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

  1. «Brake Fluid Level Indicator Switch Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  2. «Parking Brake Indicator Switch Replacement»(/buick/enclave/i-2007-2013/remont/parking-brake-system/#parking-brake-system)
  3. «Control Module References»(/buick/enclave/i-2007-2013/remont/communication-devices/#programming-and-setup-all-systems__control-module-references) for BCM and IPC replacement, setup, and programming

Brake Pulsation

StepActionYesNo
DEFINITION: Fluctuation or pulsation is felt through the brake pedal, steering wheel, seat, floor, and/or in the vehicle ONLY when braking.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the disc brake system for the following conditions. Excessive thickness variation of rotor friction surfaces Excessive assembled lateral runout (LRO) of rotor friction surfaces Hard spots, heat checks, bluing discoloration of rotor friction surfaces; possibly due to brake drag Excessive corrosion of rotor friction surfaces; including red, gray or black oxidation Loose, damaged or missing caliper or lining hardware Bent or damaged caliper or mounting component Excessive LRO of wheel hub/axle flange; due to damage and/or loose or excessively worn bearings Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 3Go to Symptoms - Hydraulic Brakes
3Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake Pulsation

Brake System Noise

StepActionYesNo
DEFINITION: Vehicle exhibits abnormal noise when braking; vehicle may exhibit abnormal noise during motion just after brake pedal release.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the disc brake system for the following conditions. Lining wear indicator contact with rotor Debris trapped between rotor and splash shield or backing plate; and/or debris trapped between rotor and linings Contaminated linings Aftermarket linings Glazed linings Distorted, cracked or damaged linings Excessively worn linings Damaged or excessively worn caliper hardware and/or lining hardware Incorrectly installed, loose or missing caliper hardware and/or lining hardware Lack of lubrication or excessive corrosion on metal to metal contact surfaces Bent or damaged splash shield or backing plate Hard spots, heat checks, blueing discoloration of rotor friction surfaces Glazed rotor friction surfaces Bent or damaged caliper or mounting component Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 9Go to Step 3
3Inspect the brake assist system for the following conditions. Lack of lubrication or excessively worn pushrod or pedal pivots or pivot bushings Bent or damaged pedal pushrod, pedal, or pedal bracket Damaged or improperly operating vacuum booster and/or check valve, if equipped Low power steering fluid level, if equipped with hydraulic boost Improperly tensioned, excessively worn or damaged power steering belt, if equipped with hydraulic boost Restricted return hose from hydraulic booster, if equipped Improperly operating hydraulic booster, if equipped Improperly functioning power steering system, if equipped with a hydraulic booster assembly Contaminated power steering fluid, if equipped with hydraulic boost Adjust, repair or replace components as necessary. Refer to Brake Assist System Diagnosis . Did you find and correct a condition?Go to Step 9Go to Step 4
4Inspect the hydraulic brake system for the following conditions. Improper operation of caliper pistons Contaminated brake fluid Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 9Go to Step 5
5Is the vehicle equipped with a drum-in-rotor type of park brake system?Go to Step 6Go to Step 9
6Ensure the park brake shoes are not adjusted too tightly, possibly causing a noise under certain conditions. Are the park brake shoes adjusted too tightly?Go to Step 7Go to Step 9
7Clean and inspect the park brake shoes for excessive wear and/or damage. Inspect the drum portion of the rotors for excessive wear, blueing discoloration, heat spots, and excessive radial runout. If any of these conditions are present, replace the affected components. Adjust the park brake system. Did you find and correct a condition?Go to Step 9Go to Step 8
8Inspect the park brake system for proper operation. Refer to Park Brake System Diagnosis . Did you find and correct a condition?Go to Step 9Go to Symptoms - Hydraulic Brakes
9Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake System Noise

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. 4 Suspension components that are not operating properly may cause a disturbance to the vehicle during application of the brake system.
  2. 5 Steering components that are not operating properly may cause a disturbance to the vehicle during application of the brake system.
StepActionYesNo
DEFINITION: Vehicle pulls to one side only when braking.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the hydraulic brake system for the following conditions. Kinked, pinched or damaged brake pipe or flexible brake hose Sticking or improperly operating caliper piston Brake fluid leak Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 3
3Inspect the disc brake system for the following conditions. Contaminated linings Glazed linings Distorted, cracked or damaged linings on one side Loose, damaged or missing caliper hardware and/or lining hardware Incorrect linings on one side Hard spots, heat checks, blueing discoloration of rotor friction surfaces; possibly due to brake drag Glazed rotor friction surfaces Bent or damaged caliper or mounting component Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 4
4Inspect the suspension system for the following conditions. Incorrect tire pressures Loose suspension component connections Excessively worn or damaged suspension components Adjust, repair or replace components as necessary. Refer to Symptoms - Suspension General Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 5
5Inspect the steering system for the following conditions. Loose steering component connections Excessively worn or damaged steering components Adjust, repair or replace components as necessary. Did you find and correct a condition?Go to Step 6Go to Symptoms - Hydraulic Brakes
6Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Braking Action Uneven - Pulls to One Side

Test Descriptions

The number below refers to the step number on the diagnostic table.

  1. 4 Suspension components that are not operating properly may cause a disturbance to the vehicle during application of the brake system.
StepActionYesNo
DEFINITION: Braking action or stopping force sensitive or grabbing and/or more pronounced at the front or at the rear axle. Sensitive or grabbing brakes: Excessive brake jump-in force relative to brake pedal input.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the hydraulic brake system for the following conditions: Improper operation of caliper pistons Kinked, pinched or damaged brake pipe or flexible brake hose Brake fluid leak Improperly functioning proportion valve, if equipped Improper operation of dynamic rear proportion (DRP) system, if equipped Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 3
3Inspect the disc brake system for the following conditions: Contaminated linings Glazed linings Distorted, cracked or damaged linings Excessively worn linings Aftermarket linings Damaged or excessively worn caliper hardware and/or lining hardware Hard spots, heat checks, blueing discoloration of rotor friction surfaces Glazed rotor friction surfaces Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 4
4Inspect the suspension system for the following conditions: Loose suspension component connections Excessively worn or damaged suspension components Adjust, repair or replace components as necessary. Refer to Symptoms - Suspension General Diagnosis . Did you find and correct a condition?Go to Step 6Go to Step 5
5Inspect the brake assist system for the following conditions: Binding, bent or damaged pedal pushrod, pedal, or pedal bracket Damaged or improperly operating vacuum booster, if equipped Damaged or improperly operating hydraulic booster, if equipped Adjust, repair or replace components as necessary. Refer to Brake Assist System Diagnosis . Did you find and correct a condition?Go to Step 6Go to Symptoms - Hydraulic Brakes
6Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Braking Action Uneven - Front to Rear

Brake Pedal Excessive Travel

StepActionYesNo
DEFINITION: Brake pedal travels further than expected to obtain firm pedal and/or firm pedal cannot be obtained, pedal fades away, or pedal is spongy.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the travel and feel of brake pedal applies. Perform the following: Apply the brake pedal several times to fully deplete the power reserve. With power reserve depleted, apply the brake pedal with light, steady pressure and hold for 15 seconds. Observe pedal travel and feel. Apply the brake pedal with light, steady pressure, then without pumping the pedal, reduce pressure and reapply pressure several times. Observe pedal travel and feel for each apply. Apply the brake pedal slowly, then release and apply the pedal quickly. Observe pedal travel and feel for each apply. Did you complete the brake pedal travel and feel inspections?Go to Step 3
3Inspect the hydraulic brake system for the conditions listed, based on the following symptoms observed during the pedal travel and feel inspections: Pedal feel was spongy Air in hydraulic system External brake fluid leaks Soft, weak or damaged hydraulic hoses; expanding under pressure Pedal fell away and/or traveled to or almost to floor External brake fluid leaks Poor brake fluid quality; low boiling point Internal brake fluid leaks; improperly functioning master cylinder Pedal was somewhat firm then dropped slightly, or pedal rose with successive applies, or pedal travel was different between slow and quick applies Internal brake fluid leaks; improperly functioning master cylinder Poor brake fluid quality; low boiling point Pedal returned to rest slowly after any of the applies Internally damaged flexible brake hoses; hindering fluid return Binding caliper pistons Internal brake fluid leaks; improperly functioning master cylinder Repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Re-inspect brake pedal apply travel and feel. Did you find and correct a condition?Go to Step 8Go to Step 4
4Inspect the disc brake system for the following conditions: Cracked, excessively worn or damaged linings Cracked, excessively worn or damaged rotors Improperly operating, binding or damaged caliper hardware and/or lining hardware Loose or missing caliper hardware and/or lining hardware Excessive assembled lateral runout (LRO) of rotor friction surfaces Bent or damaged caliper or mounting component Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Re-inspect brake pedal apply travel and feel. Did you find and correct a condition?Go to Step 8Go to Step 5
5Inspect for proper brake pedal travel. Refer to Brake Pedal Travel Measurement and Inspection . Is the brake pedal travel distance within the acceptable limits?Go to Step 7Go to Step 6
6Inspect for worn, missing, misaligned, bent or damaged brake pedal system components. For the brake pedal pushrod component inspection, refer to Brake Pedal Pushrod Inspection . Inspect the brake pedal bushings for binding, excessive wear and/or damage and inspect the brake pedal for a misaligned, bent, and/or damaged condition. Replace the brake pedal system components that are worn, missing, misaligned, bent or damaged. Did you find and replace any worn, missing, misaligned, bent or damaged brake pedal system components?Go to Step 8Go to Step 7
7Inspect the brake assist system for the following conditions: Vacuum leaks and/or improperly operating check valve, if equipped with vacuum assist Power steering fluid leaks, if equipped with hydraulic power assist Damaged or improperly operating brake booster assembly Adjust, repair or replace components as necessary. Refer to Brake Assist System Diagnosis . Did you find and correct a condition?Go to Step 8Go to Symptoms - Hydraulic Brakes
8Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake Pedal Excessive Travel

Brake Pedal Excessive Effort

StepActionYesNo
DEFINITION: Brake pedal requires an increased amount of input from the driver to obtain good braking action and/or stopping distance is increased.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the brake assist system for the following conditions: Vacuum leaks, if equipped with vacuum power assist Power steering fluid leaks, if equipped with hydraulic power assist Lack of lubrication, binding or excessively worn pushrod or pedal pivots or pivot bushings Bent or damaged pedal pushrod, pedal, or pedal bracket Damaged or improperly operating brake booster assembly Adjust, repair or replace components as necessary. Refer to Brake Assist System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Step 3
3Inspect the hydraulic brake system for the following conditions: Binding caliper pistons Internally damaged flexible brake hoses; hindering fluid flow External brake fluid leaks Kinked or damaged flexible brake hoses and/or pipes Internal brake fluid leaks; improperly operating master cylinder Poor brake fluid quality; low boiling point Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Step 4
4Inspect the disc brake system for the following conditions: Excessively worn linings Glazed linings Cracked, distorted or damaged linings Contaminated linings Binding, damaged or excessively worn caliper hardware and/or lining hardware Lack of lubrication or excessive corrosion on metal to metal contact surfaces Excessively worn or corroded rotor friction surfaces Glazed rotor friction surfaces Hard spots, heat checks, blueing discoloration of rotor friction surfaces Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Symptoms - Hydraulic Brakes
5Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake Pedal Excessive Effort

Brakes Drag

StepActionYesNo
DEFINITION: Brake system does not fully release or has delayed release; vehicle motion may be hindered by brake system without applying brakes.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Is the vehicle equipped with an adjustable stop lamp switch and/or an adjustable cruise control release switch?Go to Step 3Go to Step 4
3Inspect the stop lamp switch for proper adjustment to ensure that the brake pedal is fully releasing. Inspect the cruise control release switch, if equipped, for proper adjustment to ensure that the brake pedal is fully releasing. Did you find and correct a condition?Go to Step 14Go to Step 4
4Is the vehicle equipped with a drum-in-rotor type of park brake system?Go to Step 5Go to Step 7
5Ensure the park brake shoes are not adjusted too tightly, possibly causing drag under certain conditions. Are the park brake shoes adjusted too tightly?Go to Step 6Go to Step 7
6Clean and inspect the park brake shoes for excessive wear and/or damage. Inspect the drum portion of the rotors for excessive wear, blueing discoloration and heat spots. If any of these conditions are present, replace the affected components. Adjust the park brake system. Did you find and correct a condition?Go to Step 14Go to Step 7
7Inspect the park brake system for proper operation. Refer to Park Brake System Diagnosis . Did you find and correct a condition?Go to Step 14Go to Step 8
8Inspect the disc brake system for the following conditions: Binding, incorrectly installed or missing caliper hardware and/or lining hardware-Ensure free movement of linings and of caliper, if equipped with sliding type caliper Lack of lubrication or excessive corrosion on metal to metal contact surfaces Distorted or damaged linings Damaged or excessively worn caliper hardware and/or lining hardware Bent or damaged caliper or mounting component Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 14Go to Step 9
9Separate the brake booster pushrod from the brake pedal. Inspect the brake corners to determine if the brake drag condition is still present. Do the brake corners still exhibit the brake drag condition?Go to Step 11Go to Step 10
10Inspect the pushrod for improper positioning and/or damage. Correctly position or replace the pushrod if necessary. Inspect the brake pedal assembly for damage and replace if necessary. Did you complete the repair or replacement?Go to Step 14
11For vacuum boost systems, disconnect the vacuum check valve from the booster to relieve vacuum reserve. Separate the master cylinder from the brake booster. Do not disconnect any brake pipes. Inspect the brake corners to determine if the brake drag condition is still present. Do the brake corners still exhibit the brake drag condition?Go to Step 13Go to Step 12
12Replace the brake booster assembly. Did you complete the replacement?Go to Step 14
13Inspect the hydraulic brake system for the following conditions. Improper operation of caliper pistons Contaminated brake fluid Internally damaged flexible brake hoses; hindering brake release Damaged or improperly operating master cylinder Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 14Go to Symptoms - Hydraulic Brakes
14Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brakes Drag

