SPECIAL CARE DURING MECHANICAL REPAIRS
| WARNING | To avoid injury from accidental air bag deployment, read and carefully follow all SERVICE PRECAUTIONS and DISABLING & ACTIVATING AIR BAG SYSTEM procedures. |
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
| WARNING | DO NOT use any type of back-up power supply (memory saver) from outside vehicle to avoid memory loss in memory systems (if equipped). Back-up power supplies can provide enough voltage to deploy air bags. |
Note. When the battery is disconnected, vehicle computer and memory system may lose data. Driveability problems may exist until computer systems have completed a relearn cycle.
In some instances, it may be necessary to remove steering column or instrument panel to gain access to blower motor housing, heater assembly, evaporator assembly, or other A/C-heater system related components. Observe manufacturer service precautions when working on a vehicle equipped with an air bag system. See appropriate manufacturer's SERVICE PRECAUTIONS.
Electrical sources should never be allowed near inflator on back of air bag module. Never probe air bag system electrical wires with analog volt-ohmmeter or test light. Always disable air bag system before servicing vehicle. See appropriate DISABLING & ACTIVATING AIR BAG SYSTEM procedure. Failure to do so could result in accidental air bag deployment and possible personal injury.
If air bag system is not fully functional for any reason, DO NOT drive vehicle until system is repaired and is again operational. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If air bag system is not functional, park vehicle until system is repaired and functions properly.
SYSTEM OPERATION CHECK
When ignition is turned on, SRS indicator light should come on for about 6 seconds and then go off. If indicator does not come on, or does not go off after about 6 seconds or comes on while driving, air bag system must be inspected and repaired as soon as possible.
SERVICE PRECAUTIONS
Observe these precautions when working with air bag systems and seat belt pretensioners (if equipped)
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures__disabling-activating-air-bag-system) .
- Wait at least 3 MINUTES after disabling air bag system. A back-up power circuit capacitor (in SRS control unit) maintains system voltage for about 3 minutes after battery is disconnected. Servicing air bag system or seat belt pretensioners before 3 minutes may cause accidental air bag deployment and possible personal injury.
- After an accident, all SRS components, including wiring harnesses and brackets, must be inspected. If any components are damaged or bent, they must be replaced, even if air bag did not deploy. Check steering column, knee bolster, instrument panel steering column reinforcement plate and lower brace for damage. DO NOT repair any component or wiring. If components or wiring are damaged or defective, replacement is required.
- Carefully inspect all SRS components before installation. DO NOT install any component that shows signs of being dropped or improperly handled, such as dents, cracks or other deformities.
- DO NOT install SRS components previously installed on another vehicle. When replacing SRS components, use only NEW, manufacturer supplied components.
- DO NOT expose air bags or seat belt pretensioner assemblies to temperatures exceeding 200°F (93°C).
- DO NOT spill water or oil on air bags or side impact sensors.
- Always wear safety glasses when servicing SRS or handling an air bag or seat belt pretensioner (if equipped).
- DO NOT attempt to disassemble air bag assembly, cable reel, or seat belt pretensioner (if equipped). Neither component has any serviceable or reusable parts.
- A replacement air bag assembly must be stored in its original special container until used for service. Special container must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag assembly on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of air bag assembly if accidentally deployed.
- During installation or replacement of SRS control unit, DO NOT bump, drop or strike unit or immediate area. SRS unit could be damaged and/or air bag deployment could occur.
- After deployment, air bag assembly is very hot. Wait 30 minutes before handling. After deployment, air bag surface may contain deposits of sodium azide and potassium nitrate, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After air bag deployment, inspect all SRS wiring harnesses for heat or other damage. Replace, DO NOT repair, any damaged harnesses. Ensure all SRS ground connections are clean and tight. Ensure SRS wiring harnesses are installed so that they are not pinched or interfere with other components.
- DO NOT allow any electrical source near inflator on back of air bag assembly or near 3-pin connector of seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
DISABLING & ACTIVATING AIR BAG SYSTEM
Note. To release SRS system connector lock, pull spring-loaded sleeve toward stop while holding opposite half of connector. Continue pulling connector sleeve and until connector halves are separated. DO NOT pull on connector half. (Scheme 1)and (Scheme 2).
Scheme 1
Scheme 2
Scheme 3
Scheme 4
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable and wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3).
- Remove glove box. Disconnect 2-pin connector between passenger air bag module and SRS main harness. (Scheme 4)
Activating Air Bag System (Integra)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative battery cable is disconnected for at least 3 minutes. Connect 2-pin driver-side air bag connector to cable reel connector. Install access panel under steering wheel.
- Connect 2-pin passenger air bag connector to SRS harness connector. Install glove box.
- Ensure ignition is off. Connect negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures__system-operation-check) . Reset radio anti-theft code and preset radio frequencies.
Disabling Air Bag System (MDX)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 2-pin connector between passenger air bag module and SRS main harness. (Scheme 1)and (Scheme 5). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Disconnect 2-pin side air bag module connectors under front seats. (Scheme 10). On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat.
- Remove left and right "B" pillar trim panels. Disconnect 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 6) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
Scheme 5
Scheme 6
Activating Air Bag System (MDX)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative battery cable is disconnected for at least 3 minutes. Connect 2-pin driver air bag module connector to cable reel connector. Install access panel under steering wheel.
- Connect passenger air bag module connector to SRS harness connector. Install glove box. Connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Ensure ignition is off. Connect negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures__system-operation-check) . Reset radio anti-theft code and preset radio frequencies
Disabling Air Bag System (3.2CL & 3.5RL)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove glove box. Unplug connector between passenger air bag module and SRS main harness. (Scheme 1), (Scheme 7) and (Scheme 9). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove left and right "B" pillar trim panels. Disconnect 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 8) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
- Unplug side air bag module connectors (2-pin) for driver and passenger side impact air bag modules. On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat. (Scheme 10)
Scheme 7
Scheme 8
Activating Air Bag System (3.2CL & 3.5RL)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative and positive battery cables are disconnected for at least 3 minutes. Connect 2-pin driver air bag module connector to cable reel connector. Install access panel under steering wheel.
- Connect passenger air bag module connector to SRS harness connector. Install glove box. Connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Ensure ignition is off. Connect positive battery cable and then negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures__system-operation-check) . Reset radio anti-theft code and preset radio frequencies.
Note. On 3.5RL, Powertrain Control Module (PCM) memory must be reset after disconnecting battery. Start and run engine at 3000 RPM with no loads and transmission in Park or Neutral. When radiator fan comes on, allow engine to idle for 5 minutes with A/C, headlights and rear defogger off.
Disabling Air Bag System (3.2TL)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag module and cable reel. (Scheme 1)and (Scheme 3). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 2-pin connector between passenger air bag module and SRS main harness. (Scheme 1)and (Scheme 9). When disconnected, air bag connector power and ground terminals are automatically shorted together.
- Disconnect 2-pin side air bag module connectors under front seats. (Scheme 10). On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat.
Activating Air Bag System (3.2TL)
Note. To reconnect front SRS connector, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and lock connector.
- Ensure ignition is OFF and negative battery cable is disconnected for 3 MINUTES. Connect 2-pin driver-side air bag connector to cable reel connector. Install access panel under steering wheel.
- Connect 2-pin passenger air bag connector to SRS harness connector. Install glove box. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Ensure ignition is off. Connect negative battery cable. Ensure air bag system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures__system-operation-check) . Reset radio anti-theft code and preset radio frequencies.
Scheme 9
Scheme 10
A4, A6, A8, S4 & TT
Turn ignition switch to ON position. AIR BAG indicator light should come on for about 4 seconds, and then go out. If light remains on, goes out and comes back on, or flashes continuously, air bag control unit has detected a system fault.
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service or disassemble any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- NEVER point open end of a seat belt tensioner at another person.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag or seat belt pretensioner components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- Never use test lamp, voltmeter or ohmmeter for testing.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. To disable air bag system, ensure ignition is off and remove key. Disconnect and shield negative battery cable.
- To activate system, turn ignition switch to ON position. Ensure no one is inside vehicle and connect negative battery cable. Perform a system operational check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Input radio anti-theft security code and reset radio frequencies.
