Contents Section: Cooling System (mechanical) All sections

Cooling System - Repair BMW X6 M E71

Cooling System (mechanical) 69 illustrations ~7112 words

17 00 009 Checking cooling system for watertightness

Special tools required

  1. «00 2 030»(/bmw/x6-m/e71-2009-2012/remont/oem-general-information/#maintenance-and-general-information-special-tools__00-2030-device)
  2. «17 0 101»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0101-pump)
  3. «17 0 113»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0113-adapter)
  4. «17 0 114»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0114-adapter)
WARNINGRisk of scalding! Only perform this repair work after engine has cooled down.

Protective measures/rules of conduct

  1. Wear safety goggles
  2. Wear protective gloves
  3. Observe national/country-specific regulations
IMPORTANTRisk of skidding due to coolant on the floor. Danger of injury!

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste disposal regulations.

Scheme 21

Scheme 21

Checking pressure drop in cooling system

Open the sealing cap on the coolant expansion tank. Fit special tool 17 0 101 / 17 0 113 .

BUILD UP EXCESS PRESSURE and wait approx. 2 minutes.

Cooling system is impervious to watertightness if pressure drop is max. 0.1 bar.

Scheme 22

Scheme 22

Checking pressure relief valve in sealing cap

Note. While the driving at high ambient temperatures, the design may cause the pressure relief valve in the sealing cap to open slightly and air together with dissolved coolant to escape. This coolant vapour condenses on the surface of the expansion tank and leaves traces of coolant when the vehicle has cooled down. These traces of coolant do not indicate whether the sealing cap is defective or not. When the vehicle has been parked up for an extended period of time, the residual escaping coolant can cause the pressure relief valve in the sealing cap to stick; therefore check the sealing cap again 2 to 3 times. Replace the sealing cap only after you have checked three times and there is an incorrect opening pressure.

Checking pressure relief valve in sealing cap

Screw sealing cap (1) onto special tool 17 0 114 .

Build up pressure with special tool (hand pump) 17 0 101 ; observe pressure gauge to ascertain when opening pressure is achieved.

Scheme 23

Scheme 23

17 00 008 Draining and adding coolant in radiator (S63)

Special tools required

  1. «00 2 030»(/bmw/x6-m/e71-2009-2012/remont/oem-general-information/#maintenance-and-general-information-special-tools__00-2030-device)
WARNINGRisk of scalding! Only carry out repair work on the cooling system after the engine has cooled down!
IMPORTANTLifetime coolant filling: Never reuse used coolant! When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled. In the case of other removal work involving the draining of part quantities of coolant, replace these quantities which have been drained with new coolant.

Installation note

Note. Adding coolant. Use only recommended coolant. See RADIATOR - OPERATING FLUIDS . Observe mixture ratio.

Protective measures/rules of conduct

  1. Wear safety goggles
  2. Wear protective gloves
  3. Observe national/country-specific regulations
IMPORTANTFor dirt contamination of the cooling system (e.g. by engine oil), the cooling system must be rinsed with water until all dirt contamination is removed!
IMPORTANTRisk of skidding due to coolant on the floor. Danger of injury!

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste disposal regulations.

Necessary preliminary tasks

  1. Follow notes for «CARRYING OUT REPAIR WORK ON THE COOLING SYSTEM»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) .
  2. Remove «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .

Draining coolant

Open sealing cap (1) on coolant expansion tank (2).

Installation note

Close sealing cap (1) until the arrow marks line up.

Scheme 24

Scheme 24

Unlock and detach coolant hose (1) from radiator.

Drain, catch and dispose of coolant.

Scheme 25

Scheme 25

Note. Adding coolant. Use only recommended coolant. See RADIATOR - OPERATING FLUIDS . Observe mixture ratio.

Observe bleeding instructions without fail.

Visual inspection of cooling system for tightness.

17 00... Instructions for repair work on cooling system

WARNINGRisk of scalding. Only carry out repair work on the cooling system after the engine has cooled down.
IMPORTANTWear protective gloves and safety goggles.

Lifetime coolant filling

Never reuse used coolant.

When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled.

In the case of other removal work involving the draining of part quantities of coolant, replace these quantities which have been drained with new coolant.

IMPORTANTOpen cooling system only when it has cooled down. Opening the cooling system while hot can result in air entering the system. This can cause overheating with permanent damage to the engine.
IMPORTANTYou must protect the alternator against dirt contamination before carrying out any repair work on the cooling circuit. Cover alternator with suitable materials. Failure to comply with this procedure may result in an alternator malfunction.
IMPORTANTDo not fill coolant expansion tank over MAX level as overfilling will cause the coolant to overflow. This may give rise to traces of coolant on the expansion tank or in the engine compartment and wrongly suggest possible leaks.

Recycling

Catch and dispose of drained coolant.

Observe country-specific waste disposal regulations.

Note. To disconnect coolant hoses, use commercially available disconnect tools such as HAZET brand tools (see table).

Scheme 26

Scheme 26
HAZET no.Designation
4590-1Disconnect-pliers, length (mm): 150
4590-2Disconnect-pliers, length (mm): 180
4590-3Disconnect-pliers, length (mm): 253
4590/2Disconnect-plier set
4590/3Disconnect-plier set

Note. Tightening torque for hose clamps

WAF 51.0 - 1.5 Nm
WAF 62.5 - 3.5 Nm

Scheme 27

Scheme 27

Instructions for dismantling/assembly of coolant hose quick-release couplings

Dismantling of quick-release coupling

Pull out lock (1) and (2). Pull off hose.

Scheme 28

Scheme 28

Installation note

Check O-rings (1).

Do not coat O-rings (1) with lubricant.

Scheme 29

Scheme 29

Assembly of quick-release coupling

Press in lock (1) before installing quick-release coupling.

Push on hose.

Quick-release couplings must clearly snap audibly into place.

Scheme 30

Scheme 30

00 Safety information for working on vehicles with automatic engine start-stop function (MSA)

WARNINGIf the engine hood/bonnet contact is pulled upwards (workshop mode), the information "switch closed" is output. The automatic engine start-stop function is active. An automatic engine start is possible.

Observe safety precautions when working on MSA vehicles.

Before carrying out practical work on the engine, always ensure that the MSA functionality is deactivated so as to prevent automatic engine starting while work is being carried out in the engine compartment.