Brake System Slow Release

StepActionYesNo
DEFINITION: Brake system releases and returns to rest slowly; vehicle motion is hindered by brake system briefly after release of brake pedal.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the hydraulic brake system for the following conditions: Improper operation of caliper pistons Internally damaged flexible brake hoses; hindering brake release Contaminated brake fluid Damaged or improperly operating master cylinder Adjust, repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Step 3
3Inspect the brake assist system for the following conditions: Binding, bent or damaged pedal pushrod, pedal, or pedal bracket Damaged or improperly operating vacuum booster, if equipped Restricted return hose from hydraulic booster, if equipped Damaged or improperly operating hydraulic booster, if equipped Adjust, repair or replace components as necessary. Refer to Brake Assist System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Step 4
4Inspect the disc brake system for the following conditions: Damaged or excessively worn caliper hardware and/or lining hardware Distorted or damaged linings Lack of lubrication or excessive corrosion on metal to metal contact surfaces Bent or damaged caliper or mounting component Adjust, repair or replace components as necessary. Refer to Disc Brake System Diagnosis . Did you find and correct a condition?Go to Step 5Go to Symptoms - Hydraulic Brakes
5Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle in order to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake System Slow Release

Brake Fluid Loss

StepActionYesNo
DEFINITION: Brake fluid level is low not related to lining wear.
1Were you sent here from the Hydraulic Brake Symptom table?Go to Step 2Go to Symptoms - Hydraulic Brakes
2Inspect the following hydraulic brake system components for brake fluid leaks: Flexible brake hose connections; threaded and bolted Flexible brake hose crimp joints Brake pipe fittings Caliper piston seals Wheel cylinder piston seals, if equipped Master cylinder reservoir Master cylinder reservoir low pressure hose, if equipped Brake pressure modulator valve (BPMV) assembly, if equipped Repair or replace components as necessary. Refer to Hydraulic Brake System Diagnosis . Did you find and correct a condition?Go to Step 8Go to Step 3
3Is the vehicle equipped with a vacuum brake booster?Go to Step 4Go to Step 6
4Disconnect the vacuum check valve from the booster to relieve vacuum reserve. Separate the master cylinder from the vacuum brake booster. Do not disconnect any brake pipes. Inspect the rear of the master cylinder for a brake fluid leak. Inspect for brake fluid in the vacuum brake booster. Did you find a brake fluid leak?Go to Step 5Go to Symptoms - Hydraulic Brakes
5Replace the brake master cylinder and the vacuum brake booster. Did you complete the replacement?Go to Step 8
6Wipe clean the external surface of the master cylinder to hydraulic brake booster area, if equipped. Separate the master cylinder from the hydraulic brake booster, if equipped. Do not disconnect any brake pipes. Inspect the rear of the master cylinder for a brake fluid leak. Did you find a brake fluid leak?Go to Step 7Go to Symptoms - Hydraulic Brakes
7Replace the brake master cylinder. Did you complete the replacement?Go to Step 8
8Install or connect components that were removed or disconnected during diagnosis. Road test the vehicle to confirm proper operation. Refer to Brake System Vehicle Road Test . Is the condition still present?Go to Step 2System OK

Brake Fluid Loss

The numbers below refer to the step numbers on the diagnostic table.

  1. 9 Lubricant leaks from non-brake system components may come in contact with and contaminate brake system components.
  2. 10 Lubricant leaks from non-brake system components may come in contact with and contaminate brake system components.
  3. 12 Disc brake rotor shields/backing plates that come in contact with disc brake rotors may cause brake system noise.
  1. 15 Disc brake rotor thickness variation that exceeds the maximum acceptable level can cause brake pulsation.
  1. 19 Disc brake rotor thickness variation that exceeds the maximum acceptable level can cause brake pulsation.
  1. 22 Disc brake rotor assembled lateral runout (LRO) that exceeds the maximum acceptable level can lead to thickness variation.
StepActionYesNo
DEFINITION: This diagnostic table is designed to diagnose ONLY the components of the DISC brake system in order to determine if the DISC brake system is operating properly. You will be directed by the appropriate Symptom table to go to other brake system diagnostic tables as appropriate.
1Were you sent here from a Brake Symptom table?Go to Step 2Go to Diagnostic System Check - Vehicle
2Visually inspect the disc brake pads for the following conditions: Lining thickness below specifications Uneven and/or abnormal wear - edge-to-edge and/or side-to-side Looseness or damage - including pad hardware Evidence of contamination from an external substance Refer to Brake Pad Inspection . Did you find any conditions to indicate a concern with any of the front and/or rear disc brake pads?Go to Step 3Go to Step 12
3Are any of the front and/or rear disc brake pads contaminated?Go to Step 8Go to Step 4
4Are any of the front and/or rear disc brake pads worn unevenly?Go to Step 7Go to Step 5
5Are any of the front and/or rear disc brake pads and/or pad hardware loose or damaged?Go to Step 7Go to Step 6
6Remove and inspect the worn disc brake pads for glazing, looseness, heat spots or damage. Replace the worn disc brake pads as a complete axle set. Refer to Front Disc Brake Pads Replacement , and/or Rear Disc Brake Pads Replacement . Did you complete the inspection and replacement?Go to Step 12
7CAUTION: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak. NOTE: Do NOT disconnect the hydraulic brake flex hoses from the calipers. Remove the front and/or rear disc brake calipers, as appropriate, from the mounting brackets and support the calipers. Refer to Front Brake Caliper Replacement , and/or Rear Brake Caliper Replacement . Inspect the disc brake caliper mounting bracket and the mounting/sliding hardware for the following conditions: Refer to Front Disc Brake Mounting and Hardware Inspection , and/or Rear Disc Brake Mounting and Hardware Inspection . Binding or seized hardware Worn, damaged or missing hardware components Loose, bent, cracked, or damaged caliper mounting bracket Replace components as required. Refer to the following procedures, as required: Front Brake Caliper Bracket Replacement Rear Brake Caliper Bracket Replacement Front Brake Caliper Hardware Replacement Rear Brake Caliper Hardware Replacement Replace the unevenly-worn, loose or damaged disc brake pads as a complete axle set. Refer to Front Disc Brake Pads Replacement , and/or Rear Disc Brake Pads Replacement . Did you complete the inspection and replacement?Go to Step 12
8Inspect the disc brake calipers, brake hoses and brake pipes for evidence of an external brake fluid leak. Replace any components found to be leaking brake fluid. Refer to the following procedures as required: Front Brake Caliper Replacement Rear Brake Caliper Replacement Front Brake Hose Replacement Rear Brake Hose Replacement Brake Pipe Replacement Did you find and correct the source of the leak causing contamination of the pads?Go to Step 11Go to Step 9
9Inspect the wheel drive shaft outer seals for damage and evidence of a grease leak. Replace any wheel drive shaft seal that is found to be leaking grease which may be the source of the contamination to the pads. Refer to Front Wheel Drive Shaft Outer Joint and Boot Replacement , and/or Rear Wheel Drive Shaft Outer Joint and Boot Replacement . Did you find and correct the source of the leak causing contamination of the pads?Go to Step 11Go to Step 10
10Inspect the automatic transmission cooling system lines, if equipped, for damage and evidence of an external fluid leak which may be the source of the contamination to the pads. Inspect the power steering system hoses for damage and evidence of an external fluid leak which may be the source of the contamination to the pads. Replace any components found to be leaking fluid which may be the source of the contamination to the pads. Did you find and correct the source of the leak causing contamination of the pads?Go to Step 11
11Clean the remaining disc brake system components to remove any traces of the contaminant. CAUTION: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak. NOTE: Do NOT disconnect the hydraulic brake flex hoses from the calipers. Remove the front and/or rear disc brake calipers, as appropriate, from the mounting brackets and support the calipers. Refer to Front Brake Caliper Replacement , and/or Rear Brake Caliper Replacement . Inspect the disc brake caliper mounting/sliding hardware for the following conditions: Binding or seized hardware Distorted, worn, damaged or missing hardware components Refer to Front Disc Brake Mounting and Hardware Inspection , and/or Rear Disc Brake Mounting and Hardware Inspection . Replace the caliper mounting/sliding hardware components as required. Refer to Front Brake Caliper Hardware Replacement , and/or Rear Brake Caliper Hardware Replacement . Replace the contaminated disc brake pads as a complete axle set. Refer to Front Disc Brake Pads Replacement , and/or Rear Disc Brake Pads Replacement . Did you complete the cleaning, inspection and replacement?Go to Step 12
12Visually inspect each of the rear disc brake rotor shields/backing plates, if equipped, for evidence of contact with the brake rotors. Are any of the brake rotor shields/backing plates contacting the brake rotors?Go to Step 13Go to Step 14
13Repair or replace the disc brake rotor shields/backing plates as required. Refer to Front Brake Shield Replacement , and/or Rear Parking Brake Anchor Backing Plate Replacement . Did you complete the repair or replacement?Go to Step 14
14Check the thickness of each of the disc brake rotors. NOTE: Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor. Make a determination for each brake rotor if the rotor can be REFINISHED and REMAIN ABOVE the minimum requirements. Refer to Brake Rotor Thickness Measurement .Does the disc brake rotor meet the minimum requirements for REFINISHING?Go to Step 15Go to Step 18
15NOTE: Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor. Inspect each of the disc brake rotors for thickness variation that exceeds the maximum acceptable level. Refer to Brake Rotor Thickness Variation Measurement .Does the brake rotor exhibit thickness variation that exceeds the maximum acceptable level?Go to Step 17Go to Step 16
16Inspect each of the disc brake rotors for the following surface and wear conditions: Heavy rust and/or pitting Cracks and/or heat spots Excessive blueing discoloration Deep or excessive scoring beyond maximum acceptable level Refer to Brake Rotor Surface and Wear Inspection . NOTE: Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor. Make a determination for each brake rotor if the rotor requires refinishing based upon the results of the inspection. If the brake rotor exhibits any of the conditions listed previously, it requires refinishing. Does the brake rotor require REFINISHING?Go to Step 17Go to Step 22
17Refinish the brake rotor. Refer to Brake Rotor Refinishing . Inspect the brake rotor thickness. Refer to Brake Rotor Thickness Measurement . Were you able to REFINISH the brake rotor within the minimum requirements?Go to Step 22Go to Step 21
18Is the brake rotor at or below the DISCARD requirements?Go to Step 21Go to Step 19
19NOTE: Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor. Inspect each of the disc brake rotors for thickness variation that exceeds the maximum acceptable level. Refer to Brake Rotor Thickness Variation Measurement .Does the brake rotor exhibit thickness variation that exceeds the maximum acceptable level?Go to Step 21Go to Step 20
20Inspect each of the disc brake rotors for the following surface and wear conditions: Heavy rust and/or pitting Cracks and/or heat spots Excessive blueing discoloration Deep or excessive scoring beyond maximum acceptable level Refer to Brake Rotor Surface and Wear Inspection . NOTE: Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor. Make a determination for each brake rotor if the rotor requires replacement based upon the results of the inspection. If the brake rotor exhibits any of the conditions listed previously, it requires replacement. Does the brake rotor require REPLACEMENT?Go to Step 21Go to Step 22
21NOTE: Whenever a brake rotor is replaced, the assembled lateral runout (LRO) of the rotor must be measured to ensure optimum performance of the disc brakes. Replace the brake rotor. Refer to Front Brake Rotor Replacement , or Rear Brake Rotor Replacement .Did you complete the replacement?Go to Step 24
22NOTE: Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor. Inspect each of the disc brake rotors for assembled lateral runout (LRO) that exceeds the maximum acceptable level. Refer to Brake Rotor Assembled Lateral Runout Measurement .Does the brake rotor exhibit assembled LRO that exceeds the maximum acceptable level?Go to Step 23Go to Step 24
23Correct the LRO for each brake rotor that was determined to have LRO exceeding the maximum acceptable level. Refer to Brake Rotor Assembled Lateral Runout Correction . Did you complete the operation?Go to Step 24
24Install or connect components that were removed or disconnected during diagnosis. Did you complete the operation?Disc Brake System OK Return to Symptom Table
CAUTION
Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.
NOTE
Do NOT disconnect the hydraulic brake flex hoses from the calipers.
CAUTION
Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.
NOTE
Do NOT disconnect the hydraulic brake flex hoses from the calipers.
NOTE
Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor.
NOTE
Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor.
NOTE
Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor.
NOTE
Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor.
NOTE
Make the following determination AND ANSWER the question INDIVIDUALLY for EACH rotor.
NOTE
Whenever a brake rotor is replaced, the assembled lateral runout (LRO) of the rotor must be measured to ensure optimum performance of the disc brakes.
NOTE
Perform the following inspection AND ANSWER the question INDIVIDUALLY for EACH rotor.

