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General Electrical System - Special Tools BMW M6 E63/E64

Horns 23 illustrations ~3076 words

Note: For analog/digital multimeter M 2005, M 2007, M2008

Storage location: H 107

Order number: 61 0 021

Fuse link FF 3.15 A / 500 V

61 0 200 Crimping set (basic tool)

Minimum set: Measuring and testing equipment

Note: Consisting of case + basic crimping tool

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 02 02 05 (194)

Order number: 61 0 200

Crimping set (basic tool)

Consisting of

1 = 61 0 201 Plastic case

Note: As storage system for complete set.

2 = 61 0 202 Crimping tool

Note: Basic tool for assorted matrices (crimping insert set)

3 = 61 0 203 Allen key

Note: For securing individual matrices in crimping tool

Scheme 291

Scheme 291: 61 0 200 Crimping set (basic tool)

61 0 210 Matrix LSK 8

In conjunction with: 61 0 202 (crimping tool)

Note: (crimping insert set for load current contact 8)

SI number: 02 02 05 (194)

Order number: 61 0 210

Matrix LSK 8

Scheme 292

Scheme 292: 61 0 210 Matrix LSK 8

61 0 220 Matrix for SLK 2.8

In conjunction with: 61 0 202 (crimping tool)

Note: (crimping insert set for load contact tube 2.8)

SI number: 02 02 05 (194)

Order number: 61 0 220

Matrix for SLK 2.8

Scheme 293

Scheme 293: 61 0 220 Matrix for SLK 2.8

61 0 300 Releasing tool (complete kit)

Minimum set: Measuring and testing equipment

Note: Replaces from 09/2005 special tool 61 1 150. From 06/2006 extended by tools 61 0 325 - 61 0 331.

Series: E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 2 05 05 (217)

Order number: 61 0 300

Releasing tool (complete kit)

Consisting of

1 = 61 0 301 Release tool for round contacts (diameter 1.5)

Note: Replaces from 09/2005 special tool 61 1 131

2 = 61 0 302 Replacement sleeve D=1.5

Note: Replaces from 09/2005 special tool 61 1 157

In conjunction with: 61 3 301

3 = 61 0 303 Release tool for round systems with D=2.5

Note: Replaces from 09/2005 special tool 61 1 132

4 = 61 0 304 Replacement sleeve (D=2.5)

Note: Replaces from 09/2005 special tool 61 1 156

5 = 61 0 305 Release tool for round contacts (D=3.5)

Note: Replaces from 09/2005 special tool 61 1 133

6 = 61 0 306 Replacement sleeve (D=3.5) for 61 0 305

Note: Replaces from 09/2005 special tool 61 1 155

7 = 61 0 307 Release tool for socket-side round contacts (D=2.5)

8 = 61 0 308 Replacement sleeve for special tool

Scheme 294

Scheme 294: 61 0 300 Releasing tool (complete kit)

61 0 307 (D=2.5)

9 = 61 0 309 Release tool for pin-side round contact (D=1.5) manufacturer: Kostal

Note: Replaces from 09/2005 special tool 61 1 139

10 = 61 0 311 Replacement sleeve for special tool 61 0 309

Note: Replaces from 09/2005 special tool 61 1 154

11 = 61 0 312 Release tool for flat spring contact with a detent lug (1.6 mm)

Note: Replaces from 09/2005 special tool 61 1 134

12 = 61 0 313 Release tool for flat spring contacts with a snap-in pin (1.9 mm)

Note: Replaces from 09/2005 special tool 61 1 137

13 = 61 0 314 Release tool for flat spring contact with a snap-in pin (2.7 mm)

Note: Replaces from 09/2005 special tool 61 1 135

14 = 61 0 315 Release tool for flat spring contacts with double snap-in pin "Micro-Timer 2"

Note: Replaces from 09/2005 special tool 61 1 151

15 = 61 0 316 Release tool for flat spring contacts with double snap-in pin "SPT 4.8" "JPT 2.8"

Note: Replaces from 09/2005 special tool 61 1 136

16 = 61 0 317 Release tool for LSK 8

Note: Replaces from 09/2005 special tool 61 1 200

17 = 61 0 318 Release tool for "Maxi Power Timer 9.5"

Note: Replaces from 09/2005 special tool 61 1 180

18 = 61 0 319 Release tool for sensor laminated contacts ("SLK2.8")

Note: Replaces from 09/2005 special tool 61 1 148

19 = 61 0 321 Release tool for sensor laminated contacts with unlocking element ("SLK 2.8")

20 = 61 0 322 Release tool for mini laminated contact ("MLK 1.2 mm")

21 = 61 0 323 Release tool for flat spring contacts with a detent lug (MQS)

