Home/BMW/M5/BMW M5 E60/E61 (2004-2010)/Repair manual/Manual Trans/Manual Transmission - Technical Data
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Manual Transmission - Technical Data BMW M5 E60/E61

Manual Trans ~1845 words

23 00 Transmission filling capacities GS6-37BZ/DZ / MECH

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.5
Oil fill quantity for initial fill or replacement transmissionLtr.1.6

TRANSMISSION FILLING CAPACITIES (MECH) - TECHNICAL DATA SPECIFICATION

23 00 Transmission filling capacities GS6-53DZ/BZ / MECH

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.5
Oil fill quantity for initial fill or replacement transmissionLtr.1.6

TRANSMISSION FILLING CAPACITIES (MECH) - TECHNICAL DATA SPECIFICATION

23 00 Transmission filling capacities GS6-17BG/DG / MECH

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.3
Oil fill quantity for initial fill or replacement transmissionLtr.1.4

TRANSMISSION FILLING CAPACITIES (MECH) - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general 240/5 / MECH Overdrive

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.05
Oil fill quantity for initial fill or replacement transmissionLtr.1.15

TRANSMISSION GENERAL 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general 260/5 / MECH Overdrive

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.25
Oil fill quantity for initial fill or replacement transmissionLtr.1.35

TRANSMISSION GENERAL 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general 260/5 / MECH Sport

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.25
Oil fill quantity for initial fill or replacement transmissionLtr.1.35

TRANSMISSION GENERAL 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S5D 200G

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters1.0
Oil fill quantity for initial fill or replacement transmissionLiters1.1

TRANSMISSION IN GENERAL S5D 200G - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S5D 250G

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters1.0
Oil fill quantity for initial fill or replacement transmissionLiters1.1

TRANSMISSION GENERAL S5D 250G - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S5D 280Z

Oil grade, refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil fill quantity for oil changeLiters
Oil fill quantity for initial fill or replacement transmissionLiters1.3

TRANSMISSION GENERAL S5D 280Z - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S5D 310Z S5D 320Z

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters1.2
Oil fill quantity for initial fill or replacement transmissionLiters1.3

TRANSMISSION GENERAL S5D 310Z S5D 320Z - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S5D 390Z

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters1.5
Oil fill quantity for initial fill or replacement transmissionLiters1.55

TRANSMISSION GENERAL S5D 390Z - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S6S 420G

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters1.7
Oil fill quantity for initial fill or replacement transmissionLiters1.9

TRANSMISSION GENERAL S6S 420G - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S6S 560G

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLiters2.3
Oil fill quantity for initial fill or replacement transmissionLiters2.5

TRANSMISSION GENERAL S6S 560G - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general S7S 47BG

Oil grade, refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil fill quantity for oil changeLiters2.55
Oil fill quantity for initial fill or replacement transmissionLiters2.75

TRANSMISSION GENERAL S7S 47BG - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general ZF-S5-16 / MECH

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.05
Oil fill quantity for initial fill or replacement transmissionLtr.1.15

TRANSMISSION GENERAL ZF-S5-16 / MECH - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general: 260/6/ MECH Overdrive

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.25
Oil fill quantity for initial fill or repair transmissionLtr.1.35

TRANSMISSION GENERAL 260/6/ MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general: 265/5 / MECH Sport

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.5
Oil fill quantity for initial fill or repair transmissionLtr.1.7

TRANSMISSION GENERAL 265/5/ MECH SPORT - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general: 265/6/ MECH Overdrive

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.5
Oil fill quantity for initial fill or repair transmissionLtr.1.7

TRANSMISSION GENERAL 265/6/ MECH DRIVE - TECHNICAL DATA SPECIFICATION

23 00 Transmission in general: 280/5 / MECH Sport

Oil grade: refer to MANUAL TRANSMISSION - OPERATING FLUIDS
Oil volumeLtr.1.25
Oil fill quantity for initial fill or repair transmissionLtr.1.35

TRANSMISSION GENERAL 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 00 Transmission, complete, transmission configuration B, C, D, E, F, G, H, I, J

A letter code is located on the transmission case underside of transmission center underside of clutch housing sticker on left side of transmission extension With help of letter code and the appropriate BMW parts microfiche for the vehicle, the transmission model can be established.
Example: xxxxxxx = ser. transmission no. AKD = BMW code S 5 D 200 G = transmission variant