MSA function is deactivated by

Scheme 31

Scheme 31

Scheme 32

Scheme 32
  1. Deactivate MSA by means of button (1) in passenger compartment
  2. Open seat belt buckle and driver's door
  3. Open engine bonnet/hood and ensure that engine hood/bonnet contact is not in workshop mode Workshop mode A = 10 mm Basic setting (engine hood/bonnet open) B = 7 mm To make sure that the engine hood/bonnet contact is at the basic setting, if necessary press the hood/bonnet contact up to the limit position before starting work and slowly release.

When working with diagnosis tools

  1. Observe instructions in diagnosis tool

17 00 039 Venting and filling cooling system with vacuum filling unit

Special tools required

  1. «00 2 030»(/bmw/x6-m/e71-2009-2012/remont/oem-general-information/#maintenance-and-general-information-special-tools__00-2030-device)
  2. «17 0 100»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0100-tester)
TypeEngineAdapter Y from 17 0 100
E60/E61/E63/E64All17 0 113
E65/E66M54/N52/N62/N62T/N7317 0 105
E65/E66M57S/M57T/M67/M67T17 0 113
E70/E71/E72All17 0 113
E81/E82/E84/E87/E88/E89All17 0 113
E83M54/N46/N52K17 0 105
E83M47S/M57S/M57T/M57Y/N4717 0 113
E85/E86All17 0 105
E90/E91/E92/E93All17 0 113
R50/R52W1017 0 107 and 17 0 102
R50W1717 0 109
R52/R53W1117 0 109
R55/R56/R57/R58/R60/R61All17 0 109
F25All17 0 113
F20/F21/F30/F31N47 D20 K/U/O/T 117 0 113
F20/F21/F30/F31/F35N13/N2017 0 113
F30/F31/F35N55/N55 hybrid car17 0 113
F30/F31N57 D30 O/T 117 0 113
IMPORTANTLifetime coolant filling: Never reuse used coolant! When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled. In the case of other removal work involving the draining of part quantities of coolant, replace these quantities which have been drained with new coolant.
IMPORTANTYou must protect the alternator against contamination by coolant when carrying out repair work on the cooling circuit.

Cover alternator with suitable materials.

Failure to comply with this procedure may result in an alternator malfunction.

Note on ordering

  1. Workshop equipment
  2. Workshop equipment catalogue
  3. Filler unit no. 81 39 2 152 473
  4. Collecting vessel no. 81 49 2 152 347
  5. Adapter: «17 0 100»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0100-tester)
IMPORTANTRisk of slipping due to coolant on the floor. Danger of injury!

Catch and dispose of emerging coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste disposal regulations.

IMPORTANTCheck all the coolant hoses before filling the cooling system with the vacuum filling unit. If necessary, replace damaged and porous coolant hoses.

Scheme 33

Scheme 33
  1. 1) Filling unit with vacuum meter and shutoff valves
  2. 2) Filler hose
  3. 3) Coolant container
  4. 4) Venturi nozzle
  5. 5) Compressed air connection (max. 6 bar)
  6. 6) Outgoing-air hose (lead outgoing-air hose into a collecting container)

Preconditions

  1. Cooling system expansion tank must be empty.
  2. There must be sufficiently premixed coolant in the filling unit container, 1 - 2 litres more than the vehicle filling capacity. Use only recommended coolant. See «RADIATOR - OPERATING FLUIDS»(ref-395991) . Observe mixture ratio. Observe capacities.
  3. Position the filling unit container at the same height as the coolant expansion tank.
  4. Compressed-air connection with 6 bar pressure present.
  5. Set vehicle heater to maximum temperature.

Select adapter (Y) according to table and connect to coolant expansion tank.

Connect filler unit to adapter connection (X).

Scheme 34

Scheme 34

Shutoff valves (A) and (B) of the filling unit (1) must be closed.

(X) Expansion tank connection

Scheme 35

Scheme 35

Connect venturi nozzle (1) to filling unit (2).

(X) Expansion tank connection

Scheme 36

Scheme 36

Connect compressed air (1).

(X) Expansion tank connection

Scheme 37

Scheme 37

Open shutoff valve (B).

The venturi nozzle produces a flow noise.

Scheme 38

Scheme 38

Then open shutoff valve (A) until the filling hose (1) is free of bubbles.

Close shutoff valve (A) again. The filling hose (1) is vented in this way.

Scheme 39

Scheme 39

Shutoff valve (B) remains open. Generate vacuum in coolant system for approx. 2 minutes. The end vacuum is reached at a vacuum of -0.7 to -0.95 bar. Green scale on the vacuum meter.

Note. The coolant hoses contract during vacuum build-up.

Then close shutoff valve (B) again.

Scheme 40

Scheme 40

Both shutoff valves (A) and (B) must be closed. Then seal Venturi nozzle (1).

Scheme 41

Scheme 41

The cooling system must hold the vacuum for 30 s. If the needle in the vacuum meter falls, this indicates a leak in the cooling system.

If the vacuum remains constant, proceed with filling.

In event of leaks, check cooling system for leaks.

Scheme 42

Scheme 42
IMPORTANTThere must be sufficiently premixed coolant in the filling unit container: 1 - 2 litres more than the vehicle filling capacity. Position the filling unit container at the same height as the coolant expansion tank.

Shut-off valve (B) remains closed during the filling process.

To fill the cooling system, open shutoff valve (A) to filling unit container.

Scheme 43

Scheme 43

Coolant is now added.

The filling procedure is finished when the needle in the vacuum meter is at 0 bar or no longer falls.

If necessary, reduce remaining vacuum. Open shutoff valve (B) to do so.

Scheme 44

Scheme 44

Remove filling unit with adapter from expansion tank.

Adjust coolant level to maximum.

Close coolant expansion tank.

Scheme 45

Scheme 45

After the cooling system has been filled with the vacuum filling unit, another bleeding procedure must be performed for the following vehicles

  1. E84 N20
  2. F25 N52T, N55
  3. F25 N20
  4. «E70, E71 N63, S63»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-039-venting-cooling-system)
  5. E70, E71 N57 D30 S 1
  6. E72 N63
  7. F20, F21, F30 N13
  8. F20, F21, F30, F31, F35 N20, N26
  9. F20, F21, F30, F31, F35 N55
  10. F30 N55 Hybrid

After the cooling system has been filled with the vacuum filling unit, another bleeding procedure must be performed for vehicles with an electric coolant pump

Note. Do not open the coolant expansion tank cap during the bleeding procedure. Switch on the low-beam headlights to perform the bleeding procedure. If the low-beam headlights are not switched on, the ignition (Terminal 15) will switch off automatically after a certain period of time and interrupt the bleeding procedure.