Note: Replaces from 09/2005 special tool 61 1 152

22 = 61 0 324 Release tool for secondary locking

Note: Universal tool for damage-free opening/removal of secondary locks

23 = 61 0 329 Case with foam inlay without tools

Note: Storage system for release tools from set 61 0 300

24 = 61 0 325 Release tool "JPT"

25 = 61 0 326 Release tool "MQS"

Note: For releasing all micro contacts

26 = 61 0 327 Plug-in aid

Note: For inserting contacts (0.64 - 1.2 mm) in housing

27 = 61 0 328 Plug-in aid

Note: For inserting contacts (2.8 - 4.8 mm) in housing

28 = 61 0 331 Release tool "SLK 5.8"

Note: For releasing "SLK 5.8 mm" contacts

61 1 180 Removal tool

Minimum set: Mechanical tools

Note: For load current contacts

Series: All models

SI number: 20600(636)

Order number: 61 1 180

Removal tool

Scheme 295

Scheme 295: 61 1 180 Removal tool

61 1 190 Pliers

Note: For insulation displacement connectors for repairing ribbon cables

Series: E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E86, E87, E90, E91, E92, R50, R52, R55, R56, RR1, RR2

SI number: 1 14 01 (766)

Order number: 61 1 190

Pliers

Scheme 296

Scheme 296: 61 1 190 Pliers

61 1 350 Set of assembly tools

Note: For removing and installing socket in transmission connector on automatic transmission

Transmission: 4 HP 22, 4 HP 24

Storage location: I 103

Order number: 61 1 350

Set of assembly tools

Consisting of

1 = 61 1 351 Removal tool

2 = 61 1 352 Fitting drift

Scheme 297

Scheme 297: 61 1 350 Set of assembly tools

61 1 410 Set of DIS test prods

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, RR1

Storage location: H 107

Order number: 61 1 410

Set of DIS test prods

Consisting of

1 = 61 1 411 Clip SAGK4-K, red

1 = 61 1 421 Clamping test probe XB/100, black

2 = 61 1 412 Clip SAGK4-K, black

3 = 61 1 413 Clip SAGK4, red

4 = 61 1 414 Clip SAGK4, black

5 = 61 1 415 Clip XDK-1033, red

6 = 61 1 416 Clip XDK-1033, black

7 = 61 1 417 Test probe SPP4-S, red

8 = 61 1 418 Test probe SPP4-S, black

9 = 61 1 419 Clamping test probe XB/100, red

Scheme 298

Scheme 298: 61 1 410 Set of DIS test prods

61 2 250 V-adapter lead (rail pressure sensor)

Minimum set: Measuring and testing equipment

Note: For system check of rail pressure control for common-rail diesel engines. Also suitable for connection to: Crank-/camshaft sensor, boost pressure sensor, particulate filter pressure sensor, swirl flap actuator, oil level sensor etc.

Series: E39, E46, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93

SI number: 02 01 06 283

Order number: 61 2 250

V-adapter lead (rail pressure sensor)

Scheme 299

Scheme 299: 61 2 250 V-adapter lead (rail pressure sensor)

61 2 410 Battery trickle charger

Note: Will in future be replaced by the battery trickle charger "Acctiva easy". Order number 81 39 0 409 468 (Europe version) and 81 39 0 409 471 (USA version)

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, R50, R52, R53, RR1

Storage location: Single

SI number: 2 02 00 (545)

Order number: 61 2 410

Battery trickle charger

Consisting of

1 = 61 2 411 Trickle charger

Note: Including connection cable (ribbon cable) for cigarette lighter socket

3 = 61 2 413 Adapter cable

Note: for direct connection to battery or terminal point

9 = 61 2 419 Operating instructions

Scheme 300

Scheme 300: 61 2 410 Battery trickle charger

61 2 440 System connecting cable (country-specific)

Note: System connecting cable for battery trickle charger 61 2 410

Order number: 61 2 440

System connecting cable (country-specific)

Consisting of

1 = 61 2 441 System connecting cable (country-specific)

Note: Algeria / Armenia / Belarus / Belgium / Brazil / Denmark / Dubai / Egypt / Finland / France / Germany / Greece / Korea / Luxembourg / Martinique / Morocco / Norway / Saudi Arabia / Sweden / Spain and others

2 = 61 2 442 System connecting cable (country-specific)

Note: Australia / New Zealand

3 = 61 2 443 System connecting cable (country-specific)

Note: Italy

4 = 61 2 444 System connecting cable (country-specific)

Note: Bahrain / Brunei Dar es Salaam / England / Hong Kong / India / Kuwait / Nigeria / Northern Ireland / Oman / Qatar / Singapore / Sri Lanka (Ceylon)

5 = 61 2 445 System connecting cable (country-specific)

Note: Switzerland

6 = 61 2 446 System connecting cable (country-specific)

Note: Argentina / Barbados / Canada / China / Guam / Honduras / Jamaica / Mexico / Panama / Philippines / Tahiti / Taiwan / USA

7 = 61 2 447 System connecting cable (country-specific)

Note: Japan

61 2 470 V-adapter lead 4-pin

Minimum set: Measuring and testing equipment

Note: 1st use: On engines with electric coolant pump (e.g. N52). 2nd use: On active front steering (AFS).