TRANSMISSION CONFIGURATION CHART

23 11 Case and Cover 240/5 / MECH Overdrive

Temperature for installation of bearings°C80

CASE AND COVER 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 260/5 / MECH Overdrive

Temperature for installation of bearings°C80

CASE AND COVER 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 260/5 / MECH Sport

Temperature for installation of bearings°C80

CASE AND COVER 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 260/6 / MECH Overdrive

Temperature for installation of bearings°C80

CASE AND COVER 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 265/5 / MECH Sport

Temperature for installation of bearings°C80

CASE AND COVER 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 265/6 / MECH Overdrive

Temperature for installation of bearings°C80

CASE AND COVER 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover 280/5 / MECH Sport

Temperature for installation of bearings°C80

CASE AND COVER 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 5 D 200 G

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 5 D 200 G - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 5 D 250 G

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 5 D 250 G - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 5 D 310 Z

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 5 D 310 Z - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 6 S 420 G

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 6 S 420 G - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 6 S 560 G

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 6 S 560 G - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S 6-53BZ/DZ

Temperature for installation of bearingsApprox. °C80

CASE AND COVER S 6-53BZ/DZ - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover S6-37BZ/DZ / MECH

Temperature for installation of bearings°C80

CASE AND COVER S6-37BZ/DZ / MECH - TECHNICAL DATA SPECIFICATION

23 11 Case and Cover ZF-S5-16 / MECH

Temperature for installation of bearings°C80

CASE AND COVER ZF-S5-16 / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 240/5 / MECH Overdrive

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.1... 0.2
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 260/5 / MECH Overdrive

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.1... 0.2
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 260/5 / MECH Sport

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.13... 0.23
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 260/6 / MECH Overdrive

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.1... 0.2
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 265/5 / MECH Sport

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.1... 0.2
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 265/6 / MECH Overdrive

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
LayshaftMm0.1... 0.2
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts 280/5 / MECH Sport

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm0... 0.09
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts GS6-37BZ/DZ

Axial play (axial bearing clearance) of
Output shaftMm0.15... 0.19
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS GS6-37BZ/DZ - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts GS6-53DZ / MECH

Axial play (axial bearing play) of
Output shaftMm
Input shaftMax. mm
Output journal
Radial runoutMax. mm0.15
Output flange
Radial runoutMax. mm0.15
Axial runoutMax. mm0.15

TRANSMISSION SHAFTS GS6-53DZ / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts S 5 D 200 G / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMax. mm0.04
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS S 5 D 200 G / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts S 5 D 250 G / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMax. mm0.04
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS S 5 D 250 G / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts S 5 D 310 Z / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS S 5 D 310 Z / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts S 6 S 420 G / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS S 6 S 420 G / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts S 6 S 560 G / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Output spigot
Radial runoutMax. mm0.07
Output flange
Radial runoutMax. mm0.07
Axial runoutMax. mm0.1

TRANSMISSION SHAFTS S 6 S 560 G / MECH - TECHNICAL DATA SPECIFICATION

23 21 Transmission Shafts ZF-S5-16 / MECH

Axial play (axial bearing clearance) of
Output shaftMm0... 0.09
Input shaftMm1.1... 1.3
Output spigot
Radial runoutMax mm0.07
Output flange
Radial runoutMax mm0.07
Axial runoutMax mm0.1

TRANSMISSION SHAFTS ZF-S5-16 / MECH - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 240/5 / MECH Overdrive

Pressing-off force at ambient temperature
5th gear wheelT4.5... 5.5
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C

GEARS (LAYSHAFT) 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 260/5 / MECH Overdrive

Pressing-off force at ambient temperature
5th gear wheelT5.5... 6.8
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT °C4.9... 6.8approx. 120

GEARS (LAYSHAFT) 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 260/5 / MECH Sport

Pressing-off force at ambient temperature
5th gear wheelT5.5... 6.8
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT °C4.9... 6.8approx. 120

GEARS (LAYSHAFT) 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 260/6 / MECH Overdrive

Pressing-off force at ambient temperature
5th gear wheelT5.5... 6.8
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C4.9... 6.8 120

