System Air Flow
The air flows through a flap between the fan motor and the climate control housing into the filter housing of the IHKA.
In the filter housing, the air is filtered by two combination filters (with activated charcoal) whether it is fresh air or recirculated air, it then flows on to the evaporator and heater core.
Depending on the IHKA settings and the in side and outside temperature, the air is initially cooled and dried by the evaporator and, if necessary, then re-heated by the heater core to deliver the requested outlet temperature.
Scheme 3
| Index | Explanation |
|---|---|
| 1 | F01/F02 climate control housing |
| 2 | Air inlet via flap |
| 3 | Connection for refrigerant circuit/expansion valve |
| 4 | Pipe connections for heater core |
| 5 | Right condensation drain from filter housing and climate control unit |
| 6 | Left condensation from climate control housing |
INDEX EXPLANATION CHART
IHKA Blower Fan
The fan draws in the recirculated air from the passenger compartment through an opening in the bulkhead.
Scheme 4
| Index | Explanation |
|---|---|
| 1 | Fresh air intake |
| 2 | Recirculated-air intake |
| 3 | Air outlet via gaiter to climate control housing |
| 4 | Fresh-air/ram-air stepper motor |
| 5 | Recirculated-air stepper motor |
INDEX EXPLANATION CHART
Scheme 5
| Index | Explanation |
|---|---|
| 1 | Fresh air intake via coarse filter to climate control fan |
| 2 | Recirculated-air intake |
| 3 | Coarse filter in fan-motor housing |
| 4 | Climate control system fan |
| 5 | Two combination filters (activated charcoal) |
| 6 | Evaporator |
| 7 | Heater core |
| 8 | Air outlet to air ducts and passenger compartment |
INDEX EXPLANATION CHART
Scheme 6
| Index | Explanation |
|---|---|
| 1 | Re-circulated air intake from passenger compartment through opening in engine compartment bulkhead |
| 2 | Fresh air intake |
| 3 | Coarse filter in fan-motor housing |
| 4 | Climate control system fan |
| 5 | Two combination filters (activated charcoal) |
| 6 | Evaporator |
| 7 | Heater matrix |
| 8 | Air outlet to air ducts and passenger compartment |
INDEX EXPLANATION CHART
Air Ionizer
The air Ionizer used in the F01/F02 is the latest technical innovation in the area of heating and air conditioning.
The air ionizer is positioned upstream of the evaporator and it is activated as necessary when the vehicle is stationary.
By partial ionization of the air the formation of bacteria on the evaporator surface and the associated odor is prevented.
Scheme 7
| Index | Explanation |
|---|---|
| 1 | F01/F02 climate-control unit |
| 2 | Filter housing |
| 3 | Air ionizer |
INDEX EXPLANATION CHART
The air ionizer is a separate component which fits onto the climate-control unit with bayonet connection and is positioned in the air stream to the evaporator.
It essentially consists of a planar module, a flat ceramic plate which is covered by hard glass with printed electrical conductors located on the front and back of the component.
Scheme 8
Applying a high voltage generated internally in the ionizer partially ionizes the air.
The chemical reaction between the ionized air and the condensed water produces hydrogen peroxide in the evaporator housing, which kills bacteria and germs on the evaporator and thus prevents the formation of unpleasant odors that could enter the vehicle interior.
The IHKA decides when and whether to operate the air ionizer, based on the ambient and operating conditions of the climate control system.
The air ionizer is operated for a period of several minutes by a control signal from the IHKA.
Operation takes place as required only during the overrun period after Terminal 15 is turned OFF and the vehicle is locked.
The maximum power consumption of the unit is 850 mA.
The power supply for operating the air ionizer is through a three-pin connector on the climate control wiring harness.
Communication with the IHKA control panel takes place by means of a control signal via a bidirectional cable connection.
IHKA Components
To optimize the system package, promote comfort and reduce noise level in the passenger compartment, the blower fan for the climate control system has now been placed in the engine compartment.
Scheme 9
| Index | Explanation |
|---|---|
| 1 | F01/F02 climate control system |
| 2 | A/C compressor with intake and pressure lines |
| 3 | Coolant pipes and double solenoid valves for the heater core |
| 4 | Fan for climate control system with fresh-air intake in engine compartment |
INDEX EXPLANATION CHART
Coolant Circuit of the Heating System
The F01/F02 IHKA system is a coolant regulated system. The coolant circuit uses a double solenoid heater control valve to control the temperature of the heater core.
Note. The N63 engine uses a mechanical water pump.