- Turn ignition switch to ON position, with engine off. SRS is operational if AIR BAG warning light comes on and then goes out after about 6 seconds with engine off.
- If AIR BAG warning remains on, this indicates a fault in the SRS. If SRS warning light fails to illuminate when ignition is first turned on, this indicates bulb is faulty or there is a fault in the wiring circuit to the bulb.
Observe these precautions when working on SRS
- When working around steering column and before any repairs are performed, disable SRS. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Before straightening damaged metal or arc-welding, disable SRS and disconnect front sensors, front air bag modules, seat belt tensioners (if equipped) and side air bag modules connectors. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After disabling SRS, wait at least 5 MINUTES before servicing vehicle. SRS control unit maintains SRS voltage for about 5 minutes after system is disabled. Servicing SRS before 5 minutes may cause accidental air bag deployment and possible personal injury.
- Always wear safety glasses and gloves when handling a deployed air bag module. Air bag module may contain sodium hydroxide deposits, which irritates skin.
- Handle sensors carefully. Never strike or jar sensors. All sensors and mounting bracket bolts must be tightened to specification to ensure proper sensor operation.
- Never use any SRS component that has been dropped from a height of 2 feet or higher.
- DO NOT repair any SRS component or wiring harness; replace only. Wiring harnesses and connectors are Orange for immediate identification.
- To avoid air bag deployment, DO NOT use self-powered electrical test equipment on driver or passenger air bag modules. This equipment includes battery powered circuit testers, voltmeters and ohmmeters.
- Always handle air bag module with trim cover away from body. Always place air bag module on workbench with trim cover up, away from loose objects. DO NOT leave air bag modules unattended.
- Never expose SRS components to temperatures greater than 167°F (75°C).
- Front air bag modules, belt tensioners and side air bag modules (if equipped) can only be checked while installed in vehicle and using a BMW Service Tester/DIS. Only attempt SRS inspections using specified procedures and checking devices.
- Never expose any SRS system components to cleaning agents such as solvents, gasoline, lye, etc.
| CAUTION | Ensure radio is off before disconnecting battery. This will prevent damage to radio microprocessor. |
- Before proceeding, see «SERVICE PRECAUTIONS»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Retrieve fault codes before disconnecting battery. Ensure ignition is off. Disconnect and shield negative battery cable. Wait at least 5 minutes for energy capacitor in SRS control unit to discharge.
- Ensure no one is inside vehicle and connect negative battery cable. System is now activated. Perform system operation check to ensure system is functioning properly and no fault codes are set. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Turn ignition switch to ON position, with engine off. On Lanos, system is functioning normally if AIR BAG warning light comes on and then goes out after about 7 seconds with engine off. On Leganza and Nubira, system is functioning normally if AIR BAG warning light flashes 7 times then goes out with engine off.
- On all models, if AIR BAG warning remains on, this indicates a fault in the SRS. If SRS warning light fails to illuminate when ignition is first turned on, this indicates bulb is faulty or there is a fault in the wiring circuit to the bulb.
Observe these precautions when working on SRS
- SDM maintains sufficient voltage to cause air bag deployment for up to 10 minutes after battery is disconnected. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After repairs, ensure AIR BAG warning light is working properly and no faults are indicated. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses and gloves when servicing or handling an air bag module.
- Use only new parts when replacing SRS system components. Never install used parts from other vehicles.
- Do not install any part that has been dropped, has cracks, dents or other defects.
- Air bag modules must be stored in original special containers until used for service. Store in a clean, dry place, away from sources of extreme heat, sparks, or high electrical energy.
- When placing a live air bag module on a bench or other surface, always make certain that trim cover faces up. This will reduce motion of module if accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Use correct disposal procedures.
- At no time should any electrical source be allowed near inflator on back of air bag module.
- Air bag modules, SDM or clockspring should not be used if dropped from a height of 3 feet (0.9 m) or greater.
- Do not expose air bag modules to temperatures exceeding 149°F (65°C). Do not allow oil, grease or water to contact module.
- Do not apply power to SRS system unless all components are connected or a diagnostic chart requests it, as this will set a diagnostic trouble code.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental deployment.
- Do not attempt to service any SRS component. All defective SRS components must be replaced.
- Do not probe a wire through insulator; this damages wire and eventually causes failure due to corrosion.
- When performing electrical tests, prevent accidental shorting of terminals. Such mistakes can damage fuses, or components and may cause a second fault code to set, making diagnosis of original problem more difficult.
- When using diagnostic charts to diagnose SRS system, under no circumstances should a volt/ohmmeter, test light or any type of electrical equipment not specified by manufacturer be used.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
Disabling Air Bag System (Lanos)
Before proceeding, see SERVICE PRECAUTIONS . Turn steering wheel to place vehicle wheels in straight-ahead position. Turn ignition switch to OFF position and remove key. Disconnect and shield negative battery cable. Wait at least 10 minutes for energy capacitor in SRS control unit to discharge.
Activating Air Bag System (Lanos)
Remove key from ignition switch. Ensure no one is inside vehicle and connect negative battery cable. System is now activated. Perform system operation check to ensure system is functioning properly. See SYSTEM OPERATION CHECK .
Disabling Air Bag System (Leganza)
Before proceeding, see SERVICE PRECAUTIONS. Turn steering wheel to place vehicle wheels in straight-ahead position. Turn ignition switch to OFF position and remove key. Remove air bag fuse F15 from fuse block, located in driver-side kick panel. (Scheme 11) Wait at least 10 minutes for energy capacitor in SRS control unit to discharge.
Scheme 11
Activating Air Bag System (Leganza)
Remove key from ignition switch. Ensure no one is inside vehicle. Install air bag fuse F15. Perform system operation check to ensure system is functioning properly and no fault codes are set. See SYSTEM OPERATION CHECK .
Disabling Air Bag System (Nubira)
- Before proceeding, see «SERVICE PRECAUTIONS»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures). Turn steering wheel to place vehicle wheels in straight-ahead position. Turn ignition switch to OFF position and remove key. Remove air bag fuse from fuse panel. (Scheme 12) Wait at least 10 minutes for energy capacitor in SRS control unit to discharge. Remove instrument panel lower cover. (Scheme 13) Disconnect Yellow wire harness-to-clockspring electrical connector located on lower steering column.
- Remove glove box. Disconnect passenger-side air bag module connector. (Scheme 14) Remove driver and passenger-side lower "B" pillar trim panels. Disconect driver and passenger-side seat belt pretensioner electrical connectors. (Scheme 15) System is now disabled.
Scheme 12
Scheme 13
Scheme 14
Scheme 15
Activating Air Bag System (Nubira)
- Remove key from ignition switch. Ensure no one is inside vehicle. Connect driver and passenger-side seat belt pretensioner electrical connectors. Install lower "B" pillar trim panel. Connect passenger-side air bag module electrical connector. Install glove box.
- Connect Yellow wire harness-to-clockspring electrical connector. Install instrument panel lower cover. Install AIR BAG fuse. Perform system operation check to ensure system is functioning properly and no fault codes are set. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
HONDA
Note. For Honda Passport information see ISUZU Rodeo.
When ignition is turned on, SRS indicator light should come on for about 6 seconds and then go off. If indicator does not come on, or does not go off after about 6 seconds or comes on while driving, air bag system must be inspected as soon as possible.
Observe these precautions when working with air bag systems
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least 3 MINUTES after disabling air bag system. A back-up power circuit capacitor (in SRS control unit) maintains system voltage for about 3 minutes after battery is disconnected. Servicing air bag system or seat belt pretensioners before 3 minutes may cause accidental air bag deployment and possible personal injury.
- After an accident, all SRS components, including wiring harnesses and brackets, must be inspected. If any components are damaged or bent, they must be replaced, even if air bag did not deploy. Check steering column, knee bolster, instrument panel steering column reinforcement plate and lower brace for damage. DO NOT repair any component or wiring. If components or wiring are damaged or defective, replacement is required.
- Carefully inspect all SRS components before installation. DO NOT install any component that shows signs of being dropped or improperly handled, such as dents, cracks or other deformities.
- DO NOT install SRS components previously installed on another vehicle. When replacing SRS components, use only NEW, manufacturer supplied components.
- DO NOT expose air bags to temperatures exceeding 200°F (93°C).