Disc Brake System Diagnosis

StepActionYesNo
DEFINITION: This diagnostic table is designed to diagnose ONLY the components of the HYDRAULIC brake system in order to determine if the HYDRAULIC brake system is operating properly. You will be directed by the appropriate Symptom table to go to other brake system diagnostic tables as appropriate.
1Were you sent here from a Brake Symptom table?Go to Step 2Go to Diagnostic System Check - Vehicle
2Inspect and adjust the brake fluid level in the brake master cylinder. Refer to Master Cylinder Reservoir Filling . Was the brake fluid level low?Go to Step 3Go to Step 4
3Inspect the brake fluid for the following conditions, indicating brake fluid contamination: Fluid separation, indicating two types of fluid are present Swirled appearance - oil-based substance Layered appearance - silicone-based substance Fluid discoloration Cloudy appearance - moisture Dark appearance/suspended particles in fluid - dirt, rust, corrosion, brake dust Inspect the master cylinder reservoir cap diaphragm and the reservoir-to-master cylinder grommets for swelling, indicating fluid contamination. Do any of the above conditions exist?Go to Step 5Go to Step 6
4Inspect the brake fluid for the following conditions, indicating brake fluid contamination: Fluid separation, indicating two types of fluid are present Swirled appearance - oil-based substance Layered appearance - silicone-based substance Fluid discoloration Cloudy appearance - moisture Dark appearance/suspended particles in fluid - dirt, rust, corrosion, brake dust Inspect the master cylinder reservoir cap diaphragm and the reservoir-to-master cylinder grommets for swelling, indicating fluid contamination. Do any of the above conditions exist?Go to Step 5Go to Step 12
5Flush the hydraulic brake system. Refer to Hydraulic Brake System Flushing . If the brake fluid WAS contaminated with an oil-based or a silicone-based fluid, indicated by fluid separation and/or a swollen master cylinder reservoir cap diaphragm and/or swollen reservoir-to-master cylinder grommets, perform the following steps. Refer to the procedures indicated. Remove ALL of the following components listed. Each component contains internal rubber seals/linings which have been contaminated. Clean out the hydraulic brake pipes using denatured alcohol, or equivalent. Dry the brake pipes using non-lubricated, filtered air. Repair or replace ALL of the following components listed. Each component contains internal rubber seals/linings which have been contaminated. Master Cylinder Replacement Brake master cylinder reservoir: Clean the brake master cylinder reservoir using denatured alcohol, or equivalent, then dry the reservoir using non-lubricated, filtered air, or if necessary, replace the brake master cylinder reservoir. Refer to Master Cylinder Reservoir Replacement . Replace the brake master cylinder reservoir cap diaphragm. Front Brake Hose Replacement Rear Brake Hose Replacement Front Brake Caliper Replacement Rear Brake Caliper Replacement Brake Pressure Modulator Valve Replacement If the brake fluid was NOT contaminated with an oil-based fluid, but WAS contaminated with water or dirt, rust, corrosion, and/or brake dust, replace the brake master cylinder reservoir cap diaphragm which may have allowed moisture or dirt to enter the system. Refill and bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) . Did you complete the operation and any required repairs and/or replacements?Go to Step 9
6Inspect the following hydraulic brake system components for external fluid leaks Repair or replace any of the components found to be leaking brake fluid. Refer to the appropriate procedures: Master Cylinder Replacement Brake master cylinder reservoir cap diaphragm Front Brake Hose Replacement Rear Brake Hose Replacement Brake Pipe Replacement Front Brake Caliper Replacement Rear Brake Caliper Replacement Brake Pressure Modulator Valve Replacement If you repaired or replaced any of the brake system components listed, bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) . While bleeding the hydraulic brake system, observe for the following conditions: The presence of air in the system at a bleeder valve location other than at the repair location, except if the brake master cylinder was replaced An unrestricted and even flow of brake fluid per axle during the bleeding procedure Did you find and correct a condition?Go to Step 7Go to Step 12
7Was there air in the system at a bleeder valve location other than at the repair location, except if the brake master cylinder was replaced?Go to Step 19Go to Step 8
8Was the flow of brake fluid unrestricted and even per axle during the bleeding procedure?Go to Step 9Go to Step 10
9Inspect the hydraulic function of the brake calipers for proper operation. Refer to Hydraulic Brake Component Operation Visual Inspection . Was the hydraulic function of the brake calipers operating properly?Go to Step 21Go to Step 14
10Was the flow of brake fluid restricted or uneven through front axle hydraulic components during the bleeding procedure?Go to Step 13Go to Step 11
11Was the flow of brake fluid restricted or uneven through rear axle hydraulic components during the bleeding procedure?Go to Step 17
12Inspect the hydraulic function of the brake calipers for proper operation. Refer to Hydraulic Brake Component Operation Visual Inspection . Was the hydraulic function of the brake calipers operating properly?Go to Step 15Go to Step 13
13Determine if the brake caliper is restricting the flow of brake fluid and/or not operating properly: Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation . Open the suspected caliper bleeder valve. Using a large C-clamp, compress the caliper piston and observe for an unrestricted flow of brake fluid and for free movement of the caliper piston. Close the caliper bleeder valve. Was the flow of brake fluid unrestricted and did the caliper piston move freely?Go to Step 17Go to Step 14
14Replace any brake caliper that was not operating properly. Refer to the appropriate procedure: Front Brake Caliper Replacement Rear Brake Caliper Replacement Did you complete the repair and/or replacement?Go to Step 21
15Bleed the hydraulic brake system to observe for the presence of air in the system and to observe for an unrestricted and even flow of brake fluid per axle during the bleeding procedure. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) . Was there air in the system?Go to Step 19Go to Step 16
16Was the flow of brake fluid unrestricted and even per axle during the bleeding procedure?Go to Step 21Go to Step 17
17Inspect the hydraulic brake pipes and flexible brake hoses for signs of a fluid restriction; such as being bent, kinked, pinched or damaged. Refer to Brake Pipe and Hose Inspection . Replace any of the hydraulic brake pipes and/or flexible brake hoses found to be bent, kinked, pinched, or damaged. Refer to the following procedures as necessary: Front Brake Hose Replacement Rear Brake Hose Replacement Brake Pipe Replacement If none of the hydraulic brake pipes or flexible brake hoses were visibly bent, kinked, pinched, or damaged, replace the hydraulic brake flex hose at the restricted location. Did you find and correct a condition?Go to Step 21Go to Step 18
18Replace the brake pressure modulator valve (BPMV), in order to correct the hydraulic brake dynamic rear proportioning mechanical operation. Refer to Brake Pressure Modulator Valve Replacement . Did you complete the replacement?Go to Step 21
19Inspect the hydraulic brake system components for brake fluid seepage at a seal and/or fitting location, which may have drawn air into the system. Inspect the hydraulic brake system components for evidence of a recent repair, which may have introduced air into the system. Repair or replace any of the components found to be installed incorrectly or seeping brake fluid. Did you find and correct a condition?Go to Step 21Go to Step 20
20Inspect the brake master cylinder for internal fluid leaks. Refer to Brake System Internal Leak Test . Repair or replace the brake master cylinder if it is found to be leaking brake fluid internally. Refer to Master Cylinder Replacement . Did you find and correct a condition?Go to Step 21Return to Symptom Table
21Install or connect components that were removed or disconnected during diagnosis. Did you complete the operation?Hydraulic Brake System OK Return to Symptom Table

Hydraulic Brake System Diagnosis

Brake Assist System Diagnosis

StepActionYesNo
DEFINITION: This diagnostic table is designed to diagnose ONLY the components of the brake ASSIST system in order to determine if the brake ASSIST system is operating properly. You will be directed by the appropriate Symptom table to go to other brake system diagnostic tables as appropriate.
1Were you sent here from a Brake Symptom table?Go to Step 3Go to Step 2
2Were you sent here directly from an electrical diagnostic to investigate vacuum as a possible concern?Go to Step 5Go to Symptoms - Hydraulic Brakes
3Inspect for proper brake pedal travel. Refer to Brake Pedal Travel Measurement and Inspection . Is the brake pedal travel distance within the acceptable limits?Go to Step 5Go to Step 4
4Inspect for worn, missing, misaligned, bent or damaged brake pedal system components. For the brake pedal pushrod component inspection, refer to Brake Pedal Pushrod Inspection . Inspect the brake pedal bushings for excessive wear and/or damage and inspect the brake pedal for a misaligned, bent and/or damaged condition. Replace the brake pedal system components that are worn, missing, misaligned, bent or damaged. Did you find and replace any worn, missing, misaligned, bent or damaged brake pedal system components?Go to Step 5Go to Hydraulic Brake System Diagnosis
5Check the engine vacuum source that supplies vacuum to the vacuum brake booster. Refer to Brake System Vacuum Source Test . Is the vacuum reading within the acceptable limits?Go to Step 6Go to Engine Controls Diagnostics Information
6Does the condition occur during cold start-up conditions?Go to Step 7Go to Step 8
7Check engine vacuum, and vacuum pump operation, if equipped, under the same cold start-up conditions. Refer to Engine Controls Diagnostics. Did you find and correct a condition?Go to Step 22Go to Step 9
8During the vacuum source test, did the vacuum booster check valve operate properly?Go to Step 10Go to Step 9
9Replace the vacuum booster check valve. Refer to Power Brake Booster Vacuum Check Valve and Hose Replacement . Did you complete the replacement?Go to Step 10
10If equipped with a booster mounted separate vacuum sensor, inspect the vacuum sensor grommet for cracks, cuts, dry-rot, or damage. Does the vacuum sensor grommet exhibit any of the conditions listed?Go to Step 11Go to Step 12
11Replace the vacuum sensor grommet. Did you complete the replacement?Go to Step 12
12If the vehicle is equipped with a vacuum sensor, install a scan tool. Using the Data Display function, determine if brake booster vacuum sensor data is available within either the chassis brake controls area or the powertrain engine controls area. Is vacuum sensor data available through the scan tool?Go to Step 13Go to Step 16
13Perform the vacuum booster leak-down test using a scan tool: Release the brake pedal. Accelerate the engine to approximately 3000 RPM, then release the throttle. Wait 2-3 seconds and repeat once. Turn the ignition OFF. Turn the ignition ON. Do not start the engine. Observe and record the vacuum sensor reading on the scan tool over a period of 60 seconds. IMPORTANT: Vacuum readings will decrease by approximately 2.7 kPa (0.8 Hg) for every 305 m (1000 ft) of elevation above sea level. Determine the rate of vacuum leak. Specification Maximum allowable vacuum leak rate: 10 kPa (3 in Hg) in 60 seconds Was the rate of vacuum leak within the specified allowable range?Go to Step 18Go to Step 14
14Deplete the vacuum reserve by pressing the brake pedal several times, or by removing the vacuum booster check valve. Separate the master cylinder from the vacuum brake booster. Do not disconnect any brake pipes. Refer to Master Cylinder Replacement . If equipped with a vacuum seal on the rear of the master cylinder, inspect the seal for damage and correct positioning on the master cylinder. Replace the vacuum seal as necessary. Carefully reinstall the master cylinder to the brake booster. Refer to Master Cylinder Replacement . Did you complete the operation?Go to Step 15
15Perform the vacuum booster leak-down test using a scan tool: Release the brake pedal. Accelerate the engine to approximately 3000 RPM, then release the throttle. Wait 2-3 seconds and repeat once. Turn the ignition OFF. Turn the ignition ON. Do not start the engine. Observe and record the vacuum sensor reading on the scan tool over a period of 60 seconds. IMPORTANT: Vacuum readings will decrease by approximately 2.7 kPa (0.8 Hg) for every 305 m (1000 ft) of elevation above sea level. Determine the rate of vacuum leak. Specification Maximum allowable vacuum leak rate: 10 kPa (3 in Hg) in 60 seconds Was the rate of vacuum leak within the specified allowable range?Go to Step 22Go to Step 21
16Separate the master cylinder from the vacuum brake booster. Do not disconnect any brake pipes. Before removing the master cylinder, first deplete the vacuum by removing the check valve or applying the brake pedal several times. Refer to Master Cylinder Replacement . If equipped with a vacuum seal on the rear of the master cylinder, inspect the seal for damage and correct positioning on the master cylinder. If equipped with a vacuum seal that is part of the booster, inspect the seal for damage. Does the vacuum seal exhibit any of the conditions listed?Go to Step 17Go to Step 18
17If equipped with a vacuum seal on the rear of the master cylinder, replace the vacuum seal as necessary. Ensure the seal is positioned correctly during installation. If equipped with a vacuum seal that requires replacement and which is part of the booster, the booster assembly must be replaced. Carefully reinstall the master cylinder to the brake booster. Refer to Master Cylinder Replacement . Did you complete the replacement?Go to Step 18
18Perform the vacuum boost functional test: If still separated, reinstall the master cylinder to the booster. Refer to Master Cylinder Replacement . If the engine was started after reinstalling the master cylinder to the booster, perform the following: With the engine OFF, depress the brake pedal several times to deplete the vacuum reserve. Depress and maintain moderate foot pressure on the brake pedal. Start the engine and observe pedal operation. Observe for audible vacuum leaks. The brake pedal should fall slightly, then hold. Is there an audible vacuum leak coming from the brake pedal area?Go to Step 21Go to Step 19
19Did the brake pedal fall slightly after the engine was started, then hold?Go to Step 20Go to Step 21
20Perform the vacuum booster leak-down test: Release the brake pedal. Accelerate the engine to approximately 3000 RPM, then release the throttle. Wait 2-3 seconds and repeat once. Turn the ignition OFF. Wait 60 seconds. Depress the brake pedal 2 times to check for vacuum booster available vacuum reserve. Observe pedal effort. Both pedal applies should be assisted The amount of assist could diminish slightly with the second apply Were both pedal applies power assisted?Go to Step 22Go to Step 21
21Replace the vacuum brake booster. Refer to Power Vacuum Brake Booster Replacement . Did you complete the replacement?Go to Step 22
22Install or connect any components that were removed or disconnected during diagnosis. Did you complete the operation?Brake Assist System OK Return to Symptom Table
IMPORTANT
Vacuum readings will decrease by approximately 2.7 kPa (0.8 Hg) for every 305 m (1000 ft) of elevation above sea level.
IMPORTANT
Vacuum readings will decrease by approximately 2.7 kPa (0.8 Hg) for every 305 m (1000 ft) of elevation above sea level.

