Home/BMW/Z4/BMW Z4 E89 (2009-2013)/Repair manual/Oem General Information/Maintenance and General Information - Special Tools (n54)
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Maintenance and General Information - Special Tools (n54) BMW Z4 E89

Oem General Information 49 illustrations ~5021 words

SI number

01 22 06 (307)

Scheme 1

Scheme 1: SI number

Assembly stand MW

Note. (Assembly stand with universal flange) For mounting engines from S85

01 25 04 (155)

Consisting of

1 = 0495188 Assembly stand

2 = 0495189 Tool

Note. (Universal flange)

3 = 0495200 Crank

Scheme 2

Scheme 2: SI number

4 = 0495201 Cover

Note. (Protective hood)

5 = 0495202 Oddments tray

Note. (Oddments tray for small parts)

6 = 0495203 Shaped element

Note. (Rear shaped pan)

7 = 0495204 Collection pan

Note. (Oil collection pan)

8 = 0495205 Shaped element

Note. (Front shaped pan)

9 = 0495206 Wheel

Note. (Front wheel (without stop))

10 = 0495207 Wheel

Note. (Rear wheel (with stop))

11 = 0495208 Mat

Note. (Checker mat set)

Replaced by: 0495187

Note. For accommodating engine, transmission and rear axle, replaced by 00 1 450 (passenger car) Release for motorcycle only! Replaced by 00 2 300 (0 495 187)

Consisting of

1 = 0490119 Frame

Note. (tube frame) Release for motorcycle only!

2 = 0490120 Fixture

Note. (Mounting head without mounting flange)

3 = 0490121 Fixture

Note. (Mounting flange (2 pieces required)) Release for motorcycle only!

4 = 0490122 Fuse

5 = 0490123 Fitting aid

Note. (Locking of mounting flange)

Scheme 3

Scheme 3: Assembly stand MW

6 = 0490124 Lever

Note. (release lever)

7 = 0490125 Wheel

Note. (wheel without brake) Release for motorcycle only!

8 = 0490126 Wheel

Note. (wheel with brake) Release for motorcycle only!

9 = 0490127 Oddments tray

Note. (storage plate)

Awl MW

Note. Diameter 3 mm

Storage Location

A21

01 28 06 (331)

Scheme 4

Scheme 4: SI number

Base frame MW

Note. 4 m special tool cabinet. USA version

Basic frame MW

Note. Length 4040 mm/height 2150 mm/depth 680 mm Replaced by 00 1 000 (0 494 897) See Service Information (bulletin) 01 10 04 (092)

Scheme 5

Scheme 5: Basic frame MW

Note. (Base frame) Frame for special tool board. Replaced by 00 0 220 (0 493 777), 00 0 221 (0 493 778), 00 0 224 (0 493 781)

Cable cabinet MW

Note. (Cable cabinet II, complete) For extended accommodation of adapter cables, measuring equipment and testers

00 02 99 (399)

Consisting of

4 = 0494120 Drawer block

Note. For cable cabinet II only

5 = 0494121 Holder

Note. (holder) Holder set for test adapters. For cable cabinet II only

Scheme 6

Scheme 6: SI number

1 = 0493522 Film

Note. (Film set II) For identifying storage locations in cable cabinet II - valid status in each case

2 = 0493523 Holder

Note. (Cable holder set - H -) For cable cabinet II only 16 guide rails with 15 holding straps as fixture for adapter cables - valid status in each case

3 = 0493524 CD holder

Note. For holding two program CDs with cover - Can be installed in cable cabinets I and II

6 = 0493527 Holder

Note. (Holder) Holding strap set (optional) 20 holding straps for cable clips - H - For extension to cable hanging in cable cabinets I and II

Note. (Cable cabinet I, complete) With foil set and accessories - For storing the adapter cables and measuring devices and testers

00 02 99 (399)

Consisting of

1 = 0494122 Cable cabinet

Note. Without content and without accessories Base for cable cabinet I and II

Scheme 7

Scheme 7: SI number

6 = 0494123 Frame

Note. (Frame) Swivel panel frame support of the cable suspensions in the cable cabinet I and II

9 = 0494124 Floor

Note. (Floor) For cable cabinet I only

2 = 0490072 Foil

Note. (Foil set I) For identification of the storage locations in the cable cabinet I - valid status in each case

3 = 0490073 Holder

Note. (Cable holder set - H -) For cable cabinet I only 24 guide rails with 15 holding straps each for accommodating the adapter cables

