Contents Wiring diagrams Section: Airbag All sections

Air Bag Restraint System Buick Century V

Airbag 37 illustrations ~9362 words

IDENTIFICATION

All models equipped with a Supplemental Inflatable Restraint (SIR) system have a number "2" (driver and passenger side air bags) or "3" (driver-side only air bag) in the seventh position of the Vehicle Identification Number (VIN). Some vehicles have the words Supplemental Inflatable Restraint or SIR on the inflator module. Steering wheel hub is slightly larger in order to accommodate the driver-side air bag.

SUPPLEMENTAL INFLATABLE RESTRAINT (SIR) SYSTEM

The Supplemental Inflatable Restraint (SIR) system is designed to protect the driver, and passenger (if equipped), in a frontal collision. The air bag(s) will deploy only upon frontal or near frontal impact of no more than 30 degrees off the center line of vehicle. System is not designed to deploy in rear impacts, side impacts, or rollovers. A frontal impact of sufficient severity (comparable to a collision into a solid wall at approximately 14 MPH or more) will cause sensors in vehicle to detect this sudden deceleration. These sensors, in turn, trigger the inflator module(s).

Note. Following SIR components are not necessarily installed on all vehicles.

DIAGNOSTIC ENERGY RESERVE MODULE (DERM)

DERM performs diagnostic monitoring of all system components, stores both current and past SIR system fault code information, warns driver of SIR system faults by controlling AIR BAG warning light, and records SIR system status during a vehicle accident. In addition, DERM maintains a 36-Volt Loop Reserve (36VLR) energy supply to provide sufficient deployment energy for about 2 minutes if vehicle system voltage is low or is lost in an accident.

A 24-pin connector connects DERM to SIR harness. Harness connector uses gold-plated terminals and shorting bar in terminal contact area. DERM connector also has a gold-plated shorting bar that connects AIR BAG warning input to ground when the DERM connector is disconnected. With DERM disconnected, AIR BAG warning light remains on when ignition switch is in RUN, BULB TEST or START positions. DERM is located under or behind instrument panel.

AIR BAG RESTRAINT WARNING LIGHT

Note. Some vehicles have an INFLATABLE RESTRAINT warning light as opposed to an AIR BAG warning light.

When ignition switch is in RUN, BULB TEST or START positions, battery voltage is applied to AIR BAG warning light. DERM illuminates this light by providing a ground to a lamp driver. When ignition is first turned on, AIR BAG warning light verifies light and DERM operation by flashing 7-9 times. Light is also used to warn driver of SIR electrical system faults which could potentially affect SIR system operation. AIR BAG warning light is the key to driver notification of SIR system faults.

In addition, the light provides diagnostic information by flashing Diagnostic Trouble Codes (DTCs) when the flash code diagnostic mode is entered on models without on-board diagnosis. INFLATABLE RESTRAINT indicator light notifies driver of SIR system faults.

ARMING SENSOR/DUAL POLE ARMING SENSOR

Arming sensor/dual pole arming sensor is a protective switch located in power feed side (positive side) of deployment loop. It is calibrated to close at low-level velocity changes (lower than discriminating sensors). This assures that each inflator module is connected directly to 36VLR output of DERM or ignition voltage when either of the discriminating sensors close.

Arming sensor/dual pole arming sensor consists of a sensing element, normally open switch contacts, a diagnostic resistor and 2 diodes. Sensing element closes normally open switch contacts when velocity of vehicle changes at a rate indicating potential need for deployment. A diagnostic resistor is connected in parallel with normally open switch contacts and allows for a small amount of current flow through deployment loop during normal undeployed conditions. This small current flow results in voltage drops across each component within the loop.

DERM monitors these voltage drops to detect circuit or component faults. The 2 diodes provide isolation between 36VLR output of DERM and ignition voltage. In some vehicles, arming sensor is combined with passenger compartment discriminating sensor.

DISCRIMINATING SENSORS

Most SIR systems have 2 discriminating sensors. Some vehicles have 2 forward discriminating sensors, while other vehicles have one forward discriminating sensor and a passenger compartment discriminating sensor, or 2 mid-rail discriminating sensors. Forward discriminating sensor(s) is located on radiator support brace or tie bar. Passenger compartment discriminating sensor is located under center of instrument panel/console area or under front passenger seat. Mid-rail discriminating sensors are located on side midrails in engine compartment.

In some vehicles, the passenger compartment discriminating sensor is combined with arming sensor. Discriminating sensors are wired in parallel on the ground side of deployment loop. These sensors are calibrated to close when deceleration velocity changes are severe enough to warrant deployment.

Sensors consist of a sensing element, normally open switch contacts, and a diagnostic resistor. Sensing element closes the normally open switch contacts when vehicle velocity changes are severe enough to warrant deployment.

A diagnostic resistor is connected in parallel with the normally open switch contacts within each of the sensors. These parallel resistors supply the ground path for the current passing through the deployment loop during normal undeployed conditions. This small current flow results in a voltage drop across each component within the loop. DERM monitors these voltage drops to detect circuit or component faults.

SIR COIL ASSEMBLY

SIR coil assembly consists of 2 current-carrying coils. It is installed in steering column and allows rotation of steering wheel while maintaining continuous (directly wired) contact of deployment loop through steering wheel inflator module. Slip rings are not used in SIR system to transmit current from column to steering wheel.

Gold-plated terminals and a shorting bar are used on coil assembly lower steering column Yellow connector. Shorting bar shorts the circuits to main coil and steering wheel inflator module when lower steering column connector is disconnected. This shorts the circuit to the inflator module(s), preventing unwanted deployment of the air bag(s) when servicing the steering column or other SIR components.

INFLATOR MODULE

When the vehicle is in an accident of sufficient force to simultaneously close the arming sensor and at least one discriminating sensor, nitrogen gas inflates the cloth bag packed inside the steering wheel hub and in passenger-side instrument panel, if equipped. The bag(s) inflate in less than 1/20 of a second. As air bag is contacted by driver or passenger, the gas is vented through openings in the bag, which deflates almost as soon as it is completely deployed.

RESISTOR MODULE

Resistor module is located in SIR harness between inflator module and DERM. Resistor module allows DERM to monitor deployment loop for faults and to detect when a deployment has occurred.

Resistors in resistor module are balanced with resistors on arming and discriminating sensors to allow DERM to monitor voltage drops across the components of the deployment loop. Faults are detected during normal undeployed conditions by monitoring these voltages. On some vehicles, resistor module is mounted on DERM.

SYSTEM OPERATION CHECK

If system is functioning normally, air bag warning light flashes 7-9 times when ignition switch is turned to ON position, then goes out.

Four possible warning light conditions can indicate a system failure

  1. Light does not illuminate at all.
  2. Light comes on while vehicle is driven.
  3. Light flashes 7-9 times, and remains on.
  4. Light does not flash but remains lit when ignition is turned on.