Scheme 10
Refrigerant Circuit
The refrigerant used on the F01/F02 is R134a.
| Index | Explanation |
|---|---|
| 1 | Flow pipes to heater matrix |
| 2 | Return pipe |
| 3 | Double solenoid valves for controlling the heater core temperature |
INDEX EXPLANATION CHART
Scheme 11
| Index | Explanation |
|---|---|
| 1 | Example of information plate in engine compartment of F01 |
| 2 | Details of refrigerant and quantity used |
INDEX EXPLANATION CHART
Main AC Components
The A/C compressor location and refrigerant lines routing in engine compartment.
Scheme 12
| Index | Explanation |
|---|---|
| 1 | A/C compressor |
| 2 | Refrigerant circuit intake line |
| 3 | Refrigerant circuit pressure line with pressure sensor |
INDEX EXPLANATION CHART
A/C Compressor
The system uses a variable displacement AC compressor with a magnetic clutch. Refrigerant pressure and flow are varied as the displacement of the compressor changes in response to the electronic control valve.
Scheme 13
| Index | Explanation |
|---|---|
| 1 | A/C compressor |
| 2 | A/C compressor magnetic clutch |
| 3 | Electronic control valve |
INDEX EXPLANATION CHART
AUC Sensor
The AUC sensor is located next to the fresh air intake. The fresh air is drawn in through the cowl between windshield and hood and passes through a coarse filter in the climate control fan housing before entering the system.
Scheme 14
| Index | Explanation |
|---|---|
| 1 | Climate control system fan |
| 2 | Coarse filter and fresh-air intake |
| 3 | AUC sensor |
INDEX EXPLANATION CHART
IHKA Front Control Unit Panel
The control panel and control unit of the climate control system on the F01/F02 is incorporated in the audio systems control panel.
Scheme 15
The driver and front passenger can select separate automatic programs.
In order to be able to cater for the different heating/air conditioning preferences the automatic mode on the F01/F02 climate control offers a choice of 5 different levels of intensity for the automatic program.
Automatic mode is activated by pressing the AUTO button.
The intensity level is selected by repeatedly pressing the "Fan speed" rocker button when Automatic mode is active.
The "ALL" button can be used to synchronize the temperature, AUTO mode intensity or air flow rate and airflow distribution settings for all 4 zones with the settings for the driver.
The Residual feature is similar to the E70 in that it is operated by pressing the HIGH side of the driver's fan speed button.
Some of the possible control scenarios on the control panels of the climate control systems are illustrated below.
Scheme 16
| Index | Explanation |
|---|---|
| 1 | IHKA control panel, Automatic mode for driver and front passenger |
| 2 | IHKA control panel, Automatic mode for driver, manual mode for front passenger |
| 3 | IHKA control panel, Automatic mode for driver, climate control off for front passenger |
INDEX EXPLANATION CHART
Front Center Air Vent
The front center air vent has a variable airflow focus feature that allows the airflow to be individually varied between spot-focussed and diffused mode settings.
Scheme 17
| Index | Explanation |
|---|---|
| 1 | Front center fresh-air vent |
| 2 | Front center airflow stratification controls |
| 3 | Spot/diffuser airflow adjusters |
| A | Spot-focussed airflow setting |
| B | Diffused airflow setting |
INDEX EXPLANATION CHART
Scheme 18
| Index | Explanation |
|---|---|
| 1 | Left/right airflow stratification potentiometer and illumination |
| 2 | Left/right adjuster illumination |
| 3 | Left/right limit switch |
INDEX EXPLANATION CHART
Scheme 19
| Index | Explanation |
|---|---|
| 1 | Adjuster and illumination |
| 2 | Limit switch |
INDEX EXPLANATION CHART
Scheme 20
| Index | Explanation |
|---|---|
| 1 | Adjuster and illumination |
INDEX EXPLANATION CHART
FKA Rear Control Unit Panel
The 4-zone system has four control points for individually adjusting the climate control settings.
The rear passengers can adjust the temperature separately for the left and right sides.
The automatic program with its 5 intensity settings can also be selected in the rear seats.
As for the front seats, the intensity level in automatic mode for the rear passengers is selected and set by pressing the fan rocker button.
Scheme 21
| Index | Explanation |
|---|---|
| 1 | Control panel for FKA climate control set to automatic mode |
| 2 | Control panel for FKA climate control set to manual mode |
INDEX EXPLANATION CHART
Scheme 22
| Index | Explanation |
|---|---|
| 1 | Rear center air vent left/right airflow stratification potentiometer |
| 2 | Adjuster with illumination |
| 3 | Temperature sensor |
INDEX EXPLANATION CHART
IHKA Stepper Motors
The IHKA 4 zone has a total of 15 stepper motors for automatic airflow distribution.
