Manual sections

Wiring diagrams

• Abbreviations
• Accessories Control Systems
• Anti-Lock/traction Control
• Audio, Navigation, Anti-Theft and Restraints (Repair)
• Automatic HVAC System
• Automatic Trans
• Axle Shafts
• Basic Trouble Shooting
• Body - Repair
• Body Electrical
• Body Equipment - Repair
• Brakes
• Breakout Boxes & Connectors - Overview
• Cabin Air Filter
• Charging System
• Check Lists
• Clutches Manual & Hydraulic
• Coding and Programming - Overview
• Coding and Programming - Overview - All Models
• Collision/avoidance
• Communication Devices
• Cooling System (mechanical)
• Diagnostic Connector Locations
• Door Locks & Anti-Theft Systems
• Drive Cycles
• Driveline/axles
• Driveshaft & Universal Joints
• DTC Index
• Electrical Component Locator
• Electronic Suspension
• Emission Applications
• Engine
• Engine - Repair
• Engine Performance
• Entertainment Systems
• Exhaust
• Exterior Body Panels
• Exterior Lights
• Fuel System
• Fuses & Circuit Breakers
• Gauges & Instrument Panels
• General Electrical System - Repair
• Heating & Air Conditioning - Repair
• Horns
• Identification
• Lights - Repair
• Manual & Power Steering
• Manual Trans
• Manual Transmission - Repair Instructions
• Manual Transmission - Special Tools
• MAP Guidelines
• Mechanical
• Mechanical - Hydraulic
• Metric Conversions
• Mode 6
• Oem General Information
• Passive Restraints
• Rear Axle - Repair
• Reset Procedures
• Restraints
• Seats
• Seats -- Repair Instructions
• Specifications
• Starter
• Steering
• Sun Roof/t-Top/convertible Top
• Suspension Front
• Testing & Diagnostics
• Towing Systems
• Traction Control Disable
• Transfer Case
• Transmission
• Wheel & Tire System

Repair manual

Body - Repair BMW M5 E60/E61

Step-by-step instructions on "Body - Repair" for BMW M5 E60/E61 (2004–2010). Pick an article — removal, installation, adjustment and diagnostics with illustrations.

114subsections

114articles

292illustrations

41 00... Blind rivets

1 article

• 41 00... Blind rivets

41 00... Bonding on painted surfaces

1 article

• 41 00... Bonding on painted surfaces

41 00... Bonding aluminium on aluminium

1 article

• 41 00... Bonding aluminium on aluminium

41 00... Bonding plastic parts

1 article

• 41 00... Bonding plastic parts

41 00... Bonding steel on steel

1 article

• 41 00... Bonding steel on steel

41 00... Bonding aluminium on steel

1 article

• 41 00... Bonding aluminium on steel

41 00... Carrying over hole pattern

1 article

• 41 00... Carrying over hole pattern 6

41 00... Corrosion protection

1 article

• 41 00... Corrosion protection

41 00... EMC screws

1 article

• 41 00... EMC screws

41 00... Frame alignment control dimensions, body

1 article

• 41 00... Frame alignment control dimensions, body 4

41 00... Gap dimensions, body

1 article

• 41 00... Gap dimensions, body 2

41 00... General cementing instructions

1 article

• 41 00... General cementing instructions

99 00... General instructions on paintwork

1 article

• 99 00... General instructions on paintwork

51 14... General notes for labelling with adhesive films

1 article

• 51 14... General notes for labelling with adhesive films 2

41 00... Grinding aluminum components

1 article

• 41 00... Grinding aluminum components

41 00... Grinding steel parts

1 article

• 41 00... Grinding steel parts

41 00... Handling airbags and restraint systems

1 article

• 41 00... Handling airbags and restraint systems

41 00... Handling electrical system and electronics

1 article

• 41 00... Handling electrical system and electronics

41 00... Information / warning labels

1 article

• 41 00... Information / warning labels

41 00... Information on hazards

1 article

• 41 00... Information on hazards

41 00... Information on metal filler

1 article

• 41 00... Information on metal filler 1

64 00... Information on using cleaning agent/paints (personal protection equipment)

1 article

• 64 00... Information on using cleaning agent/paints (personal protection equipment)

41 00... Information on vehicle protection

1 article

• 41 00... Information on vehicle protection

41 00... Installation solution for straight shank/hexagon rivet nut

1 article

• 41 00... Installation solution for straight shank/hexagon rivet nut 6

41 00... Installing a cavity sealing with 2-component PU cavity foam

1 article

• 41 00... Installing a cavity sealing with 2-component PU cavity foam

41 00... Installing a cavity acoustic baffle (expanded)

1 article

• 41 00... Installing a cavity acoustic baffle (expanded) 1

41 00... Installing cavity sealing (not expanded)

1 article

• 41 00... Installing cavity sealing (not expanded)