  1. Connect battery charger.
  2. Switch the ignition on.
  3. Switch on low-beam headlight.
  4. Set heating to maximum temperature. Take back blower to smallest stage.
  5. FES (driving experience switch) must not be in ECO PRO!
  6. Press accelerator pedal for 10 seconds to floor. Engine must not be started.
  7. The venting procedure is started when the accelerator pedal is pressed and takes approx. 12 minutes. (Electric coolant pump was activated and shuts down automatically after approx. 12 min).
  8. Then adjust fluid level in the coolant expansion tank to maximum.
  9. Check cooling system for leaks.
  10. If the ventilation has to be performed again, deactivate DME completely (remove ignition key for approx. 3 minutes). Then repeat from point 3 .

Check function of cooling system.

Check cooling system for tightness.

17 00 039 Venting cooling system and checking for water leaks (S63)

WARNINGDanger of scalding! Open sealing cap only after engine has cooled down.
IMPORTANTYou must protect the alternator against contamination before carrying out any work on the coolant circuit. Cover alternator with suitable materials. Failure to comply with this procedure may result in an alternator malfunction.
IMPORTANTElectric coolant pump! FOLLOW INSTRUCTIONS FOR WORKING ON COOLING SYSTEM.
IMPORTANTLifetime coolant filling: Never reuse used coolant! When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled. In the case of other removal work involving the draining of partial quantities of coolant, replace these quantities which have been drained with new coolant.

Only when refilling!

Note. Adding coolant. Use only recommended coolant. See RADIATOR - OPERATING FLUIDS . Observe mixture ratio.

Observe filling capacities. See COOLING SYSTEM - TECHNICAL DATA .

Perform filling operation slowly.

Adjust coolant level to max.

Scheme 46

Scheme 46

Close coolant expansion tank.

Installation

Close cap (1) until the arrow marks line up.

IMPORTANTThe following venting procedure is necessary when a part is replaced in the cooling system or when the cooling system is refilled.

Adding coolant

Fill expansion tank slowly with recommended COOLANT up to lower edge until fill level stops dropping.

Observe mixture ratio. See RADIATOR - OPERATING FLUIDS .

Venting cooling system

Note. Do not leave the coolant expansion tank cap open during the venting procedure.

  1. Open vent plugs on coolant feed lines to turbocharger.
  2. Add coolant up to top edge of expansion tank. Coolant level must not drop further! No drop in coolant for approx. 1 minute. Close vent plugs on turbocharger when coolant emerges.
  3. Set heater to maximum temperature. Press Automatic button. Then turn blower down to lowest stage for a minimum period of 5 minutes.
  4. After switching off heater pump, add further coolant up to top edge of expansion tank.
  5. Check cooling system for leaks.
  6. Close expansion tank.
  7. Start engine. Allow engine to idle for approx. 1 minute. During this period, press accelerator pedal 3 times (each time lasting 5 secs.) to approx. 3000 rpm.
  8. Warm up engine and activate map thermostat via BMW diagnosis system.
  9. When engine has cooled down, check coolant level and adjust to max.

Close coolant expansion tank.

Installation

Close cap (1) on expansion tank (2) until arrow markings are flush.

Check COOLING SYSTEM for leaks.

17..... Venting cooling system for intercooler (S63)

Special tools required

  1. «00 2 030»(/bmw/x6-m/e71-2009-2012/remont/oem-general-information/#maintenance-and-general-information-special-tools__00-2030-device)
WARNINGDanger of scalding! Open sealing cap only after engine has cooled down.
IMPORTANTCooling system for intercooler has a separate cooling circuit. Coolant is added at intercooler expansion tank. Electric coolant pump! FOLLOW INSTRUCTIONS FOR WORKING ON COOLING SYSTEM .
IMPORTANTLifetime coolant filling: Never reuse used coolant! When replacing and removing components which rely on the corrosion protection effect of the coolant, it is essential to change the coolant. The cooling system must therefore be drained and refilled. In the case of other removal work involving the draining of partial quantities of coolant, replace these quantities which have been drained with new coolant.
IMPORTANTRisk of slipping due to coolant on the floor. Risk of injury!

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste-disposal regulations.

IMPORTANTThe following venting procedure is necessary when a part is replaced in the cooling system or when the cooling system is refilled.

Add coolant

Coolant is added at intercooler expansion tank.

Use only approved coolant. See RADIATOR - OPERATING FLUIDS .

Observe mixture ratio. See RADIATOR - OPERATING FLUIDS .

Scheme 47

Scheme 47

Venting cooling system

Note. Do not leave the coolant expansion tank cap open during the venting procedure.

  1. Add coolant up to top edge of expansion tank. Coolant must not drop any further! No drop in coolant for approx. 1 minute.
  2. Connect battery charger.
  3. Switch the ignition on.
  4. Set heater to maximum temperature. Press "Automatic" button. Then reduce fan to lowest setting.
  5. Press accelerator pedal for 15 seconds to floor. Engine must not be started.
  6. The venting procedure is started when the accelerator pedal is pressed and takes approx. 12 minutes.
  7. Refill expansion tank up to top edge immediately after drawing off until empty.
  8. Adjust expansion tank to maximum level at end of venting process.
  9. Check cooling system for leaks.
  10. Close expansion tank.
  11. If the venting procedure has to be carried out again, allow DME to drop completely (ignition key removed for approx. 3 minutes), then repeat from Point 5 .

Special tools required

  1. «00 2 030»(/bmw/x6-m/e71-2009-2012/remont/oem-general-information/#maintenance-and-general-information-special-tools__00-2030-device)
  2. «17 0 101»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0101-pump)
  3. «17 0 113»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0113-adapter)
  4. «17 0 114»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-0114-adapter)
WARNINGRisk of scalding! Only perform this repair work after engine has cooled down.

Protective measures/rules of conduct

  1. Wear safety goggles
  2. Wear protective gloves
  3. Observe national/country-specific regulations
IMPORTANTRisk of skidding due to coolant on the floor. Danger of injury!

Catch and dispose of drained coolant in drip tray (1) and if necessary special tool 00 2 030 (universal hydraulic lifting equipment).

Recycling

Observe country-specific waste disposal regulations.

Checking pressure drop in cooling system

Open the sealing cap on the coolant expansion tank. Fit special tool 17 0 101 / 17 0 113 .

BUILD UP EXCESS PRESSURE and wait approx. 2 minutes.

Cooling system is impervious to watertightness if pressure drop is max. 0.1 bar.