SIR system faults are usually due to a disconnected/loose electrical connector caused by previous service on vehicle. Always check Yellow SIR connector at base of steering column for loose or damaged wiring.

POST-COLLISION INSPECTION

When a vehicle has been involved in a collision, certain components of the passive restraint system must be inspected or replaced. See PASSIVE RESTRAINT SYSTEM INSPECTION article in the GENERAL INFORMATION section for post-collision inspection information.

All SIR components, including harness and brackets, must be inspected after an accident. Replace any damaged or bent components, even if a deployment did not occur. Check steering column, knee bolster, instrument panel steering column reinforcement plate, right side instrument panel supports and all braces for damage. DO NOT service forward discriminating sensor, passenger compartment discriminating sensor, arming sensor, DERM, coil assembly or inflator module(s). These components require replacement. System wiring harness can only be serviced with splice sleeves in Wire Repair Kit (J-38125-A). If wiring pigtail of sensor runs through area of accident damage but sensor case/bracketry is not damaged, sensor should still be replaced.

CAUTIONCorrect operation of sensors and SIR system requires any repairs to vehicle structure return it to its original production configuration. Deployment requires, at a minimum, replacement of inflator module(s) and sensors in area of accident damage.

SYSTEM REPAIR

Before any repairs are performed, disconnect and shield battery ground. Because system has ability to retain voltage, remove SIR or AIRBAG fuse, and disconnect Yellow SIR connector at base of steering column, and, on vehicles with passenger-side air bags, disconnect Yellow SIR connector at base of right instrument panel behind knee bolster.

Wait 2 minutes before working on vehicle. All connectors used on SIR system use Connector Position Assurance (CPA) clips to ensure connector retention. Even if system is disconnected, always use caution when working near inflator modules.

SENSOR HANDLING

Use special care when handling a sensor. DO NOT strike or jar a sensor, as air bag deployment, personal injury or improper operation of SIR system could result. A sensor must be replaced if dropped 3 feet or more. Sensors and mounting bracket bolts must be carefully torqued to ensure correct operation. Never power up SIR system when any sensor is not rigidly attached to vehicle, since sensor is easily activated and could cause air bag deployment.

LIVE INFLATOR MODULE HANDLING

Special care is necessary when handling and storing a live (undeployed) inflator module. Rapid gas generation, produced during deployment of air bag, could throw inflator module, or any object in front of inflator module, through air.

When carrying a live inflator module, ensure bag and trim cover are pointed away from body. If an accidental deployment occurs, bag will then deploy with reduced chance of injury. When placing a live inflator module on a bench or other surface, always face bag and trim cover up and away from surface so space is provided to allow air bag to expand in case of deployment. In addition, never carry any SIR component by wires or connector.

SPECIAL TOOLS

To avoid deployment when working on SIR system, DO NOT use electrical test equipment such as test lights, battery or A/C-powered volt/ohmmeter, or any type of electrical equipment other than those specified by manufacturer. See SIR RECOMMENDED TOOLS table.

Tool NameTool Number
Connector Test Adapter KitJ-35616-A
Digital Volt/OhmmeterJ-39200
Inflator Module & Steering Column Replacement LoadJ-37808 Or J-38715
Wire Repair KitJ-38125-A

SIR RECOMMENDED TOOLS

CAUTIONIf SIR inflator is disposed of improperly, air bag deployment may result and cause personal injury. Undeployed inflator modules must not be disposed of at normal refuse locations. Undeployed inflator modules contain substances which can cause severe illness or personal injury if sealed container is damaged during disposal. Disposal of module in any manner inconsistent with proper procedures may be a violation of federal, state and/or local laws.

DISABLING & ACTIVATING AIR BAG SYSTEM

CAUTIONWhen battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. See COMPUTER RELEARN PROCEDURES in GENERAL INFORMATION before disconnecting battery.

DISABLING SYSTEM

  1. Turn steering wheel to place vehicle wheels in straight-ahead position. Turn ignition switch to LOCK position.
  2. Remove SIR or AIRBAG fuse. Remove Connector Position Assurance (CPA) clip and disconnect Yellow SIR connector at base of steering column (it may be necessary to remove left sound insulator). If equipped with passenger-side air bag, disconnect Yellow SIR connector under right instrument panel or behind glove box door assembly. Some models have access to connector through a trap door in glove box.
  3. Wait 2 minutes before beginning service. All connectors used on SIR system use Connector Position Assurance (CPA) clips to ensure connector retention. Even if system is disconnected, use caution when working near air bags.

ACTIVATING SYSTEM

Connect Yellow SIR connector at base of steering column, and under right side instrument panel, if equipped. Install Connector Position Assurance (CPA) clips and fuse. Turn ignition switch to RUN position and ensure AIR BAG warning light flashes 7-9 times and then goes out.

CENTERING COIL ASSEMBLY

  1. If coil assembly has been removed from steering column and is being reinstalled, go to step 2). New coil assemblies are provided precentered and include a Blue plastic tab that is snapped off once coil is installed. (Scheme 1)
  2. Ensure front wheels face straight ahead when installing or removing a coil assembly. If coil is removed without wheels in straight-ahead position and steering wheel has not been moved, same coil can be reinstalled if coil hub has not been rotated.
  3. Hold coil assembly with clear bottom upward to see coil ribbon. Note there are 2 different styles of coil assemblies: one rotates clockwise and other counterclockwise.
  4. While holding coil assembly housing, depress spring lock and rotate hub in direction of arrow until it stops. Coil assembly should now be wound up snug against center hub. Rotate coil assembly hub in opposite direction approximately 2 1/2 turns. Release spring lock between locking tabs in front of arrow.

Scheme 1

Scheme 1

DEPLOYED AIR BAG

Once an inflator module has been deployed, surface of air bag may contain a small amount of sodium hydroxide dust, combined with a White packing powder. Sodium hydroxide dust can be irritating to skin if left on for an extended period of time. Always wear gloves and safety glasses when handling a deployed inflator module. Wash hands with mild soap and water afterward. Deployed air bag modules can be disposed of as would any other part. Handle air bag module with gloves, and wear safety glasses.

UNDEPLOYED AIR BAG

Undeployed air bag modules must not be disposed of at normal refuse locations. Undeployed air bag modules contain substances which can cause illness or injury if handled improperly. Disposal of air bag module in any manner inconsistent with proper procedures may be a violation of federal, state ad/or local laws. If possible, deploy air bag module in vehicle. See SCRAPPED VEHICLE.

Transportation of undeployed inflator modules is regulated by hazardous materials regulations of U.S. Government Department of Transportation and most state governments. Special shipping procedures must be followed. Check with hazardous material section of state government for applicable shipping requirements.

