Manual Transmission -- Special Tools BMW M6 E63/E64

0491595 232470 Bush MW

Note. (Impact bush) For driving in the retainer of the mounting nut on the output flange

Storage Location

C15

SI number

01 10 93 (689)

Scheme 1

0491597 232490 Bush Minimum set: Mechanical tools MW

Note. (impact bush and sliding sleeve) For fitting the radial sealing ring to the drive shaft

Storage Location

A17

SI number

01 10 93 (689)

Consisting of

1 = 0491598 Bush

Note. (impact bush)

2 = 0491599 Sleeve

Note. (sliding sleeve (2-part))

Scheme 2

0491604 233020 Bush MW

Note. (Assembly bush) For installing the gaiter of the gearshift rod

Storage Location

Z3

SI number

01 10 93 (689)

Scheme 3

0493420 230190 Bush Minimum set: Mechanical tools MW

Note. (Impact bush) For driving in the radial shaft seal on the output end - F transmission

Storage Location

A17

SI number

01 14 99 (482)

Scheme 4

0491562 232180 Bush MW

Note. (Guide bush) For fitting the transmission housing front section onto the gearshift shaft

Scheme 5

0496582 230390 Bush MW

Note. (slip bush) For removing and installing clutch cover with shaft seal on drive shaft.

SI number

01 04 09 (517)

Scheme 6

0491559 232150 Bush MW

Note. (Pressure bush) For pressing in the grooved ball bearing of the transmission output shaft (260/5, 245/5), pressing the front taper roller bearing onto the drive bevel gear for all rear axle final drives as well as installation of the lid of the countershaft (S5D 310Z)

Storage Location

Y6

Scheme 7

0493423 230220 Bush Minimum set: Mechanical tools MW

Note. (Impact bush) For driving in radial shaft seal on gearshift shaft - F transmission

Storage Location

B15

SI number

01 14 99 (482)

Scheme 8

0491596 232480 Bush MW

Note. (Impact bush) For driving radial shaft seal onto output shaft

Storage Location

A17

SI number

01 10 93 (689)

Scheme 9

0495530 234040 Cartridge gun MW

Note. (grease gun) For actuating cartridge 23 4 033.

SI number

01 05 06 (248)

Scheme 10

0491569 232250 Clamp MW

Note. For clamping together the main shaft and countershaft

Storage Location

Y7

SI number

01 07 90 (244)

Scheme 11

0491481 231100 Claw MW

Note. (Extractor claw) For the speedometer wheel

Storage Location

Y9

Scheme 12

0491522 231400 Device MW

Note. For inserting the radial seal ring in the plug socket of the speedometer-drive pinion

Consisting of

1 = 0491523 Shaft

Note. (Press-in shaft)

2 = 0491524 Shaped part

Note. (shaped part)

3 = 0491525 Holding sleeve

Note. (Union sleeve)

Scheme 13

0495529 234030 Device MW

Note. For removing and installing guide bearing (pilot bearing) in transmission drive shaft.

SI number

01 05 06 (248)

Consisting of

1 = 0495535 Basic body

2 = 0495536 Nut

Note. (nut M8)

3 = 0495537 Cartridge

Note. (cartridge)

4 = 0495538 Adapter

5 = 0495539 Spindle

Note. (pressure spindle)

6 = 0495540 Thrust piece

Note. (thrust piece)

Scheme 14

0491514 231350 Device MW

Note. (Pull-off device) For transmission housing rear section

Consisting of

1 = 0491515 Plate

2 = 0491516 Screw

Note. (Screw, short (2 x))

3 = 0491517 Screw

Note. (Screw, long (2 x))

Scheme 15

0491571 232270 Device MW

Note. For centering the gearshift shaft when fitting the front section of the transmission housing

Storage Location

Z6

SI number

01 07 90 (244)

Scheme 16

0491581 232330 Device MW

Note. For pulling the complete gear set into the transmission housing rear section

Storage Location

Z6

SI number

01 07 90 (244)

Scheme 17

0491527 231420 Device MW

Note. For pulling off the sliding piece (5th gear)

Storage Location

Z4

Consisting of

3 = 0493257 Screw

Note. (Clamping bolt)

Scheme 18

0491534 231490 Device MW

Note. For pressure-test of the gear wheels

Consisting of

3 = 0491535 Shaped part

Note. (shaped part)