Series: E60, E61, E63, E64, E90, E91

SI number: 02 01 05 186

Order number: 61 2 470

V-adapter lead 4-pin

Scheme 301

Scheme 301: 61 2 470 V-adapter lead 4-pin

61 3 060 Adapter lead, power window activation

Minimum set: Measuring and testing equipment

In conjunction with: 612071

Note: For activating power windows with battery removed

Series: E60, E61, E63, E64

SI number: 2 03 03 (989)

Order number: 61 3 060

Adapter lead, power window activation

Scheme 302

Scheme 302: 61 3 060 Adapter lead, power window activation

61 3 300 Removal tool

Minimum set: Mechanical tools

Note: For removing ring antenna at ignition lock

Series: E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/C, E38, E38/3, E39, E39tou, E46, E52, E53, E60, E61, E63, E64, E83, E85, E86, R50, R52, R53

SI number: 1 17 97 (228)

Order number: 61 3 300

Removal tool

Scheme 303

Scheme 303: 61 3 300 Removal tool

61 4 300 Adapter lead for OBD socket

Note: For connecting diagnosis system to OBD socket from 06/2000.

Storage location: Single

SI number: 2 04 00 (561)

Order number: 61 4 300

Adapter lead for OBD socket

Scheme 304

Scheme 304: 61 4 300 Adapter lead for OBD socket

61 4 320 Crimping set with pliers

Minimum set: Measuring and testing equipment

Note: For repairing fibre optics conductors and cables. Universal crimp head 61 4 328 added as from 06/2006.

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 1 14 01 (766)

Order number: 61 4 320

Crimping set with pliers

Consisting of

1 = 61 4 321 Pliers without crimping head

2 = 61 4 322 Crimping head

Note: For stripping insulation and cutting fibre optic cable to length

3 = 61 4 323 Crimping head

Note: For crimping fibre optic cable contacts

4 = 61 4 324 Crimping head

Note: For crimping MQS contacts

5 = 61 4 325 Crimping head

Note: For crimping MPQ contacts

6 = 61 4 326 Substitute blade

Note: For face-cutting fibre optic cables

7 = 61 4 327 Substitute blade

Note: With tool for replacing blade in cable stripping unit. Must be ordered separately, not included in 61 4 320 delivery specification!

8 = 61 4 328 Universal crimping head

Note: For crimping contacts (without seal) and cable cross-sections of 0.35 - 2.5 mm.

In conjunction with: in conjunction with 61 4 321

Scheme 305

Scheme 305: 61 4 320 Crimping set with pliers

61 4 370 V-adapter lead (2-pin), zero-coded

Minimum set: Measuring and testing equipment

Note: Can be used on different plug housings in engine wiring harness (e.g. from Kostal - "SLK 2.8", Tyco - "Junior-Power-Timer" or Bosch) with different codings.

Series: E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E83, E85, E87, E90, E91, R50, R52, R53, RR1

SI number: 02 01 05 186

Order number: 61 4 370

V-adapter lead (2-pin), zero-coded

Scheme 306

Scheme 306: 61 4 370 V-adapter lead (2-pin), zero-coded

61 4 380 Measuring box, 105-pin, complete

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 61- to 105-pin plug connections

Series: E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Storage location: G 110, S 205, U 202, U 205

SI number: 2 04 01(710)

Order number: 61 4 380

Measuring box, 105-pin, complete

Consisting of

1 = 61 4 381 Measuring box, 105-pin

Note: Without accessories

2 = 61 4 382 Test lead, black

Note: 2 mm system, lead length: 750 mm

3 = 61 4 383 Test lead, red

Note: 2 mm system, lead length: 750 mm

4 = 61 4 384 Test lead set

Note: 2/4 mm system, lead length: 200 mm

5 = 61 4 385 Earth/ground cable

Note: For shield pick-off, lead length: 1.5 m

Scheme 307

Scheme 307: 61 4 380 Measuring box, 105-pin, complete

61 4 390 Measuring box, 60-pin

Minimum set: Measuring and testing equipment

Note: For connecting all adapter cables with 27- to 60-pin plug connections

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E70, E83, E85, E87, E90, E91, E92, E93, R50, R52, R53, R56, RR1

