Contents Wiring diagrams Section: Communication Devices All sections

Communication Systems - Repair BMW M5 E60/E61

Communication Devices 21 illustrations ~998 words

84 10 050 Removing and installing (replacing) USB hub

IMPORTANTRead and comply with NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks

  1. Remove «LUGGAGE COMPARTMENT TRIM ON LEFT SIDE PANEL»(ref-297477-S27600701182008090200000) .
  2. Partially detach «LEFT LUGGAGE COMPARTMENT WHEEL ARCH TRIM»(ref-297477-S39420885822008090200000) .

Release screws (1) and feed out USB hub with holder (2).

Scheme 36

Scheme 36

Release nuts (1) and disconnect plug connections (2).

Scheme 37

Scheme 37

84 11 550 Removing and installing/replacing hands free microphone

Special tools required

  1. «64 1 020»(ref-297521-S29338299452008090300000) .

Lever out front microphone trim (1) with special tool 64 1 020.

Disconnect plug connection underneath and remove microphone trim (1).

Scheme 38

Scheme 38
IMPORTANTDisconnecting the plug connection for the hands-free microphone or emergency SOS call button results in fault memory entries in the telephone control unit (limitation in the emergency SOS call system). After fitting, read out fault memory and if necessary delete entries.

Unlock detent lug (1) and feed out hands-free microphone (2) in direction of arrow.

Installation

Arrow on hands-free microphone (2) points in driving direction.

Scheme 39

Scheme 39

84 11 600 Replacing cordless keypad handset

Note. For operating cordless keypad handset, refer to operating instructions of corresponding telephone.

84 11 610 Removing and installing/replacing eject box (cordless keypad handset)

Necessary preliminary tasks

  1. If necessary, remove cordless keypad handset from eject box.
  2. Remove «FRESH-AIR GRILLE IN REAR CABIN»(ref-297483-S40386809552008090200000) .

If necessary, disconnect antenna plug (1).

Disconnect plug connection (2).

Unlock socket housing on plug connection (2) and slide out contact carrier.

Scheme 40

Scheme 40

Note. Unlock eject box (1) and fold up.

Release screws (2).

Feed out plug connection and remove eject box (1).

Installation

Ensure correct cable routing in eject box (1).

Scheme 41

Scheme 41

84 11 650 Removing and installing/replacing telematic control unit (TCU) (option SA633/SA638/SA639/SA664)

IMPORTANTReplacement with option SA638/SA664: Carry out PROGRAMMING/CODING If necessary, carry out coupling procedure Replacement with option SA633/SA639: Carry out PROGRAMMING/CODING Via Diagnosis and Information System (DIS): Service functions Start subsequent assessment
IMPORTANTRead and comply with NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks

  1. Disconnect «BATTERY NEGATIVE LEAD»(ref-272716-S14920322362007112600000) .
  2. Remove «LUGGAGE COMPARTMENT WHEEL ARCH TRIM ON LEFT»(ref-297477-S39420885822008090200000) .

Unlock plug connections (1) and (2) and disconnect.

Unfasten antenna plug (3) and disconnect.

Release nuts (4) and remove TCU (5).

Installation

Observe color coding of aerial/antenna plugs (3).

Scheme 42

Scheme 42

84 21 526 Removing and installing/replacing line compensator

IMPORTANTRead and comply with NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks

  1. Remove «LUGGAGE COMPARTMENT WHEEL ARCH TRIM ON LEFT»(ref-297477-S39420885822008090200000) .

Release knurled nuts.

Disconnect antenna plug (1).

Unfasten plug connection (2) and disconnect.

Release screws (3) and remove compensator (4).

Scheme 43

Scheme 43

84 21 535 Removing and installing/replacing hands free charging electronics

IMPORTANTRead and comply with NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks

  1. Disconnect «BATTERY NEGATIVE LEAD»(ref-272716-S14920322362007112600000) .
  2. Remove «LUGGAGE COMPARTMENT TRIM ON LEFT SIDE PANEL»(ref-297477-S27600701182008090200000) .
  3. Partially remove «LUGGAGE COMPARTMENT WHEEL ARCH TRIM ON LEFT»(ref-297477-S39420885822008090200000) .

Disconnect antenna lead plug connection (1).

Unscrew nuts (2).

Disconnect plug connection (3).

Remove hands-free charging electronics (4) in direction of arrow.

Scheme 44

Scheme 44

Replacement

  1. Carry out «PROGRAMMING/CODING»(/bmw/m5/e60e61-2004-2010/remont/horns/#general-electrical-system-repair__61-00-program-encode-the)
  2. If necessary, log mobile phone on to vehicle

84 21 542 Removing and installing (replacing) hands-free charging electronics (High)

IMPORTANTRead and comply with NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE) .