SCRAPPED VEHICLE

Some vehicles which have to be scrapped may have undeployed SIR systems. Follow procedures when scrapping a vehicle with an undeployed module

  1. Turn ignition switch to OFF position. Remove SIR fuse. Disconnect Yellow 2-pin connector at base of steering column. Cut harness side of SIR wiring approximately 3-6" from Yellow 2-pin connector.
  2. Splice 2 wires at least 20 feet long to wiring cut from SIR harness. Connect Yellow 2-pin connector.
  3. Ensure inflator module is secured to steering wheel. Remove all loose objects from front seat, and ensure no one is in vehicle. Stretch wires away from car as far as possible.
  4. Connect wires to a 12-volt battery. Air bag should deploy. DO NOT touch inflator module area for 20 minutes due to heat generated during deployment. Wear gloves and safety glasses before handling deployed air bag. Wash hands with mild soap and water afterward.
  5. On vehicles with passenger-side air bags, repeat deployment procedure for passenger side. Access Yellow 2-pin connector at base of right instrument panel behind knee bolster or behind glove box door assembly.

REMOVAL & INSTALLATION

WARNINGFailure to follow air bag service precautions may result in air bag deployment and personal injury. See SERVICE PRECAUTIONS. After component replacement, perform a system operational check to ensure proper system operation. See SYSTEM OPERATION CHECK.

Removal

  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. DERM is located under left side of instrument panel. Remove right sound insulator. Remove accelerator pedal and bracket assembly. Remove CPA clip and disconnect DERM electrical connector. Loosen nuts retaining DERM to bracket. (Scheme 2) Remove DERM module. Remove retainers from DERM if replacing.

Installation

To install, reverse removal procedure. Transfer retainers to new DERM if replacing. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

Scheme 2

Scheme 2: Installation
  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Arming sensor is located under instrument panel. Remove glove box. Remove right outlet to left of fuse block. Remove sensor connector from retainer. Remove CPA clip and disconnect sensor connector. Remove fasteners and sensor. (Scheme 3)

To install, reverse removal procedure. Ensure arrow on sensor is installed pointing forward. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

Scheme 3

Scheme 3: Installation

Removal (Century & Cutlass Cruiser)

  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Passenger compartment discriminating sensor is located under instrument panel. Remove right sound insulator. Remove sensor connector from retainer. Remove CPA clip and disconnect sensor electrical connector. Pull back carpet on tunnel to access sensor. Remove fasteners and sensor. (Scheme 3)

Installation (Century & Cutlass Cruiser)

To install, reverse removal procedure. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Forward discriminating sensor is located behind grille. Remove grille assembly. Remove sensor connector from retainer. Remove CPA clip and disconnect sensor electrical connector. Remove fasteners and sensor. (Scheme 4)

To install, reverse removal procedure. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

Scheme 4

Scheme 4: Installation
  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Remove inflator module. See INFLATOR MODULE under REMOVAL & INSTALLATION. Remove horn contact wire from steering column. Remove steering wheel hexagonal locking nut. Using appropriate puller, remove steering wheel. See STEERING WHEEL PULLER SPECIFICATIONS table.
  3. To install, reverse removal procedure. Tighten locking nut. See TORQUE SPECIFICATIONS table at end of article. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.
ApplicationTool (Part No.)
Century, Cutlass Ciera & Cutlass CruiserPuller (J-1859-03) & Screws (J-38720)

STEERING WHEEL PULLER SPECIFICATIONS

Note. Front wheels of vehicle must be turned to straight-ahead position before beginning service. Failure to do so can result in coil assembly being removed without being centered. Reinstalling coil assembly under such circumstances causes ribbon in coil assembly to break when steering wheel is turned fully in one direction. Ensure key is always in LOCK position to prevent wheel from turning and uncentering coil assembly. To recenter coil assembly, see ADJUSTMENTS.

  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Remove inflator module. See INFLATOR MODULE under REMOVAL & INSTALLATION. Remove horn contact wire from steering column. Remove steering wheel. See STEERING WHEEL under REMOVAL & INSTALLATION. DO NOT install puller bolts too far, as damage to coil assembly can result.
  3. Remove coil assembly retaining ring from steering shaft. Grasp clear plastic wire protector shield on underside of steering column, and slide downward. Partially remove coil assembly from end of steering wheel shaft and allow coil to hang freely. Note orientation to steering column housing before removal.
  4. Remove wave washer from steering shaft. Using Lock Plate Compressor (J-23653-C), depress shaft lock and remove shaft lock retaining ring. Remove shaft lock plate and upper bearing spring. Remove turn signal canceling cam.
  5. Remove hazard knob and attaching screw. Remove turn signal switch arm. Remove 3 turn signal switch screws and partially withdraw switch. Disconnect any remaining electrical connectors. Attach mechanics wire to coil assembly lower connector at base of steering column and carefully pull wire through gear shift lever bowl, column housing and lock housing cover.
  1. Carefully feed coil assembly wire and lower connector through lock housing cover, column housing and gear shift lever bowl and allow coil assembly to hang freely. NOTE: Use care not to pinch wires when installing components. After wire is fed through, attach CAUTION tag to wire near connector at base of steering column. Tag is included in coil assembly repair kit.
  2. Install turn signal switch and torque screws to 30 INCH lbs. (3.4 N.m). Install turn signal switch arm and torque attaching screw to 20 INCH lbs. (2.3 N.m).
  3. Install hazard knob and attaching screw. Install turn signal canceling cam and shaft lock plate. Install shaft lock retaining ring. Using lock plate compressor, align block tooth on shaft, and depress shaft lock plate. Install wave washer.
  4. Ensure coil assembly hub and steering shaft are centered. Coil assembly will become uncentered if column is separated from steering gear and is allowed to rotate, or if centering spring is depressed, allowing hub to rotate while coil assembly is removed from column.
  5. Install coil assembly, using horn tower on canceling cam to align hole on inner ring of coil and projections on steering column housing with projections on outer ring of coil. To complete installation, reverse removal procedure.
  6. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

Removal (Driver-Side)

  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. Remove screws and nuts from underside of steering wheel. Partially remove inflator module and disconnect steering wheel inflator module connector, CPA clip and disconnect horn contact from inflator. Remove radio control switch connector, if equipped. Remove inflator module.

Installation (Driver-Side)

  1. Install horn contact, steering wheel inflator module connector and CPA clip. Install inflator module to steering wheel. Tighten inflator module screws to proper specification. See TORQUE SPECIFICATIONS.
  2. To complete installation, reverse removal procedure. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.
  1. Before proceeding, follow air bag service precautions. See SERVICE PRECAUTIONS. Disable air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
  2. To access radio, remove accessory trim plate and instrument cluster trim plate. Remove bolts securing radio. Disconnect electrical connectors and remove radio. Cut tape attaching module to wiring harness. Remove CPA clip and disconnect electrical connector. Remove resistor module.

To install, reverse removal procedure. Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check AIR BAG warning light to ensure system is functioning properly. See SYSTEM OPERATION CHECK.