- DO NOT spill water or oil on air bags or side impact sensors.
- Always wear safety glasses when servicing SRS or handling an air bag or seat belt pretensioner (if equipped).
- DO NOT attempt to disassemble air bag assembly, cable reel, or seat belt pretensioner (if equipped). Neither component has any serviceable or reusable parts.
- A replacement air bag assembly must be stored in its original special container until used for service. Special container must be stored in a clean, dry place, away from sources of extreme heat, sparks and high electrical energy.
- When placing a live air bag assembly on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of air bag assembly if accidentally deployed.
- During installation or replacement of SRS control unit, DO NOT bump, drop or strike unit or immediate area. SRS unit could be damaged and/or air bag deployment could occur.
- After deployment, air bag assembly is very hot. Wait 30 minutes before handling. After deployment, air bag surface may contain deposits of sodium azide and potassium nitrate, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After air bag deployment, inspect all SRS wiring harnesses for heat or other damage. Replace, DO NOT repair, any damaged harnesses. Ensure all SRS ground connections are clean and tight. Ensure SRS wiring harnesses are installed so that they are not pinched or interfere with other components.
- DO NOT allow any electrical source near inflator on back of air bag assembly or near 3-pin connector of seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
Note. To release SRS connector lock, pull spring-loaded sleeve toward stop while holding opposite half of connector. Continue pulling connector sleeve until connector halves are separated. DO NOT pull on connector half. see scheme 16and see scheme 17.
Disabling Air Bag System (Accord)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 4-pin connector between driver air bag and cable reel. see scheme 16and see scheme 18.
- Remove glove box. Disconnect 4-pin connector between passenger air bag and SRS main harness. see scheme 16and (Scheme 16). When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- Unplug side air bag module connectors (2-pin) for driver and passenger side impact air bag modules. On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat. see scheme 20
- On sedan models, remove left and right "B" pillar lower trim panels. On coupe models, remove rear side trim panel. On both models, unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 8) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
Activating Air Bag System (Accord)
Note. To reconnect front SRS connectors, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and connector will lock.
- Ensure ignition is OFF and negative battery cable is disconnected for at least 3 minutes. Connect 4-pin driver-side air bag connector. Install access panel under steering wheel. Connect 4-pin passenger air bag connector. Install glove box.
- Connect driver and passenger side impact air bag module 2-pin connectors under seats. Connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels.
- Reconnect negative battery cable. Check SRS indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Reprogram radio frequencies.
Scheme 16
Disabling Air Bag System (Civic)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag and cable reel. see scheme 16and see scheme 18. When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 4-pin connector between passenger air bag and SRS main harness. (Scheme 17)
- Unplug side air bag module connectors (2-pin) for driver and passenger side impact air bag modules. On driver's side, connector is near front, lower left corner under seat. On passenger's side, connector is near front, lower right corner under seat. see scheme 20
- Slide front seats fully forward. Remove left and right "B" pillar lower trim panels. Unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 18)
- Unplug 2-pin connector between both front seat belt buckle tensioners and SRS main harness. Connectors are near front, center of seat. (Scheme 19)
Activating Air Bag System (Civic)
Note. To reconnect front SRS connectors, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and connector will lock.
- Ensure ignition is OFF and negative battery cable is disconnected. Wait at least 3 MINUTES. Connect 2-pin driver air bag connector. Install access panel.
- Connect 4-pin passenger air bag connector. Install glove box. Connect driver and passenger side impact air bag module 2-pin connectors under seats.
- Connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels. Connect both seat belt buckle tensioner connectors to SRS main harness.
- Reconnect negative battery cable. Check SRS indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Reprogram radio frequencies.
Scheme 17
Scheme 18
Scheme 19
Disabling Air Bag System (CR-V, Insight, Odyssey, Prelude & S2000)
- Obtain radio anti-theft code from vehicle owner and write down preset radio frequencies. Ensure ignition is OFF. Disconnect negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
- Remove access panel from under steering wheel. Disconnect 2-pin connector between driver air bag and cable reel. see scheme 16and see scheme 18. When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- Remove glove box. Disconnect 2-pin connector between passenger air bag and SRS main harness. see scheme 16and (Scheme 20), (Scheme 21), (Scheme 22) or (Scheme 23). When disconnected, air bag connector half power and ground terminals are automatically shorted together.
- On CR-V, Insight and Odyssey, slide front seats fully forward. Remove left and right "B" pillar lower trim panels. Unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 24) On S2000, remove roll bar upper trim panel. Unplug 2-pin connector between both front seat belt pretensioners and SRS main harness. (Scheme 25) When disconnected, seat belt pretensioner connector power and ground terminals are automatically shorted together.
Note. To reconnect front SRS connectors, push sleeve-side connector half toward pawl-side connector half without touching sleeve. As connector halves are pressed together, pawl will push sleeve back. When connector halves are completely connected, pawl will release spring-loaded sleeve and connector will lock.
Activating Air Bag System (CR-V, Insight, Odyssey, Prelude & S2000)
- Ensure ignition is OFF and both battery cables are disconnected. Wait at least 3 MINUTES. Connect 2-pin driver air bag connector. Install access panel.
- Connect 2-pin passenger air bag connector. Install glove box. On CR-V, Insight, Odyssey and S2000, connect both front seat belt pretensioner 2-pin connectors to SRS main harness. Install trim panels.
- Reconnect battery cables. Check SRS indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Reprogram radio frequencies.
Scheme 20
Scheme 21
Scheme 22
Scheme 23
Scheme 24
Scheme 25
When ignition is turned to on position SRS indicator light should flash 6 times, then turn off. If SRS indicator light does not function as stated or comes on during vehicle operation, a failure has occurred in SRS and must be repaired.
Observe these precautions when working with air bag system
- Disable air bag system before servicing any air bag system, instrument panel or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After disabling SRS, wait at least 30 SECONDS before working on or near SRS. SRS is equipped with a back-up power source that may allow air bags to deploy up to 30 seconds after negative battery cable is disconnected.
- Store air bag module in ambient temperatures less than 199°F (93°C), without high humidity and away from electrical noise.
- When placing a live air bag on a bench or other surface, ensure pad top surface is facing up, away from bench surface. This will reduce motion of module if it is accidentally deployed.
- Because of critical operating requirements of air bag system, DO NOT attempt to service air bag module(s), clockspring, wiring harness or SRS Control Module (SRSCM). Air bag system repairs are only made by replacement of faulty components. DO NOT use any component previously installed on another vehicle. Use NEW components only.
- If any air bag system component has been dropped, or there are cracks, dents or other defects in case, bracket or connector, replace with NEW component.
- DO NOT attempt to measure resistance across air bag module squib connector. Accidental air bag deployment is possible which could cause personal injury.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water.
- Before removing steering gearbox, center front wheels and remove ignition key.
- SRS control module must be replaced after deploying air bags one time. After deployment of an air bag, replace clockspring with a new one.
- Before using electric welding, disconnect air bag Yellow connectors located at base of steering column, near multifunction switch connector.
- After SRS repairs are completed, ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
To disable SRS, turn ignition switch to LOCK position. Disconnect and isolate negative battery cable. Wait at least 30 SECONDS before servicing SRS. To activate SRS, reconnect negative battery cable. Perform SYSTEM OPERATION CHECK .
- Turn ignition ON and verify that AIR BAG indicator light comes on for about 7 seconds, then goes off. With seat belt fastened and ignition ON, the SEAT BELT indicator light should also come on for about 7 seconds, then go off. SEAT BELT indicator light will stay on for longer than 7 seconds if seat belt is not fastened.
- If the AIR BAG indicator light does not come on, or after about 7 seconds does not go out or begins to flash, a SRS malfunction has been detected.
- On G20 and Q45 models, if the SEAT BELT indicator light does not come on, or stays on longer than 7 seconds with seat belt fastened, a seat belt pretensioner malfunction has been detected.
Observe these precautions when working with air bag systems
- Disable SRS system before servicing any SRS component, instrument panel components, steering column components or seat belt pretensioners (if equipped). Failure to do this could result in accidental activation of SRS and causing personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least 3 MINUTES after disabling SRS before servicing vehicle. System maintains SRS system voltage for about 3 minutes. Servicing air bag system or seat belt pretensioners (if equipped) before 3 minutes could result in accidental SRS activation, causing personal injury and/or vehicle damage.
