Manual sections

• Abbreviations
• Airbag
• Automatic HVAC System
• Automatic Trans
• Axle Shafts
• Basic Trouble Shooting
• Body - Repair
• Brakes
• Cabin Air Filter
• Check Lists
• Clutches Manual & Hydraulic
• Collision/avoidance
• Cooling System (Mechanical)
• Door Locks & Anti-Theft Systems
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electronic Steering
• Electronic Suspension
• Emission Applications
• Engine
• Engine - Repair (N54)
• Engine Performance
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Fuel System
• Gauges & Instrument Panels
• General Electrical System - Repair
• Horns
• Identification
• Manual & Power Steering
• Manual Trans
• Mechanical
• Mechanical - Hydraulic
• Metric Conversions
• Oem General Information
• Rear Axle - Repair
• Reset Procedures
• Seats
• Slide/tilt Roof - Repair
• Steering
• Sun Roof/t-Top/convertible Top
• Testing & Diagnostics
• Traction Control Disable
• Transfer Case
• Transmission
• Wheel & Tire System
• Wheel Alignment

Repair manual

Body - Repair BMW Z4 E89 рестайлинг

Step-by-step instructions on "Body - Repair" for BMW Z4 E89 рестайлинг (2013–2017). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

152subsections

152articles

175illustrations

41 0 0 Contents of Body, General

1 article

• 41 0 0 Contents of Body, General

1.0 Recommended tools and equipment

1 article

• 1.0 Recommended tools and equipment

Setting blind rivets

1 article

• Setting blind rivets

41 00... Bonding on painted surfaces

1 article

• 41 00... Bonding on painted surfaces

1.0 Equipment

1 article

• 1.0 Equipment

2.0 Expiry date of consumables

1 article

• 2.0 Expiry date of consumables

3.1 Preparation of surface on vehicle

1 article

• 3.1 Preparation of surface on vehicle

3.2 Preparation of surface on new part

1 article

• 3.2 Preparation of surface on new part

5.0 Hardening times

1 article

• 5.0 Hardening times

6.0 Subsequent treatment

1 article

• 6.0 Subsequent treatment

7.0 Disposing of adhesive

1 article

• 7.0 Disposing of adhesive

41 00... Bonding steel on steel

1 article

• 41 00... Bonding steel on steel

2.0 Surface preparation

1 article

• 2.0 Surface preparation

4.0 Hardening times

1 article

• 4.0 Hardening times

5.0 Subsequent treatment of bonding surfaces

1 article

• 5.0 Subsequent treatment of bonding surfaces

41 00 505 Checking front body structure

1 article

• 41 00 505 Checking front body structure 3

41 00 510 Checking rear body structure

1 article

• 41 00 510 Checking rear body structure 3

41 00... Corrosion protection

1 article

• 41 00... Corrosion protection

1.1 Removing sealing materials

1 article

• 1.1 Removing sealing materials

1.2 Applying sealing materials

1 article

• 1.2 Applying sealing materials

2.0 Cavity preservation of sheet-metal parts

1 article

• 2.0 Cavity preservation of sheet-metal parts

2.1 Cavity preservation of steel parts

1 article

• 2.1 Cavity preservation of steel parts

2.2 Cavity preservation of aluminum parts

1 article

• 2.2 Cavity preservation of aluminum parts

41 00... EMC screws

1 article

• 41 00... EMC screws

1. Purpose

1 article

• 1. Purpose

2. Procedure, aluminum front end

1 article

• 2. Procedure, aluminum front end

3. Procedure, steel body

1 article

• 3. Procedure, steel body

41 00... Gap dimensions, body

1 article

• 41 00... Gap dimensions, body 5

99 00... General instructions on painting

1 article

• 99 00... General instructions on painting

5114... General notes for labelling with adhesive films

1 article

• 5114... General notes for labelling with adhesive films 2

2.0 Grinding outer shell and structure