Checking pressure relief valve in sealing cap

Note. While the driving at high ambient temperatures, the design may cause the pressure relief valve in the sealing cap to open slightly and air together with dissolved coolant to escape. This coolant vapour condenses on the surface of the expansion tank and leaves traces of coolant when the vehicle has cooled down. These traces of coolant do not indicate whether the sealing cap is defective or not. When the vehicle has been parked up for an extended period of time, the residual escaping coolant can cause the pressure relief valve in the sealing cap to stick; therefore check the sealing cap again 2 to 3 times. Replace the sealing cap only after you have checked three times and there is an incorrect opening pressure.

Checking pressure relief valve in sealing cap

Screw sealing cap (1) onto special tool 17 0 114 .

Build up pressure with special tool (hand pump) 17 0 101 ; observe pressure gauge to ascertain when opening pressure is achieved.

64 53... Instructions for replacement of air conditioning capacitors and radiator/coolers

IMPORTANTEven when they are correctly installed or due to normal driving, coolers (oil cooler, radiator, charge air cooler) or air conditioning capacitors may show slight impressions or deformations on their discs (picture). This is not damage. Radiators, cooler or capacitors are not to be replaced in this case.

Note. The deformations (Scheme 48)can be bent back with a standard fin comb..

Damage to lines carrying media or on the flat pipe require replacement of the radiator/or air conditioning condenser (picture 2-6).

Scheme 48

Scheme 48
IMPORTANTEven when they are correctly installed or due to normal driving, coolers (oil cooler, radiator, charge air cooler) or air conditioning capacitors may show slight impressions or deformations on their discs (picture). This is not damage. Radiators, cooler or capacitors are not to be replaced in this case.

Note. The deformations see scheme 38can be bent back with a standard fin comb.

Damage to lines carrying media or on the flat pipe require replacement of the radiator/or air conditioning condenser (picture 2-6).

17 11 000 Removing and installing radiator (N63, S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear safety goggles and protective gloves.

Necessary preliminary tasks

  1. Remove «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .
  2. Follow «INSTRUCTIONS FOR WORKING»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on cooling system.
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  4. Drain «COOLANT»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-008-draining-and-adding) .
  5. Unlock and detach coolant hoses on radiator.
  6. Release radiator «AIR DUCT»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-099-removing-and-installingreplacing) . Do not remove air duct.

Release screws.

Remove cover (1).

Scheme 49

Scheme 49

Remove radiator (1) towards top.

Scheme 50

Scheme 50

17 11 035 Removing and installing/renewing fan cowl with electric fan (S63)

Necessary preliminary tasks

  1. Read out fault memory of DME control unit
  2. Turn off ignition
  3. Remove «INTAKE FILTER HOUSING»(/bmw/x6-m/e71-2009-2012/remont/fuel-system/#fuel-system-repair__13-71-000-removing-and-installingreplacing) .

Unclip Bowden cable for engine bonnet/hood actuator from transverse reinforcement (1).

Release screws on left and right sides. Tightening torque 51 71 4AZ .

Remove cross-brace (1).

Installation

Reinstall left and right holder for vacuum filter housing.

Scheme 51

Scheme 51

Release coolant hose (1) from fan cowl.

Scheme 52

Scheme 52

Unlock plug (1) and remove.

Scheme 53

Scheme 53

Press lock (1).

Raise fan cowl (2) until holder (3) can be folded into centre of vehicle.

Note. For reasons of clarity, illustration and text show coolant hose removed. Do not raise fan cowl by fan impeller.

Scheme 54

Scheme 54

Press lock (1).

Feed out fan cowl (2) towards top and remove.

Scheme 55

Scheme 55

Installation

Insert retaining tab (1) at bottom on module carrier.

Scheme 56

Scheme 56

Note. Check stored fault message. Reassemble the vehicle. Delete fault memory.

17 11 150 Removing and installing/replacing additional water cooler (N63, S63)

Necessary preliminary work

  1. «REMOVE FRONT SECTION OF WHEEL ARCH COVER ON LEFT.»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing)
WARNINGRisk of scalding! Only perform this repair work after engine has cooled down.
IMPORTANTWear safety goggles and protective gloves.

Recycling

Coolant emerges when coolant lines are detached. Catch and dispose of escaping coolant in a suitable container.

Observe country-specific waste disposal regulations.

Detach coolant lines (1).

Catch and dispose of escaping coolant.

Release screws (2) and (3).

Removing auxiliary coolant cooler (4).

Scheme 57

Scheme 57

Note. After completion of repair work, check coolant level. If necessary, ADD COOLANT . Reassemble the vehicle.

17 11 100 Removing and installing/replacing coolant expansion tank (N63, S63)

IMPORTANTDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «INSTRUCTIONS FOR WORKING»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on cooling system.
  2. Drain «COOLANT»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-008-draining-and-adding) from radiator down to lower edge on expansion tank.

Unlock and detach coolant hose (1).

Release screws.

Raise coolant expansion tank (2) slightly until plug for coolant level switch and lower coolant hose are accessible. Unclip line on side of expansion tank.

Installation

Scheme 58

Scheme 58
  1. Make sure expansion tank is in correct installation position.
  2. Tightening torque «17 10 1AZ»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-tightening-torques) .

Unlock plug (1) and remove.

Unlock and detach lower coolant hose (2).

Remove expansion tank (3).

Scheme 59

Scheme 59

Reassemble the vehicle.

Check COOLING SYSTEM for leaks.

17 11 370 Removing and installing/replacing cooling coil for power steering (N63, S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWhen working on the oil circuit, protect the alternator from dirt.

Cover alternator with suitable materials.

Failure to comply with this procedure may result in an alternator malfunction.

Necessary preliminary tasks

  1. Remove front «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .
  2. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  3. Release radiator «AIR DUCT»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-099-removing-and-installingreplacing) . Do not remove air duct. Pull air duct forwards only.

Release screws.

Remove cover (1).

Press lines (1) in direction of cooling coil (2). Pull locking ring towards rear and keep pressed.

Detach lines (1) from cooling coil (2).

IMPORTANTCatch and dispose of emerging oil.

Scheme 60

Scheme 60

Lift out left stop buffer (1) at radiator core.

Scheme 61

Scheme 61

Pull out trim (1).

Scheme 62

Scheme 62

Unclip cooling coil (1) from retainer (2).

Feed out cooling coil (1) towards top and remove.

Scheme 63

Scheme 63

Reassemble the vehicle.

Check FLUID LEVEL in power steering fluid reservoir.