DIAGNOSIS & TESTING

WARNINGFailure to follow air bag service precautions may result in air bag deployment and personal injury. See SERVICE PRECAUTIONS. After component replacement, ensure proper system operation. See SYSTEM OPERATION CHECK.

Diagnostic Trouble Codes (DTC's)

Diagnostic Energy Reserve Module (DERM) provides a record of DTCs stored according to type. Current DTCs are faults presently being detected. Current DTCs are stored in Random Access Memory (RAM) and are erased when fault is corrected. Current DTCs can be read using a Scan tester such as Tech 1, or on-board diagnostics on Cadillac vehicles.

Scan Tester Diagnostics

A scan tester will read and clear current codes and history codes. Ensure scan tester contains correct cartridge for SIR diagnostics. To use scan tester, connect it to DLC connector, plug in power source and turn ignition switch to ON position. Follow scan tester manufacturer instructions for communication with SIR system. Scan tester reads serial data from DERM data link output to DLC connector.

On-Board Diagnostics

On-board diagnostics can only be used on Cadillac models which have an on-board diagnostics panel. Enter diagnostics by depressing WARMER and OFF buttons on diagnostics panel. Service mode and codes will appear in display area. Current Code 51 (accident detected) cannot be cleared using on-board diagnostics; a scan tester is necessary to clear current Code 51. Current Code 34 will remain current after fault is repaired unless ignition if off long enough to allow 36-Volt Loop Reserve (36VLR) to fully discharge.

Note. Failure to follow diagnostic procedures may result in extended diagnostic time and incorrect diagnosis and parts replacement.

Diagnostic Procedure

  1. SIR SYSTEM DIAGNOSTIC CHECK should always be starting point of SIR diagnostics. See appropriate SIR DIAGNOSTIC SYSTEM CHECK under DIAGNOSTIC CHARTS. SIR DIAGNOSTIC SYSTEM CHECK checks for proper INFLATABLE RESTRAINT indicator light operation and SIR trouble codes using flash code and scan tester methods.
  2. SIR DIAGNOSTIC SYSTEM CHECK will lead to correct diagnostic chart to diagnose SIR problems. Always perform SIR DIAGNOSTIC SYSTEM CHECK after repair or diagnostic procedures to ensure repair is correct and no other problems are present.

SIR DIAGNOSTIC SYSTEM CHECK

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. Under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

Description

Diagnostic procedures used in this section are designed to find and repair SIR problems. For best results, utilize diagnostic charts and follow sequence listed below

  1. Perform SIR DIAGNOSTIC SYSTEM CHECK. SIR DIAGNOSTIC SYSTEM CHECK should be start of any SIR diagnosis. SIR DIAGNOSTIC SYSTEM CHECK checks for proper AIR BAG indicator operation and SIR trouble codes.
  2. Refer to appropriate diagnostic chart as directed by SIR DIAGNOSTIC SYSTEM CHECK. SIR DIAGNOSTIC SYSTEM CHECK will lead to correct chart to diagnose any SIR problems. By-passing these procedures may result in extended diagnostic time.
  3. Repeat SIR DIAGNOSTIC SYSTEM CHECK after any repair or diagnostic procedures are performed. Repeating SIR DIAGNOSTIC SYSTEM CHECK will ensure repair was made correctly and no other conditions exist.

When ignition is first turned on, system voltage is applied from AIR BAG fuse to Diagnostic Energy Reserve Module (DERM) at IGNITION 1 input terminals A9 and A10, and from GAUGES fuse to DERM at REDUNDANT INDICATOR IGNITION 1 input terminal B2. DERM responds by flashing AIR BAG indicator 7-9 times.

When engine is cranked, system voltage is applied to DERM at CRANK input. DERM grounds light circuit until system voltage is removed from CRANK input. This results in a steady AIR BAG indicator during cranking. After engine is cranked, DERM will again flash AIR BAG indicator 7-9 times.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. AIR BAG indicator should flash 7 times as ignition is just turned on.
  2. As engine is cranked, AIR BAG indicator should remain on.
  3. After cranking, AIR BAG indicator should flash 6 times and then go off.
  4. This checks for proper operation of SERIAL DATA circuit. This test also determines whether history DTC's are stored and, if they are, identify them.
  5. When AIR BAG warning light flashes 4 times during BULB CHECK, this indicates a malfunction in redundant lamp driver circuitry. These malfunctions are diagnosed by DTC 62 chart.
  6. Improper operation of AIR BAG warning light is indicated. This test differentiates a warning light stays on condition from a warning light does not come on condition.
  7. Test differentiates a current diagnostic trouble codes exist condition from a diagnostic request enabled when not requested condition.
  8. Checks for proper operation of SERIAL DATA line. This test will also identify which fault codes are stored and whether they are current or history.

Scheme 5

Scheme 5

CHART A - DERM INTEGRITY CHECK

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. Under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When DERM recognizes IGNITION 1 voltage, applied to terminals A9 and A10, is in normal operating voltage range, AIR BAG warning light is flashed 7 times to verity operation. At this time, DERM performs TURN-ON tests followed by CONTINUOUS MONITORING tests. When no malfunctions are detected, DERM proceeds to INITIATOR ASSEMBLY RESISTANCE TEST. When a malfunction is detected, DERM sets a current diagnostic trouble code and illuminates AIR BAG warning light. DERM will clear current diagnostic trouble codes and move them to a history file when malfunction is no longer detected and/or ignition switch is cycled, except for DTC 51. DTC 51 can only be cleared using a scan tool CLEAR CODES command.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Test confirms a current malfunction. If not current malfunction is occurring, DIAGNOSTIC AIDS for appropriate DTC should be referenced. DERM should not be replaced for a history DTC.
  2. Test checks for malfunction introduced into SIR system during diagnostic process. It is unlikely a malfunctioning DERM would cause a new malfunction to occur during diagnostic process.
  3. When circuitry outside DERM has been found to operate properly, as indicated by appropriate diagnostic chart, then and only then should DERM be replaced.

Scheme 6

Scheme 6

CHART B - AIR BAG INDICATOR COMES ON STEADY

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. Under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition is first turned on, IGNITION 1 voltage is applied from GAUGES fuse to REDUNDANT INDICATOR IGNITION 1 terminal B2. AIR BAG fuse applies system voltage to IGNITION 1 inputs, terminals A9 and A10. DERM responds by flashing AIR BAG warning light 7 times. If IGNITION 1 is outside of normal operating voltage range, AIR BAG warning light will come on with no DTC's set.

When engine is being cranked, IGNITION 1 voltage is applied from CRANK fuse to DERM at CRANK input. DERM responds by grounding SIR INDICATOR output until IGNITION 1 voltage is removed from CRANK input. This results in AIR BAG warning light being on during cranking. After cranking, DERM will flash AIR BAG warning light 6 times.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. An open fuse would cause AIR BAG light to come on steady.
  2. Disconnected DERM harness connector will cause warning light to come on steady via shorting bar from terminal A1 to terminal B1.
  3. Checks for an open in ground circuit to DERM.
  4. Checks for an open in IGNITION 1 circuitry to DERM.
  5. Checks for a short from SIR INDICATOR circuit to ground.
  6. Checks for a short from CRANK input circuit to voltage.
  7. Checks whether short to ground caused fuse to open.
  8. Checks whether short to ground is caused by malfunctioning arming sensor or short in wiring.