Scheme 19

0491492 231170 Device MW

Note. For pulling off the gearbox housing front section

Consisting of

1 = 0491493 Plate

2 = 0491494 Screw

Note. (Knurled screw (3 x))

Scheme 20

0491600 233010 Device MW

Note. For mounting the output flange on the output shaft

Storage Location

B16

SI number

01 10 93 (689)

Consisting of

1 = 0491601 Spindle

Note. (Adapter spindle)

2 = 0491602 Sleeve

Note. (Pressure sleeve)

3 = 0491603 Nut

Note. (Thrust nut with bearing)

Scheme 21

0491474 231060 Device MW

Note. For extracting the bearing inner race - reverse gearwheel

Storage Location

Z4

Consisting of

1 = 0491475 Shell

Note. (bearing shell) 2 pieces

2 = 0491476 Ring

Note. (threaded ring)

3 = 0491477 Sleeve

Scheme 22

0491579 232310 Device MW

Note. For pressure-test of the 3rd and 4th gear wheels of the countershaft

Storage Location

Y7

SI number

01 07 90 (244)

Scheme 23

0491466 231020 Device MW

Note. (Device for pulling off the transmission housing (front and rear sections))

Storage Location

Z5

Z6

Scheme 24

0491507 231300 Device Minimum set: Mechanical tools MW

Note. For fitting output flange on all manual and automatic transmissions, for installing deep grooved ball bearing on transmission output shafts and for fitting drive flange on all rear axle final drives

Storage Location

C17

Consisting of

1 = 0491508 Adapter

3 = 0493256 Mandrel

2 = 0491509 Washer

Note. (Support disc) For pressing the drive flange onto the rear axle final drive

Scheme 25

0491448 230080 Device MW

Note. For pulling off 5th gear wheel

Consisting of

2 = 0491449 Shaped part

Note. (Shaped part) 2x

Scheme 26

0491465 231010 Device MW

Note. (Device for pulling off the rear part of the transmission housing)

Scheme 27

0491457 231000 Device MW

Note. For pressing the transmission housing and grooved ball bearing onto the transmission drive shaft and into the transmission housing

Storage Location

C15

C16

Consisting of

1 = 0491458 Holding sleeve

2 = 0491459 Pin

Note. (Dowel pin (2 x))

3 = 0491460 Synchronizing key

Note. (Synchronizing key, long)

4 = 0491461 Synchronizing key

Note. (Synchronizing key, short)

5 = 0491462 Handle

5 = 0491463 Pin

Note. (Dowel pins for Getrag transmission)

Scheme 28

7 = 0491464 Synchronizing key

Note. (Synchronizing key for Getrag transmission)

0491561 232170 Device MW

Note. For tensioning the transmission leaf springs

Scheme 29

0491585 232370 Device MW

Note. For removing the gear set

Storage Location

Y8

SI number

01 02 91 (330)

Scheme 30

0491469 231050 Extractor MW

Note. (Extractor (Kukko)) For the 5th gear - and for the reverse gear wheel

Consisting of

1 = 0491470 Claw

Scheme 31

0491442 230040 Fixture MW

Replaced by: 0495498

Note. For transmissions for removal and installation. Replaced by 23 4 050 (0 495 498)

SI number

01 05 90 (207)

Consisting of

1 = 0491443 Cage

Note. (Retaining cage) Transmission: S6S 560G Replaced by 23 4 050 (0 495 498)

2 = 0491444 Retaining bracket

Note. (Holding bracket) Transmission: S6S 420G Replaced by 23 4 050 (0 495 498)

Scheme 32

0493417 230140 Fixture MW

Replaced by: 0495498

Note. For accommodating transmission during removal and installation. Transmission: F-transmission. Replaced by 23 4 050 (0 495 498)

SI number

01 20 98 (378)

Scheme 33

0495498 234050 Fixture MW

Note. (Universal gearbox holder) Fixture for removing and installing manual and automatic transmissions for BMW&RR.

SI number

01 07 06 (256)

Consisting of

4 = 0495550 Belt

Note. (Tensioning strap)

5 = 0496018 Fixture

Note. (Fixture for foam material insert)

1 = 0495547 Joint

2 = 0495548 Frame

Note. (Main frame)

Scheme 34

3 = 0495549 Insert

Note. (Foam inserts (1 set = 4 pieces))

0491452 230150 Fixture MW

Note. For supporting the transmission on the assembly stand. For ZF transmissions.