17 11 150 Removing and installing/replacing engine oil cooler (N63, S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear safety goggles and protective gloves.

Necessary preliminary tasks

  1. Remove front right «WHEEL ARCH COVER»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing) .
IMPORTANTAdhere to conditions of absolute cleanliness when working on the engine oil circuit. When removing engine oil lines and engine oil cooler, seal off all openings with suitable plugs. To avoid engine damage, do not allow any dirt particles to get into the engine oil circuit.

Recycling

Engine oil escapes when oil lines are released. Catch and dispose of emerging engine oil.

Observe country-specific waste-disposal regulations.

Release screw (1).

Tightening torque 17 22 11AZ .

Detach oil lines (2) from engine oil cooler flange.

Installation

Replace sealing rings.

Catch and dispose of emerging oil.

Unlock and detach retainer (3).

Remove engine oil cooler (4).

Scheme 64

Scheme 64

Note. After completing work, check engine oil level and top up engine oil if necessary.

17 22 080 Removing and installing/replacing feed and return lines for engine oil cooler (N63, S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear protective gloves and safety goggles.
IMPORTANTAdhere to conditions of absolute cleanliness when working on the engine oil circuit. When removing engine oil lines and engine oil cooler, seal off all openings with suitable plugs. To avoid engine damage, do not allow any dirt particles to get into the engine oil circuit.

Recycling

Engine oil escapes when oil line is released.

Catch and dispose of emerging engine oil.

Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

  1. Remove front right «WHEEL ARCH TRIM»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing) .
  2. Lower «FRONT AXLE SUPPORT»(/bmw/x6-m/e71-2009-2012/remont/axle-shafts/#front-axle-repair__31-11-506-loweringraising-front-axle) .

Release screw.

Tightening torque 17 22 4AZ .

Detach oil lines from oil filter control housing.

Catch and dispose of emerging oil.

Scheme 65

Scheme 65

Installation

Replace all sealing rings on oil lines.

Release screw (1).

Tightening torque 17 22 5AZ .

Remove oil lines (2) from holder.

Scheme 66

Scheme 66

Slacken nut (1).

Tightening torque 17 22 12AZ .

Remove oil lines with holder from strut.

Installation

Modify holder when replacing oil lines.

Scheme 67

Scheme 67

Unlock oil line (1) and detach.

Feed out oil lines (1) and remove.

Catch and dispose of emerging oil.

Scheme 68

Scheme 68

Note. After completing work, check engine oil level and top up engine oil if necessary. Check oil lines for leaks.

17 11 150 Removing and installing/replacing holder for engine oil cooler (N63, S63)

Necessary preliminary tasks

  1. Remove «ENGINE OIL COOLER»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-150-removing-and-installingreplacing) .

Release screws.

Bracket remove.

Scheme 69

Scheme 69

Note. Reassemble the vehicle.

17 13 020 Removing and installing/replacing intercooler expansion tank (S63)

IMPORTANTRisk of scalding! Only perform this repair work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «NOTES FOR CARRYING OUT REPAIR WORK»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on the cooling system.
  2. Drain charge air cooler coolant from expansion tank.
  3. Remove acoustic cover.

Release screws (1).

Tightening torque 17 10 4AZ .

Release coolant hoses (2) from expansion tank (3) and detach.

Installation note

Replace faulty clamps.

Feed out expansion tank (3) and remove.

Scheme 70

Scheme 70

Assemble engine.

After completing repair work, top charge air cooler up with coolant.

Check cooling system for tightness.

17 11 046 Removing and installing/replacing module carrier (N63, S63)

Necessary preliminary tasks

  1. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  2. Remove «COOLANT RADIATOR»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-000-removing-and-installing) .
  3. Remove «A/C CONDENSER»(/bmw/x6-m/e71-2009-2012/remont/automatic-hvac-system/#heating-and-air-conditioning-repair__64-53-551-removing-and-installing) .
  4. Remove «RADIATOR»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-120-removing-and-installingreplacing) for inter cooler.
  5. Remove «COOLING COIL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-370-removing-and-installingreplacing) for power steering.
  6. Remove «AUXILIARY WATER PUMP»(/bmw/x6-m/e71-2009-2012/remont/fuel-system/#fuel-system-repair__17-51-020-removing-and-installing) for inter cooler.

Release coolant hoses (1) from module carrier (2).

Unlock rubber mount (3).

Lift out module carrier (2).

Scheme 71

Scheme 71

Reassemble the vehicle.

Check system for leaks.

17 11 120 Removing and installing/replacing radiator for charge air cooler (N63, S63)

WARNINGRisk of scalding! Only perform this repair work after engine has cooled down.
IMPORTANTWhen carrying out repair work on the cooling circuit, protect the alternator from dirt contamination.

Cover alternator with suitable materials.

Failure to comply with this procedure may result in an alternator malfunction.

Necessary preliminary tasks

  1. Remove front «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .
  2. Partially remove the «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  3. Detach the «AIR DUCT»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-099-removing-and-installingreplacing) from the radiator. Do not remove the air duct. Pull the air duct forward only.
  4. Drain coolant for charge air cooler.

Release screws.

Remove cover (1).

Note. For purposes of clarity, radiator air duct is removed in the illustration.

Unlock and disconnect coolant hoses (1).

Lift out radiator for charge air cooler (2).

Scheme 72

Scheme 72

Assemble engine.

After completing repair work, top charge air cooler up with coolant.

Check cooling system for tightness.

Assemble engine.

17 11 040 Removing and installing/replacing thermostat cartridge (N63, S63)

IMPORTANTDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «INSTRUCTIONS FOR WORKING»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on cooling system.
  2. Drain «COOLANT»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-008-draining-and-adding) .
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .

Unlock and detach coolant hose (1).

Unscrew nuts.

Tightening torque 17 22 8AZ .

Remove thermostat cartridge (2).

Installation

Scheme 73

Scheme 73
  1. Clean contact faces.

Reassemble the vehicle.

Check cooling system for leaks.

17 11 580 Removing and installing/replacing upstream radiator (S63)

IMPORTANTDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «INSTRUCTIONS FOR WORKING»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on cooling system.
  2. Drain «COOLANT»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-008-draining-and-adding) .
  3. Remove front «BUMPER TRIM»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-11-156-removing-and-installing) .

Unlock coolant hose (1) from radiator and pull off.

Release screws (1).

Remove cover (3).

Scheme 74

Scheme 74

Feed out upstream radiator (1) and remove.

Scheme 75

Scheme 75

Assemble engine.