Scheme 7

Scheme 7

CHART C - AIR BAG INDICATOR DOES NOT COME ON

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition is first turned on, system voltage is applied from GAUGES fuse to REDUNDANT INDICATOR IGNITION 1 terminal B2. AIR BAG fuse applies system voltage to IGNITION 1 inputs, terminals A9 and A10. DERM responds by flashing AIR BAG warning light 7 times.

When engine is being cranked, IGNITION 1 voltage is applied from CRANK fuse to DERM at CRANK input. DERM responds by grounding SIR INDICATOR output until IGNITION 1 voltage is removed from CRANK input. This results in AIR BAG warning light being on during cranking. After cranking, DERM will flash AIR BAG warning light 6 times.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is in DERM circuitry or in instrument cluster power feed circuitry.
  2. Checks for an open in SIR INDICATOR circuit, instrument cluster circuitry, and AIR BAG warning light bulb.
  3. Checks whether open is due to bad bulb.
  4. Checks whether malfunction is an open in SIR INDICATOR circuit or open in instrument cluster.
  5. Checks whether malfunction is a short from SIR INDICATOR circuit to voltage.
  6. Checks whether power is available to instrument cluster power feed circuit.
  7. Checks for a short from instrument cluster power feed circuit to ground.
  8. Checks whether short to ground is due to short in wiring.
  9. Checks whether malfunction is due to an open feed circuit from fuse to instrument cluster, or an open power feed to fuse.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

Scheme 8

Scheme 8

Scheme 9

Scheme 9

CHART D - AIR BAG INDICATOR DOES NOT COME ON STEADY DURING CRANK

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition is first turned on, system voltage is applied from GAUGES fuse to REDUNDANT INDICATOR IGNITION 1 terminal B2. AIR BAG fuse applies system voltage to IGNITION 1 inputs, terminals A9 and A10. DERM responds by flashing AIR BAG warning light 7 times. When engine is being cranked, IGNITION 1 voltage is applied from CRANK fuse to DERM at CRANK input. DERM responds by grounding SIR INDICATOR output until IGNITION 1 voltage is removed from CRANK input. This results in AIR BAG warning light being on during cranking. After cranking, DERM will flash AIR BAG warning light 6 times.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is caused by an open fuse.
  2. Checks for proper signal to CRANK input during cranking.
  3. Checks whether lack of a proper crank signal is due to an open CRANK input circuit or an open power feed to fuse.
  4. Checks whether fuse is open due to a short to ground in CRANK input circuit.
  5. Checks whether short to ground is in wiring harness.

Scheme 10

Scheme 10

CHART E - AIR BAG INDICATOR FLASHES CODE 12

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition is first turned on, system voltage is applied from GAUGES fuse to REDUNDANT INDICATOR IGNITION 1 terminal B2, and to AIR BAG warning light which is connected to SIR INDICATOR, terminal B1. AIR BAG fuse applies system voltage to IGNITION 1 inputs, terminals A9 and A10. DERM responds by flashing AIR BAG warning light 7 times.

When engine is being cranked, IGNITION 1 voltage is applied from CRANK fuse to DERM at CRANK input. DERM responds by grounding SIR INDICATOR output until IGNITION 1 voltage is removed from CRANK input. This results in AIR BAG warning light being on during cranking. After cranking, DERM will flash AIR BAG warning light 6 times. This chart diagnoses a situation where, after BULB CHECK, AIR BAG warning light is off for one second and then begins to flash.

Note. Test number refers to test number on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for a short to ground on DIAGNOSTIC REQUEST circuit. Since grounding of DIAGNOSTIC REQUEST circuit flashes DTC 12, ground must be supplied by DERM or wiring.

Scheme 11

Scheme 11

DTC 14 - ARMING SENSOR DISCONNECTED

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

DERM monitors voltage at DRIVER SOURCE SENSE terminal A5, DRIVER SIDE HIGH terminal B9, and DRIVER SIDE LOW terminal B8 during CONTINUOUS MONITORING tests. When all voltages are simultaneously below a specified value for 500 milliseconds, DTC 14 sets.

Action Taken

DERM turns on AIR BAG warning light and sets DTC.

Note. Test number refers to test number on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for a situation which prevents a proper connection of arming sensor to SIR wiring harness.

Diagnostic Aids

It is unlikely an intermittent condition has set this DTC as this would require a poor connection at terminals "A" and "B", or at terminals "C" and "D".

Scheme 12

Scheme 12: Diagnostic Aids

DTC 21 - DRIVER INITIATOR CIRCUIT RESISTANCE HIGH

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During initiator assembly resistance tests, DERM grounds DRIVER SIDE LOW terminal B8, turns on driver current source at DRIVER SIDE HIGH terminal B9, and injects a known amount of current into circuit.

Failure Conditions

Combined resistance of driver inflator module, SIR coil, harness wiring, circuits No. 347A and 348A, and connector terminal contact is greater than a specified value.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for terminal deformation or contamination.
  2. Checks whether malfunction is in driver inflator module circuitry or in DERM wiring harness circuitry.
  3. Checks for high resistance in DRIVER SIDE LOW circuit.
  4. Checks for high resistance in DRIVER SIDE HIGH circuit.
  5. Checks whether malfunction is in driver inflator module or in SIR coil assembly.

An intermittent condition is likely to be caused by a poor connection at Yellow 2-pin connector near base of steering column, DERM terminals B8 or B9, or connection at top of steering column to driver inflator module.

Scheme 13

Scheme 13: Diagnostic Aids

DTC 22 - DRIVER INITIATOR CIRCUIT RESISTANCE LOW

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During initiator assembly resistance tests, DERM grounds DRIVER SIDE LOW terminal B8, turns on driver current source at DRIVER SIDE HIGH terminal B9, and injects a known amount of current into circuit.

Combined resistance of driver inflator module, SIR coil, harness wiring, circuits No. 347A and 348A, and connector terminal contact is greater than a specified value.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is in driver inflator module circuitry or in DERM wiring harness circuitry.
  2. Checks for a short from DRIVER SIDE HIGH circuit to DRIVER SIDE LOW circuit.
  3. Checks whether malfunction is in driver inflator module or SIR coil assembly.

An intermittent condition is likely to be caused by a short between circuit No. 347 and circuit No. 348, or a malfunctioning shorting clip at base of steering column. Test for diagnostic trouble code is only run while AIR BAG warning light is performing bulb check. When a scan tool CLEAR CODES command is issued and malfunction is still present, DTC will not reappear until next ignition cycle.