- After repairs, ensure AIR BAG indicator light is operating properly and no system faults are indicated. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling any air bag system components.
- Air bag modules and seat belt pretensioners (if equipped) must be stored their original special containers until installation. They must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
- Always place SRS components on a clean flat surface. When placing a live air bag module on a bench, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally activated.
- Replace air bag module if dropped or if it sustained an impact.
- DO NOT expose air bag to temperatures greater than 194°F (90°C).
- DO NOT expose seat belt pretensioners to temperatures greater than 176°F (80°C).
- DO NOT allow water, oil, or grease to come in contact with air bag module.
- If steering gear is removed, DO NOT turn steering wheel or column shaft. Rotation of SRS spiral cable under steering wheel air bag module is limited. SRS spiral cable must be aligned in neutral position (centered).
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- At no time should any electrical source be allowed near inflator on back of air bag module.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT probe a wire through insulator; this will damage wire and eventually cause failure due to corrosion.
- If SRS system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS system is not functional, park vehicle until repairs can be made.
Disabling Air Bag System
Record preset radio station frequencies. Turn ignition off. Disconnect and shield negative battery cable and then positive battery cable. Wait at least 3 MINUTES.
Activating Air Bag System
Ensure ignition is off. Connect positive battery cable and then negative battery cable. Ensure AIR BAG and SEAT BELT indicator lights are operating properly and no system faults are indicated. See SYSTEM OPERATION CHECK .
ISUZU
Note. Rodeo air bag information also applies to Honda Passport.
Turn ignition ON and verify that AIR BAG indicator light flashes 7 times, then turns off. AIR BAG indicator light should not come on during vehicle operation. If AIR BAG indicator light does not function as described, service air bag system.
Observe these precautions when working with air bag system
- Disable SRS system before servicing any SRS system, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment, and possible personal injury and/or vehicle damage. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least 15 SECONDS (1 MINUTE on Hombre) after disabling SRS before servicing vehicle. System maintains SRS system voltage for time specified. Servicing SRS system before time has elapsed could result in accidental air bag deployment, and possible personal injury and/or vehicle damage.
- After repairs, ensure AIR BAG indicator light is operating properly and no system faults are indicated. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag.
- Air bag modules must be stored in original special container until used for service. They must be stored in a clean, dry place, away from sources of extreme heat, sparks or high electrical energy.
- When placing a live air bag module on a bench or other flat surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- Any SRS component dropped from a height greater than 39 inches must be replaced.
- On Hombre, DO NOT subject SRS components to temperatures greater than 150°F (66°C). On Rodeo, Rodeo Sport, Trooper and VehiCROSS, DO NOT subject SRS components to temperatures greater than 200°F (93°C).
- NEVER use SRS components from another vehicle.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- After deployment, air bag module and surrounding metal areas will be hot. Wait at least 10 minutes before touching components.
- At no time should any electrical source be allowed near inflator on back of air bag module.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT attempt to disassemble any SRS component. SRS components are serviced as a complete unit and contain no serviceable components.
- DO NOT use battery powered tester or ohmmeter on air bag module connectors. The current from these devices can trigger air bag deployment. DO NOT use probe type tester on SRS harness or components.
- DO NOT probe a wire through insulator; this will damage wire and eventually cause failure due to corrosion.
- DO NOT attempt to repair damaged SRS wiring harness. Replace harness as an assembly if damaged.
- If SRS system is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS system is not functional, park vehicle until repairs can be made.
Disabling System (Rodeo, Rodeo Sport, Trooper & VehiCROSS)
Note. When air bag fuse is removed and ignition switch is in ON position, AIR BAG indicator light will be on. This is a normal operation and does not indicate an SRS malfunction.
- Turn ignition switch to LOCK position and remove ignition key. On Rodeo and Rodeo Sport, remove METER and SRS fuses from left side dash lower fuse block, or disconnect battery. On Trooper, remove SRS C-21 fuse from left side dash lower fuse block, or disconnect battery. On VehiCROSS, remove SRS-1 and SRS-2 uses from left side dash lower fuse block, or disconnect battery.
- Wait 15 SECONDS before servicing vehicle.
- Disconnect driver air bag Yellow 2-pin connector located at base of steering column. To disconnect, push in on sides of spring-loaded sleeve and pull on opposite connector. DO NOT pull on wiring. see scheme 30
- Remove glove box assembly. Disconnect passenger air bag Yellow 2-pin connector located behind glove box assembly.
Activating System (Rodeo, Rodeo Sport, Trooper & VehiCROSS)
- Ensure ignition switch is in LOCK position, and ignition key is removed. Ensure battery is still disconnected or air bag fuse(s) is removed. Connect passenger air bag Yellow 2-pin connector. Push in on connectors. DO NOT push on locking sleeve. see scheme 30 Install glove box assembly. Connect driver air bag Yellow 2-pin connector.
- Install air bag fuse(s), or connect battery. Staying well away from air bag modules, turn ignition switch to ON position, with engine off. Ensure AIR BAG indicator light operates properly, see «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures).
Disabling System (Hombre)
Note. When SRS fuse is removed and ignition switch is in ON position, AIR BAG indicator light will be on. This is a normal operation and does not indicate an SRS malfunction.
- Turn steering wheel to place front wheels in straight-ahead position. Turn ignition switch to LOCK position and remove ignition key. Remove SIR (15-amp) fuse from instrument panel fuse block (on far left side of dash). Wait at least 1 MINUTE before servicing vehicle.
- Remove driver-side sound insulator and knee bolster. Remove Connector Position Assurance (CPA) clip and disconnect driver air bag Yellow SRS 2-pin connector at base of steering column. (Scheme 26)
- Remove glove box. Remove CPA clip and disconnect passenger air bag Yellow SRS 2-pin connector behind glove box. (Scheme 27) SRS is now disabled.
Activating System (Hombre)
- Ensure ignition switch is in LOCK position, and ignition key is removed. Ensure SIR fuse is removed from instrument panel fuse block. Reconnect Yellow SRS 2-pin connector on passenger air bag. Install CPA clip. Install glove box.
- Reconnect Yellow SRS 2-pin connector on driver air bag. Install CPA clip. Install knee bolster, sound insulator and trim panels
- Install SIR fuse. Staying well away from air bag modules, turn ignition switch to RUN position. Ensure AIR BAG warning light flashes 7 times, and then turns off. If AIR BAG warning light does not operate as described, see «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Scheme 26
Scheme 27
- To check air bag system, turn ignition switch from OFF to RUN position (engine off). If AIR BAG warning light illuminates for approximately 6 seconds, and then goes out, air bag system is functioning properly and no fault codes exist.
- If a fault is detected in air bag system during initial system check, AIR BAG warning light will either fail to light, stay on continuously, or flash. If AIR BAG warning light flashes, indicating a fault in system, diagnose and repair as necessary.
- If a system fault exists and AIR BAG warning light fails to light, an audible tone will be heard, indicating AIR BAG warning light is out and service is required. The tone is a chime which sounds 5 sets of 5 beeps.
Observe these precautions when working with air bag system
- Disable SRS before servicing any SRS or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Replace any air bag or seat belt pretensioner component dropped from a height greater than 12" (0.3 m).
- DO NOT probe air bag module connector with ohmmeter. Ohmmeter current can cause air bag to deploy.
- DO NOT expose air bag or seat belt pretensioner components to heat or flame, high humidity or electrical noise.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- When placing a live air bag on a bench or other flat surface, always face air bag trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
To disable air bag system, turn ignition switch to LOCK position and remove key. Disconnect negative battery cable. Wait at least one (1) MINUTE before servicing vehicle. To activate air bag system, ensure ignition key is in LOCK position and key is removed. Connect negative cable. Perform SYSTEM OPERATION CHECK .
All Models, Except Optima & Magentis (Canadian)
Turn ignition on, with engine off. Air bag warning light in instrument cluster should come on for 4-6 seconds and then turn off. If air bag warning light remains lit, or flashes, there is a fault in the air bag system.