Brake Assist System Diagnosis

Preliminary Inspections

  1. Visually inspect easily accessible brake system components for obvious damage and/or leaks which may indicate that the vehicle should not be driven until further inspections have been completed.
  2. Inspect the brake master cylinder reservoir fluid level and adjust only if necessary for brake system road testing. Refer to «Master Cylinder Reservoir Filling»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
  3. Inspect the tire inflation pressures and adjust as necessary.
  4. Inspect the tire tread patterns to ensure that they are the same or very similar, especially per axle.
  5. Ensure that the vehicle is not loaded unevenly prior to brake system road testing.

Road Testing Procedure

WARNINGRoad test a vehicle under safe conditions and while obeying all traffic laws. Do not attempt any maneuvers that could jeopardize vehicle control. Failure to adhere to these precautions could lead to serious personal injury and vehicle damage.
  1. Start the engine and allow it to idle.
  2. Check to see if the brake system warning lamp remains illuminated.
  3. If the brake system warning lamp remains illuminated, DO NOT proceed to test drive the vehicle until it is diagnosed and repaired. Refer to «Symptoms - Hydraulic Brakes»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__symptoms-hydraulic-brakes) .
  4. Select a smooth, dry, clean and level road or large lot that is as free of traffic and obstacles as possible for brake system low speed road testing.
  5. With the transmission in PARK, lightly apply the brake pedal. Observe both the pedal feel and the pedal travel.
  6. If the brake pedal apply felt spongy, or the pedal travel was excessive, DO NOT drive the vehicle until it is repaired.
  7. If the brake pedal apply did not feel spongy and the pedal travel was not excessive, proceed to step 8.
  8. Release and apply the brakes.
  9. While continuing to apply the brakes, shift the transmission into DRIVE, release the brakes and allow the engine to idle the vehicle away from the stopped position. Observe for a slow release of the brake system.
  10. With the aid of an assistant to observe the vehicle's performance from outside of the vehicle, drive the vehicle at a low speed and lightly apply the brakes while driving past the assistant. Have the assistant observe for brake system noise from the side of the vehicle closest to them, while you observe both the pedal effort and the pedal travel.
  11. If the brake pedal apply effort was excessive, or the pedal travel was excessive, DO NOT continue to test drive the vehicle until it is repaired.
  12. If the brake pedal apply effort was not excessive and the pedal travel was not excessive, proceed to step 13.
  13. Drive the vehicle in the opposite direction, at the same low speed and lightly apply the brakes while driving past the assistant. Have the assistant observe for brake system noise from the side of the vehicle closest to him.
  14. Drive the vehicle at a low speed and shift the transmission into NEUTRAL without applying the brakes. Observe for a rapid deceleration in vehicle speed, indicating possible brake drag.
  15. Select a smooth, dry, clean and level road that is as free of heavy traffic as possible for brake system moderate speed road testing.
  16. Drive the vehicle at a moderate speed. Observe for a pull and/or incorrect tracking of the vehicle without the brakes applied.
  17. While continuing to drive the vehicle at a moderate speed, perform several light applies of the brakes. Observe the pedal effort and the pedal travel, observe for brake system noise, pulsation and/or brake drag.
  18. If the brake pedal apply effort was excessive, or the pedal travel was excessive, DO NOT continue to test drive the vehicle until it is repaired.
  19. If the brake pedal apply effort was not excessive and the pedal travel was not excessive, proceed to step 20.
  20. While continuing to drive the vehicle at a moderate speed, perform several moderate applies of the brakes. Observe the pedal effort and the pedal travel, observe for brake system pulsation and/or uneven braking action - either side to side, or front to rear. A small amount of vehicle front end dip is expected during a moderate apply of the brakes.
  21. If the brake pedal apply effort was excessive, or the pedal travel was excessive, DO NOT continue to test drive the vehicle until it is repaired.

Brake Pedal Travel Measurement and Inspection

Special Tools

J 28662 Brake Pedal Effort Gauge

  1. With the ignition OFF and the brakes cool, apply the brakes 3-5 times, or until the brake pedal becomes firm, in order to deplete the brake booster power reserve.
  2. Install the J 28662 brake pedal effort gauge to the brake pedal.
  3. Measure and record the distance (1) from the brake pedal to the rim of the steering wheel; note the points of measurement.
  4. Apply and maintain the brakes with 445 N (100 lb) of force to the brake pedal, as indicated on the J 28662 brake pedal effort gauge.
  5. While maintaining 445 N (100 lb) of force to the brake pedal, measure and record the distance (2) from the same point on the brake pedal to the same point on the rim of the steering wheel.
  6. Release the brakes and repeat steps 4 and 5 to obtain a second measurement. After obtaining a second measurement, proceed to step 7.
  7. Average the first and second measurements recorded during the two applies of the brakes.
  8. Subtract the initial measurement, unapplied (1), from the averaged, applied measurement (2) to obtain the brake pedal travel distance. Specification Maximum brake pedal travel (measured with the ignition OFF, brake booster power assist depleted, and the brakes cool): 45 mm (1.77 in)

Brake System Vacuum Source Test

  1. Disconnect the engine vacuum hose from the vacuum brake booster check valve.
  2. Install a vacuum gauge to the engine vacuum hose.
  3. Start the engine and allow the engine to idle until normal operating temperatures are reached.
  4. With the vehicle in PARK, the engine idling, and the air conditioning (A/C) system OFF, check to see if the engine vacuum reading is within the specified normal engine vacuum range. Specification 47-68 kPa (14-20 in Hg)
  5. Turn the ignition OFF.
  6. If the engine vacuum reading was within the specified normal range, proceed to step 10.
  7. If the engine vacuum reading was NOT within the specified normal range, inspect the engine vacuum hose for the following conditions: Loose connection to the engine Collapse, deformation or contamination Cracks, cuts, dry-rot
  8. If any of these conditions were found with the engine vacuum hose, replace the hose, then repeat steps 2-4.
  9. If none of these conditions were found with the engine vacuum hose, then there is an engine vacuum source problem, check the engine vacuum system.
  10. Remove the vacuum brake booster check valve from the booster.
  11. Install the check valve to the engine vacuum hose.
  12. Install the vacuum gauge to the check valve.
  13. Start the engine and allow the engine to idle in PARK with the A/C system OFF, until normal operating temperatures are reached.
  14. Turn the ignition OFF.
  15. Check to see if the engine vacuum reading is maintained within the specified normal engine vacuum range. Specification 47-68 kPa (14-20 in Hg)
  16. If the engine vacuum reading is maintained within the specified normal range, proceed to step 18.
  17. If the engine vacuum reading is NOT maintained within the specified normal range, replace the brake booster check valve, then repeat steps 11-15.
  18. Inspect the brake booster check valve grommet for the following conditions: Loose connection to the vacuum brake booster Deformation or contamination Cracks, cuts, dry-rot
  19. If any of these conditions were found with the check valve grommet, replace the grommet.

Brake System External Leak Inspection

WARNINGRefer to Brake Fluid Irritant Warning .
  1. In order to inspect for external brake fluid leaks, first check the fluid level in the master cylinder. While a slight brake fluid level drop can be considered a normal condition due to brake lining wear, a very low level may indicate a brake fluid leak in the hydraulic system.
  2. If the fluid level is abnormally low, adjust the brake fluid level. Refer to «Master Cylinder Reservoir Filling»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
  3. Start the engine and allow it to idle.
  4. Apply constant, moderate foot pressure to the brake pedal. If the brake pedal gradually falls away while under foot pressure, there may be a brake fluid leak.
  5. Turn OFF the ignition.
  6. Visually inspect the following brake system components for brake fluid leaks, excessive corrosion, and damage. Give particular attention to all brake pipe and flexible hose connections to ensure that there are not any slight brake fluid leaks - even though the brake pedal may feel firm and hold steady: Master cylinder brake pipe fittings All brake pipe connections Brake pipes Brake hoses and connections Brake calipers and/or wheel cylinders, if equipped
  7. While slight dampness around the master cylinder reservoir can be considered acceptable, brake fluid leaking from any of the brake system components requires immediate attention. If any of these components exhibit signs of brake fluid leakage, repair or replace those components. After the repair or replacement, reinspect the hydraulic brake system to assure proper function.

Brake System Internal Leak Test

WARNINGRefer to Brake Fluid Irritant Warning .
  1. Start the engine and allow it to idle.
  2. Apply light, steady pressure to the brake pedal. Observe both the brake pedal feel and travel.
  3. Release the brakes and turn OFF the ignition.
  4. If the brake pedal apply felt spongy, but the brake pedal travel was not excessive, perform the following steps: Inspect the brake system for external leaks. Refer to «Brake System External Leak Inspection»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-system-external-leak-inspection) . Pressure bleed the brake system in order to purge any air that may be trapped in the system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  5. If the brake pedal apply did not feel spongy, but the brake pedal travel was excessive, perform the following steps: Loosen the master cylinder-to-brake power booster mounting nuts. Carefully pull the master cylinder away from the brake power booster just enough to inspect the mounting surface of the master cylinder. Inspect the master cylinder mounting surface at the primary piston (2) for brake fluid leaks.
  6. If the master cylinder exhibits any leakage around the primary piston (2), then the primary piston primary seal (4) and/or secondary seal (3) is leaking and the master cylinder requires overhaul or replacement.
  7. If the master cylinder primary piston (2) does not exhibit any leakage, pressure bleed the brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  8. If the brake pedal apply did not feel spongy, and the brake pedal travel was initially steady and not excessive, but then gradually fell, then the master cylinder requires overhaul or replacement due to an internal leak past the secondary piston (1) from the secondary piston primary seal (6) or secondary seal (5).
  9. If the brake pedal apply did not feel spongy, and the brake pedal travel was initially steady and not excessive, then fell slightly, then became steady again, then the brake pressure modulator valve (BPMV) may be leaking internally, and may require replacement.

Hydraulic Brake Component Operation Visual Inspection

  1. With the tire and wheel assemblies removed and the brake rotors retained by wheel lug nuts, visually inspect the caliper piston dust boot (2) sealing area to ensure that there are no brake fluid leaks.
  2. If any evidence of a brake fluid leak is present, the brake caliper requires overhaul or replacement.
  3. While the brake system is at rest (4), observe the position of the caliper piston (1) in relation to the caliper housing.
  4. Have an assistant apply and release the brake pedal several times while you observe the operation of the hydraulic brake caliper. Observe the caliper piston (1) for unrestricted and even movement during each apply of the brake system (5). Observe the caliper piston (1) for an unrestricted and even return motion during each release of the brake system (6).
  5. If the caliper piston (1) did not exhibit unrestricted and even movement during brake system apply and/or release, the piston square seal (3) may be worn or damaged and the caliper may require overhaul or replacement.