Scheme 14

Scheme 14: Diagnostic Aids

DTC 23 - DRIVER INITIATOR CIRCUIT VOLTAGE HIGH

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During normal non-deployment operation of SIR system, small amount of current flows through driver deployment loop. Diagnostic resistors within arming sensor and discriminating sensors, along with resistance of inflator module, cause voltage drops within deployment loop.

Voltage at DRIVER SIDE LOW terminal B8 is greater than a specified amount of DRIVER 36VLR for 500 milliseconds and DTC 35 is not set.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Determines whether malfunction is due to a component or wiring.
  2. Checks for a short from DRIVER 36VLR circuit to DRIVER SIDE LOW circuit.
  3. Checks for a short from DRIVER 36VLR circuit to DRIVER SIDE HIGH circuit.
  4. Checks for an open between driver inflator module and discriminating sensor network.
  5. Checks for an open in passenger compartment discriminating sensor between terminal "D" and splice (all others).
  6. Checks for a short inside arming sensor.
  7. Checks for a short DRIVER SIDE HIGH circuit to DRIVER SOURCE SENSE circuit.
  8. Checks for a partial short inside arming sensor.
  9. Checks for increased resistance of passenger compartment discriminating sensor.
  10. Checks for increased resistance of forward discriminating sensor.

Intermittent condition is likely to be caused by backed out/shorted terminals on arming sensor harness connector, poor connection at any of the discriminating sensor terminals, a short from circuit No. 236 to 347 or 348, a short from circuit No. 347 to 1400, or an open or high resistance in circuit No. 348B.

Scheme 15

Scheme 15: Diagnostic Aids

Scheme 16

Scheme 16

DTC 24 - INITIATOR CIRCUIT VOLTAGE LOW

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During normal non-deployment operation of SIR system, small amount of current flows through driver deployment loop. Diagnostic resistors within arming sensor and discriminating sensors, along with resistance of inflator module, cause voltage drops within deployment loop.

Voltage at DRIVER SIDE LOW terminal B8 is less than a specified percentage of DRIVER 35VLR 500 milliseconds during CONTINUOUS MONITORING.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is occurring in steering column circuitry.
  2. Checks whether malfunction is due to a component or wiring.
  3. Checks for increased resistance of arming sensor.
  4. Checks for partial short inside forward discriminating sensor.
  5. Checks for a partial short inside passenger compartment discriminating sensor.
  6. Checks for an open in circuit No. 347B.
  7. Checks for a short from DRIVER SIDE HIGH circuit to ground.
  8. Checks for a short from DRIVER SIDE LOW circuit to ground.
  9. Checks for a short from discriminating sensor interconnect circuit to ground.
  10. Checks for a short inside forward discriminating sensor.

An intermittent condition is likely to be caused by a poor connection at DERM terminal A4, arming sensor terminals "B" or "D", water intrusion in either discriminating sensor, an open in circuit No. 347B or a short to ground in circuit No. 347, 348 or 349. See DTC 25 to diagnose a possible short to voltage.

Scheme 17

Scheme 17: Diagnostic Aids

Scheme 18

Scheme 18

DTC 25 - DRIVER INITIATOR CIRCUIT SHORT TO IGNITION

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During INITIATOR ASSEMBLY RESISTANCE test, DERM grounds DRIVER SIDE LOW terminal B8 and measures voltage at DRIVER SIDE LOW. For a properly operating circuit the voltage measurement during this test will be less than a specified value. When voltage measured at DRIVER SIDE LOW is greater than a specified value, DTC 25 is set.

Voltage at DRIVER SIDE LOW is above a specified value while DERM attempts to ground this terminal.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether fault is occurring in steering column circuitry.
  2. Checks for a short from DRIVER SIDE HIGH circuit to voltage.
  3. Checks for a short from DRIVER SIDE LOW circuit to voltage.
  4. Checks for a short from discriminating sensor interconnect to voltage.

This DTC can only be set when malfunction is present as ignition switch is turned on. After INITIATOR ASSEMBLY RESISTANCE TEST is completed, a short to voltage in steering column, circuit No. 347, 348, or 349 will cause DTC 24 to set.

Scheme 19

Scheme 19: Diagnostic Aids

DTC 26 - DRIVER INITIATOR CIRCUIT OPEN

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When there is an open in driver inflator module or SIR coil assembly, resistance between DRIVER SIDE HIGH terminal B9 and DRIVER SIDE LOW terminal B8 increases. This causes a larger voltage drop from DRIVER SIDE HIGH to DRIVER SIDE LOW across a resistor inside DERM which connects these 2 terminals together. Increase in voltage difference between DRIVER SIDE HIGH and DRIVER SIDE LOW is detected by DERM during the CONTINUOUS MONITORING tests and DTC 26 is set.

Voltage difference between DRIVER SIDE HIGH terminal B9 and DRIVER SIDE LOW terminal B8 increases. This causes a larger voltage drop from DRIVER SIDE HIGH to DRIVER SIDE LOW across a resistor inside DERM which connects these 2 terminals together. The increase in voltage difference between DRIVER SIDE HIGH and DRIVER SIDE LOW is detected by DERM during CONTINUOUS MONITORING tests and DTC 26 is set.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether steering column malfunction is occurring.
  2. Checks whether malfunction is in driver inflator module or SIR coil assembly.

DTC will only set when there is an improper connection of either Yellow 2-pin connector near base of steering column or Yellow 2-pin connector at top of steering column, an open SIR coil assembly, or an open inflator module.

Scheme 20

Scheme 20: Diagnostic Aids

DTC 28 - CURRENT SINK OR SOURCE FAILURE

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During INITIATOR ASSEMBLY RESISTANCE test, DERM grounds DRIVER SIDE LOW terminal B8 and turns on DRIVER CURRENT SOURCE at DRIVER SIDE HIGH terminal B9.

DRIVER SIDE LOW voltage is less than a specified value while its initiator resistance is in range or when voltage measured at DRIVER SIDE LOW is above a specified value.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

During INITIATOR ASSEMBLY RESISTANCE TEST, DERM checks for proper resistance of circuit No. 347A, 348A, SIR coil assembly and inflator module.

Scheme 21

Scheme 21: Diagnostic Aids

DTC 31 - DRIVER LOOP ENERGY RESERVE FEED OPEN

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During CONTINUOUS MONITORING tests, DERM monitors voltage at DRIVER SOURCE SENSE terminal A5.

Test Conditions

Voltage measured at DRIVER SOURCE SENSE terminal A5 is within a specified range or IGNITION 1 for 500 milliseconds during CONTINUOUS MONITORING.

Voltage at DRIVER SOURCE SENSE terminal A5 is within a specified range of IGNITION 1 for 500 milliseconds.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for open in DRIVER 36VLR circuit.
  2. Checks for high resistance, but not an open, in DRIVER SOURCE SENSE circuit.
  3. Checks for short from DRIVER SOURCE SENSE circuit to voltage.