= 0490074

4 = 0490074 Cable holder

Note. (Cable holder) Cable holder - B - For mounting the engine test cable For extending the cable suspensions in cable cabinet I and II

7 = 0493529 Drawer block

Note. For cable cabinet I only

8 = 0493530 Magnet

Note. (Magnet) Magnet with roller. For better fixation and spacing of the swivel panels - Only for retrofittings in cable cabinets I and II

10 = 0493532 Register

Note. For locating the BMW special tools for the vehicle electrical system in cable cabinet I and II

Cardboard box Minimum set: Mechanical tools MW

Note. (Cardboard box) Cardboard box (set) for cable cabinet. For adapter cable storage (cable cabinet modification) 2 cardboard boxes are delivered at this time: 00 0 121 = storage location Y1 00 0 122 = storage location Y2

00 04 04 (104)

Consisting of

0494948

0494949

Scheme 8

Scheme 8: SI number

Cardboard box MW

Note. (Cardboard box) Cardboard box Y2 = storage location for adapter cable

Note. (Cardboard box) Cardboard box Y1 = storage location for adapter cable

Scheme 9

Scheme 9: Cardboard box MW

Case MW

Note. (Case) with insert not incl. panel wedges

Scheme 10

Scheme 10: Case MW

Decade number

Note. Reserved for consecutive sub-no. Cross-member 00 0 200. Replaced by: 00 6 040

1 10 02 (907)

Device MW

Note. (Cross-member) To hold the engine when removing and installing the front axle support, the oil sump and transmission. Replaced by: 00 6 000, 00 6 010, 00 6 020, 00 6 030

Individual

01 14 01 (766)

Consisting of

Scheme 11

Scheme 11: SI number

8 = 0490083 Support

Note. (Support foot (2 pieces) with pads (4 pieces)) Series: E38, E39, E46, E60, E65. Replaced by 00 6 030 (0 496 422)

1 = 0490076 Bridge

Note. (Support bridge) Replaced by 00 6 001

2 = 0490077 Spindle

Note. (Spindle with hook) Replaced by 00 6 002

3 = 0490078 Extension

Note. For extending the support bridge 00 0 201 Series: E65 Replaced by 00 6 003

4 = 0490079 Adapter

Note. (Adapter leg (1 piece)) Replaced by 00 6 004

5 = 0490080 Extension

Note. Series: R50, R53 Replaced by 00 6 005

6 = 0490081 Support

Note. (Support foot (2 pieces)) Series: E30, E31, E32, E34, E36, Z3 Only 6-cylinder engines. Replaced by 00 6 010

7 = 0490082 Support

Note. (Support foot (2 pieces)) Model: Z3/Only 4-cylinder engines. Replaced by 00 6 020

9 = 0493123 Chain

Note. (Chain) Chain with hook. Version similar to 11 0 003. Replaced by 00 6 006

Note. (Universal hydraulic lifter base unit) Chassis and hydraulic lifter - For removing and installing rear axle supports and transmissions. Also for soft top mounts.

01 05 90 (207)

Consisting of

1 = 0490134 Adapter

Note. (Adapter for gearbox holder) Series: E30, E31, E32, E34, E36

Scheme 12

Scheme 12: SI number

Drawer block MW

Note. (Drawer unit) With 5 drawers, lockable

Engine support plates

Note. Engine: S62 Replaced by 11 5 420

Scheme 13

Scheme 13: Engine support plates

Exhaust cutter MW

Note. (Exhaust pipe cutter) For cutting V2a pipes on exhaust system.

Scheme 14

Scheme 14: Exhaust cutter MW

Scheme 15

Scheme 15: Extension MW

Extractor MW

Note. (Universal extractor Kukko 17/K) For pulling bearing inner race from drive flange on wheel bearing, rear

Consisting of

1 = 0490483 Spindle

Note. (Pressure spindle with bridge)

2 = 0490484 Spindle

Note. (Adjusting spindle (2 pieces) with knurled nuts (4 pieces))

3 = 0490485 Spindle

Note. (Pressure spindle, side)

4 = 0490486 Retaining bracket

Note. (Adjusting jaws (2 pieces))

5 = 0490487 Bolt

Note. (Adjusting screws (2 pieces) with nut) For adjusting jaw (2 pieces)

Scheme 16

Scheme 16: Extractor MW

6 = 0490488 Extension

Note. (Extension (2 pieces))

7 = 0490489 Bridge

Film MW

Note. (Film, German)

Scheme 17

Scheme 17: Film MW

Note. (Set of films for special tool board I)