Brake Pipe and Hose Inspection

WARNINGRefer to Brake Fluid Irritant Warning .
  1. Visually inspect all of the brake pipes for the following conditions: Kinks, improper routing, missing or damaged retainers Leaking fittings, excessive corrosion
  2. If any of the brake pipes exhibited any of the conditions listed, then the identified pipe, or pipes, require replacement.
  3. Ensure that the vehicle axles are properly supported at ride height in order to maintain the proper relationship of the flexible brake hoses to the chassis.
  4. Visually inspect all of the flexible brake hoses for the following conditions: Kinks (1), improper routing, twists, chafing, missing or damaged retainers Leaking connections, cracking, dry-rot, blisters, bulges
  5. If any of the flexible brake hoses exhibited any of the conditions listed, then the identified flexible brake hose, or hoses require replacement.
  6. Squeeze the flexible brake hoses with firm finger pressure to check for soft spots (2), indicating an internal restriction. Check the entire length of each flexible brake hose.
  7. If any of the flexible brake hoses were found to have soft spots (2), then the identified flexible brake hose, or hoses require replacement.

Brake Pedal Pushrod Inspection

  1. Disconnect the brake pedal pushrod (1) from the brake pedal.
  2. Inspect the brake pedal pushrod eyelet bushing (2), if equipped, for cracks and/or excessive wear.
  3. Reposition the pedal pushrod boot (3) toward the front of the vehicle to expose as much of the pedal pushrod (1) as possible.
  4. Inspect the brake pedal pushrod (1) for straightness.
  5. If the brake pedal pushrod eyelet bushing (2) exhibited cracks and/or excessive wear, then the bushing requires replacement.
  6. If the brake pedal pushrod (1) is not straight, then the pushrod requires replacement.
  7. Return the pedal pushrod boot (3) to its original position on the pedal pushrod (1).
  8. Connect the brake pedal pushrod (1) to the brake pedal.

Master Cylinder Reservoir Filling

WARNINGRefer to Brake Fluid Irritant Warning .
  1. Visually inspect the brake fluid level through the brake master cylinder reservoir.
  2. If the brake fluid level is at or below the half-full point during routine fluid checks, the brake system should be inspected for wear and possible brake fluid leaks.
  3. If the brake fluid level is at or below the half-full point during routine fluid checks, and an inspection of the brake system did not reveal wear or brake fluid leaks, the brake fluid may be topped-off up to the maximum-fill level.
  4. If brake system service was just completed, the brake fluid may be topped-off up to the maximum-fill level.
  5. If the brake fluid level is above the half-full point, adding brake fluid is not recommended under normal conditions.
  6. If brake fluid is to be added to the master cylinder reservoir, clean the outside of the reservoir on and around the reservoir cap prior to removing the cap and diaphragm. Use only GM approved brake fluid from a clean, sealed brake fluid container.

Scheme 2

Scheme 2: Master Cylinder Reservoir Replacement
CalloutComponent Name
WARNING: Refer to Brake Fluid Irritant Warning . CAUTION: Refer to Brake Fluid Effects on Paint and Electrical Components Caution . Preliminary Procedures Using a suitable tool, remove the brake fluid from the brake master cylinder reservoir. Discard the brake fluid into an approved container. Remove the air cleaner cover and outlet duct. Refer to Air Cleaner Element Replacement .
1Master Cylinder Fluid Level Sensor Electrical Connector Procedure Disconnect the electrical connector.
2Master Cylinder Reservoir Procedure Carefully spread the 4 locking tabs and lift the master cylinder reservoir upward.
3Master Cylinder Reservoir Seals (Qty: 2) Procedure Lubricate the seals and the outer surface area of the reservoir-to-housing barrels with GM approved brake fluid from a clean, sealed brake fluid container. Place the new lubricated seals on the reservoir-to-housing barrels before installing the reservoir to the master cylinder housing. Fill the brake master cylinder reservoir. Refer to Master Cylinder Reservoir Filling .
WARNING
Refer to Brake Fluid Irritant Warning .

Master Cylinder Reservoir Replacement

Scheme 3

Scheme 3: Master Cylinder Replacement
CalloutComponent Name
WARNING: Refer to Brake Fluid Irritant Warning . CAUTION: Refer to Brake Fluid Effects on Paint and Electrical Components Caution . Preliminary Procedures Turn the ignition switch to the OFF position. Apply the brake pedal several times until the brake pedal becomes firm to deplete the power brake booster vacuum reserve. Remove the air cleaner cover and outlet duct. Refer to Air Cleaner Element Replacement . Using a suitable tool, remove the brake fluid from the brake master cylinder reservoir. Discard the brake fluid into an approved container. Disconnect the master cylinder fluid level sensor electrical connector.
1Brake Pipe Fitting (Qty: 2) CAUTION: Refer to Fastener Caution . Procedure Remove any dirt or debris from the brake pipe fitting. Cap the brake pipe fittings to prevent brake fluid loss and contamination. Tighten 20 N.m (15 lb ft)
2Brake Master Cylinder Nut (Qty: 2) Tighten 20 N.m (15 lb ft)
3Brake Master Cylinder Assembly Procedure After the installation is complete, bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) .
4Brake Master Cylinder to Vacuum Booster Seal Procedure Inspect the brake master cylinder to vacuum booster seal for damage and replace if necessary. Ensure the brake master cylinder to vacuum booster seal is seated properly against the face of the flange on the brake master cylinder housing.
WARNING
Refer to Brake Fluid Irritant Warning .
CAUTION
Refer to Fastener Caution .

Master Cylinder Replacement

Master Cylinder Bench Bleeding

  1. Secure the mounting flange of the brake master cylinder in a bench vise so that the rear of the primary piston is accessible.
  2. Remove the master cylinder reservoir cap and diaphragm.
  3. Install suitable fittings to the master cylinder ports that match the type of flare seat required and also provide for hose attachment.
  4. Install transparent hoses to the fittings installed to the master cylinder ports, then route the hoses into the master cylinder reservoir.
  5. Fill the master cylinder reservoir to at least the half-way point with GM approved brake fluid from a clean, sealed brake fluid container. Refer to «Master Cylinder Reservoir Filling»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-reservoir-filling) .
  6. Ensure that the ends of the transparent hoses running into the master cylinder reservoir are fully submerged in the brake fluid.
  7. Using a smooth, round-ended tool, depress and release the primary piston as far as it will travel, a depth of about 25 mm (1 in), several times. Observe the flow of fluid coming from the ports. As air is bled from the primary and secondary pistons, the effort required to depress the primary piston will increase and the amount of travel will decrease.
  8. Continue to depress and release the primary piston until fluid flows freely from the ports with no evidence of air bubbles.
  9. Remove the transparent hoses from the master cylinder reservoir.
  10. Install the master cylinder reservoir cap and diaphragm.
  11. Remove the fittings with the transparent hoses from the master cylinder ports. Wrap the master cylinder with a clean shop cloth to prevent brake fluid spills.
  12. Remove the master cylinder from the vise.

Scheme 4

Scheme 4: Brake Fluid Level Indicator Switch Replacement
CalloutComponent Name
Preliminary Procedures Remove the air cleaner housing cover and duct. Refer to Air Cleaner Element Replacement . Remove the windshield washer solvent heater. Refer to Windshield Washer Solvent Heater Replacement (Traverse) , Windshield Washer Solvent Heater Replacement (Acadia and Enclave) .
1Master Cylinder Fluid Level Sensor Procedure Disconnect the electrical connector. Compress the locking tabs on the sensor to release the sensor from the brake master cylinder reservoir.

Brake Fluid Level Indicator Switch Replacement

Removal Procedure

  1. Remove the left side instrument panel (I/P) insulator panel. Refer to «Instrument Panel Insulator Panel Replacement - Left Side (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  2. Remove the driver knee bolster. Refer to «Driver Knee Bolster Replacement (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  3. Remove the accelerator pedal position sensor. Refer to «Accelerator Pedal Position Sensor Replacement»(/buick/enclave/i-2007-2013/remont/testing-diagnostics/#engine-controlsfuel-36l-repair-instructions) .
  4. Disconnect the brake pedal position sensor electrical connector (1).
  5. Remove the 2 brake pedal bracket bolts (2).
  6. Remove the brake pedal pushrod retainer (1).
  7. Remove the brake pedal pushrod clevis pin.
  8. Remove the intermediate steering shaft. Refer to «Intermediate Steering Shaft Replacement»(/buick/enclave/i-2007-2013/remont/steering-column-switches/#steering-wheel-and-steering-column) .
  9. Remove the 4 vacuum booster nuts.
  10. Position the vacuum brake booster and master cylinder assembly forward slightly to allow the brake pedal and bracket assembly to clear the booster studs.
  11. Remove the brake pedal assembly.

Installation Procedure

  1. Position the brake pedal assembly to the dash panel.
  2. Position the vacuum brake booster and master cylinder assembly to the dash panel.
  3. Install the 4 vacuum booster nuts. Tighten Tighten the nuts to 25 N.m (18 lb ft).
  4. Position the brake pedal pushrod to the brake pedal.
  5. Install the brake pedal pushrod clevis pin.
  6. Install the brake pedal pushrod retainer (1).
  7. Install the intermediate steering shaft. Refer to «Intermediate Steering Shaft Replacement»(/buick/enclave/i-2007-2013/remont/steering-column-switches/#steering-wheel-and-steering-column) .
  8. Connect the brake pedal position sensor electrical connector (1).
  9. Install the 2 brake pedal bracket bolts (2). Tighten Tighten the bolts to 22 N.m (16 lb ft).
  10. Install the accelerator pedal position sensor. Refer to «Accelerator Pedal Position Sensor Replacement»(/buick/enclave/i-2007-2013/remont/testing-diagnostics/#engine-controlsfuel-36l-repair-instructions) .
  11. Install the driver knee bolster. Refer to «Driver Knee Bolster Replacement (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  12. Install the left side I/P insulator panel. Refer to «Instrument Panel Insulator Panel Replacement - Left Side (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  13. Calibrate the brake pedal position sensor. Refer to «Brake Pedal Position Sensor Calibration»(/buick/enclave/i-2007-2013/remont/exterior-lights/#lighting-system__brake-pedal-position-sensor-calibration) .