41 00... Materials science

1 article

• 41 00... Materials science

41 00... Notes on adhesive K1

1 article

• 41 00... Notes on adhesive K1

41 00... Notes on adhesive K2

1 article

• 41 00... Notes on adhesive K2 1

41 00... Notes on adhesive K3

1 article

• 41 00... Notes on adhesive K3

41 00... Notes on adhesive K4

1 article

• 41 00... Notes on adhesive K4

41 00... Notes on adhesive K5

1 article

• 41 00... Notes on adhesive K5

41 00...Notes on cleaning agent R1

1 article

• 41 00...Notes on cleaning agent R1

41 00... Notes on repairing threads

1 article

• 41 00... Notes on repairing threads

41 00... Notes on the water drain hose of the slide/tilt sunroof

1 article

• 41 00... Notes on the water drain hose of the slide/tilt sunroof

99 00... Notes on using temperature-controlled infra-red radiators

1 article

• 99 00... Notes on using temperature-controlled infra-red radiators

41 00... Opening bonded connections

1 article

• 41 00... Opening bonded connections

41 00... Opening brazed connections

1 article

• 41 00... Opening brazed connections

41 00... Opening rivet connections

1 article

• 41 00... Opening rivet connections

41 00... Opening welded connections

1 article

• 41 00... Opening welded connections

41 00... Overview of adhesive cartridge guns

1 article

• 41 00... Overview of adhesive cartridge guns 4

41 00... Overview of consumables (Electronic Parts Catalogue)

1 article

• 41 00... Overview of consumables (Electronic Parts Catalogue) 9

41 00... Position of shaped parts for cavity bulkhead

1 article

• 41 00... Position of shaped parts for cavity bulkhead 1

41 00... Punch rivets

1 article

• 41 00... Punch rivets

41 00... Quality standard

1 article

• 41 00... Quality standard

41 00... Reinforcement plate with stud bolt (bonded)

1 article

• 41 00... Reinforcement plate with stud bolt (bonded) 9

41 05 800 Releasing bonded folded seam connections

1 article

• 41 05 800 Releasing bonded folded seam connections 1

41 00... Removing and installing rivet heads

1 article

• 41 00... Removing and installing rivet heads 10

41 00... Repair solution for straight shank/hexagon rivet nut

1 article

• 41 00... Repair solution for straight shank/hexagon rivet nut 6

41 0 Repair techniques, repair stage 1

1 article

• 41 0 Repair techniques, repair stage 1

41 0 Repair techniques, repair stage 2

1 article

• 41 0 Repair techniques, repair stage 2

41 0 Repair techniques, repair stage 3

1 article

• 41 0 Repair techniques, repair stage 3

41 00... Repairing plastic parts

1 article

• 41 00... Repairing plastic parts

41 00... Riveting aluminum parts

1 article

• 41 00... Riveting aluminum parts

41 00... Riveting steel parts

1 article

• 41 00... Riveting steel parts

41 00... Safety at work

1 article

• 41 00... Safety at work

41 00... Sectional repair of extruded aluminum sections with repair elements

1 article

• 41 00... Sectional repair of extruded aluminum sections with repair elements 5

41 00... Separating cut determination with a template

1 article

• 41 00... Separating cut determination with a template 3

41 00... Setting blind rivet nuts and bolts

1 article

• 41 00... Setting blind rivet nuts and bolts

41 00... Spot-weld bonding steel components

1 article

• 41 00... Spot-weld bonding steel components 1

41 00... Stamping vehicle identification number

1 article

• 41 00... Stamping vehicle identification number 3

41 00... Straightening aluminum components

1 article

• 41 00... Straightening aluminum components

41 00... Straightening steel parts

1 article

• 41 00... Straightening steel parts

99 00... Touching up paintwork damage

1 article

• 99 00... Touching up paintwork damage

41 00... Use of materials in outer skin

1 article

• 41 00... Use of materials in outer skin 1

41 00... Vehicle identification number, general

1 article

• 41 00... Vehicle identification number, general

41 00... Welding and soldering steel components

1 article

• 41 00... Welding and soldering steel components

41 00... Welding in reinforcement plate (sheet steel)

1 article

• 41 00... Welding in reinforcement plate (sheet steel) 7

41 00... Working with 2-component PU cavity foam

1 article

• 41 00... Working with 2-component PU cavity foam

41 00... Workshop equipment

1 article

• 41 00... Workshop equipment

41 11... Replacing outer/upper entrance protective strips (Security) on front door

1 article

• 41 11... Replacing outer/upper entrance protective strips (Security) on front door 2

41 11... Replacing outer/upper entrance protective strips (Security) on rear door

1 article

• 41 11... Replacing outer/upper entrance protective strips (Security) on rear door 1

41 11 023 Replacing front section of engine support to left wheel arch

1 article

• 41 11 023 Replacing front section of engine support to left wheel arch 20

41 11 028 Replacing left engine carrier (partial replacement before front axle)

1 article

• 41 11 028 Replacing left engine carrier (partial replacement before front axle) 5

41 11 043 Replacing front section of left engine support

1 article

• 41 11 043 Replacing front section of left engine support 5

41 11 300 Replacing cover for longitudinal member with left or right door pillar (partial replacement B-pillar, rear side panel removed)