Fill and bleed COOLING SYSTEM .

Check COOLING SYSTEM for leaks.

IMPORTANTRisk of scalding! Only perform this repair work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «NOTES FOR CARRYING OUT REPAIR WORK»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on the cooling system.
  2. Drain charge air cooler coolant from expansion tank.
  3. Remove acoustic cover

Release screws (1).

Tightening torque 17 10 4AZ .

Release coolant hoses (2) from expansion tank (3) and detach.

Installation note

Replace faulty clamps.

Feed out expansion tank (3) and remove.

Assemble engine.

After completing repair work, top charge air cooler up with coolant.

Check cooling system for tightness.

17 21 500 Flushing transmission oil cooler with lines (automatic transmission)

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the work steps listed when: Installing a new or replacement transmission. Flushing can only be carried out with the automatic transmission removed.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Connect connecting line 17 2 019 from the oil collection unit with the quick-release coupling.

Connect drain line 17 2 018 using quick-release coupling.

Hold and direct open end of drain line into a suitable drip tray.

Using oil collection unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Note. Dispose of flushing oil correctly. Do not reuse under any circumstances.

Arrangement, flushing apparatus for transmissions A5S 310Z, A5S 560Z, A5S 360R/390R, A4S 200R, A5S 325Z

Scheme 76

Scheme 76
  1. Transmission oil cooler with lines.
  2. Oil collection unit.
  3. Oil drip tray.

17 2 011 Adapter for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

17 2 021 Mounting plate for adapter 17 2 011 for transmissions A5S 325Z, GA6HP26Z

Arrangement of flushing apparatus for transmission A4S 310R

Scheme 77

Scheme 77
  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit.

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

Arrangement of flushing apparatus for transmission A4S 300J

Scheme 78

Scheme 78
  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 014 Banjo bolt for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

Arrangement of flushing apparatus for transmission A5S 440Z

Scheme 79

Scheme 79
  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 013 Banjo bolt for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

17 21 500 Flushing transmission oil cooler with lines (automatic transmission) (GA6HP19Z, GAHP26Z, GA6HP32Z)

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the work steps listed when: Installing a new or replacement transmission.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Connect connecting line 17 2 019 from the oil collection unit with the quick-release coupling.

Connect drain line 17 2 018 using quick-release coupling.

Hold and direct open end of drain line into a suitable drip tray.

Using oil collection unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Note. Dispose of flushing oil correctly. Do not reuse under any circumstances.

Press hydraulic lines (1) into adapters (2).

Slide clamping bar (3) into guides and secure with screw (4).

Scheme 80

Scheme 80

Arrangement of flushing apparatus for transmissions GA6HP19Z, GA6HP26Z, GA6HP32Z

Scheme 81

Scheme 81
  1. Transmission-oil cooler with lines
  2. Oil collection unit 17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit 17 2 016 Connection for oil collection unit (2), manufacturer: Horn 17 2 017 Quick-release coupling (2 pieces) 17 2 019 Hose to oil collection unit (2)
  3. Oil drip tray 17 2 018 Hose to oil drip tray (3)
  4. Adapter with clamping bar 17 2 060 Adapter with clamping bar for aluminium lines and steel lines with aluminium connection (line diameter 12 mm) GA6HP19Z 17 2 070 Adapter with clamping bar (line diameter 15 mm) GA6HP26Z, GA6HP32Z, TCT for N54 engine 17 2 080 Adapter with clamping bar for fuel lines GA6HP26Z
IMPORTANTEven when they are correctly installed or due to normal driving, coolers (oil cooler, radiator, charge air cooler) or air conditioning capacitors may show slight impressions or deformations on their discs (picture). This is not damage. Radiators, cooler or capacitors are not to be replaced in this case.

Note. The deformations see scheme 75can be bent back with a standard fin comb..

Damage to lines carrying media or on the flat pipe require replacement of the radiator/or air conditioning condenser (picture 2-6).

Necessary preliminary work

  1. «REMOVE FRONT SECTION OF WHEEL ARCH COVER ON LEFT.»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing)
WARNINGRisk of scalding! Only perform this repair work after engine has cooled down.
IMPORTANTWear safety goggles and protective gloves.

Recycling

Coolant emerges when coolant lines are detached. Catch and dispose of escaping coolant in a suitable container.

Observe country-specific waste disposal regulations.

Detach coolant lines (1).

Catch and dispose of escaping coolant.

Release screws (2) and (3).

Removing auxiliary coolant cooler (4).

Note. After completion of repair work, check coolant level. If necessary, ADD COOLANT . Reassemble the vehicle.

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear safety goggles and protective gloves.

Necessary preliminary tasks

  1. Remove front right «WHEEL ARCH COVER»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing) .
IMPORTANTAdhere to conditions of absolute cleanliness when working on the engine oil circuit. When removing engine oil lines and engine oil cooler, seal off all openings with suitable plugs. To avoid engine damage, do not allow any dirt particles to get into the engine oil circuit.

Recycling

Engine oil escapes when oil lines are released. Catch and dispose of emerging engine oil.

Observe country-specific waste-disposal regulations.

Release screw (1).

Tightening torque 17 22 11AZ .

Detach oil lines (2) from engine oil cooler flange.

Installation

Replace sealing rings.

Catch and dispose of emerging oil.

Unlock and detach retainer (3).

Remove engine oil cooler (4).

Note. After completing work, check engine oil level and top up engine oil if necessary.

WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear protective gloves and safety goggles.
IMPORTANTAdhere to conditions of absolute cleanliness when working on the engine oil circuit. When removing engine oil lines and engine oil cooler, seal off all openings with suitable plugs. To avoid engine damage, do not allow any dirt particles to get into the engine oil circuit.

Recycling

Engine oil escapes when oil line is released.

Catch and dispose of emerging engine oil.

Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

  1. Remove front right «WHEEL ARCH TRIM»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing) .
  2. Lower «FRONT AXLE SUPPORT»(/bmw/x6-m/e71-2009-2012/remont/axle-shafts/#front-axle-repair__31-11-506-loweringraising-front-axle) .

Release screw.

Tightening torque 17 22 4AZ .

Detach oil lines from oil filter control housing.

Catch and dispose of emerging oil.

Installation

Replace all sealing rings on oil lines.

Release screw (1).

Tightening torque 17 22 5AZ .

Remove oil lines (2) from holder.

Slacken nut (1).

Tightening torque 17 22 12AZ .

Remove oil lines with holder from strut.