An intermittent condition is likely to be caused by a poor connection at arming sensor terminal "B" or "C, poor connection at DERM terminal A4 or A5, an open in circuit No. 236 or No. 1400, a short from circuit No. 1400 to voltage or an open inside arming sensor.

Scheme 22

Scheme 22: Diagnostic Aids

DTC 34 - ARMING SENSOR IGNITION FEED OPEN

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During TURN-ON tests performed at beginning of each ignition cycle, DERM delays charging of DRIVER 36VLR power supply. While delay is active, DERM measures voltage at DRIVER 36VLR terminal A4 and DRIVER SOURCE SENSE terminal A5.

Voltage at DRIVER SOURCE SENSE terminal A5 is a specified amount less than IGNITION 1 voltage and no higher priority faults are detected.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether a malfunction is occurring.
  2. Checks for an open in arming sensor ignition feed circuit.
  3. Checks whether malfunction is an open in DRIVER SOURCE SENSE circuit or an open in arming sensor.

An intermittent condition is likely to be caused by an improper connection at arming sensor terminal "A" or "C", improper connection at DERM terminal A5, open ignition feed to arming sensor, open DRIVER SOURCE SENSE circuit, or malfunctioning arming sensor ignition diode. The test for this diagnostic trouble code is only run while AIR BAG warning light is performing bulb check. When a scan tool CLEAR CODES command is issued and malfunction is still present, DTC will not reappear until ignition switch is turned off for at least 2 minutes with entire SIR system connected and then ignition switch is turned on.

Scheme 23

Scheme 23: Diagnostic Aids

DTC 35 - DISCRIMINATING SENSOR OPEN OR MISSING

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During normal non-deployment operation of SIR system, a small amount of current flows through driver deployment loop. Diagnostic resistors within arming sensor and discriminating sensors, along with resistance of inflator module, cause voltage drops within deployment loop.

Voltage at DRIVER SIDE LOW is within a specified percentage of its respective 36VLR power supply voltage for 500 milliseconds.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for increased resistance of passenger compartment discriminating sensor.
  2. Checks for an open in ground feed to passenger compartment discriminating sensor.
  3. Checks for increased resistance of forward discriminating sensor.
  4. Checks for open in ground feed to forward discriminating sensor.
  5. Checks for an open in discriminating sensor interconnect circuit.
  6. Checks for a partial short inside arming sensor.

Scheme 24

Scheme 24

Scheme 25

Scheme 25

DTC 42 - LOOP ENERGY RESERVE VOLTAGE LOW

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During TURN-ON tests performed at beginning of each ignition cycle, DERM delays charging of DRIVER 36VLR terminal A4 power supply. After delay has expired, DRIVER 36VLR power supply is allowed to charge.

Voltage at DRIVER 36VLR does not exceed a specified value within 10 seconds after IGNITION 1 voltage is first applied to DERM or, once having reached specified value, falls below specified value for 500 milliseconds during CONTINUOUS MONITORING.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether DERM has set DTC falsely.
  2. Checks whether malfunctioning arming sensor is preventing DRIVER 36VLR from charging.
  3. Checks for a short to voltage is preventing DRIVER 36VLR from charging.
  4. Checks whether a short to ground is preventing DRIVER 36VLR from charging.

Scheme 26

Scheme 26

DTC 43 - DRIVER SOURCE FEED LOW

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During normal non-deployment operation of SIR system, DERM monitors voltage supplied through arming sensor to high side of driver deployment loop at DRIVER SOURCE SENSE terminal A5.

Voltage at DRIVER SIDE LOW terminal B8 is within a specified percentage of DRIVER 36VLR while simultaneously voltage measured at DRIVER SOURCE SENSE terminal A5 is a specified amount below DRIVER 36VLR for 500 milliseconds.

DERM turns on AIR BAG warning light and sets a Diagnostic Trouble Code (DTC).

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for an open in DRIVER SOURCE SENSE circuit.
  2. Checks for a short from DRIVER SOURCE SENSE circuit to ground.
  3. Checks whether malfunction is caused by increased resistance across DRIVER SOURCE SENSE resistor in arming sensor.

An intermittent condition is likely to be caused by a poor connection to DERM at terminal A5, a poor connection to arming sensor at terminal "C", an open or short to ground in circuit No. 1400, or increased resistance of arming sensor.

Scheme 27

Scheme 27: Diagnostic Aids

DTC 51 - FRONTAL CRASH DETECTED

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

Closure of arming sensor is detected when voltage measured at DRIVER SIDE HIGH terminal B9 is within a specified amount of its deployment loop supply voltage. Closure of either discriminating sensor is detected when voltage measured at DRIVER SIDE LOW terminal B8 is within a specified amount of ground potential. When both conditions are met simultaneously for not less tan 250 microseconds, CRASH DATA is recorded and DTC is set.

Diagnostic Trouble Code (DTC) sets when closure of arming sensor and at least one discriminating sensor is detected simultaneously for not less than 250 microseconds.

DERM turns on AIR BAG warning light and sets a DTC.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. When DTC 42 and DTC 51 are set simultaneously, perform DTC 42 diagnosis first.
  2. If inflator module has not deployed, DTC 51 may have set falsely.
  3. If DTC has set with no signs of frontal impact, DTC has set falsely.
  4. Checks for a DERM malfunction setting DTC.
  5. Check for a DERM malfunction setting DTC.
  6. Determines whether DTC was set inadvertently during diagnosis or a DERM malfunction.
  7. When a frontal crash has occurred, it is necessary to perform indicated procedures to ensure SIR system is fully functional.

Scheme 28

Scheme 28

DTC 52 - DATA AREA FULL

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

If there is a frontal crash of sufficient force to activate arming sensor and at least one of 2 discriminating sensors simultaneously, DTC 51 is set, and DERM will record information regarding SIR system status and vehicle status in EEPROM.

DERM EEPROM area reserved for accident data is detected to be full.

DERM turns on AIR BAG indicator light and sets a DTC. DTC 52 must be cleared using scan tool clear DTC's command.

Scheme 29

Scheme 29: Action Taken

DTC 53 - DERM DRIVER INITIATOR CIRCUITS HIGH RESISTANCE

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During INITIATOR ASSEMBLY RESISTANCE tests, DERM grounds DRIVER SIDE LOW terminal B8 and turns on driver current source at DRIVER SIDE HIGH terminal B9.

Diagnostic Trouble Code (DTC) 53 sets when voltage difference between DRIVER SIDE HIGH terminal B9 and DRIVER SIDE LOW terminal B8 is greater than a specified value.

DERM turns on AIR BAG indicator light and sets a DTC.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is caused by high resistance or open in DRIVER SIDE LOW circuit.
  2. Checks whether malfunction is due to high resistance or open in DRIVER SIDE HIGH circuit.

