Home/BMW/X6 M/BMW X6 M E71 рестайлинг (2012-2014)/Repair manual/Body - Repair/2. Work materials

Contents

Section: Body - Repair

41... Notes on the repair technique used in body repair

1.0 Recommended tools and equipment

Setting blind rivets

41 00... Bonding on painted surfaces

1.0 Equipment

2.0 Expiry date of consumables

3.1 Preparation of surface on vehicle

3.2 Preparation of surface on new part

5.0 Hardening times

6.0 Subsequent treatment

7.0 Disposing of adhesive

41 00... Bonding aluminum on steel

2.1 Steel surface

2.2 Aluminium surface

3.1 Bonding in conjunction with rivets

3.2 Bonding in conjunction with rivets

4.0 Hardening times

5.0 Subsequent treatment

41 00... Bonding steel on steel

2.0 Preparing the surface

5.0 Subsequent treatment of bonding surfaces

41 00... Carrying over hole pattern

41 00... Corrosion protection

1.1 Removing sealing materials

1.2 Applying sealing materials

2.0 Cavity preservation of sheet-metal parts

2.1 Cavity preservation of steel parts

2.2 Cavity preservation of aluminium parts

41 00... EMC screws

1. Purpose

2. Procedure, aluminium front end

3. Procedure, steel body

41 00... Gap dimensions, body

41 00... General cementing instructions

Expiry date of adhesive

Adhesive disposal

2.0 Grinding outer shell and structure

1.0 Scope of delivery

2.0 Start-up

5.0 Safety instructions

1.0 Airbags and restraint systems

1.0 Battery

2.0 Control units

4.0 Optical fibers

41 00... Information/warning labels

1.0 Aluminum

41 00... Information on metal filler

Storage

Shelf life

Surface pre-treatment

Processing

Applying filler

Hardening time

Post-processing

Paintwork

Situation

Procedure

64 00... Information on using cleaning agent/paints (personal protection equipment)

Recycling

41 00... Information on vehicle protection

Hexagon/straight shank rivet nut (up to thread 8) with hand rivet gun ZS308

Hexagon / straight shank rivet nut (up to thread M12) with hand rivet gun MB512

41 00... Installing a cavity acoustic baffle (expanded)

41 00... Installing a cavity acoustic baffle (not expanded)

41 00... Installing a cavity acoustic baffle with 2-component PU cavity foam

Information on dangers/hazards

1.1 Chassis and suspension components

1.2 Material influences

1.3 Machining properties

1.4 Mounting

41 00... Notes on repairing threads

41 00... Opening bonded connections

41 00... Opening brazed connections

1. Opening welding spots (resistance pressure spot welding)

3. Opening laser weld seams

41 00... Opening rivet connections

1.1 Opening blind rivets (N1 and N2)

1.2 Opening blind rivets (N3 and N6)

2.1 Opening punch rivets by extraction

2.2 Opening punch rivets by drilling out

1.0 Adhesives

1.1 Primer

1.2 Cleaning agent

1.3 Fillers

2.1 Rivets

2.2 Plastic nuts

3.0 Primer

4.0 Sealant

5.0 Cavity preservation

6.0 Cavity foam

7.0 EMC screw (electromagnetic compatibility)

8.0 Twist drill

41 00... Position of shaped parts for cavity acoustic baffle

41 00... Punch rivets

Setting punch rivets

41 00... Quality standard

41 00... Reinforcement plate (bonded)

Preparation of new part

Installing reinforcement plate

41 00... Reinforcement plate with stud bolt (bonded)

Procedure for using universal reinforcement plate

41 00... Removing and installing rivet heads

41 00... Repair solution for straight shank/hexagon rivet nut

2.0 Shaping plastic parts

3.0 Bonding plastic parts

2.1 Extracting punch rivets

2.2 Drilling out punch rivets

2.3 Drilling out blind rivets

3.0 Blind riveting in conjunction with bonding

4.0 Setting blind rivets

5.0 Setting blind rivet nuts and blind rivet studs

2.0 Setting blind rivet nuts and blind rivet bolts

1.0 Compressed air

2.0 Electrical systems/devices

3.1 Working with aluminum dust

3.2 Removing sealing materials

3.3 Arc welding and brazing

3.4 Working with adhesive products (adhesives, cleaning agents, primers etc.)

First Aid

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

Observe safety precautions when working on MSA vehicles

41 00... Separating cut determination with a template

41 00... Setting blind rivet nuts and bolts

41 00... Spot-weld bonding steel components

1.0 Recommended tools

2.0 Straightening outer shell

3.0 Straightening structure

99 00... Touching up paintwork damage

41 00... Use of materials in outer skin

41 00... Welding and soldering steel components

2. Work materials

3. Preparations for MAG and spot-welding

4. Welding

5. Subsequent treatment of weld joints

3. Preparations for brazing/tinning

4. Brazing/tinning

5. Subsequent treatment of brazed joints

41 00... Welding in reinforcement plate (sheet steel)

41 00... Working with 2-component PU cavity foam

41 00... Workshop equipment

Repair stage 1

Repair stage 2

Repair stage 3

41 11 015 Replacing engine carrier with wheel arch, left

41 12 535 Replacing complete rear luggage compartment floor (tail panel removed)

Installing side members

Installing luggage compartment floor

41 12 560 Replacing luggage compartment floor (tail panel has been removed)

New part preparation

41 12 651 Replacing left luggage compartment floor (tail panel or side wall removed)

41 14 021 Replacing front left wheel arch

41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed)

41 14 503 Replacing rear right outer wheel arch section (side panel removed)

41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)

41 21 510 Replacing front left door pillar (front side panel removed)

41 31 000 Replacing roof outer skin (normal roof)

Installing roof outer skin

41 31 010 Replacing roof outer skin (version with slide/tilt sunroof)

41 33 040 Replacing front left or right side wall holder

41 34 038 Replacing outer tail panel section

Installing rear trim panel

41 34 060 Replacing outer and inner tail panel sections

Installing outer and inner tail panel sections

41 35... Removing and installing/replacing side wall, front left or right

41 35 101 Replacing Rear Left Side Panel

41 35 575 Removing And Installing/Replacing Front Left Side Panel Module Carrier

41 5.... Adjusting Door

41 5.... Removing And Installing Door

41 52 101 Replacing Rear Left Or Right Door

41 61 000 Removing And Installing Engine Compartment Lid

41 61 001 Replacing engine compartment lid

41 61 014 Adjusting Engine Compartment Lid

41 62 000 Removing And Installing Rear Lid

41 62 014 Adjusting Rear Lid

41 62 050 Removing and installing / replacing left or right hinge for rear lid

41 63 000 Removing And Installing Flap For Fuel Filler Neck

41 63 003 Replacing Cover Bowl

All sections

2. Work materials BMW X6 M E71 рестайлинг

Body - Repair

2. Work materials

MAG welding: Steel welding apparatus (see «WORKSHOP EQUIPMENT»(ref-351460-S07166285622009122100000) ). Steel welding wire - G3SI1 (SG2) or alternatively G4SI1 (SG3) Welding mask Gas bottle containing inert gas (82 % argon, 18 % CO2)
Resistance pressure spot welding: Spot-welding apparatus (see «WORKSHOP EQUIPMENT»(ref-351460-S07166285622009122100000) ). Protective goggles