1 article

• 41 11 300 Replacing cover for longitudinal member with left or right door pillar (partial replacement B-pillar, rear side panel removed) 13

41 11 516 Replace left carrier support (partial replacement, front side panel removed)

1 article

• 41 11 516 Replace left carrier support (partial replacement, front side panel removed) 10

41 12 535 Replacing complete rear luggage compartment floor (tail panel removed)

1 article

• 41 12 535 Replacing complete rear luggage compartment floor (tail panel removed) 8

41 12 535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)

1 article

• 41 12 535 Stripping operations - Replacing complete rear luggage compartment floor (tail panel removed)

41 13... Partial replacement, bulkhead, left (engine carrier front section removed)

1 article

• 41 13... Partial replacement, bulkhead, left (engine carrier front section removed) 7

41 13... Partial replacement, bulkhead, right (engine carrier front section removed)

1 article

• 41 13... Partial replacement, bulkhead, right (engine carrier front section removed) 4

41 13 510 Replacing left equipment carrier partition wall (wheel arch removed)

1 article

• 41 13 510 Replacing left equipment carrier partition wall (wheel arch removed) 3

41 14 021 Filling bulkhead cross-member with foam

1 article

• 41 14 021 Filling bulkhead cross-member with foam 2

41 14 021 Replacing front left wheel arch

1 article

• 41 14 021 Replacing front left wheel arch 3

41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed)

1 article

• 41 14 502 Replacing rear left outer wheel arch section (rear left side panel removed) 7

41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)

1 article

• 41 14 511 Replacing complete rear left wheel arch (rear left side panel removed) 7

41 21 510 Replacing front left door pillar (front side panel removed)

1 article

• 41 21 510 Replacing front left door pillar (front side panel removed) 15

41 31 000 Replacing roof outer skin (normal roof)

1 article

• 41 31 000 Replacing roof outer skin (normal roof) 1

41 31 010 Replacing roof outer skin (version with slide/tilt sunroof)

1 article

• 41 31 010 Replacing roof outer skin (version with slide/tilt sunroof) 8

41 31 000 Stripping operations - replacing roof outer skin (normal roof)

1 article

• 41 31 000 Stripping operations - replacing roof outer skin (normal roof)

Stripping operations - Replacing roof outer skin (version with slide/tilt sunroof)

1 article

• Stripping operations - Replacing roof outer skin (version with slide/tilt sunroof)

41 33 040 Replacing front wall

1 article

• 41 33 040 Replacing front wall 5

41 34 041 Replacing tail panel

1 article

• 41 34 041 Replacing tail panel 9

41 34 041 Stripping operations - Replacing tail panel

1 article

• 41 34 041 Stripping operations - Replacing tail panel

41 35 000 Removing and installing/replacing side panel, front left or right

1 article

• 41 35 000 Removing and installing/replacing side panel, front left or right 2

41 35 101 Replacing rear left side panel

1 article

• 41 35 101 Replacing rear left side panel 28

41 35 101 Stripping operations - Replacing rear left side panel

1 article

• 41 35 101 Stripping operations - Replacing rear left side panel

41 35 102 Replacing rear left side panel (partial replacement before longitudinal member cover)

1 article

• 41 35 102 Replacing rear left side panel (partial replacement before longitudinal member cover) 8

41 35 401 Replacing rear left side panel (partial replacement, door opening)

1 article

• 41 35 401 Replacing rear left side panel (partial replacement, door opening) 3

41 51 004 Adjusting front left or right door

1 article

• 41 51 004 Adjusting front left or right door 4

41 51 080 Removing and installing/replacing front left or right door

1 article

• 41 51 080 Removing and installing/replacing front left or right door 7

41 5.... Replace door

1 article

• 41 5.... Replace door

41 52 080 Removing and installing rear left or right door

1 article

• 41 52 080 Removing and installing rear left or right door

41 52 504 Adjusting rear left or right door

1 article

• 41 52 504 Adjusting rear left or right door

41 61 000 Removing and installing engine hood

1 article

• 41 61 000 Removing and installing engine hood 1

41 61 014 Adjusting engine compartment lid

1 article

• 41 61 014 Adjusting engine compartment lid 2

41 62 000 Removing and installing rear lid

1 article

• 41 62 000 Removing and installing rear lid 1

41 62 014 Adjusting rear lid

1 article

• 41 62 014 Adjusting rear lid 3

41 62 519 Removing and installing / replacing left or right hinge for rear lid

1 article

• 41 62 519 Removing and installing / replacing left or right hinge for rear lid 1

51 24 325 Removing and installing/replacing left tension spring for rear lid

1 article

• 51 24 325 Removing and installing/replacing left tension spring for rear lid 4

51 24 326 Removing and installing / replacing left tension spring with damper for rear lid

1 article

• 51 24 326 Removing and installing / replacing left tension spring with damper for rear lid 3

41 63 000 Removing and installing flap for fuel filler neck

1 article

• 41 63 000 Removing and installing flap for fuel filler neck 1

41 63 003 Replacing cover bowl

1 article

• 41 63 003 Replacing cover bowl 6