1 article

• 2.0 Grinding outer shell and structure 1

1.0 Scope of delivery

1 article

• 1.0 Scope of delivery

2.0 Start-up

1 article

• 2.0 Start-up

5.0 Safety instructions

1 article

• 5.0 Safety instructions

1.0 Airbags and restraint systems

1 article

• 1.0 Airbags and restraint systems

1.0 Battery

1 article

• 1.0 Battery

2.0 Control units

1 article

• 2.0 Control units

41 00... Information/warning labels

1 article

• 41 00... Information/warning labels

1.0 Aluminum

1 article

• 1.0 Aluminum

41 00... Information on metal filler

1 article

• 41 00... Information on metal filler

Storage

1 article

• Storage

Shelf life

1 article

• Shelf life

Surface pre-treatment

1 article

• Surface pre-treatment

Processing

1 article

• Processing 1

Applying filler

1 article

• Applying filler

Hardening time

1 article

• Hardening time

Post-processing

1 article

• Post-processing

Paintwork

1 article

• Paintwork

Metal filler disposal

1 article

• Metal filler disposal

Situation

1 article

• Situation

Procedure

1 article

• Procedure

64 00 000 Information on using cleaning agent/paints (personal protection equipment)

1 article

• 64 00 000 Information on using cleaning agent/paints (personal protection equipment)

41 00... Information on vehicle protection

1 article

• 41 00... Information on vehicle protection

41 00... Installing a cavity acoustic baffle (expanded)

1 article

• 41 00... Installing a cavity acoustic baffle (expanded) 1

41 00... Installing a cavity acoustic baffle (not expanded)

1 article

• 41 00... Installing a cavity acoustic baffle (not expanded)

1.2 Material influences

1 article

• 1.2 Material influences

1.3 Machining properties

1 article

• 1.3 Machining properties

1.4 Mounting

1 article

• 1.4 Mounting

41 00... Notes on adhesive K1

1 article

• 41 00... Notes on adhesive K1

Required cartridge gun

1 article

• Required cartridge gun

Preparing the glue cartridge

1 article

• Preparing the glue cartridge

Disposal of adhesive

1 article

• Disposal of adhesive

41 00... Notes on adhesive K2

1 article

• 41 00... Notes on adhesive K2 1

41 00... Notes on adhesive K3

1 article

• 41 00... Notes on adhesive K3

Adhesive disposal

1 article

• Adhesive disposal

41 00... Notes on adhesive K4

1 article

• 41 00... Notes on adhesive K4

41 00... Notes on adhesive K5

1 article

• 41 00... Notes on adhesive K5

41 00... Notes on cleaning agent R1

1 article

• 41 00... Notes on cleaning agent R1

41 00... Notes on repairing threads

1 article

• 41 00... Notes on repairing threads

1. Opening spot-weld bonds

1 article

• 1. Opening spot-weld bonds

2. Opening adhesive bonds

1 article

• 2. Opening adhesive bonds

3. Opening adhesive bonds on aluminum roofs

1 article

• 3. Opening adhesive bonds on aluminum roofs

4. Opening adhesive bonds on carbon-fibre-reinforced plastic parts

1 article

• 4. Opening adhesive bonds on carbon-fibre-reinforced plastic parts

41 00... Opening brazed joints

1 article

• 41 00... Opening brazed joints

41 00... Opening riveted joints

1 article

• 41 00... Opening riveted joints

1.1 Opening blind rivets (N1 and N2)

1 article

• 1.1 Opening blind rivets (N1 and N2)

1.2 Opening blind rivets (N3 and N6)

1 article

• 1.2 Opening blind rivets (N3 and N6)

2.1 Opening punch rivets by extraction

1 article

• 2.1 Opening punch rivets by extraction

2.2 Opening punch rivets by drilling out

1 article

• 2.2 Opening punch rivets by drilling out

1. Opening weld spots (resistance pressure spot welding)

1 article

• 1. Opening weld spots (resistance pressure spot welding)