GEARS (LAYSHAFT) 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

Pressing-off force at ambient temperature
5th gear wheelT5.5... 6.8
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C4.9... 6.8 120

GEARS (LAYSHAFT) 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 265/5 / MECH Sport

Pressing-off force at ambient temperature
3rd gear wheelT5... 7
4th gear wheelT5... 7
5th gear wheelT9... 10
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C5... 6150

GEARS (LAYSHAFT) 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 265/6 / MECH Overdrive

Pressing-off force at ambient temperature
3rd gear wheelT5... 7
4th gear wheelT5... 7
5th gear wheelT9... 10
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C5... 6150

GEARS (LAYSHAFT) 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) 280/5 / MECH Sport

Pressing-off force at ambient temperature
3rd gear wheelT5... 7
4th gear wheelT5... 7
5th gear wheelT9... 10
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C5... 6150

GEARS (LAYSHAFT) 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

Pressing-off force at ambient temperature
3rd gear wheelT5... 7
4th gear wheelT5... 7
5th gear wheelT9... 10
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C
5th gear wheelT approx. °C5... 6 150

GEARS (LAYSHAFT) 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) GS6-53DZ / MECH

Press-off and press-on force
5th gear wheelKN50
4th gear wheelKN50

GEARS (LAYSHAFT) GS6-53DZ / MECH - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) S 5 D 200 G / MECH

Press-off and press-on force
5th gear wheelKN50... 70
4th gear wheelKN

GEARS (LAYSHAFT) S 5 D 200 G / MECH - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) S 5 D 250 G / MECH

Press-off and press-on force
5th gear wheelKN50... 70

GEARS (LAYSHAFT) S 5 D 250 G / MECH - TECHNICAL DATA SPECIFICATION

23 22 Gears (Layshaft) ZF-S5-16 / MECH Overdrive

Pressing-off force at ambient temperature
3rd gear wheelT7.5
4th gear wheelT8.0
5th gear wheelT8.0
Contact pressure force at warming temperature
3rd gear wheelT °C
4th gear wheelT °C0.015 150... 180
5th gear wheelT °C

GEARS (LAYSHAFT) ZF-S5-16 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 240/5 / MECH Overdrive

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 260/5 / MECH Overdrive

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 260/5 / MECH Sport

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 260/6 / MECH Overdrive

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 265/5 / MECH Sport

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 265/6 / MECH Overdrive

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization 280/5 / MECH Sport

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization GS6-37BZ/DZ / MECH

Distance between synchronizer ring and clutch body
New condition
1st/2nd gearMm1.3... 2.05
Wear limit sizeMm1.0
3st/4nd gearMm0.8... 1.40
Wear limit sizeMm0.7
5/6st gearMm0.95... 1.5
Wear limit sizeMm0.75
Reverse gear
New conditionMm0.65... 1.25
Max. wear limit sizeMm0.5

SYNCHRONIZATION GS6-37BZ/DZ / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization GS6-53DZ

Distance between synchronizer ring and clutch body
New condition
1st/2nd gearMm2.70... 3.50
3rd/4th gearMm2.40... 3.10
5th/6th gearMm1.75... 2.10
Max. wear limit sizeMm
Reverse gear
New conditionMm2.70... 3.25
Max. wear limit sizeMm

SYNCHRONIZATION GS6-53DZ - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 240/5 / MECH Overdrive

Pressing-off force
1st/2nd and 5th/R gearT max3.0
3rd/4th gearT max2.7
Pressing-on force
1st/2nd and 5th/R gearT max2.1
3rd/4th gearT max1.9
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 260/5 / MECH Overdrive

Pressing-off force
1st/2nd and 5th/R gearT max3.7
3rd/4th gearT max3.0
Pressing-on force
1st/2nd and 5th/R gearT max2.5
3rd/4th gearT max2.1
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 260/5 / MECH Sport

Pressing-off force
1st/2nd and 5th/R gearT max3.7
3rd/4th gearT max3.0
Pressing-on force
1st/2nd and 5th/R gearT max2.5
3rd/4th gearT max2.1
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 260/6 / MECH Overdrive

Pressing-off force
1st/2nd and 5th/R gearT max3.7
3rd/4th gearT max3.0
Pressing-on force
1st/2nd and 5th/R gearT max2.5
3rd/4th gearT max2.1
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