Scheme 35

0493418 230170 Fixture MW

Replaced by: 0495466

Note. For mounting the F gearbox on the assembly stand. Replaced by 24 0 200 (0 495 466)

SI number

01 14 99 (482)

Consisting of

1 = 0493439 Basic body

Note. Replaced by 24 0 201 (0 495 488)

2 = 0493440 Spindle

Note. (Spindle (2 pieces)) With handle Replaced by 24 0202 (0 495 489)

Scheme 36

0493797 230130 Fixture MW

Replaced by: 0495498

Note. (mounting for gearbox) For carrying the gearbox during removal and installation. Replaced by 23 4 050 (0 495 498)

SI number

01 06 00 (575)

Consisting of

1 = 0493798 Basic body

2 = 0493799 Device

Note. (device)

3 = 0493800 Fixture

Note. Transmission: S5D 280Z in the E53

Scheme 37

4 = 0494439 Fixture

Note. Transmission: GS6-37BZ (H transmission), GS6-17BG (i transmission)

6 = 0494552 Fixture

Note. Transmission: GS6-53BZ, GS6- 53DZ

5 = 0494758 Fixture

Note. Transmission: GS6-37BZ, GS6-53BZ SMG H-SMG

7 = 0494966 Fixture

Note. Transmission: GS6 37BZ, GS6 37DZ (H-transmission) in E87, E90.

2 = 0495109 Fixture

Note. Transmission: GS6 37DZ (H-transmission) in E83/M47TU.

3 = 0495137 Fixture

Note. Transmission: GS7S47BG in the E60/S85 (M5).

0493764 230110 Fixture MW

Note. For removing and installing transmission. Replaced by 23 4 050.

SI number

01 02 00 (551)

Consisting of

1 = 0494568 Fixture

Note. Transmission: S6S 560G

2 = 0494569 Retaining bracket

Note. (Holding bracket (not shown)) Transmission: S6S 420G

Scheme 38

0491451 230100 Fixture MW

Note. For mounting transmission on assembly stand

SI number

01 07 90 (244)

Scheme 39

0493685 230250 Holder Minimum set: Mechanical tools MW

Note. (Counter support) Help with slackening and tightening the output flange

Storage Location

B41

SI number

01 06 00 (575)

Scheme 40

0491440 230020 Holder Minimum set: Mechanical tools MW

Note. (counter support) For all three- and four-hole flanges when releasing and tightening down

Storage Location

A1

C1

B1

Scheme 41

0491511 231320 Holder MW

Note. (Counter support) For releasing and tightening the nut on the output flange with vibration absorber

Storage Location

Y2

X2

Scheme 42

0491529 231440 Holding sleeve MW

Note. For pressing the bearing bush and bearing inner race onto the output shaft, as well as for driving out the bearing of the output shaft (S5D 310Z)

Storage Location

Z7

Z8

Scheme 43

0496583 230400 Key MW

Note. For removing and installing clutch package.

SI number

01 04 09 (517)

Scheme 44

0494651 233220 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in the radial shaft seal of drive shaft (G transmission)

Storage Location

A49

SI number

01 11 04 (093)

Scheme 45

0491560 232160 Mandrel MW

Note. (Mandrel) For radial seal ring in the transmission housing rear section - output shaft

Storage Location

B17

A17

Scheme 46

0491521 231390 Mandrel MW

Note. (Drift) For driving in the roller bearing of the countershaft in the transmission housing rear section

Storage Location

X8

Scheme 47

0491566 232220 Mandrel MW

Note. (Drift) For bearing (countershaft) in front and rear sections of transmission housing

Scheme 48

0491578 232300 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For fitting the radial seal of the output shaft in the rear part of the transmission housing

Storage Location

B17

SI number

01 07 90 (244)

Scheme 49

0496584 230410 Mandrel MW

Note. (drift) For driving in output shaft seal.