2. Opening MAG weld seams and MIG brazing seams

1 article

• 2. Opening MAG weld seams and MIG brazing seams

3. Opening laser weld seams

1 article

• 3. Opening laser weld seams

41 00... Position of shaped parts for cavity acoustic baffle

1 article

• 41 00... Position of shaped parts for cavity acoustic baffle 1

41 00... Procedure for folding hardtop after an accident

1 article

• 41 00... Procedure for folding hardtop after an accident

41 00... Punch rivets

1 article

• 41 00... Punch rivets

41 00... Quality standard

1 article

• 41 00... Quality standard

41 00... Reinforcement plate (bonded)

1 article

• 41 00... Reinforcement plate (bonded) 9

41 00... Reinforcement plate with stud bolt (bonded)

1 article

• 41 00... Reinforcement plate with stud bolt (bonded) 10

41 00... Repair solution for straight shank/hexagon rivet nut

1 article

• 41 00... Repair solution for straight shank/hexagon rivet nut 4

41 0 Repair techniques, repair stage 1

1 article

• 41 0 Repair techniques, repair stage 1

41 0 Repair techniques, repair stage 2

1 article

• 41 0 Repair techniques, repair stage 2

41 0 Repair techniques, repair stage 3

1 article

• 41 0 Repair techniques, repair stage 3

2.0 Shaping plastic parts

1 article

• 2.0 Shaping plastic parts

3.0 Bonding plastic parts

1 article

• 3.0 Bonding plastic parts

41 00... Safety at work

1 article

• 41 00... Safety at work

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

1 article

• 00 Safety information for working on vehicles with automatic engine start-stop function (MSA) 2

41 00... Separating cut determination with a template

1 article

• 41 00... Separating cut determination with a template 3

41 00... Setting blind rivet nuts and bolts

1 article

• 41 00... Setting blind rivet nuts and bolts

41 00... Soldering steel components

1 article

• 41 00... Soldering steel components

2. Work materials

1 article

• 2. Work materials

3. Preparation

1 article

• 3. Preparation

4. Implementation

1 article

• 4. Implementation

5. Subsequent treatment of brazed joints

1 article

• 5. Subsequent treatment of brazed joints

6. Notes on melting/tinning

1 article

• 6. Notes on melting/tinning

41 00... Spot-weld bonding steel parts

1 article

• 41 00... Spot-weld bonding steel parts

41 00... Straightening aluminum components in structure

1 article

• 41 00... Straightening aluminum components in structure

41 00... Straightening aluminum parts on outer skin

1 article

• 41 00... Straightening aluminum parts on outer skin

41 00... Straightening steel components in the structure

1 article

• 41 00... Straightening steel components in the structure

41 00... Straightening steel parts on outer skin

1 article

• 41 00... Straightening steel parts on outer skin

41 00... Use of materials in outer skin

1 article

• 41 00... Use of materials in outer skin 1

41 00... Welding in reinforcement plate (steel plate)

1 article

• 41 00... Welding in reinforcement plate (steel plate) 7

41 00... Welding steel components

1 article

• 41 00... Welding steel components

3. Preparations for MAG and spot-welding

1 article

• 3. Preparations for MAG and spot-welding

4. Welding

1 article

• 4. Welding

5. Subsequent treatment of weld joints

1 article

• 5. Subsequent treatment of weld joints

41 00... Working with 2-component PU cavity foam

1 article

• 41 00... Working with 2-component PU cavity foam

41 00... Workshop equipment

1 article

• 41 00... Workshop equipment

41 21 512 Replacing door pillar inner section (door pillar removed)

1 article

• 41 21 512 Replacing door pillar inner section (door pillar removed) 3

41 11 015 Replacing front left or right engine bracket with wheel arch

1 article

• 41 11 015 Replacing front left or right engine bracket with wheel arch 6

41 11 733 Replacing front luggage compartment floor cross-member (luggage compartment floor completely removed)