Pressing-off force
1st/2nd and 5th/R gearT max3.7
3rd/4th gearT max3.0
Pressing-on force
1st/2nd and 5th/R gearT max2.5
3rd/4th gearT max2.1
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 265/5 / MECH Sport

Pressing-off force
Pressing-on force
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 265/6 / MECH Overdrive

Pressing-off force
Pressing-on force
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves 280/5 / MECH Sport

Pressing-off force
Pressing-on force
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

Pressing-off force
Pressing-on force
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves GS6-37BZ/DZ/MECH

1st/2nd gearKN10... 36
3rd / 4th gearKN20... 58
5th / 6th gearKN19... 55

SYNCHRONIZATION GUIDE SLEEVES GS6-37BZ/DZ/MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves GS6-53DZ / MECH

Press-off and press-on forceKN50 / 2

SYNCHRONIZATION GUIDE SLEEVES GS6-53DZ / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves S 5 D 200 G / MECH

Press-off and press-on forceKN10... 20

SYNCHRONIZATION GUIDE SLEEVES S 5 D 200 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves S 5 D 250 G / MECH

Press-off and press-on forceKN10... 20

SYNCHRONIZATION GUIDE SLEEVES S 5 D 250 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization Guide Sleeves ZF-S5-16/ MECH Overdrive

Pressing-off force
Pressing-on force
1st/2nd and 5th/R gearT max0.08
Bearing SleevesApprox. °C80

SYNCHRONIZATION GUIDE SLEEVES ZF-S5-16/ MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 23 Synchronization S 5 D 200 G / MECH

Distance between synchronizer ring and clutch body
New condition
1st/2nd gearMm1.3... 2.1
3rd gearMm1.1... 1.5
4th/5th gearMm0.9... 1.5
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm1.1... 1.7
Max. wear limit sizeMm0.5

SYNCHRONIZATION S 5 D 200 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization S 5 D 250 G / MECH

Distance between synchronizer ring and clutch body
New condition
1st/2nd gearMm1.3... 2.1
3rd gearMm1.1... 1.5
4th/5th gearMm0.9... 1.5
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm1.1... 1.7
Max. wear limit sizeMm0.5

SYNCHRONIZATION S 5 D 250 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization S 5 D 310 Z / MECH

Distance between synchronizer ring and clutch body
New condition
1st/2nd gearMm1.1... 1.6
3rd gearMm0.95... 1.35
4th/5th gearMm0.95... 1.35
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.7... 1.15
Max. wear limit sizeMm0.5

SYNCHRONIZATION S 5 D 310 Z / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization S 6 S 420 G / MECH

Distance between synchronizer ring and clutch body
New condition
Max. wear limit sizeMm0.8
Reverse gear
Max. wear limit sizeMm0.5

SYNCHRONIZATION S 6 S 420 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization S 6 S 560 G / MECH

Distance between synchronizer ring and clutch body
New condition
Max. wear limit sizeMm0.8
Reverse gear
Max. wear limit sizeMm0.5

SYNCHRONIZATION S 6 S 560 G / MECH - TECHNICAL DATA SPECIFICATION

23 23 Synchronization ZF-S5-16 / MECH Overdrive

Distance between synchronizer ring and clutch body
New conditionMm1.0... 1.3
Max. wear limit sizeMm0.8
Reverse gear
New conditionMm0.5... 0.6
Max. wear limit sizeMm0.4

SYNCHRONIZATION ZF-S5-16 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 240/5 / MECH Overdrive

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 240/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 260/5 / MECH Overdrive

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 260/5 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 260/5 / MECH Sport

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 260/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 260/6 / MECH Overdrive

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 260/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 265/5 / MECH Sport

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 265/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 265/6 / MECH Overdrive

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 265/6 / MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components 280/5 / MECH Sport

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS 280/5 / MECH SPORT - TECHNICAL DATA SPECIFICATION

23 31 Internal Shift Components ZF-S5-16/ MECH Overdrive

Shift fork guide width
1st... 5th gear
Wear limitMm4.8

INTERNAL SHIFT COMPONENTS ZF-S5-16/ MECH OVERDRIVE - TECHNICAL DATA SPECIFICATION