Optima & Magentis (Canadian)
Turn ignition on, with engine off. Air bag warning light in instrument cluster should flash about 6 times, then turn off. If air bag warning light does not illuminate when the ignition is turned on, or remains lit with the ignition on, there is a fault in the air bag system.
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After turning ignition switch to LOCK position, disconnect negative battery cable. Turn headlight switch on, and wait at least 10 MINUTES before servicing vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 10 minutes after disconnecting negative battery cable.
- NEVER use air bag components from another vehicle. Replace air bag components with NEW components.
- DO NOT probe air bag module connector with ohmmeter. Ohmmeter current can cause air bag to deploy.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose air bag components to heat or flame, high humidity or electrical noise. DO NOT expose air bag modules to heat exceeding 200°F (93°C).
- After servicing SRS, check air bag warning light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag module.
- When placing a live air bag on a bench or other flat surface, always face air bag trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain chemical deposits which irritate the skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, air bag modules are very hot. Wait at least 20 minutes for components to cool.
- Disconnect negative battery cable BEFORE welding body components.
- Before removing steering gearbox, center front wheels and remove ignition key. This will prevent damage to SRS clockspring at the top of the steering column.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
| CAUTION | When battery is disconnected, clock and audio system memory will be cancelled. Record audio system settings before disconnecting battery. |
To disable SRS, turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 10 MINUTES before servicing vehicle. To activate SRS, ensure ignition key is in LOCK position. Connect negative cable. Perform SYSTEM OPERATION CHECK .
Turn ignition switch to ON position (with engine off). Air bag indicator light should come on for about 5 seconds and then go out. If SRS warning light does not illuminate, or illuminates and does not go out, service SRS. If SRS warning light comes on for about 5 seconds, then remains on, a fault code is set in memory.
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag and seat belt pretensioner deployment, and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After removing key from ignition switch and disconnecting battery cables, wait at least 10 MINUTES. SRS has a back-up power source which is capable of deploying air bags for up to 10 MINUTES after disconnecting battery cables. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Before attempting to service SRS, remove key from ignition and disconnect both battery cables.
- DO NOT subject SRS components to temperatures greater than 185°F (85°C), high humidity, or electrical noise.
- DO NOT allow oil, grease, detergents, or cleaning solutions to come in contact with air bag module and seat belt pretensioner units.
- When placing an air bag module on a bench or other flat surface, ensure trim cover is facing up, away from surface. This will reduce motion of module if it is accidentally deployed.
- If air bag module or other components have been dropped, or there are cracks, dents or other defects visible, replace with NEW components.
- DO NOT attempt to measure resistance across air bag module squib connector terminals. DO NOT use powered circuit testers on air bag module connectors. Accidental air bag deployment is possible which could cause personal injury.
- Air bag modules and seat belt pretensioner units contain sodium azide which is a poisonous and flammable gas. Contact with water, acid or heavy metals may produce harmful or explosive compounds.
- After deployment, air bag surface will be very hot. Wait at least 15 minutes before handling it. Always wear safety glasses, rubber gloves, and long-sleeved shirt when handling air bag or during clean up.
- DO NOT attempt to incinerate or dismantle an undeployed air bag. SRS components DO NOT contain any serviceable parts.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- SRS wiring harness has a Yellow outer covering. DO NOT attempt to modify, splice or repair any part of SRS wiring harness. DO NOT install any electrical or electronic equipment into SRS wiring harness. Ensure SRS wiring harness is routed correctly and not pinched or trapped on other components.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- After SRS repairs have been completed, ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
Remove key from ignition switch. Disconnect negative battery cable and then positive battery cable. Wait at least 10 MINUTES before working on vehicle.
Ensure key is removed from ignition switch. Connect positive battery cable and then negative battery cable. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG indicator light operates properly. See SYSTEM OPERATION CHECK .
Turn ignition switch to ACC or ON position. Air bag indicator light in instrument cluster should come on for about 6 seconds, then go out. If indicator light remains on or flashes, a SRS malfunction has been detected.
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- DO NOT use any type of back-up power supply from outside vehicle to avoid memory loss in memory systems. Back-up power supplies can provide enough voltage to activate SRS components.
- After turning ignition switch to LOCK position and disconnecting negative battery cable, wait at least 90 SECONDS before working on vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 90 seconds after disconnecting negative battery cable.
- In a minor collision in which air bags did not deploy, inspect front air bag sensors, steering wheel pad, front passenger air bag assembly, side air bag assembly, seat belt pretensioner, air bag control module, and side air bag sensor.
- If steering wheel pad, front or side air bag assemblies, curtain air bag assembly, air bag sensor, side air bag sensor or front air bag sensor has been dropped, or if there are cracks, dents or other defects in the case, connectors or brackets, replace the component.
- Remove air bag sensors if an impact is likely to be applied to area close to sensors during repair.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose front air bag sensors, center air bag sensor assembly, steering wheel pad, passenger air bag, side air bags or seat belt pretensioners directly to hot air or flame.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise. DO NOT store seat belt pretensioners to temperatures greater than 176°F (80°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- When placing a live air bag module on a bench or other flat surface, always face air bag module and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, steering wheel pad is very hot. Wait 30 minutes before touching.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- When using electric welding, disconnect air bag module and seat belt pretensioner connectors.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATING CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Note. All ABS harness connectors are colored Yellow to distinguish them from other connectors.
- Obtain radio anti-theft protection code from vehicle owner and record preset radio frequencies before disconnecting battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Ensure ignition key is removed from switch. Connect negative battery cable.
- Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
B Series Pickup & Tribute
| WARNING | B Series Pickups are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
- Turn ignition on, with engine off (OFF to RUN). AIR BAG indicator light in instrument cluster should come on for 6 seconds and then turn off. The passenger air bag deactivation switch will also light for about 6 seconds, and then turn off.
- If a fault is detected in the air bag system during the system operation check, AIR BAG indicator light will either fail to light, stay on continuously, or flash. Flashing may not begin for up to 30 seconds after initial bulb check (ignition turned from OFF to RUN).
- If an air bag system fault exists, and AIR BAG indicator light fails to light, an audible tone will be heard, indicating AIR BAG indicator light is out and service is required. The tone is a chime which sounds 5 sets of 5 beeps.
Millenia, MX-5 Miata, MPV, Protege & 626
- Turn ignition on, with engine off. AIR BAG indicator light in instrument cluster should come on for 6 seconds and then turn off.
- If AIR BAG indicator light does not come on, stays on or flashes, a SRS fault has been detected.
Observe these precautions when working with air bag system
- Disable air bag system before servicing any air bag system or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least ONE MINUTE after disabling air bag system before servicing vehicle. Air bag system activation voltage is maintained for about ONE MINUTE after system is disabled. Failure to wait at least ONE MINUTE before servicing system may cause accidental air bag deployment and possible personal injury.
- Because of critical system operating requirements, DO NOT service or repair any air bag system component or wiring harness. Corrections are made by component replacement only.
- DO NOT allow water, oil or grease to contact air bag system components.
- DO NOT repaint air bag module trim.
- DO NOT use an ohmmeter or powered circuit tester to check resistance of air bag module, as it may cause air bag deployment.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up, and wash hands using mild soap and water. Follow correct disposal procedures.
- When carrying a live (undeployed) module, ensure trim cover is pointed away from body. This minimizes chance of injury in event of accidental air bag deployment.
- When placing a live air bag module on a bench or other flat surface, always face trim cover up to reduce motion of module if it is accidentally deployed.
- Air bag system clockspring MUST be aligned in neutral position, since its rotation ability is limited. DO NOT turn steering wheel or column after removal of steering gear.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Disabling System (B Series Pickup)
Note. B Series Pickups are equipped with a passenger air bag ON/OFF switch. Turning switch off is not a substitute for completely disabling the passenger air bag.
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position and remove key. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Remove round plastic plugs on left and right side of steering wheel housing. Remove 2 bolts and lift off driver's air bag module. Unplug driver air bag module connector. Install Air Bag Simulator (418-F088) to clockspring side of driver air bag module electrical connector. (Scheme 28)
- Open glove box. Press inward on sides of glove box, and lower glove box to floor. Remove passenger air duct. Remove 2 passenger air bag retaining bolts. Placing one hand in glove box opening, push passenger air bag module away from dash. DO NOT grab edges of passenger air bag deployment doors.