Necessary preliminary tasks

  1. Disconnect «BATTERY NEGATIVE LEAD»(ref-272716-S14920322362007112600000)
  2. Partially remove «LUGGAGE COMPARTMENT FLOOR TRIM PANEL»(ref-297477-S37164142922008090200000) .
  3. If necessary, remove storage tray for car jack
  4. If necessary, remove spare wheel
  5. Remove control unit cover

M5

Remove hands-free charging electronics (1) from shell insert (2).

Scheme 45

Scheme 45

All

Remove hands-free charging electronics (1) from device mounting (2).

Scheme 46

Scheme 46

Disconnect plug connection (1).

Remove hands-free charging electronics (2).

Scheme 47

Scheme 47

Replacement

  1. Carry out «VEHICLE PROGRAMMING/CODING»(/bmw/m5/e60e61-2004-2010/remont/horns/#general-electrical-system-repair__61-00-program-encode-the)
  2. If necessary, log mobile phone on to vehicle

84 31 020 Removing and installing/replacing hands free system speaker

Necessary preliminary tasks

  1. Remove «TRIM PANEL FOR PEDAL ASSEMBLY»(ref-297477-S12403481672008090200000) .

Screw on threaded ring (1) in direction of arrow and remove hands-free system speaker (2) from trim for pedal assembly (3).

Scheme 48

Scheme 48

84 50 060 Removing and installing/replacing Bluetooth antenna

Necessary preliminary tasks

  1. Remove «CENTER CONSOLE»(ref-297477-S01293729252008090200000) .

Unfasten plug connection (1) and disconnect.

Detach Bluetooth antenna (2) in direction of arrow from rear-compartment ventilation duct (3).

Scheme 49

Scheme 49

When replacing dual-lock tape

  1. Clean bonding surfaces.
  2. Stick on dual-lock tape and press down firmly with fingers for at least 2 secs. (ambient temperature at least 18°C).
  3. Fit Bluetooth antenna on rear-compartment ventilation duct only after a minimum period 30 minutes (strain-free dwell time).
  4. Subjecting the bond to premature load will result in a loss of adhesion and thus a defective bond => use new dual-lock tape.

Installation

Fit Bluetooth antenna (1) during installation so that dual-lock tapes (2) and (3) coincide exactly.

Scheme 50

Scheme 50

65 20 030 Removing and installing/replacing empty housing for roof-mounted aerial

Note. Clean roof.

Tape off roof surface (2) around aerial cover (3) with yellow adhesive tape (1). To do so, slide adhesive tape slightly under roof aerial.

If necessary, carefully heat vehicle roof in aerial area with a hot air blower (max. 50 °C).

IMPORTANTRisk of damage! Handle special tool correctly and make sure you are standing safely with a firm foothold next to vehicle. In order to prevent dents in the roof outer skin, do not exert any pressure on the roof.

Scheme 51

Scheme 51
IMPORTANTRisk of damage! Make sure your arms do not cross over (1) when holding special tool 65 2 010 (knife). Pull handle must always be ahead of the guiding hand (2).

Scheme 52

Scheme 52

Cut through adhesive bead all round with special tool 65 2 010 (knife).

Pull on handle (1) and align blade on handle (2).

Note. Use sharp blades only. If necessary, sharpen blade.

Remove cover of multiband telephone aerial (3).

Scheme 53

Scheme 53

Installation

  1. The cover of the multiband telephone aerial is secured with window adhesive. All preparatory operations correspond to the «WINDOW CEMENTING INSTRUCTIONS»(/bmw/m5/e60e61-2004-2010/remont/door-locks-anti-theft-systems/#body-equipment-repair__51-31-notes-on-window-bonding) .

Note. The aerial cover must be replaced if its centering pins (1) are damaged. Bonding surface (2) must be clean and free from grease.

Scheme 54

Scheme 54

Position two spacers (1) on cleaned aerial cover.

Dimensions

  1. 10 mm
  2. 14 mm

Position spacer (2) centrally and flush with shoulder of adhesive flange.

IMPORTANTSpacers must be used without fail!

Scheme 55

Scheme 55

Apply trace of adhesive bead all round outer contour as follows.

Distance between adhesive bead and edge of aerial cover

  1. 6.5 mm ±1 mm

Start and end of bead trace must have an overlap length of max. 10 mm.

IMPORTANTTo prevent the adhesive from escaping, the adhesive bead diameter must not exceed 3 mm ± 1 mm.

Scheme 56

Scheme 56

Note. Attach the aerial cover coated with adhesive by hand. To spread the adhesive better, move the cover back and forth horizontally slightly when pressing down. If necessary, secure aerial cover with adhesive tape and do not press down on one side of the aerial more firmly than the other. After bonding, leave vehicle to stand for at least 3 hours at room temperature. To guarantee a permanent bond: Only use washing installations after a period of 24 hours has passed.