Brake Pipe Replacement

Special Tools

J 45405 Pipe Flaring Tool Kit

  1. Inspect the area of brake pipe to be repaired or replaced.
  2. Release the brake pipe to be replaced from the retainers, as required.
  3. Select an appropriate location to section the brake pipe, if necessary. Allow adequate clearance in order to maneuver the J 45405 Pipe Flaring Tool Kit. Avoid sectioning the brake pipe at bends or mounting points.
  4. Using a string or wire, measure the length of the pipe to be replaced including all pipe bends.
  5. Add to the measurement taken the appropriate additional length required for each flare to be created. Specification 6.35 mm (0.250 in) for 4.76 mm (3/16 in) diameter pipe 9.50 mm (0.374 in) for 6.35 mm (1/4 in) diameter pipe 12.67 mm (0.499 in) for 7.94 mm (5/16 in) diameter pipe
  6. Using the pipe cutter included in the J 45405 Pipe Flaring Tool Kit , carefully cut the brake pipe squarely to the measured length.
  7. Remove the sectioned brake pipe from the vehicle.
  8. Select the appropriate size of brake pipe and tube nuts, as necessary. The brake pipe outside diameter determines brake pipe size.
  9. Strip the nylon coating from the brake pipe end to be flared, if necessary. Select the appropriate blade on the coating stripping tool included in the J 45405 Pipe Flaring Tool Kit , by unthreading the blade block from the stripping tool and installing the block with the desired blade facing the tool rollers. Specification 6.35 mm (0.250 in) blade for 4.76 mm (3/16 in) diameter pipe 9.50 mm (0.374 in) blade for 6.35 mm (1/4 in) and 7.94 mm (5/16 in) diameter pipe Insert the brake pipe end to be flared into the stripping tool to the depth of the ledge on the tool rollers. While holding the brake pipe firmly against the stripping tool roller ledges, rotate the thumbwheel of the tool until the blade contacts the brake pipe coated surface. NOTE: Do not gouge the metal surface of the brake pipe. Rotate the stripping tool in a clockwise direction, ensuring that the brake pipe end remains against the tool roller ledges. After each successive revolution of the stripping tool, carefully rotate the thumbwheel of the tool clockwise, in order to continue stripping the coating from the brake pipe until the metal pipe surface is exposed. Loosen the thumbwheel of the tool and remove the brake pipe. NOTE: Ensure that all loose remnants of the nylon coating have been removed from the brake pipe. Inspect the stripped end of the brake pipe to ensure that the proper amount of coating has been removed. Specification 6.35 mm (0.250 in) for 4.76 mm (3/16 in) diameter pipe 9.50 mm (0.374 in) for 6.35 mm (1/4 in) and 7.94 mm (5/16 in) diameter pipe
  10. Chamfer the inside and outside diameter of the pipe with the de-burring tool included in the J 45405 Pipe Flaring Tool Kit.
  11. Install the tube nuts on the brake pipe, noting their orientation.
  12. Clean the brake pipe and the J 45405 Pipe Flaring Tool Kit of lubricant, contaminants, and debris.
  13. Loosen the die clamping screw of the J 45405 Pipe Flaring Tool Kit.
  14. Select the corresponding die set and install the die halves into the die cage with the full, flat face of one die facing the clamping screw, and the counterbores of both dies facing the forming ram.
  15. Place the flat face of an unused die (1) against the die halves in the clamping cage and hold firmly against the counterbored face of the dies.
  16. Insert the prepared end of the pipe to be flared through the back of the dies until the pipe is seated against the flat surface of the unused die (1).
  17. Remove the unused die (1).
  18. Ensure that the rear of both dies are seated firmly against the enclosed end of the die cage.
  19. Firmly hand tighten the clamping screw (2) against the dies.
  20. Select the appropriate forming mandrel and place into the forming ram.
  21. Rotate the hydraulic fluid control valve clockwise to the closed position.
  22. Rotate the body of the J 45405 Pipe Flaring Tool Kit until it bottoms against the die cage.
  23. While guiding the forming mandrel into the exposed end of pipe to be flared, operate the lever of the J 45405 Pipe Flaring Tool Kit until the forming mandrel bottoms against the clamping dies.
  24. Rotate the hydraulic fluid control valve counterclockwise to the open position to allow the hydraulic forming ram to retract.
  25. Insert the finishing cone into the forming ram.
  26. Rotate the hydraulic fluid control valve clockwise to the closed position.
  27. Rotate the body of the J 45405 Pipe Flaring Tool Kit until it bottoms against the die cage.
  28. While guiding the finishing cone into the exposed end of pipe to be flared, operate the lever of the J 45405 Pipe Flaring Tool Kit until the finishing cone bottoms against the dies.
  29. Rotate the hydraulic fluid control valve counterclockwise to the open position to allow the hydraulic forming ram to retract.
  30. Loosen the die clamping screw and remove the dies and pipe.
  31. If necessary, lightly tap the dies until the die halves separate.
  32. Inspect the brake pipe flare for correct shape and diameter (a). Specification 6.74-7.10 mm (0.265-0.279 in) flare diameter for 4.76 mm (3/16 in) diameter pipe 8.57-9.27 mm (0.344-0.358 in) flare diameter for 6.35 mm (1/4 in) diameter pipe 10.42-10.79 mm (0.410-0.425 in) flare diameter for 7.94 mm (5/16 in) diameter pipe
  33. If necessary, using the removed section of brake pipe as a template, shape the new pipe with a suitable brake pipe bending tool.
  34. Install the pipe to the vehicle with the appropriate brake pipe unions, as required.
  35. If previously released, secure the brake pipe to the retainers.
  36. Bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  37. With the aid of an assistant, inspect the brake pipe flares for leaks by starting the engine and applying the brakes.

Scheme 5

Scheme 5: Front Brake Hose Replacement
CalloutComponent Name
WARNING: Refer to Brake Dust Warning . WARNING: Refer to Brake Fluid Irritant Warning . Preliminary Procedures Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle . Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
1Brake Pipe Fitting CAUTION: Refer to Fastener Caution . Procedure Remove any dirt or debris from the brake pipe fitting. Use a backup wrench on the brake hose fitting when disconnecting and connecting the brake pipe fitting. Cap the brake pipe fitting to prevent brake fluid loss and contamination. Tighten 17 N.m (13 lb ft)
2Brake Hose Bracket Bolt Tighten 9 N.m (80 lb in)
3Brake Hose Fitting Bolt Tighten 40 N.m (30 lb ft)
4Brake Hose Fitting Gasket (Qty: 2) Procedure Discard the brake hose fitting gaskets. Install 2 new brake hose fitting gaskets.
5Brake Hose Procedure Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) , Hydraulic Brake System Bleeding (Pressure) .
WARNING
Refer to Brake Dust Warning .
WARNING
Refer to Brake Fluid Irritant Warning .
CAUTION
Refer to Fastener Caution .

Front Brake Hose Replacement

WARNINGRefer to Brake Dust Warning .
WARNINGRefer to Brake Fluid Irritant Warning .
  1. Raise and support the vehicle. Refer to «Lifting and Jacking the Vehicle»(/buick/enclave/i-2007-2013/remont/ignition-switchsteering-lock/#general-information__lifting-and-jacking-the-vehicle) .
  2. Remove the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/buick/enclave/i-2007-2013/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
  3. Remove any dirt or debris from the brake pipe fitting (1).
  4. Using a backup wrench on the brake hose fitting, disconnect the brake pipe fitting. Cap the brake pipe fitting to prevent brake fluid loss and contamination.
  5. Remove the brake hose bracket bolt (2).
  6. Remove the brake hose fitting bolt (1).
  7. Remove and discard the 2 brake hose fitting gaskets (2).
  8. Remove the brake hose (3).
  1. Assemble the brake hose fitting bolt (1) and 2 new brake hose fitting gaskets (2) to the brake hose (3).
  2. Install the brake hose assembly to the caliper and tighten the brake hose fitting bolt to 50 N.m (37 lb ft).
  3. Install the brake hose bracket bolt (2) and tighten to 9 N.m (80 lb in).
  4. Using a backup wrench on the brake hose fitting, connect the brake pipe fitting (1) and tighten to 17 N.m (13 lb ft).
  5. Bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  6. Install the tire and wheel assembly. Refer to «Tire and Wheel Removal and Installation»(/buick/enclave/i-2007-2013/remont/wheel-tire-system/#tires-and-wheels__tire-and-wheel-removal-and-installation) .
WARNINGRefer to Brake Fluid Irritant Warning .
CAUTIONOnly use products that comply with GM specifications and check manufacturer information respectively. We recommend the use of GM genuine products. Instructions must be followed at all times. The use of any type of fluid other than the recommended type of brake fluid, may cause contamination which could result in damage to the internal rubber seals and/or rubber linings of hydraulic brake system components.

If hydraulic components were serviced on only one wheel hydraulic circuit, perform the following procedure.

Bleeding a Single Hydraulic Brake Circuit

  1. With the ignition OFF and the brakes cool, apply the brakes 3-5 times, or until the brake pedal effort increases significantly, in order to deplete the brake booster power reserve.
  2. Place a clean shop cloth beneath the brake master cylinder to catch brake fluid spills.
  3. Clean the outside of the reservoir on and around the reservoir cap prior to removing the cap and diaphragm.
  4. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Add brake fluid as needed to ensure that the brake master cylinder reservoir remains at least half-full throughout the bleed procedure. The reservoir cap must be installed at all times except when filling the reservoir. Refer to «Fluid and Lubricant Recommendations»(/buick/enclave/i-2007-2013/remont/lubrication-system/#maintenance-and-lubrication__fluid-and-lubricant-recommendations) .
  5. Install a proper box-end wrench onto the wheel hydraulic circuit bleeder valve which has been serviced.
  6. Install a transparent hose over the end of the bleeder valve.
  7. Submerge the open end of the transparent hose into a transparent container partially filled with brake fluid from a clean, sealed brake fluid container.
  8. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the pedal.
  9. Loosen the bleeder valve to purge air from the wheel hydraulic circuit.
  10. Tighten the bleeder valve, then have the assistant slowly release the brake pedal.
  11. Wait 15 seconds, then repeat steps 8-10 until all air is purged from the wheel hydraulic circuit.
  12. After all air has been purged from the hydraulic circuit, tighten the bleeder valve and install the dust cap.
  13. Fill the brake master cylinder reservoir to the maximum-fill level with GM approved brake fluid from a clean, sealed brake fluid container.
  14. Slowly press and release the brake pedal. Observe the brake pedal feel.
  15. If the brake pedal feels spongy, perform the Bleeding the Complete Brake Hydraulic System procedure
  16. Turn the ignition key ON, with the engine OFF. Check to see if the brake system warning lamp remains illuminated.
  17. If the brake system warning lamp remains illuminated, refer to «Diagnostic Starting Point - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-starting-point-vehicle) .

Bleeding the Complete Brake Hydraulic System

  1. With the ignition OFF and the brakes cool, apply the brakes 3-5 times, or until the brake pedal effort increases significantly, in order to deplete the brake booster power reserve.
  2. Place a clean shop cloth beneath the brake master cylinder to catch brake fluid spills.
  3. Clean the outside of the reservoir on and around the reservoir cap prior to removing the cap and diaphragm.
  4. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Add brake fluid as needed to ensure that the brake master cylinder reservoir remains at least half-full throughout the bleed procedure. The reservoir cap must be installed at all times except when filling the reservoir. Refer to «Fluid and Lubricant Recommendations»(/buick/enclave/i-2007-2013/remont/lubrication-system/#maintenance-and-lubrication__fluid-and-lubricant-recommendations) .
  5. If the master cylinder was replaced, the master cylinder must be bench bled. Refer to «Master Cylinder Bench Bleeding»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-bench-bleeding) .
  6. If the brake pipes have been removed from the master cylinder, the following steps must be performed. With the rear brake pipe installed securely to the master cylinder, loosen and separate the front brake pipe fitting from the front port of the brake master cylinder. Allow a small amount of brake fluid to gravity bleed from the open port of the master cylinder. Capture and properly dispose of the brake fluid in an approved container. Install the front brake pipe fitting to the front port of the brake master cylinder and tighten the fitting. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . Have an assistant slowly press the brake pedal fully and maintain steady pressure on the pedal. Loosen the front brake pipe fitting from the front port of the brake master cylinder to purge air from the master cylinder port. Tighten the front brake pipe fitting, then have the assistant slowly release the brake pedal. Wait 15 seconds, then repeat steps 6.4-6.6 until all air is purged from the front brake pipe fitting of the front port of the master cylinder. After all air is purged from the front port of the brake master cylinder, tighten the front master cylinder brake pipe fitting. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . With the front brake pipe fitting installed securely to the front port of the brake master cylinder, loosen and separate the rear brake pipe fitting from the rear port of the brake master cylinder. Repeat steps 6.2-6.7 for the rear port of the brake master cylinder. After all air is purged from the rear port of the brake master cylinder, tighten the rear master cylinder brake pipe fitting. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . Slowly press and release the brake pedal. Observe the brake pedal feel. If the brake pedal feels spongy, proceed to step 7. If the brake pedal feels firm, proceed to step 24.
  7. If the brake pipes have been removed from the brake pressure modulator valve (BPMV) assembly, if equipped, or the brake proportion valve assembly, if equipped, air must be purged from each port of the respective assembly beginning with the feed pipes from the master cylinder. Loosen and separate one of the master cylinder brake pipe fittings from the inlet port of the assembly to be bled. Allow a small amount of brake fluid to gravity bleed from the open port of the assembly. Capture and properly dispose of the brake fluid in an approved container. Install the brake pipe fitting and to the inlet port of the assembly and tighten securely. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the pedal. Loosen the same brake pipe fitting to purge air from the open port of the assembly. Tighten the brake pipe fitting, then have the assistant slowly release the brake pedal. Wait 15 seconds, then repeat steps 7.4-7.6 until all air is purged from the brake pipe fitting of the assembly. Repeat steps 7.1-7.7 for all of the remaining ports of the assembly. After bleeding each port of the assembly, tighten all of the brake pipe fittings on the assembly. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . Fill the master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Slowly press and release the brake pedal. Observe the brake pedal feel. If the brake pedal feels spongy, proceed to step 8. If the brake pedal feels firm, proceed to step 24.
  8. Install a proper box-end wrench onto the RIGHT REAR wheel hydraulic circuit bleeder valve.
  9. Install a transparent hose over the end of the bleeder valve.
  10. Submerge the open end of the transparent hose into a transparent container partially filled with GM approved brake fluid from a clean, sealed brake fluid container.
  11. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the brake pedal.
  12. Loosen the bleeder valve to purge air from the wheel hydraulic circuit.
  13. Tighten the bleeder valve, then have the assistant slowly release the brake pedal.
  14. Wait 15 seconds, then repeat steps 11-13 until all air is purged from the wheel hydraulic circuit.
  15. Tighten the RIGHT REAR hydraulic wheel circuit bleeder valve securely.
  16. Install a proper box-end wrench onto the LEFT REAR wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  17. Install a proper box-end wrench onto the RIGHT FRONT wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  18. Install a proper box-end wrench onto the LEFT FRONT wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  19. After completing the final wheel hydraulic circuit bleeding procedure, tighten all of the wheel hydraulic circuit bleeder valves and install the bleeder valve dust caps.
  20. Fill the master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container.
  21. Slowly press and release the brake pedal. Observe the brake pedal feel.
  22. If the brake pedal feels spongy, perform the following procedure. If equipped with antilock brakes, install a scan tool and perform the «Antilock Brake System Automated Bleed»(/buick/enclave/i-2007-2013/remont/anti-locktraction-control/#antilock-brake-system) to remove air which may be trapped in the BPMV. Inspect the hydraulic brake system for external leaks. Refer to «Brake System External Leak Inspection»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-system-external-leak-inspection) . Repeat the Bleeding the Complete Brake Hydraulic System procedure.
  23. If the brake pedal still feels spongy, pressure bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  24. Turn the ignition switch ON with the engine OFF. Check to see if the brake system warning lamp remains illuminated.
  25. If the brake system warning lamp remains illuminated, refer to «Diagnostic Starting Point - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-starting-point-vehicle) .
WARNINGRefer to Brake Fluid Irritant Warning .
CAUTIONOnly use products that comply with GM specifications and check manufacturer information respectively. We recommend the use of GM genuine products. Instructions must be followed at all times. The use of any type of fluid other than the recommended type of brake fluid, may cause contamination which could result in damage to the internal rubber seals and/or rubber linings of hydraulic brake system components.