- Unplug passenger air bag module connector at rear of glove box opening. Install Air Bag Simulator (418-F088) to vehicle harness at passenger air bag assembly.
Scheme 28
- Ensure negative battery cable is disconnected. Wait at least ONE MINUTE. Remove air bag simulator from vehicle harness at top of steering column. Connect driver air bag module to vehicle harness. Install driver air bag module and tighten mounting bolts to 80 INCH lbs. (9 N.m).
- Remove passenger air bag simulator from vehicle harness. Connect passenger air bag module connector to vehicle harness. Install air bag module and tighten bolts to 80 INCH lbs. (9 N.m). Install glove box. Connect negative battery cable. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Disabling System (Tribute)
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position and remove key. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
- Remove access panel in bottom of steering wheel housing. Unplug driver air bag module connector. Install Air Bag Simulator (UN 418-F4680) to clockspring side of driver air bag module electrical connector.
- Open glove box. Press inward on sides of glove box, and lower glove box to floor. Unplug passenger air bag module connector at rear of glove box opening. Install Air Bag Simulator (UN 418-F4680) to vehicle harness at passenger air bag assembly.
- If equipped with side air bags, disconnect the passenger side air bag connector under the front passenger seat. Install Air Bag Simulator (UN 418-F4680) to vehicle harness at passenger side air bag assembly.
- Disconnect the driver side air bag connector under the driver's seat. Install Air Bag Simulator (UN 418-F4680) to vehicle harness at driver side air bag assembly.
Activating Air Bag System (Tribute)
- Ensure negative battery cable is disconnected. Wait at least ONE MINUTE. If equipped with side air bags, remove air bag simulator from driver side air bag harness. Connect driver side air bag harness to vehicle harness. Remove air bag simulator from passenger side air bag harness. Connect passenger side air bag harness to vehicle harness.
- On all models, remove passenger air bag simulator from vehicle harness. Connect passenger air bag module connector to vehicle harness. Install glove box.
- Remove air bag simulator from vehicle harness at top of steering column. Connect driver air bag module to vehicle harness. Install access cover.
- Connect negative battery cable. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Disabling Air Bag System (Millenia, MPV, MX-5 Miata, Protege & 626)
Note. MX-5 Miata is equipped with a passenger air bag ON/OFF switch. Turning switch off is not a substitute for completely disabling the passenger air bag.
- Obtain radio anti-theft protection code from vehicle owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least ONE MINUTE for back-up power supply to be depleted.
Activating Air Bag System (Millenia, MPV, MX-5 Miata, Protege & 626)
Ensure ignition switch is in LOCK position and key is removed. Connect negative battery cable. Ensure AIR BAG indicator light operates properly. See SYSTEM OPERATION CHECK .
Supplemental Restraint System (SRS) warning light indicates air bag and seat belt Emergency Tensioning Retractor (ETR) system readiness. Turn ignition on. SRS warning light will come on, and then go out after about 4 seconds (5 seconds on ML320/430/55) indicating system is functioning properly.
If SRS warning light does not come on, comes on while driving, or is on all the time (for crash related faults), there is a system fault.
Some vehicles may be equipped with passenger child safety seat air bag deactivation system (BabySmart). System requires a special child safety seat and a specially designed passenger front seat. When child seat is installed in passenger seat, the front passenger air bag is disabled.
When child seat IS properly installed, AIRBAG OFF indicator light (on center console) will come and stay on when ignition is in ON or RUN position. When child seat is NOT installed and ignition is turned on, AIRBAG OFF indicator light will come on for about 6 seconds and then go out.
Observe following precautions when working with air bag systems.
- When working around steering column and/or instrument panel components, and before any repairs are performed, disable air bag system. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Before straightening any damage to body, or before performing electrical arc-welding, disable air bag system, and disconnect air bag control module.
- If air bag module or seat belt tensioner is dropped from a height greater than 18 inches it must be replaced.
- Always wear safety glasses and gloves when handling a deployed air bag module or ETR module. Air bag module may contain sodium hydroxide deposits which are irritating to the skin.
- DO NOT repair any SRS component or wiring harness. SRS servicing requires replacement of faulty component. DO NOT use components previously installed on another vehicle. Only use SRS components supplied by manufacturer.
- Always handle air bag module with trim cover away from body. Always place air bag module on workbench with trim cover up, away from loose objects.
- DO NOT expose any SRS component to temperatures in excess of 212°F (100°C).
- DO NOT leave SRS components unattended. If work is interrupted, SRS component should be stored in a secure, locked area.
- DO NOT expose any SRS component to cleaning agents or other solvents, grease, gasoline, etc.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Turn ignition off and remove ignition key. Disconnect and shield negative battery cable.
Ensure ignition is off and ignition key is removed. Ensure no one is in vehicle. Reconnect negative battery cable. System is now activated. Perform SYSTEM OPERATION CHECK .
Turn ignition on. SRS warning light on instrument panel should come on for about 7 seconds then turn off. This indicates SRS is functioning properly. If SRS warning light does not come on, stays on for longer than 7 seconds, or comes on while driving, SRS is malfunctioning and needs repair.
Observe the following precautions when working with SRS
- Disable SRS before servicing any SRS or steering column component. Failure to do this may result in accidental air bag deployment and possible personal injury.
- Wait at least ONE MINUTE after disabling air bag system before servicing vehicle. Air bag system maintains enough voltage to deploy air bags for ONE MINUTE after disconnecting battery.
- After servicing, check SRS warning light to verify system operation. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag.
- DO NOT expose air bag module and clockspring to temperatures greater than 200°F (93°C).
- When placing a live air bag module on a bench or other surface, always face air bag module and trim cover up, away from surface. This will reduce motion of module if air bag accidentally deploys.
- To prevent damage to driver air bag clockspring, center front wheels before removing steering wheel or steering gear. Center front wheels and align clockspring neutral marks before installing steering wheel.
- After air bag deploys, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct clean-up and disposal procedures.
- Because of critical system operating requirements, DO NOT service or repair any SRS components, including wiring harness. Repairs are only made by replacing defective component(s).
- DO NOT allow any electrical source near inflator on the back of air bag module. DO NOT use an ohmmeter or powered circuit tester on air bag modules.
- When carrying a live (undeployed) air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- DO NOT probe a wire through insulator, as this will damage wire and eventually cause failure due to corrosion.
- If SRS is not fully functional for any reason, DO NOT drive vehicle until system is repaired and is fully functional. DO NOT remove bulbs, modules, sensors or other components, or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs are made.
To disable system, turn ignition switch to LOCK position. Disconnect and isolate negative battery cable. Wait at least ONE MINUTE before servicing vehicle. To activate system, ensure ignition switch is in LOCK position and reconnect negative battery cable. Staying well away from air bag modules, turn ignition switch to ON position. Ensure AIR BAG indicator light operates properly. See SYSTEM OPERATION CHECK .
- Turn ignition ON and verify that AIR BAG indicator light comes on for about 7 seconds, then goes off.
- If the AIR BAG indicator light does not come on, or after about 7 seconds does not go out or begins to flash, a SRS malfunction has been detected.
Observe these precautions when working with air bag systems
- Disable SRS before servicing any SRS or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least 3 MINUTES after disabling SRS before servicing vehicle. SRS voltage is maintained for at least 3 minutes after system is disabled. Servicing system before 3-minute period may cause accidental SRS deployment and possible personal injury.
- Air bag will operate only when ignition switch is in ON or START position. Ignition switch should be in OFF position when working under hood or inside vehicle.
- When servicing vehicle, air bag module should be pointed away from technician.
- DO NOT use a circuit tester to check air bag harness connectors. SRS wiring harness and connectors have Yellow insulation for easy identification. Keep all ground points clean.
- Impact sensor(s), safing sensor and tunnel sensor must be installed with arrow marks facing front of vehicle. Also, check sensors for cracks, defects and rust before installation. Replace sensors as necessary.
- If steering gear is removed, DO NOT turn steering wheel or column shaft. Rotation of SRS spiral cable under steering wheel air bag module is limited. SRS spiral cable must be aligned in neutral position (centered).
- On vehicles equipped with passenger-side air bag module ON/OFF switch, ensure ON/OFF switch is in the same position as when vehicle was brought in for service.