Installation

Modify holder when replacing oil lines.

Unlock oil line (1) and detach.

Feed out oil lines (1) and remove.

Catch and dispose of emerging oil.

Note. After completing work, check engine oil level and top up engine oil if necessary. Check oil lines for leaks.

Necessary preliminary tasks

  1. Remove «ENGINE OIL COOLER»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-150-removing-and-installingreplacing) .

Release screws.

Bracket remove.

Note. Reassemble the vehicle.

17 21 500 Rinsing the transmission oil cooler with lines (automatic transmission) (GA8HP45Z, GA8HP70Z, GA8HP90Z)

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the operations listed when: Installing a new or replacement transmission.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Use quick-release coupling to connecting line 17 2 019 from oil dispenser unit.

Use quick-release coupling to drain line 17 2 018 .

Hold and direct open end of drain line into a suitable collecting vessel.

Using oil dispenser unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Recycling

Never use flushing oil.

Dispose of flushing oil according to country-specific waste disposal regulations.

Press hydraulic lines (1) into adapters (2).

Slide clamping bracket (3) into guides and secure with screw (4).

Arrangement of flushing device for transmissions GA8HP45Z, GA8HP70Z, GA8HP90Z

  1. Transmission oil cooler with lines
  2. Oil dispenser unit 17 2 015 Connection for oil dispenser unit (2), manufacturer: Deutsche Tecalemit 17 2 016 Connection for oil dispenser unit (2), manufacturer: Horn 17 2 017 quick-release coupling (2 pieces) 17 2 019 Hose to oil dispenser unit (2)
  3. Oil drip tray 17 2 018 Hose to oil drip tray (3)
  4. Adapter with clamping bracket 17 2 080 Adapter with clamping bracket GA8HP45Z/GA8HP70Z/GA8HP90Z

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the work steps listed when: Installing a new or replacement transmission. Flushing can only be carried out with the automatic transmission removed.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Connect connecting line 17 2 019 from the oil collection unit with the quick-release coupling.

Connect drain line 17 2 018 using quick-release coupling.

Hold and direct open end of drain line into a suitable drip tray.

Using oil collection unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Note. Dispose of flushing oil correctly. Do not reuse under any circumstances.

Arrangement, flushing apparatus for transmissions A5S 310Z, A5S 560Z, A5S 360R/390R, A4S 200R, A5S 325Z

  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 011 Adapter for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

17 2 021 Mounting plate for adapter 17 2 011 for transmissions A5S 325Z, GA6HP26Z

Arrangement of flushing apparatus for transmission A4S 310R

  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

Arrangement of flushing apparatus for transmission A4S 300J

  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 014 Banjo bolt for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

Arrangement of flushing apparatus for transmission A5S 440Z

  1. Transmission oil cooler with lines
  2. Oil collection unit
  3. Oil drip tray

17 2 012 Adapters (2 x) for connecting transmission-side oil cooler lines (1)

17 2 013 Banjo bolt for connecting transmission-side oil cooler lines (1)

17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit

17 2 016 Connection for oil collection unit (2), manufacturer: Horn

17 2 017 Quick-release coupling (2 pieces)

17 2 018 Hose to oil drip tray (3)

17 2 019 Hose to oil collection unit (2)

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the work steps listed when: Installing a new or replacement transmission.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Connect connecting line 17 2 019 from the oil collection unit with the quick-release coupling.

Connect drain line 17 2 018 using quick-release coupling.

Hold and direct open end of drain line into a suitable drip tray.

Using oil collection unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Note. Dispose of flushing oil correctly. Do not reuse under any circumstances.

Press hydraulic lines (1) into adapters (2).

Slide clamping bar (3) into guides and secure with screw (4).

Arrangement of flushing apparatus for transmissions GA6HP19Z, GA6HP26Z, GA6HP32Z

  1. Transmission-oil cooler with lines
  2. Oil collection unit 17 2 015 Connection for oil collection unit (2), manufacturer: Deutsche Tecalemit 17 2 016 Connection for oil collection unit (2), manufacturer: Horn 17 2 017 Quick-release coupling (2 pieces) 17 2 019 Hose to oil collection unit (2)
  3. Oil drip tray 17 2 018 Hose to oil drip tray (3)
  4. Adapter with clamping bar 17 2 060 Adapter with clamping bar for aluminium lines and steel lines with aluminium connection (line diameter 12 mm) GA6HP19Z 17 2 070 Adapter with clamping bar (line diameter 15 mm) GA6HP26Z, GA6HP32Z, TCT for N54 engine 17 2 080 Adapter with clamping bar for fuel lines GA6HP26Z
WARNINGDanger of scalding! Only perform this work after engine has cooled down.
IMPORTANTWear protective gloves and safety goggles.
IMPORTANTAdhere to conditions of absolute cleanliness when working on the engine oil circuit. When removing engine oil lines and engine oil cooler, seal off all openings with suitable plugs. To avoid engine damage, do not allow any dirt particles to get into the engine oil circuit.

Recycling

Engine oil escapes when oil line is released.

Catch and dispose of emerging engine oil.

Observe country-specific waste-disposal regulations.

Necessary preliminary tasks

  1. Remove front right «WHEEL ARCH TRIM»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-71-038-removing-and-installingreplacing) .
  2. Lower «FRONT AXLE SUPPORT»(/bmw/x6-m/e71-2009-2012/remont/axle-shafts/#front-axle-repair__31-11-506-loweringraising-front-axle) .

Release screw.

Tightening torque 17 22 4AZ .

Detach oil lines from oil filter control housing.

Catch and dispose of emerging oil.

Installation

Replace all sealing rings on oil lines.

Release screw (1).

Tightening torque 17 22 5AZ .

Remove oil lines (2) from holder.

Slacken nut (1).

Tightening torque 17 22 12AZ .

Remove oil lines with holder from strut.

Installation

Modify holder when replacing oil lines.

Unlock oil line (1) and detach.

Feed out oil lines (1) and remove.

Catch and dispose of emerging oil.

Note. After completing work, check engine oil level and top up engine oil if necessary. Check oil lines for leaks.

17 22 010 Removing and installing/replacing gearbox oil cooler for automatic transmission (N63, S63)

IMPORTANTDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Follow «INSTRUCTIONS FOR WORKING»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-instructions-for-repair-work) on cooling system.
  2. Drain «COOLANT»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-00-008-draining-and-adding) .
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .

Recycling

Catch and dispose of drained coolant in a suitable container.

Transmission fluid emerges when fluid lines are detached from transmission fluid cooler.