Scheme 18

Scheme 18: Film MW

Note. (Film number 10 USA version)

0490032 000054 Film MW

Note. (Film, Dutch)

0496468 000365 Film/hook MW

Note. (Supplementary films/hook set for N63/E83/E88/E92)

0496220 000361 Film/hook MW

Note. (Additional films/hooks for N43, N47)

0495080 001323 Foil MW

Note. (Film no. 3 USA version)

0495084 001327 Foil MW

Note. (Film no. 7 USA version)

0495975 005103 Foil MW

Note. (Foil 3, panel I)

01 19 06 (298)

0495979 005107 Foil MW

Note. (Foil 7, panel III)

01 19 06 (298)

0495079 001322 Foil MW

Note. (Film no. 2 USA version)

0495985 005453 Foil MW

Note. (Stock issue film 3)

01 19 06 (298)

0496560 001335 Foil MW

Note. (Foil 14 USA (A/B/C 35/36))

0495085 001328 Foil MW

Note. (Foil no. 8 USA version)

0496559 001334 Foil MW

Note. (Foil 13 USA (A/B/C 33/34))

0495978 005106 Foil MW

Note. (Foil 6, panel II)

01 19 06 (298)

0495973 005101 Foil MW

Note. (Foil 1, panel I)

01 19 06 (298)

0495513 000418 Foil MW

Note. (Foil set cable cabinet 2)

0496214 005113 Foil MW

Note. (Foil 12 (A/B/C 23/24)) GM6 and RHT

0496556 005114 Foil MW

Note. (Foil 13 (A/B/C 25/26)) F01

0495867 005111 Foil MW

Note. (Foil 10 (A/B/C 19/20)) Engine: N54

0495984 005452 Foil MW

Note. (Stock issue film 2)

01 19 06 (298)

0495980 005108 Foil MW

Note. (Foil 8, panel III)

01 19 06 (298)

0495282 000416 Foil MW

Note. (Foil set cable cabinet 1 for E90)

0495974 005102 Foil MW

Note. (Foil 2, panel I)

01 19 06 (298)

0490009 000022 Foil MW

Note. (Foil set for special tool board II)

Scheme 19

Scheme 19: 0490009 000022 Foil MW

0490031 000053 Foil MW

Note. (foil, French

0495981 005109 Foil MW

Note. (Foil 9, panel 3)

01 19 06 (298)

0490034 000056 Foil MW

Note. (foil, Spanish)

0495986 005454 Foil MW

Note. (Stock issue film 4)

01 19 06 (298)

0490033 000055 Foil MW

Note. (Foil, Italien)

0490016 000032 Foil MW

Note. (set of foils for special tool board III)

Scheme 20

Scheme 20: 0490016 000032 Foil MW

0495976 005104 Foil MW

Note. (Foil 4, panel II)

01 19 06 (298)

0495281 000415 Foil MW

Note. (Foil set 1 + 2 for E87)

0496096 005112 Foil MW

Note. (Film 11 (A/B/C 21/22)) Model series: E70

0495086 001329 Foil MW

Note. (Film no. 9 USA version)

0495983 005451 Foil MW

Note. (Stock issue film 1)

01 19 06 (298)

0496252 001333 Foil MW

Note. (Foil no. 12 USA version)

0495082 001325 Foil MW

Note. (Film no. 5 USA version)

0490030 000052 Foil MW

Note. (Film sheet, English)

0496251 001332 Foil MW

Note. (Foil no. 11 USA version)

0495077 001320 Foil MW

Note. (Foil set, complete, USA version)

0496561 001336 Foil MW

Note. (Foil 15 USA (A/B/C 37/38))

0495977 005105 Foil MW

Note. (Foil 5, panel II)

01 19 06 (298)

0495987 005455 Foil MW

Note. (Relocation template 5)

01 19 06 (298)

0495078 001321 Foil MW

Note. (Film no. 1 USA version)

0495083 001326 Foil MW

Note. (Film no. 6 USA version)

0495081 001324 Foil MW

Note. (Foil no. 4 USA version)

0495363 000353 Foil MW

Note. (Additional foil for E60 all-wheel drive/E90/M57 T2/M67 TU)

0496558 000366 Foil/hook MW

Note. (Supplementary foil/hook set USA - update)

0494388 001120 Foil/hook MW

Note. (Film and hook set)

Consisting of

1 = 0494389 Foil

2 = 0494390 Hook

Note. (Hook set)