Storage Location

B54

SI number

01 04 09 (517)

Scheme 50

0491501 231240 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in the radial seal ring on the gearshift shaft

Storage Location

A10

Scheme 51

0491582 232340 Mandrel Minimum set: Mechanical tools MW

Note. (drift) For driving in the radial sealing ring into the front section of the transmission housing

Storage Location

B17

SI number

01 07 90 (244)

Scheme 52

0491584 232360 Mandrel MW

Note. (Drift) For driving in seal cap for catch pin

Storage Location

Z3

SI number

01 07 90 (244)

Scheme 53

0496958 230330 Mandrel Minimum set: Mechanical tools MW

Note. For driving in the sealing cap of the countershaft.

SI number

01 08 10 (638)

Scheme 54

0491519 231370 Mandrel MW

Note. (Drift) For fitting the radial seal of the transmission output flange

Storage Location

Z7

Scheme 55

0495627 233240 Mandrel MW

Note. (Drift) Driving in radial shaft seal of drive shaft. Transmission: GS6-53BZ (G gearbox) with engine S85, S65

Storage Location

B18

A18

SI number

01 18 06 (295)

Scheme 56

0491583 232350 Mandrel MW

Note. (drift) For fitting the sealing cap for the gearshift shaft catch pin

Storage Location

Z3

SI number

01 07 90 (244)

Scheme 57

0491499 231220 Mandrel MW

Note. (drift) For removing and fitting the countershaft roller bearing in the front section of the transmission housing

Storage Location

X7

Scheme 58

0494500 233110 Mandrel MW

Note. For fitting guide bushes for catch pins on manual gearboxes.

Storage Location

Y5

SI number

01 12 02 (918)

Scheme 59

0491533 231480 Mandrel MW

Note. (drift) For removing and fitting the grooved ball bearing in the front section of the transmission

Storage Location

X8

Scheme 60

0494888 234020 Mandrel MW

Note. (Drift) For driving in bearing bushes for locking bolts, 5th and reverse gears.

Storage Location

B49

SI number

01 03 04 (070)

Consisting of

1 = 0494889 Mandrel

Note. (Drift) For driving in cover caps on gear notch, 5th and reverse gears.

Scheme 61

2 = 0494890 Mandrel

Note. (Drift) For driving in bearing bush for locking bolt, 5th gear.

3 = 0494891 Mandrel

Note. (Drift) For driving in bearing bush for locking bolt, reverse gear.

0491496 231190 Mandrel MW

Note. (drift) For removing and fitting the drive shaft ball bearing in the front section of transmission housing

Scheme 62

0491480 231090 Mandrel MW

Note. (drift) For removing and fitting the outer bearing race of the drive shaft in the front section of the transmission housing

Storage Location

A15

Scheme 63

0491468 231040 Mandrel MW

Note. (Drift) For mounting sliding piece (5th gear) and driving water pipe out of engine block, engine: N73

Storage Location

Z7

Scheme 64

0494652 233230 Mandrel Minimum set: Mechanical tools MW

Note. (Drift) For driving in shaft seal on output shaft (G-transmission)

Storage Location

A49

SI number

01 11 04 (093)

Scheme 65

0491479 231080 Mandrel MW

Note. (Drift) For driving outer bearing race into and out of front and center sections of transmission housing (countershaft) and for driving ball bearing into and out of rear section of transmission housing (drive shaft)

Storage Location

X8

Scheme 66

0491504 231270 Mandrel MW

Note. (Drift) For driving out the outer bearing race for the countershaft in the transmission housing front section, as well as for pressing the sealing ring and needle bearing out of the oil pump housing (A5S 560Z)

Storage Location

X7

Scheme 67

0491520 231380 Mandrel MW

Note. (drift) For fitting the countershaft roller bearing in the rear section of the transmission housing

Storage Location

X8

Scheme 68

0491570 232260 Mandrel Minimum set: Mechanical tools MW

Note. (Fitting mandrel) For driving in the radial sealing ring on the gearshift shaft of the rear section of transmission housing

Storage Location

A10

SI number

01 07 90 (244)

Scheme 69

0491572 232280 Plate MW

Note. (Extractor plate) For the front section of the transmission housing

Storage Location

Z4

Z3

SI number

01 07 90 (244)

Scheme 70

0491565 232210 Pliers MW

Note. (Circlip pliers (straight)) For removing and installing the inside circlip in the transmission housings when replacing the grooved ball bearings