Catch and dispose of escaping transmission fluid in a suitable container.

Observe country-specific waste-disposal regulations.

Unlock and disconnect coolant hoses (1) and (2).

Release screw (3) and remove lines (4).

Installation

  1. Replace sealing rings.
  2. Tightening torque «17 22 9AZ»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-tightening-torques) .

Release screws (5).

Tightening torque 17 22 10AZ .

Remove transmission fluid cooler (6).

Scheme 82

Scheme 82

Installation

Only when replacing transmission fluid cooler, modify THERMOSTAT CARTRIDGE .

Note. After completing work, check FLUID LEVEL in automatic transmission, topping up transmission fluid if necessary.

Special tools required

  1. «17 2 018»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2018-hose)
  2. «17 2 019»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-special-tools__17-2019-hose)

Note. Carry out the operations listed when: Installing a new or replacement transmission.

Procedure

Automatic transmission removed.

Connect appropriate adapters (see description below) to oil lines exiting from automatic transmission.

Use quick-release coupling to connecting line 17 2 019 from oil dispenser unit.

Use quick-release coupling to drain line 17 2 018 .

Hold and direct open end of drain line into a suitable collecting vessel.

Using oil dispenser unit, flush approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ) through oil lines and transmission oil cooler.

Reposition quick-release couplings.

Flush oil lines/transmission oil cooler in opposite direction with approx. 1 litre of transmission fluid (refer to BMW Service Operating Fluids ).

Disconnect quick-release couplings.

Remove adapter.

Recycling

Never use flushing oil.

Dispose of flushing oil according to country-specific waste disposal regulations.

Press hydraulic lines (1) into adapters (2).

Slide clamping bracket (3) into guides and secure with screw (4).

Arrangement of flushing device for transmissions GA8HP45Z, GA8HP70Z, GA8HP90Z

  1. Transmission oil cooler with lines
  2. Oil dispenser unit 17 2 015 Connection for oil dispenser unit (2), manufacturer: Deutsche Tecalemit 17 2 016 Connection for oil dispenser unit (2), manufacturer: Horn 17 2 017 quick-release coupling (2 pieces) 17 2 019 Hose to oil dispenser unit (2)
  3. Oil drip tray 17 2 018 Hose to oil drip tray (3)
  4. Adapter with clamping bracket 17 2 080 Adapter with clamping bracket GA8HP45Z/GA8HP70Z/GA8HP90Z
IMPORTANTEven when they are correctly installed or due to normal driving, coolers (oil cooler, radiator, charge air cooler) or air conditioning capacitors may show slight impressions or deformations on their discs (picture). This is not damage. Radiators, cooler or capacitors are not to be replaced in this case.

Note. The deformations see scheme 98can be bent back with a standard fin comb..

Damage to lines carrying media or on the flat pipe require replacement of the radiator/or air conditioning condenser (picture 2-6).

17 51 020 Removing and installing or replacing supplementary coolant pump for inter cooler (N63, S63)

Necessary preliminary tasks

  1. Check stored fault message.
  2. Turn off ignition.
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  4. Drain coolant for intercooler.

Release clamp (1) and detach coolant hose.

Unlock and detach coolant hose (2).

Unlock plug (3) and remove.

Release screw (4).

Remove supplementary coolant pump (5).

Scheme 83

Scheme 83

After completing work, fill intercooler with coolant.

Check cooling system for leaks.

Assemble engine.

Read out fault memory of DME control unit.

Delete fault memory.

17 51 001 Removing and installing/replacing left intercooler (S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Remove acoustic cover.
  2. Remove front «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  4. Drain coolant for intercooler.

Release clamps (1) and (2).

Replace clamps.

Pull off wastegate lines (3) from air duct.

Scheme 84

Scheme 84

Release clamps (1).

Replace clamps.

Release screw (2).

Tightening torque 13 71 13AZ .

Release screws (3) from charge air cooler.

Tightening torque 13 71 6AZ .

Unlock plug (4) and remove.

Remove air duct (5).

Scheme 85

Scheme 85
IMPORTANTWhen detaching the coolant hoses from the intercooler, make sure that the connector remains connected to the throttle valve assembly. Do not allow any coolant to get into the plug connection on the throttle valve assembly.

Unlock and disconnect coolant hoses (1) and (2).

Replace faulty clamps.

Scheme 86

Scheme 86

Remove tank vent valve (3) from charge air cooler.

Unlock plug (1) and remove.

Release screw (2).

Tightening torque 13 71 6AZ .

Unscrew screws (3).

Tightening torque 13 71 6AZ .

Release clamp (4) on throttle valve unit.

Tightening torque 13 71 7AZ .

Lift out intercooler.

Scheme 87

Scheme 87

After completing work, fill intercooler with coolant.

Check cooling system for leaks.

Assemble engine.

17 51 001 Removing and installing/replacing right intercooler (S63)

WARNINGDanger of scalding! Only perform this work after engine has cooled down.

Necessary preliminary tasks

  1. Remove acoustic cover
  2. Remove front «UNDERBODY PROTECTION»(/bmw/x6-m/e71-2009-2012/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-47-490-removing-and-installingreplacing) .
  3. Remove «FAN COWL»(/bmw/x6-m/e71-2009-2012/remont/cooling-system-mechanical/#cooling-system-repair__17-11-035-removing-and-installingrenewing) .
  4. Drain coolant for intercooler

Release clamps (1) and (2).

Replace clamps.

Remove ambient air-pulsed lines (3) from the air duct.

Release clamps (1).

Replace clamps.

Release screw (2).

Tightening torque 13 71 13AZ .

Loosen screws (3) from the charge air cooler.

Tightening torque 13 71 6AZ .

Unlock plug (4) and remove.

Remove air duct (5).

IMPORTANTWhen detaching the coolant hoses from the intercooler, make sure that the connector remains connected to the throttle valve assembly. Do not allow any coolant to get into the plug connection on the throttle valve assembly.

Scheme 88

Scheme 88

Release coolant hose (1) and remove.

Replace faulty clamps.

Unlock coolant hose (2) from the charge air cooler and remove.

Unlock plug (1) and remove.

Release screw (2).

Tightening torque 13 71 6AZ .

Unscrew screws (3).

Tightening torque 13 71 6AZ .

Release clamp (4) on throttle valve unit.

Tightening torque 13 71 7AZ .

Lift out intercooler.

Scheme 89

Scheme 89

After completing work, fill intercooler with coolant.

Check cooling system for leaks.

Assemble engine.