0495556 000355 Foil/hook MW

Note. (Film and hook set) 61 6 100, 61 6 110

0495566 000356 Foil/hook MW

Note. (Film and hook set) 23 0 320

0495414 001160 Foil/hook MW

Note. (Foil and hook set for S85) (for special offer tool)

01 12 05 (196)

Consisting of

4 = 0495608 Foil

Note. (Foil S85)

4 = 0495609 Hook

Note. (Hook set S85)

0496313 000363 Foil/hook MW

Note. (Supplementary film/hook set for N43)

0496688 995000 Foil/hook MW

Note. Complete set for BMW

0496301 000362 Foil/hook MW

Note. (additional foils/set of hooks for S65)

0495415 001170 Foil/hook MW

Note. (Foil and hook set for S85) (for store tool)

01 12 05 (196)

Consisting of

4 = 0495610 Foil

Note. (Foil S85)

4 = 0495611 Hook

Note. (Hook set S85)

0495292 001140 Foil/hook MW

Note. (E87 Foil and hook set) E87

Consisting of

1 = 0495296 Foil

2 = 0495297 Hook

Note. (Hook set)

0494205 001100 Foil/hook MW

Note. (Foil and hook set)

Consisting of

1 = 0494206 Foil

2 = 0494207 Hook

Note. (Hook set)

0495504 000354 Foil/hook MW

Note. (Foils/hook set E90)

0495293 001150 Foil/hook MW

Note. (N 52 foil and hook set) N52

Consisting of

1 = 0495294 Foil

2 = 0495295 Hook

Note. (Hook set)

0496255 000358 Foil/hook MW

Note. (Foil/hook set)

0496217 000359 Foil/hook MW

Note. (Supplementary foils + hooks for 24 2 354 and 24 4 166)

0495804 000357 Foil/hook MW

Note. (Film and hook set) For 33 4 285

0490067 000159 Frame MW

Note. (Carrier housing with roller) Consisting of: Carrier housing (3 pieces)/roller (3 pieces)/roller, bottom (6 pieces) Replaced by 00 1 000 (0 494 897) See Service Information (bulletin) 01 10 04 (092)

0496076 009470 Gauge MW

Note. (Gap gauge) From 1 to 5 mm (1; 1.5; 2; 2.5...). For checking body gap dimensions.

A23

01 03 07 (337)

Scheme 21

Scheme 21: SI number

0496004 005208 Hook MW

Note. (Hook set) for foil 8

0495093 001345 Hook MW

Note. (Hook set for foil no. 5 USA version)

0496215 005213 Hook MW

Note. (Hook set) Hook set for foil 12

0496253 001351 Hook MW

Note. (Hook set for film no. 10 USA version)

0496001 005205 Hook MW

Note. (Hook set) for film 5

0495997 005201 Hook MW

Note. (Hook set) for film 1

0496562 001354 Hook MW

Note. (Hook set for foil 13 USA)

0495982 005499 Hook MW

Note. (Supplementary set of hooks for foil 1-9)

01 19 06 (298)

0495094 001346 Hook MW

Note. (Hook set for film no. 6 USA version)

0496557 005214 Hook MW

Note. (Set of hooks) Set of hooks for film 13 F01

0496003 005207 Hook MW

Note. (Hook set) for film 7

0495088 001340 Hook MW

Note. (Hook set, complete, for 00 1 300, USA version)

0495097 001349 Hook MW

Note. (Hook set for film no. 9 USA version)

0490010 000023 Hook MW

Note. (Hook set for foil 4, 5 and 6)

0496564 001356 Hook MW

Note. (Hook set for foil 15 USA)

0495096 001348 Hook MW

Note. (Hook set for film no. 8 USA version)

0495092 001344 Hook MW

Note. (Hook set for film no. 4 USA version)

0495868 005211 Hook MW

Note. (Hook set for film 10) Engine: N54

0495090 001342 Hook MW

Note. (Hook set for foil no. 2 USA version)

0495998 005202 Hook MW

Note. (Hook set) for foil 2

0496000 005204 Hook MW

Note. (Hook set) for foil 4

0496254 001352 Hook MW

Note. (Hook set for film no. 11 USA version)

0490017 000033 Hook MW

Note. (Hook set for foils 7, 8 and 9)

0495091 001343 Hook MW

Note. (Hook set for film no. 3 USA version)

0495999 005203 Hook MW

Note. (Hook set) for film 3

0496563 001355 Hook MW

Note. (Hook set for film 14 USA)

0490003 000013 Hook MW

Note. (Hook set for the foils 1, 2 and 3)

0495095 001347 Hook MW

Note. (Hook set for film no. 7 USA version)