Scheme 71

0491558 232100 Pliers MW

Note. For removing and fitting the circlip on the transmission output shaft

Scheme 72

0491564 232200 Pliers MW

Note. (Seeger ring pliers (straight)) For removing and installing the outer Seeger rings on the gearbox shaft

Scheme 73

0494546 233210 Puller Minimum set: Mechanical tools MW

Note. For removing shaft seal on output shaft

Storage Location

A50

SI number

01 11 04 (093)

Scheme 74

0494543 233200 Puller Minimum set: Mechanical tools MW

Note. For removing shaft seal on drive shaft

Storage Location

A49

A50

SI number

01 11 04 (093)

Scheme 75

0493422 230210 Puller Minimum set: Mechanical tools MW

Note. For removing radial shaft seal on gearshift shaft - F transmission

Storage Location

A12

SI number

01 14 99 (482)

Consisting of

1 = 0493632 Basic body

2 = 0493633 Spindle

Scheme 76

0491454 230490 Puller MW

Note. For removing shaft seal

Storage Location

A13

B13

SI number

01 15 96 (106)

Consisting of

1 = 0491455 Rod

Note. With self-tapping screw

2 = 0491456 Weight

Note. (Weight)

Scheme 77

0491536 232000 Puller MW

Note. (Rillex ball-bearing extractor 6206) 9 ball bearings with steel cage - For pulling out the grooved ball bearing of the transmission drive shaft

Consisting of

1 = 0491537 Claw

Note. (Claw for Rillex 6206 (9 x))

2 = 0491538 Holding sleeve

Note. (Union sleeve)

3 = 0491539 Spindle

Note. (pressure spindle)

Scheme 78

0491478 231070 Ring MW

Note. (Measuring ring) For determining the shim between the outer bearing race and the countershaft circlip

Storage Location

X6

Scheme 79

0493419 230180 Ring Minimum set: Mechanical tools MW

Note. (impact ring with sliding sleeve) For fitting the radial shaft seal to the input end - F transmission

SI number

01 14 99 (482)

Consisting of

1 = 0493424 Ring

Note. (impact ring)

2 = 0493425 Sleeve

Note. (Sliding sleeve)

Scheme 80

23 3 169 Set of tools Minimum set: Mechanical tools

Note. Removing and installing shaft seals on output side

Transmission: GS6-37BZ

0491557 232080 Shaped element MW

Note. For pressure testing the guide sleeve - 2nd/3rd gear

Storage Location

Y8

Scheme 81

0491594 232460 Sleeve MW

Note. (Assembly sleeve) For the retaining ring on the drive shaft

Storage Location

A7

SI number

01 02 91 (330)

Scheme 82

0491586 232380 Sleeve MW

Note. (assembly sleeve) For the circlip on the drive shaft

Storage Location

A7

SI number

01 02 91 (330)

Scheme 83

0493421 230200 Socket Minimum set: Mechanical tools MW

Note. (Socket) SW41 Long version for loosening and tightening output flange - F-transmission

Storage Location

A9

SI number

01 14 99 (482)

Scheme 84

0491580 232320 Socket wrench insert Minimum set: Mechanical tools MW

Note. (socket wrench insert WAF 36) For loosening and tightening the collar nut

Storage Location

A13

SI number

01 07 90 (244)

Scheme 85

0491500 231230 Spindle MW

Note. (spindle (2 pieces)) For pulling off the bearing inner race from the drive shaft in the front section of the transmission housing

Scheme 86

0494410 233150 Tool Minimum set: Mechanical tools MW

Note. (Tool set) For removing and installing the radial shaft seal of the drive shaft. Transmission: GS6-37BZ/DZ (H transmission)

Storage Location

B44

C44

SI number

01 10 02 (907)

Consisting of

1 = 0494411 Puller

2 = 0494412 Mandrel

Note. (Drift)

Scheme 87

0491510 231310 Tool MW

Note. For inserting the fuse on the relay lever

Scheme 88

0494416 233160 Tool Minimum set: Mechanical tools MW

Note. (Tool set) For removing and installing the radial shaft seal of the output shaft. Transmission: GS6-37BZ/DZ (H transmission)

Storage Location

B44

C44

SI number

01 10 02 (907)

Consisting of

1 = 0494414 Puller

2 = 0494415 Mandrel

Note. (Drift)

Scheme 89