1 article

• 41 11 733 Replacing front luggage compartment floor cross-member (luggage compartment floor completely removed) 4

41 12 535 Replacing complete rear luggage compartment floor (tail panel removed)

1 article

• 41 12 535 Replacing complete rear luggage compartment floor (tail panel removed) 5

41 12 653 Replacing luggage compartment floor, left section (tail panel and side panel removed)

1 article

• 41 12 653 Replacing luggage compartment floor, left section (tail panel and side panel removed) 10

41 12 557 Replacing luggage compartment floor, middle section (tail panel removed)

1 article

• 41 12 557 Replacing luggage compartment floor, middle section (tail panel removed) 10

41 12 548 Replacing rear cross-member on luggage compartment floor (tail panel removed)

1 article

• 41 12 548 Replacing rear cross-member on luggage compartment floor (tail panel removed) 3

41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)

1 article

• 41 14 511 Replacing complete rear left wheel arch (rear left side panel removed) 6

41 14 020 Replacing front left or right wheel arch

1 article

• 41 14 020 Replacing front left or right wheel arch 4

41 21 518 Replacing left B-pillar (rear left side panel removed)

1 article

• 41 21 518 Replacing left B-pillar (rear left side panel removed) 2

41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed)

1 article

• 41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed) 3

41 21 540 Replacing front left or right door pillar (front side panel removed)

1 article

• 41 21 540 Replacing front left or right door pillar (front side panel removed) 4

41 33 040 Replacing front wall

1 article

• 41 33 040 Replacing front wall 2

41 33 051 Replacing left front panel

1 article

• 41 33 051 Replacing left front panel 1

41 33 052 Replacing right front panel

1 article

• 41 33 052 Replacing right front panel

41 33 040 Replacing front left or right side wall holder

1 article

• 41 33 040 Replacing front left or right side wall holder 2

41 34 041 Replacing tail panel

1 article

• 41 34 041 Replacing tail panel 7

41 34 121 Replacing complete tail panel and luggage compartment floor

1 article

• 41 34 121 Replacing complete tail panel and luggage compartment floor 2

41 35 000 Removing and installing/replacing front side panel, left or right

1 article

• 41 35 000 Removing and installing/replacing front side panel, left or right 1

41 35 101 Replacing rear left side panel

1 article

• 41 35 101 Replacing rear left side panel 3

41 35 111 Replacing rear right side panel

1 article

• 41 35 111 Replacing rear right side panel 2

41 51 004 Adjusting left or right front door

1 article

• 41 51 004 Adjusting left or right front door 4

41 5.... Removing and installing door

1 article

• 41 5.... Removing and installing door 4

41 61 014 Adjusting engine bonnet/hood

1 article

• 41 61 014 Adjusting engine bonnet/hood 4

41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS)

1 article

• 41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS) 5

41 61 ... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system)

1 article

• 41 61 ... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system) 1

41 61 000 Removing and installing hood/bonnet

1 article

• 41 61 000 Removing and installing hood/bonnet 1

41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS)

1 article

• 41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS) 2

41 62 014 Adjusting tailgate

1 article

• 41 62 014 Adjusting tailgate 4

41 62 519 Removing and installing/replacing left or right hinge for rear lid

1 article

• 41 62 519 Removing and installing/replacing left or right hinge for rear lid 1

41 62 000 Removing and installing rear lid

1 article

• 41 62 000 Removing and installing rear lid 1

41 63 000 Removing and installing flap for fuel filler neck

1 article

• 41 63 000 Removing and installing flap for fuel filler neck 1

41 63 060 Removing and installing soft top compartment lid

1 article

• 41 63 060 Removing and installing soft top compartment lid 6

51 71 360 Removing and installing/replacing seal for rear lid

1 article

• 51 71 360 Removing and installing/replacing seal for rear lid 2

41 63 002 Replacing cover bowl

1 article

• 41 63 002 Replacing cover bowl 5