0496097 005212 Hook MW

Note. (Hook set) Hook set for foil 11

0496005 005209 Hook MW

Note. (Hook set) for film 9

0496002 005206 Hook MW

Note. (Hook set) for foil 6

0495089 001341 Hook MW

Note. (Hook set for film no. 1 USA version)

0495988 005471 Hook set MW

Note. (Hook set for stock issue film 1)

01 19 06 (298)

0495989 005472 Hook set MW

Note. (Hook set for relocation template 2)

01 19 06 (298)

0495990 005473 Hook set MW

Note. (Hook set for relocation template 3)

01 19 06 (298)

00 8 600 Hook set

For reorganization and mounting of existing special tools on tool boards

Note. The following individual tools cannot be ordered in the set!

Series: All models

Consisting of

1 = 00 8 601 Hook No. 1

10 = 00 8 612 Hook No. 12

11 = 00 8 613 Hook No. 13

12 = 00 8 614 Hook No. 14

13 = 00 8 615 Hook No. 15

14 = 00 8 616 Hook No. 16

15 = 00 8 617 Hook No. 17

16 = 00 8 620 Hook No. 20

17 = 00 8 621 Hook No. 21

18 = 00 8 622 Hook No. 22

19 = 00 8 625 Hook No. 25

2 = 00 8 602 Hook No. 2

20 = 00 8 626 Hook No. 26

21 = 00 8 628 Hook No. 28

22 = 00 8 629 Hook No. 29

23 = 00 8 630 Hook No. 30

3 = 00 8 603 Hook No. 3

4 = 00 8 604 Hook No. 4

5 = 00 8 606 Hook No. 6

6 = 00 8 608 Hook No. 8

7 = 00 8 609 Hook No. 9

8 = 00 8 610 Hook No. 10

9 = 00 8 611 Hook No. 11

0495991 005474 Hook set MW

Note. (Hook set for stock issue film 4)

01 19 06 (298)

0495992 005475 Hook set MW

Note. (Hook set for stock issue film 5)

01 19 06 (298)

0490035 000059 Labelling board MW

Note. (Labelling board) Without film

0493217 008660 Magnet MW

Note. For tool cabinet

Tool cabinet

Scheme 22

Scheme 22: Storage Location

0495108 009130 Magnet Minimum set: Mechanical tools MW

Note. (Magnet with 1/2" connection) For securing torque angle dial 00 9 120 to body.

A52

01 17 04 (130)

Scheme 23

Scheme 23: SI number

0490475 005500 Mandrel Minimum set: Mechanical tools MW

Note. (Handle for drifts)

Scheme 24

Scheme 24: 0490475 005500 Mandrel Minimum set: Mechanical tools MW

0490063 000153 Mat MW

Note. (mat) Wide-groove mat (2 mats)

0490189 002550 Measurement aid MW

Note. (Depth gauge) E.g. for determining side clearance of transmission shaft and basic adjustment dimension for installing bevel pinion in rear axle final drives

B5

A5

Scheme 25

Scheme 25: Storage Location

0490190 002590 Measurement aid MW

Note. (Plastigage (5 x)) For checking bearing clearance on crankshaft and connecting rod bearings

Scheme 26

Scheme 26: 0490190 002590 Measurement aid MW

0490130 002010 Measurement aid MW

Note. (Coefficient of friction meter) For adjusting the steering box (measurement possible in both directions) and for checking and adjusting the bevel pinion and crown wheel bearing in all final drives

X9

Scheme 27

Scheme 27: Storage Location

0490180 002510 Measuring device MW

Note. (Dial gauge with gauging pin) Dial can be turned to the pointer zero position using the outer ring

A5

Consisting of

1 = 2208442 Extension

0495076 001310 Panel MW

Note. (Tool boards, complete, USA version) Comprising: - 3 large tool boards, covered with film - including hook set - including wall mounting

0495484 009324 Panel wedge MW

Note. (Panel wedge (panel)) For removing cavity strips from E60

0490028 000050 Panel with lettering MW

Note. (Panel with lettering) Panel with lettering: "SPECIAL TOOLS" With foil in the required language - size 2000 mm x 215 mm

Tool cabinet

0494313 009290 Pliers MW

Replaced by: 0496521

Note. (Rivet pliers) Replaced by 00 2 240! Replaced by 00 2 230 (0 496 521)

0490473 005030 Pliers MW

Replaced by: 0490474

Note. (Special pliers for seat belt limiter) Replaced by 00 5 040 (0 490 474)