- Handle air bag modules carefully. Always place air bag modules with pad facing upward. DO NOT disassemble air bag module.
- After servicing, perform «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- DO NOT expose air bag module to temperatures exceeding 194°F (90°C). DO NOT expose seat belt pretensioners to temperatures exceeding 176°F (80°C). DO NOT allow oil, grease or water to contact air bag module or seat belt pretensioner assembly.
- If vehicle is damaged in a collision, check impact sensor, tunnel and safing sensors and related wiring harnesses.
- Wear gloves when handling deployed air bag module.
- Before discarding an air bag module or seat belt pretensioner (including scrapping a vehicle with air bag system), always deploy air bag(s) and seat belt pretensioners.
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
To disable SRS, turn ignition off. Disconnect and shield BOTH battery cables. Wait at least 3 MINUTES before working on vehicle. To activate SRS, connect battery cables. Turn ignition on. Ensure AIR BAG indicator light operates as specified. See SYSTEM OPERATION CHECK .
Turn ignition switch to ON position, with engine off. AIR BAG light on instrument panel should come on for about 3 seconds and then go off. If AIR BAG light fails to come on, remains on after 3 seconds, or comes on while driving, air bag system requires servicing.
Observe the following precautions when servicing air bag system
- Before servicing any air bag system or steering column component, disable air bag system. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After disabling the air bag system, wait at least ONE MINUTE before servicing vehicle. Air bag system voltage is maintained for about ONE MINUTE after system is disabled. Failure to wait specified amount of time before servicing system may cause accidental air bag deployment and possible personal injury.
- Because of critical operating requirements of system, DO NOT service or disassemble any air bag component. Correction is made by replacement only.
- DO NOT allow grease, oil, cleaning solutions, or similar products to come in contact with air bags.
- DO NOT subject air bags to temperatures greater than 194°F (90°C).
- Replace air bag modules, crash sensors, and air bag control units that have fallen from a height of 20 inches or more.
- DO NOT install additional trim, labels or stickers on steering wheel, or in area of passenger-side air bag.
- DO NOT repair or modify air bag system wiring. Replace wiring harness if damaged.
- Disable air bag system before electric-welding vehicle.
- DO NOT route wires from other electrical equipment in the vicinity of air bag wire harness.
- Wash hands thoroughly after handling deployed air bags.
To disable air bag system, turn ignition off. Disconnect and shield negative battery cable. Wait at least ONE MINUTE before servicing vehicle. To activate air bag system, reconnect negative battery cable. Perform a system operation check to ensure system is functioning properly. See SYSTEM OPERATION CHECK .
Turn ignition on. AIR BAG warning light should come on for 3-4 seconds, then go out. If the light goes out and then comes back on, or does not come on at all, a fault exists in the system.
Observe these precautions when working with air bag systems
- Disable Supplemental Restraint System (SRS) before servicing any SRS or steering column component. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Because of critical operating requirements of system, DO NOT attempt to repair or dismantle air bag components. Corrections are made by replacement only.
- Always wear safety glasses when servicing or handling an air bag.
- Handle air bag and seat belt pretensioner components carefully. Avoid exposing components to impact, excessive heat, and moisture.
- Air bag modules or seat belt pretensioners must be installed immediately after it is taken out of storage. If work is interrupted, module must be returned to storage. Air bag modules or seat belt pretensioners must never be left unattended out of storage.
- Air bag module and seat belt pretensioner are sealed units. DO NOT attempt to dismantle or repair it.
- When placing a live air bag module on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if accidentally deployed.
- Disconnect and shield negative battery cable before welding any body components.
- DO NOT splice or repair air bag wiring harness.
- Air bags and seat belt pretensioners that have fallen onto hard surfaces must be replaced. Dropped or defective components must not be installed in vehicle.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which can irritate skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. Wash hands using mild soap and water. Follow correct disposal procedures.
- DO NOT subject air bag modules to temperatures greater than 275°F (135°C). DO NOT subject seat belt pretensioners to temperatures greater than 212°F (100°C).
- Never allow any electrical source near inflator on back of air bag module.
- DO NOT use grease, detergent or similar substances on seat belt pretensioner.
- When carrying a live air bag module, trim cover should be pointed away from body to minimize injury in case of accidental air bag deployment.
- Never apply grease to SRS connectors.
Note. Saab vehicles are equipped with seat belt pretensioners. The SRS controls both air bags and seat belt pretensioners.
To disable SRS, disconnect and shield negative battery cable. To activate system, reconnect negative battery cable. Perform a system operation check. See SYSTEM OPERATION CHECK .
Forester, Impreza, Legacy & Outback
Turn ignition on. AIR BAG warning light in instrument cluster should come on and then go out after about 6-7 seconds. If AIR BAG warning light stays on for longer than 6-7 seconds, does not come on, or comes back on after 30 seconds, there is a fault in the SRS.
Observe following precautions when working with air bag system
- Disable SRS before servicing any SRS or steering column component. Failure to disable system could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Wait at least 20 SECONDS after disconnecting battery cable before servicing SRS. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) . Back-up power supply maintains SRS power for 20 seconds after battery is disconnected. Servicing SRS before 20 seconds have elapsed may cause accidental air bag deployment and possible personal injury.
- Whenever possible when working near, removing, or installing an undeployed air bag module, DO NOT position yourself directly in front of air bag.
- In a minor collision in which air bag does not deploy, air bag impact sensors, passenger air bag module, and steering wheel pad should be inspected.
- If side air bag must be replaced, seat and air bag must be replaced as an assembly.
- DO NOT use air bag parts from another vehicle. Replace air bag parts with new parts.
- Remove front or side impact sensors if shocks are likely to be applied to area near sensors during repairs.
- DO NOT allow water, oil, or grease to contact internal parts of air bag control module, impact sensors, or air bag modules.
- DO NOT repair damage or open circuits found in SRS harnesses. Manufacturer recommends replacement of any defective SRS harness with a new part.
- DO NOT disassemble and attempt repair of impact sensors or air bag modules.
- If impact sensors, control unit, or steering wheel pad is dropped, or if there are cracks, dents, or other defects in the case or connector, replace parts with new ones.
- DO NOT expose impact sensors, control unit, or air bag control modules to temperatures greater than 194°F (90°C).
- DO NOT apply circuit tester probes directly to any SRS harness connector terminal.
- Information labels are attached to air bag components. Follow all notices on labels.
- After work on SRS is completed, verify system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling an air bag.
- DO NOT check for air bag module continuity with air bag removed from vehicle. Ohmmeter current may deploy air bag.
- DO NOT touch air bag connector terminals or allow water to contact terminals.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves, and long sleeves shirt during clean-up. Wash hands with mild soap and water.
- When carrying a live air bag module, point trim cover away from body to minimize injury in case of deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors, or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly.
To disable SRS, turn ignition off. Disconnect and shield negative and positive battery cables. After battery cables are disconnected, wait at least 20 SECONDS before servicing SRS. To activate SRS, reconnect positive and then negative battery cable. Observe AIR BAG warning light to verify system is functioning properly. See SYSTEM OPERATION CHECK .
Turn ignition switch to ON position. If system is functioning normally, AIR BAG indicator should flash 7 times (6 times on Esteem). If air bag warning light does not come on, stays on steady or keeps flashing after flashing 7 times, there is a fault in the air bag system.
Observe the following precautions when servicing SRS
- Disable air bag system before servicing any air bag or steering column component. Failure to disable air bag could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- After disabling air bag system on Swift, wait at least 10 seconds before working on vehicle. Sensing and Diagnostic Module (SDM) maintains a reserve voltage for this time period.
- Always wear safety glasses when servicing or handling an air bag.
- Handle air bag module(s) carefully. Always place air bag module(s) with pad facing upward. DO NOT disassemble air bag module.
- If the air bag system and another vehicle system both need repair, the air bag system must be repaired first to avoid unintended air bag deployment.
- DO NOT modify steering wheel, dashboard, or any other air bag system component. Modifications can adversely affect air bag system performance and lead to personal injury.
- Never use air bag parts from another vehicle. Replace air bag parts with new parts.
- Remove air bag modules and SDM if repairing the vehicle requires exposing the vehicle to temperatures over 200°F (93°C). Never expose air bag system components directly to hot air or flames.