Storage location: T 210

SI number: 2 02 98(308)

Order number: 61 4 390

Measuring box, 60-pin

Scheme 308

Scheme 308: 61 4 390 Measuring box, 60-pin

61 4 450 20-pin V-adapter lead (D 2.5), black

In conjunction with: 61 1 459, 61 4 440

Note: For LKM and EM convertible top GM, LCM, AMP

Series: E30, E31, E36, E38, E39, E46, E52, E53, E60, E61, E63, E64

Storage location: C 105

SI number: 1 08 90(250)

Order number: 61 4 450

20-pin V-adapter lead (D 2.5), black

Scheme 309

Scheme 309: 61 4 450 20-pin V-adapter lead (D 2.5), black

61 6 060 Universal wiper arm puller

Minimum set: Mechanical tools

Note: For removing windscreen wiper arm from drive shaft

Series: E12, E21, E23, E24, E28, E30, E30/C, E30tou, E31, E32, E32/3, E34, E34tou, E36, E36/2, E36/3, E36/5, E36/7, E36/C, E36tou, E38, E38/3, E39, E39PL, E39tou, E46, E46/16, E46/2, E46/3, E46/5, E46/C, E52, E53, E60, E61, E63, E64, E65, E66, E67, E81, E82, E83, E85, E86, E87, E90, E91, RR1, RR2 Storage location: B40

SI number: 1 10 99 (433)

Order number: 61 6 060

Universal wiper arm puller

Consisting of

1 = 61 6 061 Basic body

2 = 61 6 062 Claw, left/right

3 = 61 6 063 Spindle

4 = 61 6 064 Thrust piece

Scheme 310

Scheme 310: 61 6 060 Universal wiper arm puller

61 6 100 Angle measuring instrument

Minimum set: Mechanical tools

Note: For measuring contact/approach angle of wiper blades to window (angle when setting wiper arms)

Series: E36, E39, E46, E52, E53, E60, E61, E63, E64, E65, E66, E67, E68, E70, E81, E82, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53, R55, R56, RR1, RR2

SI number: 1 21 05 220

Order number: 61 6 100

Angle measuring instrument

Scheme 311

Scheme 311: 61 6 100 Angle measuring instrument

61 6 210 Wiper arm puller

Minimum set: Mechanical tools

Series: E52, E53, E60, E61, E63, E64, E83, E85, E86, E87, E90, E91, E92, E93, R50, R52, R53

SI number: 1 01 05 (172)

Order number: 61 6 210

Wiper arm puller

Scheme 312

Scheme 312: 61 6 210 Wiper arm puller

61 8 081 Additions to repair kit I

Note: Order through BMW EPC (Electronic Parts Catalogue) (order numbers: 12 52 1 706 059" 12 52 1 706 068" 12 52 1 706 069" 61 13 1 352 607" 61 31 1 378 942)

Storage location: K 108

Order number: 61 8 081

Additions to repair kit I

61 8 082 Additions to repair kit II

Note: Order through BMW EPC (Electronic Parts Catalogue) (order numbers: 61 13 1 368 534" 61 13 1 369 747" 61 13 1 374 225" 61 13 1 378 722)

Storage location: K 108

Order number: 61 8 082

Additions to repair kit II

61 8 083 Additions to repair kit III

Note: Order through BMW EPC (Electronic Parts Catalogue) (order numbers: 61 13 1 378 110" 61 13 1 378 130" 61 13 1 378 136" 61 13 1 378 137" 61 13 1 378 138" 61 13 1 378 139" 61 13 1 378 908" 61 13 1 378 944" 61 13 1 378 987)

Storage location: K 108

Order number: 61 8 083

Additions to repair kit III

61 9 040 Set of tools for repair kit IV

Series: E12, E21, E23, E24, E28, E30, E31, E32, E34, E36, E38, E39, E46, E52, E53, E60, E61, E63, E64, E65, E83, E85, E87, E90, E91, E92, R50, R52, R53

Storage location: K 108

SI number: 2 02 92(505)

Order number: 61 9 040

Set of tools for repair kit IV

Consisting of

1 = 61 9 041 Hand pliers without crimper

2 = 61 9 042 Crimper

Note: For crimping butt connectors and contact sleeves for strip connectors

3 = 61 9 043 Cable stripper with wire cutter

4 = 61 9 044 Crimper

Note: For crimping antenna connector (antenna cable/radio plug connection)

Scheme 313

Scheme 313: 61 9 040 Set of tools for repair kit IV

61 9 045 Female die

In conjunction with: 61 9 041 Crimping tool

Note: For crimping 2.5 mm (dia.) sleeves

Order number: 61 9 045

Female die