Scheme 28

Scheme 28: 0490473 005030 Pliers MW

0494959 002250 Pliers MW

Note. (Special pliers for cabling rearrangement) With market introduction of engines (N46, N52 and S85), cable 12 7 420/421 can be used for diagnostics after completion

02 03 04 (106)

Scheme 29

Scheme 29: SI number

0490466 005010 Puller Minimum set: Mechanical tools MW

Note. (universal puller) For removing radial shaft seals 00 5 011 for E90

A14

Consisting of

1 = 0490467 Claw

Note. (extractor claw (3 pieces required))

2 = 0490468 Spindle

Note. (guide spindle)

Scheme 30

Scheme 30: Storage Location

3 = 0490469 Spindle

Note. (Pressure spindle)

4 = 0490470 Fixture

Note. (Locating star) For accommodating extractor claws

5 = 0490471 Synchronizing key

0493337 002080 Pump MW

Note. (Hand pump) For lifetime oil filling

01 01 98 (294)

Scheme 31

Scheme 31: SI number

0490530 009313 Punch element MW

Note. (striking wedge, large)

0490536 009319 Punch element MW

Note. (striking wedge, small)

0490529 009312 Punch element MW

Note. (striking wedge, square)

0493785 000270 Rear panel MW

Note. (rear panel (2 pieces)) For closing the rear panel (2 m high by 1 m wide) when setting up a free-standing special tool cabinet.

00 01 00 (549)

0493687 009340 Removal aid Minimum set: Mechanical tools MW

Note. (Removal aid (2 x)) For levering out switch block on driver's door.

01 15 99 (483)

Consisting of

1 = 0496289 Removal aid

Note. Only available as a set (2 pieces) under 00 9 340, thus separate component blocked.

Scheme 32

Scheme 32: SI number

0490066 000158 Roller sunblind MW

Note. (Roller sunblind) Lockable (2 pieces)

0490540 009323 Scraper MW

Replaced by: 0496571

Note. (Cleaning wedge (scraper)) Replaced by special tool 00 9 327 from 11/2008 (quality improvement due to new material) Replaced by 00 9 327 (0 496 571)

0494938 009010 Socket Minimum set: Mechanical tools MW

Note. (Socket Torx E18) For releasing and tightening down transmission screw connections on engine (aluminium screws).

A51

01 17 04 (130)

Scheme 33

Scheme 33: SI number

0493786 000230 Special tool board MW

Note. (large board (2x1 m) with set of rollers) For retrofitting to a large special tool board for use in a special tool cabinet with a minimum length of 4 m.

Consisting of

1 = 0493787 Special tool board

Note. (large special tool board without foils)

2 = 0493788 Roller

Note. (upper rollers for large board)

3 = 0494125 Roller

Note. (lower rollers for large board)

0490056 000131 Special tool board MW

Note. (special tool board VI without foils) Replaced by 00 0 224

Scheme 34

Scheme 34: 0490056 000131 Special tool board MW

0490014 000030 Special tool board MW

Note. (Special tool board III complete) Size 2 m x 1 m

Tool cabinet

0490001 000011 Special tool board MW

Note. (special tool board I with bracket without foils) Replaced by 00 0 224

0490007 000020 Special tool board MW

Note. (Special tool board II, complete) Size 2 m x 1 m

Tool cabinet

0496243 000010 Special tool board MW

Note. (Special tool board I)

0490022 000041 Special tool board MW

Replaced by: 0493781

Note. (Special tool board IV with bracket without foils) Replaced by 00 0 224 (0 493 781)

Scheme 35

Scheme 35: 0490022 000041 Special tool board MW

0490037 000061 Special tool board MW

Replaced by: 0493781

Note. (Special tool board V with bracket without foils) Replaced by 00 0 224 (0 493 781)

Scheme 36

Scheme 36: 0490037 000061 Special tool board MW

0490015 000031 Special tool board MW

Note. (special tool board III with bracket without foils) Replaced by 00 0 224

0490008 000021 Special tool board MW

Note. (special tool board II with bracket without foils) Replaced by 00 0 224

0493789 000240 Special tool board MW

Note. (small movable special tool board without foils) For retrofitting a special tool cabinet from 2 m in length.