- Store live air bag modules at temperatures below 150°F (65°C) with low humidity, and away from electrical noise.
- When placing a live air bag on a bench or other surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- Replace any air bag components that have been dropped from a height of 3 feet or more.
- DO NOT allow any electrical source near inflator on the back of air bag module. DO NOT use an ohmmeter or powered circuit tester on air bag modules.
- When using electric welding equipment, always disconnect driver and passenger air bag module connectors.
- Never use air bag components from another vehicle.
- If painting vehicle, DO NOT expose air bag harness or connectors to paint mist.
Note. With AIR BAG fuse removed and ignition on, AIR BAG warning light will be on. This is normal and does not indicate an air bag system malfunction.
- Ensure wheels are in straight-ahead position. Turn ignition switch to LOCK position. Remove ignition key.
- Remove AIR BAG fuse. On Esteem and Swift, fuse is in fuse block located behind lower left side of instrument panel. (Scheme 29) On Grand Vitara and Vitara, there is a single fuse located in an the air bag harness, behind lower left edge of driver's side knee bolster. (Scheme 30)
- On Esteem and Swift, remove left side cap from steering wheel. Release locking lever and disconnect Yellow connector for driver air bag module. (Scheme 31)
- On Grand Vitara and Vitara, locate Yellow 2-pin connector behind lower edge of driver's side knee bolster (below steering column). Disconnect Yellow 2-pin connector for driver air bag module. (Scheme 30)
- On all models, pull out glove box while pushing in both right and left sides. Release locking lever and disconnect Yellow connector for passenger air bag module (located in glove box opening). (Scheme 32)
- Ensure ignition switch is in LOCK position. Remove ignition key. Ensure AIR BAG fuses are removed.
- Reconnect driver air bag module and passenger air bag module connectors. Install AIR BAG fuse. Perform «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Scheme 29
Scheme 30
Scheme 31
Scheme 32
TOYOTA
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
Turn ignition switch to ACC or ON position. Air bag warning light should come on for about 6 seconds, then go out. If air bag warning light does not operate as specified, service air bag system.
Observe the following precautions when servicing SRS
- Disable SRS before servicing any SRS, instrument panel or steering column component. Failure to do this could result in accidental air bag deployment and possible personal injury. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- DO NOT use any type of back-up power supply from outside vehicle to avoid memory loss in memory systems. Back-up power supplies can provide enough voltage to activate SRS components.
- After turning ignition switch to LOCK position and disconnecting negative battery cable, wait at least 90 SECONDS before working on vehicle. SRS is equipped with a back-up power source that may allow air bag to deploy within 90 seconds after disconnecting negative battery cable.
- In a minor collision in which air bags did not deploy, inspect front air bag sensors, steering wheel pad, front passenger air bag assembly, side air bag assembly, seat belt pretensioner, air bag control module, and side air bag sensor.
- If steering wheel pad, front or side air bag assemblies, curtain air bag assembly, air bag sensor, side air bag sensor or front air bag sensor has been dropped, or if there are cracks, dents or other defects in the case, connectors or brackets, replace the component.
- Remove air bag sensors if an impact is likely to be applied to area close to sensors during repair.
- Never disassemble or repair system components. Replace cracked, dented or otherwise damaged system components.
- DO NOT expose front air bag sensors, center air bag sensor assembly, steering wheel pad, passenger air bag, side air bags or seat belt pretensioners directly to hot air or flame.
- DO NOT store air bag modules where they will be exposed to temperatures greater than 199°F (93°C), high humidity or electrical noise. DO NOT store seat belt pretensioners to temperatures greater than 176°F (80°C), high humidity or electrical noise.
- Information labels are attached to air bag components. Follow all notices on labels.
- After servicing SRS, check air bag indicator light to ensure system is functioning properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Always wear safety glasses when servicing or handling air bags or seat belt pretensioners.
- When placing a live air bag on a bench or other flat surface, always face air bag and trim cover up, away from surface. This will reduce motion of module if it is accidentally deployed.
- After deployment, air bag surface may contain deposits of sodium hydroxide, which irritates skin. Always wear safety glasses, rubber gloves and long-sleeved shirt during clean-up. After clean-up, wash hands using mild soap and water.
- After deployment, steering wheel pad is very hot. Wait 30 minutes before touching.
- DO NOT install components previously installed on another vehicle. Only use NEW components supplied by manufacturer.
- When using electric welding, disconnect air bag module and seat belt pretensioner connectors.
- When carrying a live air bag module, trim cover must be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired and again becomes operational. DO NOT remove bulbs, modules, sensors or other components or in any way disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and functions properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
| WARNING | Some vehicles are equipped with a passenger-side air bag ON/OFF switch. This switch should NOT be used in place of specified vehicle air bag system disabling and activating procedures. |
Note. All air bag system harness connectors are colored Yellow to distinguish them from other connectors.
- Obtain radio anti-theft protection code from owner prior to servicing vehicle or deactivate radio anti-theft function before disconnecting vehicle battery.
- Place front wheels in straight-ahead position. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 SECONDS before working on vehicle.
- Ensure ignition key is removed from switch. Connect negative battery cable.
- Staying well away from air bag modules, turn ignition switch to ACC or ON position. Ensure AIR BAG indicator light operates properly. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Cabrio, EuroVan, Golf, GTI, Jetta, New Beetle & Passat
Turn ignition switch to ON position. AIR BAG indicator light should come on for about 4 seconds, and then go out. If light remains on, goes out and comes back on, or flashes continuously, air bag control unit has detected a system fault.
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service or disassemble any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- NEVER point open end of a seat belt tensioner at another person.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag or seat belt pretensioner components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- Never use test lamp, voltmeter or ohmmeter for testing.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code (if equipped) from vehicle owner and write down preset radio frequencies. To disable air bag system, ensure ignition is off and key is removed. Disconnect and shield negative battery cable.
- To activate system, turn ignition switch to ON position. Ensure no one is inside vehicle and connect negative battery cable. Perform system operation check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
Turn ignition switch to II (driving) position. AIR BAG warning light should come on for about 3 seconds, and then go out. If light remains lit, the air bag control unit has detected a system fault.
Observe these precautions when working with air bag systems
- Disable air bag system before servicing any air bag system component or component located in instrument panel or steering column. See «DISABLING & ACTIVATING AIR BAG SYSTEM»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .
- Because of critical operating requirements of air bag system, DO NOT attempt to service or disassemble any air bag system component. If a component is faulty it must be replaced.
- DO NOT leave air bag components unattended. Install air bag components in vehicle immediately after they are obtained.
- Only install NEW air bag system components supplied by manufacturer. DO NOT use components previously installed in another vehicle.
- DO NOT use air bag or seat belt pretensioner components that have been dropped on hard surface or have mechanical damage.
- DO NOT allow chemical cleaners, oil or grease to contact vinyl covering on air bag.
- DO NOT place stickers or covers on steering wheel, passenger-side instrument panel or over front seat backs. Using a seat cushion, mat or pad on front passenger seat, may inhibit operation of seat occupied sensor and side air bags.
- Disable SRS before performing electric welding on vehicle.
- DO NOT expose air bag module or seat belt pretensioners to temperatures greater than 212°F (100°C).
- DO NOT allow any electrical source near front or side air bag inflators or near seat belt tensioner connector.
- NEVER use an ohmmeter or other live measuring instrument on wiring harness of undeployed air bag module or seat belt pretensioner.
- When carrying a live air bag assembly, trim cover pad should be pointed away from body to minimize injury in case of accidental air bag deployment.
- If SRS is not fully functional for any reason, vehicle should not be driven until system is repaired. DO NOT remove any component or in any way disable system from operating normally. If SRS is not functional, park vehicle until repairs can be made.
- Obtain radio anti-theft code (if equipped) from vehicle owner and write down preset radio frequencies. To disable air bag system, turn ignition off and remove key. Disconnect and shield negative battery cable.
- To activate system, turn ignition switch to II (driving) position. Ensure no one is inside vehicle and connect negative battery cable. Perform system operation check to ensure proper system operation. See «SYSTEM OPERATION CHECK»(/bmw/x5/e53-1999-2003/remont/restraints/#air-bag-deactivation-procedures) .