If hydraulic components were serviced on only one wheel hydraulic circuit, perform the following procedure.

Bleeding a Single Hydraulic Brake Circuit

  1. With the ignition OFF and the brakes cool, apply the brakes 3-5 times, or until the brake pedal effort increases significantly, in order to deplete the brake booster power reserve.
  2. Place a clean shop cloth beneath the brake master cylinder to catch brake fluid spills.
  3. Clean the outside of the reservoir on and around the reservoir cap prior to removing the cap and diaphragm.
  4. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Refer to «Fluid and Lubricant Recommendations»(/buick/enclave/i-2007-2013/remont/lubrication-system/#maintenance-and-lubrication__fluid-and-lubricant-recommendations) .
  5. Following the brake pressure bleeder manufacturers instructions, fill the brake pressure bleeder with GM approved brake fluid from a clean, sealed brake fluid container.
  6. Install the appropriate master cylinder reservoir adapter and connect the brake pressure bleeder.
  7. Charge the brake pressure bleeder air tank to 170-200 kPa/1.7-2.0 bar (25-30 psi), or as recommended by the brake pressure bleeder manufacturers instructions.
  8. Open the brake pressure bleeder fluid tank valve to allow pressurized brake fluid to enter the brake hydraulic system.
  9. Wait approximately 30 seconds, then inspect the entire hydraulic brake system for external brake fluid leaks.
  10. Wait approximately 30 seconds, then inspect the entire hydraulic brake system in order to ensure that there are no existing external brake fluid leaks.
  11. Install a proper box-end wrench onto the wheel hydraulic circuit bleeder valve which has been serviced.
  12. Install a transparent hose over the end of the bleeder valve.
  13. Submerge the open end of the transparent hose into a transparent container partially filled with brake fluid from a clean, sealed brake fluid container.
  14. Loosen the bleeder valve to purge air from the wheel hydraulic circuit.
  15. Allow fluid to flow until air bubbles stop flowing from the bleeder.
  16. After all air has been purged from the hydraulic circuit, tighten the bleeder valve and install the dust cap.
  17. Close the brake pressure bleeder fluid tank valve then disconnect the brake pressure bleeder from the master cylinder reservoir bleeder adapter.
  18. Remove the master cylinder reservoir bleeder adapter from the master cylinder reservoir.
  19. Fill the brake master cylinder reservoir to the maximum-fill level with GM approved brake fluid from a clean, sealed brake fluid container.
  20. Slowly press and release the brake pedal. Observe the brake pedal feel.
  21. If the brake pedal feels spongy, perform the Bleeding the Complete Brake Hydraulic System procedure
  22. Turn the ignition key ON, with the engine OFF. Check to see if the brake system warning lamp remains illuminated.
  23. If the brake system warning lamp remains illuminated, refer to «Diagnostic Starting Point - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-starting-point-vehicle) .

Bleeding the Complete Brake Hydraulic System

  1. With the ignition OFF and the brakes cool, apply the brakes 3-5 times, or until the brake pedal effort increases significantly, in order to deplete the brake booster power reserve.
  2. Place a clean shop cloth beneath the brake master cylinder to catch brake fluid spills.
  3. Clean the outside of the reservoir on and around the reservoir cap prior to removing the cap and diaphragm.
  4. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Refer to «Fluid and Lubricant Recommendations»(/buick/enclave/i-2007-2013/remont/lubrication-system/#maintenance-and-lubrication__fluid-and-lubricant-recommendations) .
  5. If the master cylinder was replaced, the master cylinder must be bench bled. Refer to «Master Cylinder Bench Bleeding»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__master-cylinder-bench-bleeding) .
  6. If the brake pipes have been removed from the master cylinder, the following steps must be performed. With the rear brake pipe installed securely to the master cylinder, loosen and separate the front brake pipe fitting from the front port of the brake master cylinder. Allow a small amount of brake fluid to gravity bleed from the open port of the master cylinder. Capture and properly dispose of the brake fluid in an approved container. Install the front brake pipe fitting to the front port of the brake master cylinder and tighten the fitting. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the pedal. Loosen the front brake pipe fitting from the front port of the brake master cylinder to purge air from the master cylinder port. Tighten the front brake pipe fitting, then have the assistant slowly release the brake pedal. Wait 15 seconds, then repeat steps 6.4-6.6 until all air is purged from the front brake pipe fitting of the front port of the master cylinder. After all air is purged from the front port of the brake master cylinder, tighten the front master cylinder brake pipe fitting. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . With the front brake pipe fitting installed securely to the front port of the brake master cylinder, loosen and separate the rear brake pipe fitting from the rear port of the brake master cylinder. Repeat steps 6.2-6.7 for the rear port of the brake master cylinder. After all air is purged from the rear port of the brake master cylinder, tighten the rear master cylinder brake pipe fitting. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . Slowly press and release the brake pedal. Observe the brake pedal feel. If the brake pedal feels spongy, proceed to step 7. If the brake pedal feels firm, proceed to step 24.
  7. If the brake pipes have been removed from the brake pressure modulator valve (BPMV) assembly, if equipped, or the brake proportion valve assembly, if equipped, air must be purged from each port of the respective assembly beginning with the feed pipes from the master cylinder. Loosen and separate one of the master cylinder brake pipe fittings from the inlet port of the assembly to be bled. Allow a small amount of brake fluid to gravity bleed from the open port of the assembly. Capture and properly dispose of the brake fluid in an approved container. Install the brake pipe fitting and to the inlet port of the assembly and tighten securely. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the pedal. Loosen the same brake pipe fitting to purge air from the open port of the assembly. Tighten the brake pipe fitting, then have the assistant slowly release the brake pedal. Wait 15 seconds, then repeat steps 7.4-7.6 until all air is purged from the brake pipe fitting of the assembly. Repeat steps 7.1-7.7 for all of the remaining ports of the assembly. After bleeding each port of the assembly, tighten all of the brake pipe fittings on the assembly. Refer to «Fastener Tightening Specifications»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__fastener-tightening-specifications) . Fill the master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Slowly press and release the brake pedal. Observe the brake pedal feel. If the brake pedal feels spongy, proceed to step 8. If the brake pedal feels firm, proceed to step 24.
  8. Following the brake pressure bleeder manufacturers instructions, fill the brake pressure bleeder with GM approved brake fluid from a clean, sealed brake fluid container.
  9. Install the appropriate master cylinder reservoir adapter and connect the brake pressure bleeder.
  10. Charge the brake pressure bleeder air tank to 170-200 kPa/1.7-2.0 bar (25-30 psi), or as recommended by the brake pressure bleeder manufacturers instructions.
  11. Open the brake pressure bleeder fluid tank valve to allow pressurized brake fluid to enter the brake hydraulic system.
  12. Wait approximately 30 seconds, then inspect the entire hydraulic brake system for external brake fluid leaks.
  13. Install a proper box-end wrench onto the RIGHT REAR wheel hydraulic circuit bleeder valve.
  14. Install a transparent hose over the end of the bleeder valve.
  15. Submerge the open end of the transparent hose into a transparent container partially filled with GM approved brake fluid from a clean, sealed brake fluid container.
  16. Have an assistant slowly press the brake pedal fully and maintain steady pressure on the brake pedal.
  17. Loosen the bleeder valve to purge air from the wheel hydraulic circuit.
  18. Tighten the bleeder valve, then have the assistant slowly release the brake pedal.
  19. Wait 15 seconds, then repeat steps 11-13 until all air is purged from the wheel hydraulic circuit.
  20. Tighten the RIGHT REAR hydraulic wheel circuit bleeder valve securely.
  21. Install a proper box-end wrench onto the LEFT REAR wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  22. Install a proper box-end wrench onto the RIGHT FRONT wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  23. Install a proper box-end wrench onto the LEFT FRONT wheel hydraulic circuit bleeder valve, then repeat steps 9-14..
  24. After completing the final wheel hydraulic circuit bleeding procedure, tighten all of the wheel hydraulic circuit bleeder valves and install the bleeder valve dust caps.
  25. Close the brake pressure bleeder fluid tank valve.
  26. Remove the brake pressure bleeding equipment from the vehicle.
  27. Fill the brake master cylinder reservoir to the maximum-full level with GM approved brake fluid from a clean, sealed brake fluid container. Refer to «Fluid and Lubricant Recommendations»(/buick/enclave/i-2007-2013/remont/lubrication-system/#maintenance-and-lubrication__fluid-and-lubricant-recommendations) .
  28. Slowly press and release the brake pedal. Observe the brake pedal feel.
  29. If the brake pedal feels spongy, perform the following procedure. If equipped with antilock brakes, install a scan tool and perform the «Antilock Brake System Automated Bleed»(/buick/enclave/i-2007-2013/remont/anti-locktraction-control/#antilock-brake-system) to remove air which may be trapped in the BPMV. Inspect the hydraulic brake system for external leaks. Refer to «Brake System External Leak Inspection»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system__brake-system-external-leak-inspection) . Repeat the Bleeding the Complete Brake Hydraulic System procedure.
  30. If the brake pedal still feels spongy, pressure bleed the hydraulic brake system. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system)
  31. Turn the ignition switch ON with the engine OFF. Check to see if the brake system warning lamp remains illuminated.
  32. If the brake system warning lamp remains illuminated, refer to «Diagnostic Starting Point - Vehicle»(/buick/enclave/i-2007-2013/remont/oem-general-information/#vehicle-diagnostic-information__diagnostic-starting-point-vehicle) .
WARNINGRefer to Brake Fluid Irritant Warning .
  1. Inspect the brake fluid for the following conditions, indicating brake fluid contamination: Fluid separation, indicating 2 types of fluid are present; a substance other than the recommended brake fluid has been introduced into the brake hydraulic system Swirled appearance - oil-based substance Layered appearance - silicone-based substance Fluid discoloration, indicating the presence of moisture or particles that have been introduced into the brake hydraulic system Cloudy appearance - moisture Dark appearance/suspended particles in fluid - dirt, rust, corrosion, brake dust
  2. Inspect the master cylinder reservoir cap diaphragm and the reservoir-to-master cylinder grommets for swelling, indicating brake fluid contamination.
  3. If the brake fluid WAS contaminated with an oil-based or a silicone-based substance, indicated by fluid separation and/or a swollen master cylinder reservoir cap diaphragm and/or swollen reservoir-to-master cylinder grommets, perform the following: Remove ALL of the following components listed from the vehicle. Each component contains internal rubber seals/linings which have been contaminated by the contaminated brake fluid in the brake hydraulic system. Refer to the procedures indicated: «Master Cylinder Reservoir Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Master Cylinder Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Front Brake Hose Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Rear Brake Hose Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Front Brake Caliper Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#disc-brake-system) «Rear Brake Caliper Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#disc-brake-system) «Brake Pressure Modulator Valve Replacement»(/buick/enclave/i-2007-2013/remont/anti-locktraction-control/#antilock-brake-system) Clean out all the hydraulic brake pipes using denatured alcohol, or equivalent. Dry the brake pipes using non-lubricated, filtered air. Repair or replace ALL of the following components listed and install them to the vehicle. Each component contains internal rubber seals/linings which have been contaminated by the contaminated brake fluid in the brake hydraulic system. Refer to the procedures indicated: «Master Cylinder Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) ; also perform the following: Clean the brake master cylinder reservoir using denatured alcohol, or equivalent, then dry the reservoir using non-lubricated, filtered air. Inspect the reservoir for cracks and/or damage and replace if necessary. Refer to «Master Cylinder Reservoir Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) . Replace the brake master cylinder reservoir cap diaphragm. «Front Brake Hose Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Rear Brake Hose Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) «Front Brake Caliper Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#disc-brake-system) «Rear Brake Caliper Replacement»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#disc-brake-system) «Brake Pressure Modulator Valve Replacement»(/buick/enclave/i-2007-2013/remont/anti-locktraction-control/#antilock-brake-system)
  4. If the brake fluid was NOT contaminated with an oil-based or a silicone-based substance, but WAS contaminated with water or dirt, rust, corrosion, and/or brake dust, replace the brake master cylinder reservoir cap diaphragm. The diaphragm may have allowed the moisture or particles to enter the hydraulic system.
  5. Fill the brake master cylinder reservoir to the maximum-fill level with approved brake fluid from a clean, sealed brake fluid container as specified in the owners manual.
  6. Pressure bleed the hydraulic brake system. Begin the procedure with the pressure bleeder reservoir filled to the maximum-fill level with the correct brake fluid as indicated. Refer to «Hydraulic Brake System Bleeding (Manual)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) , «Hydraulic Brake System Bleeding (Pressure)»(/buick/enclave/i-2007-2013/remont/mechanical-hydraulic/#hydraulic-brake-system) .
  1. Place the vehicle on a level surface and apply the park brake.
  2. With the engine OFF, apply and release the brake pedal several times until the brake pedal becomes firm to deplete the vacuum reserve in the vacuum brake booster.
  3. Remove the air cleaner housing cover and duct. Refer to «Air Cleaner Element Replacement»(/buick/enclave/i-2007-2013/remont/testing-diagnostics/#engine-controlsfuel-36l-repair-instructions) .
  4. Disconnect the brake fluid level indicator switch electrical connector.
  5. Remove the power brake booster vacuum check valve and hose assembly (1) from the brake booster and position aside.
  6. Disconnect the power brake booster vacuum sensor electrical connector.
  7. Remove the power brake booster vacuum sensor (1).
  8. Release the front and rear brake pipes (1) from the routing clip on the frame rail.
  9. Remove the 2 nuts (2) from the brake pressure modulator valve (BPMV) assembly.
  10. Carefully lift the BPMV assembly over the studs and position forward slightly.
  11. Remove the master cylinder nuts (1).
  12. Without disconnecting the brake pipes from the master cylinder, remove the master cylinder assembly and position aside.
  13. Place the brake master cylinder in an upright position and support with heavy mechanics wire or equivalent.
  14. Remove the left side instrument panel insulator panel. Refer to «Instrument Panel Insulator Panel Replacement - Left Side (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  15. Remove the driver knee bolster. Refer to «Driver Knee Bolster Replacement (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  16. Remove the brake pedal pushrod retaining clip (1).
  17. Remove the brake pedal pushrod clevis pin (2) and disconnect the pushrod from the brake pedal.
  18. Remove the intermediate steering shaft. Refer to «Intermediate Steering Shaft Replacement»(/buick/enclave/i-2007-2013/remont/steering-column-switches/#steering-wheel-and-steering-column) .
  19. Remove the 4 vacuum brake booster nuts.
  20. Pull the vacuum brake booster forward and tilt upward slightly until the mounting studs clear the dash panel.
  21. Remove the vacuum brake booster.
  1. Align the vacuum brake booster mounting studs to the dash panel.
  2. Install the vacuum brake booster.
  3. Install the 4 vacuum brake booster nuts and tighten to 25 (18 lb ft).
  4. Install the intermediate steering shaft. Refer to «Intermediate Steering Shaft Replacement»(/buick/enclave/i-2007-2013/remont/steering-column-switches/#steering-wheel-and-steering-column) .
  5. Connect the brake pedal pushrod to the brake pedal and install the clevis pin (2).
  6. Install the brake pedal pushrod retaining clip (1).
  7. Install the driver knee bolster. Refer to «Driver Knee Bolster Replacement (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Driver Knee Bolster Replacement (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  8. Install the left side instrument panel insulator panel. Refer to «Instrument Panel Insulator Panel Replacement - Left Side (Enclave)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Acadia)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) , «Instrument Panel Insulator Panel Replacement - Left Side (Traverse)»(/buick/enclave/i-2007-2013/remont/exteriorinterior-trim/#instrument-panel-trim-and-console-trim) .
  9. Inspect the master cylinder to vacuum brake booster seal for damage and replace, if necessary.
  10. Position the master cylinder to the vacuum booster.
  11. Install the master cylinder nuts (1) and tighten to 20 (15 lb ft).
  12. Position the BPMV assembly over the studs.
  13. Install the 2 nuts (2) to the BPMV and bracket assembly and tighten to 20 (15 lb ft).
  14. Install the front and rear brake pipes (1) to the routing clip on the frame rail.
  15. Install the power brake booster vacuum sensor (1).
  16. Connect the power brake booster vacuum sensor electrical connector.
  17. Install the power brake booster vacuum check valve and hose assembly (1) to the brake booster.
  18. Connect the brake fluid level indicator switch electrical connector.
  19. Install the air cleaner housing cover and duct. Refer to «Air Cleaner Element Replacement»(/buick/enclave/i-2007-2013/remont/testing-diagnostics/#engine-controlsfuel-36l-repair-instructions) .
  1. Turn the ignition switch to the OFF position.
  2. Apply and release the brake pedal several times until the brake pedal becomes firm to deplete the brake booster vacuum reserve.
  3. Remove the power brake booster vacuum check valve (1) from the power vacuum brake booster.
  4. Remove the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/buick/enclave/i-2007-2013/remont/mechanical/#engine-mechanical-36l-repair-instructions-on-vehicle) .
  5. Release the vacuum hose routing clip (1) from the intake manifold ball stud.
  6. Disconnect the power vacuum brake booster hose (1) from the intake manifold vacuum port.
  7. Release the quick connect (2) from the power brake booster auxiliary pump.
  8. Disconnect the power brake booster check valve and hose assembly (1) from the brake booster.
  9. Remove the vacuum brake booster hose assembly from the vehicle.
  1. Install the power brake booster check valve and hose assembly (1) to the brake booster.
  2. Connect the power vacuum brake booster hose (1) to the intake manifold vacuum port.
  3. Connect the quick connect (2) to the power brake booster auxiliary pump.
  4. Connect the vacuum hose routing clip (1) to the intake manifold ball stud.
  5. Install the power brake booster vacuum check valve (1) to the power vacuum brake booster.
  6. Install the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/buick/enclave/i-2007-2013/remont/mechanical/#engine-mechanical-36l-repair-instructions-on-vehicle) .
  1. Turn the ignition switch to the OFF position.
  2. Apply and release the brake pedal several times until the brake pedal becomes firm to deplete the brake booster vacuum reserve.
  3. Disconnect the power brake booster vacuum sensor electrical connector.
  4. Remove the power brake booster vacuum sensor (1) from the brake booster.
  1. Install the power brake booster vacuum sensor (1) to the brake booster.
  2. Connect the power brake booster vacuum sensor electrical connector.
  1. Turn the ignition switch to the OFF position.
  2. Apply and release the brake pedal several times until the brake pedal becomes firm to deplete the brake booster vacuum reserve.
  3. Remove the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/buick/enclave/i-2007-2013/remont/mechanical/#engine-mechanical-36l-repair-instructions-on-vehicle) .
  4. Release the quick connect (2) from the power brake booster auxiliary pump.
  5. Position the vacuum brake booster hose assembly aside.
  6. Disconnect the power brake booster auxiliary pump electrical connector.
  7. Release the power brake booster auxiliary pump electrical connector (1) from the bracket.
  8. Remove the power brake booster auxiliary pump nuts (1).
  9. Remove the power brake booster auxiliary pump bolts and the pump.
  10. If necessary, remove the power brake booster auxiliary pump insulators (1) and sleeves (2).
  11. If necessary, remove the power brake booster auxiliary pump bracket bolts (1) and bracket (2).
  1. If removed, install the power brake booster auxiliary pump bracket bolts (1) and bracket (2) and tighten the bolts to 10 N.m (89 lb in).
  2. If removed, install the power brake booster auxiliary pump insulators (1) and sleeves (2).
  3. Install the power brake booster auxiliary pump bolts and the pump to the bracket.
  4. Install the power brake booster auxiliary pump nuts (1) and tighten the nuts to 10 N.m (89 lb in).
  5. Install the power brake booster auxiliary pump electrical connector (1) to the bracket.
  6. Connect the power brake booster auxiliary pump electrical connector.
  7. Connect the quick connect (2) to the power brake booster auxiliary pump.
  8. Install the fuel injector sight shield. Refer to «Fuel Injector Sight Shield Replacement»(/buick/enclave/i-2007-2013/remont/mechanical/#engine-mechanical-36l-repair-instructions-on-vehicle) .