00 01 02 (810)

Consisting of

1 = 0493790 Tool

Note. (small special tool board 0.65 m x 1 m)

2 = 0493791 Roller

Note. (upper rollers) For moving a small special tool board

Scheme 37

Scheme 37: SI number

3 = 0494119 Roller

Note. (lower rollers) For moving a small special tool board

0494899 001010 Special tool cabinet MW

Note. (Special tool cabinet, length 4 m and 2m, complete current range of equipment) Consisting of tool cabinet 4 m and 2 m. All boards covered with foil, hook set and folding index with list. Accessories such as storage shelves (00 0 250), drawer blocks (00 0 260) and rear panels (00 0 270) must be ordered separately.

0495073 001300 Special tool cabinet MW

Note. (Tool cabinet, USA version, complete) Comprising: - Tool cabinet 4 m - All boards covered with film, USA version - including hook set - including lighting

Consisting of

0495074

0495075

0495074 001301 Special tool cabinet MW

Note. (2 m tool cabinet USA basic version) Comprising: - Tool cabinet 2 m - Large bright-finish board - including lighting

Scheme 38

Scheme 38: 0493777 000220 Special tool cabinet MW

Note. (Special tool cabinet, length 2 m) Dimensions: (LxHxD) 2.05 m x 2.10 m x 0.65 m For extended accommodation of special tools. PLEASE NOTE: To construct a complete 6 m long special tool cabinet, use the ordering code 00 1 000.

Consisting of

00 01 00 (549)

1 = 0493778 Basic frame

Note. (Basic frame) Basic frame with rollerblind for constructing a separate 2 m long tool cabinet.

Note. For an individual order as an attachment frame, the complete delivery specification must already be present under ordering code 00 0 220. Overall length with a mounting frame: 4 m

2 = 0493779 Side wall

Note. (side wall) Left side wall. Only required once for constructing the basic frame

3 = 0493780 Side wall

Note. (side wall) Right side wall. Only required once for constructing the basic frame

4 = 0493781 Special tool board

Note. (large special tool board 2 m x 1 m) This special tool board is used as the rear panel of basic and attachment frames and is the basis for large fixed or movable special tool boards.

5 = 0493782 Roller-blind

Note. (roller-blind) Lockable Is included in the 00 0 221 delivery specification. This order number is for reordering purposes only.

6 = 0494126 Frame

Note. (side frame) Only required once for constructing the basic frame

0495075 001302 Special tool cabinet MW

Note. (2 m tool cabinet USA mounting version) Comprising: - Tool cabinet 2 m - Large bright-finish board - including lighting

0490060 000150 Special tool cabinet MW

Note. To accommodate 5 special tool boards. Replaced by 1x 00 0 220 complete plus 1x 00 0 221 and 1x 00 0 224

Consisting of

0490061

0490062

0490063

0490064

0490065

0490066

0490067

0490043 000070 Special tool cabinet MW

Note. (Special tool cabinet, length 6 m) For storing large and small transportable special tool boards (not included in scope of delivery) for the entire current special tool range. Consisting of: 1x 00 0 220 complete plus 2x 00 0 221 and 2x 00 0 224

0490062 000152 Storage MW

Note. (Storage shelf)

0493783 000250 Storage MW

Note. (Storage shelf) With mounting material.

00 01 00 (549)

Scheme 39

Scheme 39: SI number

0493784 000260 Supplement MW

Note. (Set of drawers) With 5 lockable drawers

00 01 00 (549)

Scheme 40

Scheme 40: SI number

01 22 06 (307)

0495430 001210 Tester MW

Note. (Exhaust-gas test universal adjustment unit) Disturbance air valves in case

0490474 005040 Tool MW

Note. (riveting tool) For riveting the seat belt limiters

C3

01 05 95 (932)

Scheme 41

Scheme 41: SI number

0490044 000080 Tool register MW

Note. (tool register) Overview of tool positioning/storage locations

Tool cabinet

01 12 97 (202)

Scheme 42

Scheme 42: SI number

0496055 009450 Torque wrench Minimum set: Mechanical tools MW

Note. Infinitely adjustable from 0.05 Nm to 0.6 Nm (5 cNm to 60 cNm). 1/4" external square bit connection. For information on adjustment, see Special Tool Service Information (bulletin) 1 03 07 337 Annex 3.

01 03 07 (337)

Scheme 43

Scheme 43: SI number

0496778 009460 Torque wrench Minimum set: Mechanical tools MW

Note. Measuring range 0.40 to 3.00 Nm (accuracy +/-3%). Set 00 9 460 consists of 00 9 461 = torque wrench and 00 9 462 extension. Replaces special tool 00 9 250 from KW41/2009.