An intermittent condition is likely to be caused by a poor connection at DERM terminal B8 or B9, an open in circuit No. 347A or an open in circuit No. 348A. Test for this DTC is run only while AIR BAG warning light is performing bulb check. When a scan tool CLEAR CODES command is issued and malfunction is still present, DTC will not reappear until next ignition cycle.

Scheme 30

Scheme 30: Diagnostic Aids

DTC 55 - DERM INCOMPATIBILITY

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When IGNITION 1 voltage is first applied to DERM it will perform TURN-ON tests followed by CONTINUOUS MONITORING for one second. DERM also monitors DRIVER SIDE LOW terminal B8 to ensure voltage is being applied to inflator module and monitors DRIVER SOURCE SENSE terminal A5 to ensure DRIVER 35VLR is supplying voltage to deployment loop.

Diagnostic Trouble Code (DTC) 55 will set when, no higher priority faults are detected during TURN-ON, no higher priority faults are detected during CONTINUOUS MONITORING for one second, no CRANK signal present, IGNITION 1 voltage is greater than a specified value.

DERM turns on AIR BAG indicator light and sets DTC.

Scheme 31

Scheme 31: Action Taken

DTC 61 - SIR INDICATOR CIRCUIT FAILURE

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition switch is first turned on, battery voltage is applied to AIR BAG indicator light and to IGNITION 1 terminals A9 and A10. DERM responds by flashing AIR BAG indicator light 7 times.

Diagnostic Trouble Code (DTC) 61 will set when IGNITION 1 voltage is above a specified value and output state at SIR INDICATOR terminal B1 does not match commanded state of primary lamp driver for 400 milliseconds.

DERM turns on AIR BAG indicator light using redundant lamp driver and sets DTC.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. When DERM is configured for a serial data controlled warning light, DTC 61 will set. Clearing SIR diagnostic codes will reset DERM, allowing lamp driver in DERM to control AIR BAG warning light.

See CHART B and CHART C to diagnose warning light circuit malfunctions.

Scheme 32

Scheme 32: Diagnostic Aids

DTC 62 - REDUNDANT SIR INDICATOR CIRCUIT FAILURE

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

When ignition switch is first turned on, battery voltage is applied to AIR BAG indicator light and to IGNITION 1 terminals A9 and A10. DERM responds by flashing AIR BAG indicator light 7 times.

Diagnostic Trouble Code (DTC) 62 will set when IGNITION 1 voltage is greater than a specified value and output state at SIR INDICATOR terminal B1 does not match commanded state of redundant lamp driver for 400 milliseconds.

DERM turns on AIR BAG indicator light using primary lamp driver and sets a DTC.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks for an open in REDUNDANT INDICATOR GROUND circuit.
  2. Checks for an open in REDUNDANT INDICATOR IGNITION 1 circuit.

An intermittent condition is likely to be caused by a poor connection to DERM at terminal A2 or B2, an open in circuit No. 1851 (Achieva, Beretta, Corsica, Grand Am, and Skylark), circuit No. 150 (Century, Cutlass Ciera, or Cutlass Cruiser), or circuit No. 1550 (Cutlass Supreme and Regal), or an open in circuit No. 39A or 39B.

Scheme 33

Scheme 33: Diagnostic Aids

DTC 71 &/OR 75 - INTERNAL DERM FAULT

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

Diagnostic Trouble Code (DTC) 71 and/or 75 is an internal DERM fault and sets when DERM power supply reserve voltage charge or discharge time fails for 3 consecutive ignition cycles, DERM is unable to read from or write to EEPROM, DRIVER 36VLR is greater than a specified value for 500 milliseconds, or DERM calculated number for vehicle in which it is installed does not match value stored in EEPROM.

DERM turns on AIR BAG indicator light and sets DTC.

Scheme 34

Scheme 34: Action Taken

DTC 83 - DRIVER RESERVE DIODE SHORTED

WARNINGTo avoid air bag deployment and injury when trouble shooting system, only use test equipment specified in diagnostic charts. under no circumstances should battery powered test equipment or test light be used. Carefully follow all instructions.

During TURN-ON tests performed at beginning of each ignition cycle, DERM delays charging of DRIVER 36VLR power supply. While delay is active, DERM measures voltage at DRIVER 36VLR terminal A4 and DRIVER SOURCE SENSE terminal A5. When driver reserve diode is shorted, IGNITION 1 voltage is measured at DRIVER 36VLR from forward biased driver ignition diode. When voltage measured at DRIVER 36VLR is within a specified range of IGNITION 1 voltage for 8 consecutive TURN-ON tests, history Diagnostic Trouble Code (DTC) 83 is set.

DERM turns on AIR BAG indicator light and sets a DTC.

Note. Test numbers refer to test numbers on diagnostic chart. For circuit number identification, see WIRING DIAGRAMS.

  1. Checks whether malfunction is caused by a shorted driver reserve diode within arming sensor.

DTC will not set as a current DTC. Follow chart to diagnose a history DTC 83.

Scheme 35

Scheme 35: Diagnostic Aids

WIRE REPAIR

Because of sensitive nature of circuitry, manufacturer has developed special wiring repair procedures. Wire Repair Kit (J-38125-A) contains special sealed splices for use in repairing SIR wiring. Sealed splices are a heat shrink sleeve with sealing adhesive to produce a sealed splice and a cross-hatched core crimp to produce a positive contact for low energy circuits.

If any terminal or connector in SIR wire harness (except pigtails) is damaged, component can be repaired using one of connector repair assembly packs. Terminals in SIR system are manufactured from a special metal to provide necessary contact for low energy circuits. These terminals are only available in wiring kit, and no other terminal should be substituted.

If an SIR wire pigtail is damaged, entire component (including pigtail) should be replaced. Under no circumstances should wire, connector or terminal repair be attempted on arming sensor, passenger compartment discriminating sensor, forward discriminating sensor, inflator module, or SIR coil assembly.

If any wire except a pigtail is damaged, wire can be repaired by splicing in a new section of wire of same gauge. Sealed splices and crimping tool must be used for these splices. To open wiring harness, remove tape as necessary. To avoid wire insulation damage, manufacturer recommends use of a sewing "seam ripper". Refer to instructions in kit for wire repair procedure.

Scheme 36

Scheme 36: CONNECTOR IDENTIFICATION

TORQUE SPECIFICATIONS

ApplicationFt. Lbs. (N.m)
Steering Wheel Hexagonal Lock Nut30 (41)
INCH Lbs. (N.m)
Forward Discriminating Sensor Bolt/Nut44 (5)
Inflator Module Nut/Screw27 (3)
SIR Coil Mounting Screw30 (3.4)
Turn Signal Switch Screw30 (3.4)
Turn Signal Switch Arm Screw20 (2.3)

TORQUE SPECIFICATIONS

SIR System Wiring Diagram. Scheme 37

Scheme 37: SIR System Wiring Diagram