System Component Description

The brake assist system consists of the following

System Operation

Brake system input force from the driver is multiplied by the brake pedal and transferred by the pedal pushrod to the hydraulic brake master cylinder. Effort required to apply the brake system is reduced by the operation of the vacuum brake booster.

When brake system force is applied, vacuum to the rear of the diaphragm(s) is cut off, and air at atmospheric pressure is admitted in its place. The vacuum acts to pull the diaphragm(s) forward, while the atmospheric pressure acts to push from behind. As a result, the amount of effort required by the driver is reduced. When input force is removed, vacuum again replaces atmospheric pressure within the vacuum power brake booster to help return the booster to rest. Return springs maintain the system in a rest position.

If the vehicle is equipped with a vacuum monitoring system, the powertrain control module(s) typically will alter powertrain functions and/or command the vacuum pump ON, if equipped, to provide for the vacuum needs of the brake assist system, as operating conditions warrant.

The brake booster vacuum assist system consists of the following

The engine control module (ECM) actuates the brake booster vacuum pump to generate additional vacuum to the vacuum brake booster if low vacuum is detected by the ECM.

Brake Warning Indicator

The instrument panel cluster (IPC) illuminates the Red Brake Warning indicator when one or more of the following occurs.

  1. The body control module (BCM) detects that the park brake is engaged.
  2. The IPC detects the low brake fluid level switch is closed.
  3. The electronic brake control module (EBCM) detects an ABS malfunction which disables dynamic rear proportioning (DRP), and sends a serial data message to the IPC.
  4. The IPC performs the bulb check at the start of each ignition cycle. The Red Brake Warning indicator illuminates momentarily.
  5. The IPC detects a loss of serial data with the EBCM.

The hydraulic brake system consists of the following

Mechanical force is converted into hydraulic pressure by the master cylinder, regulated to meet braking system demands by the pressure balance control system, and delivered to the hydraulic brake wheel circuits by the pipes and flexible hoses. The wheel apply components then convert the hydraulic pressure back into mechanical force which presses linings against rotating brake system components.

Special Tools

Illustration Tool Number/ Description J 28662 Brake Pedal Effort Gauge J 29532 Diaphragm Pressure Bleeder J 44894-A Brake Pressure Bleeder Adapter J 45405 Brake Pipe Flaring Kit

Scheme 6

Scheme 6: Special Tools

Scheme 7

Scheme 7

Scheme 8

Scheme 8

Scheme 9

Scheme 9

See also:
Diagnostic System Check - Vehicle
Strategy Based Diagnosis
Diagnostic Procedure Instructions
COMPONENT CONNECTOR END VIEWS - INDEX
Circuit Testing
Connector Repairs
Testing for Intermittent Conditions and Poor Connections
Wiring Repairs
Control Module References
Diagnostic Repair Verification
Relay Replacement (Within an Electrical Center)
Relay Replacement (Attached to Wire Harness)
Checking Aftermarket Accessories
Parking Brake Indicator Switch Replacement
Park Brake System Diagnosis
Symptoms - Suspension General Diagnosis
Brake Pad Inspection
Front Disc Brake Pads Replacement
Front Disc Brake Mounting and Hardware Inspection
Rear Disc Brake Mounting and Hardware Inspection
Front Wheel Drive Shaft Outer Joint and Boot Replacement
Rear Wheel Drive Shaft Outer Joint and Boot Replacement
Brake Rotor Thickness Measurement
Brake Rotor Thickness Variation Measurement
Brake Rotor Surface and Wear Inspection
Brake Rotor Refinishing
Brake Rotor Assembled Lateral Runout Measurement
Brake Rotor Assembled Lateral Runout Correction
Brake Pressure Modulator Valve Replacement
Lifting and Jacking the Vehicle
Tire and Wheel Removal and Installation
Brake Fluid Irritant Warning
Brake Fluid Effects on Paint and Electrical Components Caution
Air Cleaner Element Replacement
Fastener Caution
Windshield Washer Solvent Heater Replacement (Traverse)
Instrument Panel Insulator Panel Replacement - Left Side (Enclave)
Intermediate Steering Shaft Replacement
Brake Pedal Position Sensor Calibration
Brake Dust Warning
Fluid and Lubricant Recommendations
Diagnostic Starting Point - Vehicle
Fuel Injector Sight Shield Replacement
ABS Description and Operation
DTC C0267
Brake Fluid Loss
Brake Assist System Diagnosis
Brake System Vacuum Source Test
Hydraulic Brake Component Operation Visual Inspection
Brake Pulsation
Brake System Noise
Brake Pedal Excessive Travel
Brake Pedal Excessive Effort
Brakes Drag
Symptoms - Hydraulic Brakes
Brake Pedal Travel Measurement and Inspection
Brake Pedal Pushrod Inspection
Brake Pipe Replacement
Master Cylinder Reservoir Filling
Brake Pipe and Hose Inspection
Brake System Internal Leak Test
Brake System External Leak Inspection
Master Cylinder Bench Bleeding
Fastener Tightening Specifications