01 24 09 (590)

Consisting of

2 = 0496782 Extension

Note. Flexible shaft (Replaces special tool 00 9 552 from KW41/2009)

Scheme 44

Scheme 44: SI number

1 = 0496781 Torque wrench

Note. N30LTDK (0.4 - 3.0 Nm accuracy 3%) (replaces special tool 00 9 251 from KW41/2009

0495605 009140 Torsion angle gauge MW

Note. (Angle of rotation measuring disc 3/4" connection) For torsion angle adjustment of the central bolt up to 600 Nm.

B19

A19

01 20 06 (299)

Scheme 45

Scheme 45: SI number

0490504 009120 Torsion angle gauge Minimum set: Mechanical tools MW

Note. For torsion angle adjustment of cylinder head bolts (all engines) And reinforcement plate front axle support E46

A5

Scheme 46

Scheme 46: Storage Location

0490181 002520 Torx MW

Note. (Torx sockets E10, E12, E14) Replaced by Torx tool set (see Workshop Equipment - Planning Documentation, Group 9)

Consisting of

1 = 0490182 Torx socket

Note. (Torx socket E10) see Workshop Equipment Catalogue

2 = 0490183 Torx socket

Note. (Torx socket E12) see Workshop Equipment Catalogue

3 = 0490184 Torx socket

Note. (Torx socket E14) see Workshop Equipment Catalogue

0493724 002470 Tripod MW

Replaced by: 0493577

Note. (Measuring tripod with magnetic retainer) Replaced by 00 2 480 (0 493 577)

Consisting of

1 = 0493725 Holder

Note. (Magnetic retainer) Replaced by 00 2 480 (0 493 577)

2 = 0493726 Rod

Note. Replaced by 00 2 480 (0 493 577)

Scheme 47

Scheme 47: 0493724 002470 Tripod MW

3 = 0493727 Bolt

Note. (Clamping bolt) Replaced by 00 2 480 (0 493 577)

4 = 0493728 Rod

Note. (Rod with dial gauge holder) Replaced by 00 2 480 (0 493 577)

0493577 002480 Tripod MW

Note. (Measurement stand with clamping bracket)

01 18 99 (489)

Consisting of

1 = 0493720 Terminal

Note. (Clamping base)

2 = 0493721 Terminal

Note. (Clamping piece)

Scheme 48

Scheme 48: SI number

3 = 0493722 Shaft

4 = 0493723 Shaft

00 8 690 Washers and screws

Consisting of

1 = 00 8 691 Washers, 100 x

2 = 00 8 692 Screws, 100 x

3 = 00 8 693 Screws, 100 x

Note. For USA

4 = 00 8 694 Box 40 mm

5 = 00 8 695 Box 100 mm

6 = 00 8 696 Box 150 mm

0490534 009317 Wedge MW

Replaced by: 0496569

Note. (Trim wedge) Replaced by special tool 00 9 325 from 11/2008 (quality improvement due to new material) Replaced by 00 9 325 (0 496 569)

0496714 009030 Wedge Minimum set: Mechanical tools MW

Note. For dismantling O-rings, gaskets and trim panels. This special tool is in future to replace special tool 00 9 316.

01 20 09 (581)

Scheme 49

Scheme 49: SI number

0490539 009322 Wedge MW

Note. (Panel wedge)

0490535 009318 Wedge MW

Replaced by: 0496570

Note. (Universal wedge) Replaced by special tool 00 9 326 from 11/2008 (quality improvement due to new material) Replaced by 00 9 326 (0 496 570)

0496570 009326 Wedge MW

Note. (Universal wedge) From 11/2008 this special tool replaces panel wedge 00 9 318 (different material)

0496569 009325 Wedge MW

Note. (Panel wedge) From 11/2008 this special tool replaces panel wedge 00 9 317 (different material)

0490533 009316 Wedge MW

Note. (Sealing lip wedge)

0490527 009310 Wedge Minimum set: Mechanical tools MW

Note. (Panel wedges (set in plastic case)) For straightening and installation work on vehicle, e.g. feeding in trim panels, removing window cavity strips, removing minor dents, removing adhesive residues, measuring gap widths, levering out trim panels --> 13-piece

01 25 05 (230)

Consisting of

0495484

0496569

0496570

0496571

0490528

0490529

0490530

0490531

0490532

0490533

0490534

0490535

0490536

0490538

0490539

0490540

0493752

0496571 009327 Wedge MW

Note. (Cleaning wedge) From 11/2008 this special tool replaces panel wedge 00 9 323 (different material)

0490532 009315 Wedge MW

Note. (gap dimension wedge)

0490531 009314 Wedge MW

Note. (adjusting wedges (2 x))