Scheme 23
| Index | Explanation |
|---|---|
| 1 | Stepper motor for defroster |
| 2 | Stepper motor for left outer air vent |
| 3 | Stepper motor for left center air vent |
| 4 | Stepper motor for right center air vent |
| 5 | Stepper motor for right outer air vent |
| 6 | Stepper motor for left front footwell |
| 7 | Stepper motor for right front footwell |
| 8 | Stepper motor for left rear footwell |
| 9 | Stepper motor for right rear footwell |
| 10 | Stepper motor for left front stratified airflow |
| 11 | Stepper motor for right front stratified airflow |
| 12 | Stepper motor for left rear stratified airflow |
| 13 | Stepper motor for right rear stratified airflow |
| 14 | Stepper motor for recirculated air (on fan motor housing) |
| 15 | Stepper motor for fresh/ram air (on fan motor housing) |
INDEX EXPLANATION CHART
Scheme 24
| Index | Explanation |
|---|---|
| 1 | Double solenoid valves for coolant supply to heater matrix, left/right |
| 2 | Electric auxiliary water pump (ZWP) |
| 3 | IHKA 4 zone: rain/light/solar/condensation sensor (RLBSS) |
| 4 | Not for US |
| 5 | Roof Function Center (FZD) |
| 6 | Servo motor for fresh air/ram air on air fan in engine compartment |
| 7 | Servo motor for recirculated air on air fan in engine compartment |
| 8 | Fresh air/recirculated air fan motor |
| 9 | Output stage for fresh air/recirculated air fan motor |
| 10 | AUC sensor for automatic recirculated air control |
| 11 | High-pressure sensor for air conditioner refrigerant circuit |
| 12 | Air-conditioning compressor with magnetic clutch and control valve |
| 13 | Outside temperature sensor |
| 14 | Junction Box electronics (JB) |
| 15 | Central Gateway Module (ZGM) |
| 16 | Footwell module (FRM), Terminal 58g |
| 17 | Central Information Display (CID) |
| 18 | IHKA 4 zone: left side vent limit switch and illumination |
| 19 | IHKA front center air vent, left/right airflow stratification potentiometer, left/right limit switch and illumination |
| 20 | IHKA 4 zone: right side vent limit switch and illumination |
| 21 | Left B-pillar vent illumination |
| 22 | Heating and air conditioning system/audio control panel IHKA control panel and control unit with interior temperature sensor |
| 23 | Front power distribution box |
| 24 | Right B-pillar vent illumination |
| 25 | Air ionizer on climate-control unit |
| 26 | Not for US |
| 27 | Stepper motors for automatic airflow distribution on climate-control unit IHKA 4 zone: fifteen stepper motors |
| 28 | Air temperature sensor, front center left |
| 29 | Air temperature sensor, front center right |
| 30 | Left heater matrix temperature sensor |
| 31 | Right heater matrix temperature sensor |
| 32 | Evaporator temperature sensor |
| 33 | Controller |
| 34 | Not for US |
| 35 | Rear right power distribution box with HHS relay |
| 36 | IHKA FKA control panel and control unit with interior temperature sensor |
| 37 | IHKA 4 zone: output stage for FKA center-console fan |
| 38 | IHKA 4 zone: FKA center-console fan |
| 39 | IHKA rear center air vent, left/right airflow stratification potentiometer, left/right temperature sensor and adjuster illumination |
| 40 | IHKA w/FKA: PTC heater element in rear left footwell vent duct |
| 41 | IHKA w/FKA: PTC heater element in rear right footwell vent duct |
| 42 | IHKA w/FKA: temperature sensor in rear left footwell vent duct |
| 43 | IHKA w/FKA: temperature sensor in rear right footwell vent duct |
INDEX EXPLANATION CHART
The F01/F02 introduces the interactive vehicle owner's manual.
It provides extensive information on system operation, function, configuration and performance.
The information can be accessed via the main menu.
- Main menu > (1) Vehicle info > (2) Owner's Manual > (3) Keyword search > (4) Climate Control > (5)
Scheme 25
Extensive information is provided on the subject of air conditioning/climate control.
- Keyword search > (1) Climate control (2) Automatic climate control > (3) Climate control functions in detail > (4)
Scheme 26
Scheme 27
| Index | Explanation |
|---|---|
| 1 | Climate control functions in detail |
| 2 | AUTO program |
| 3 | ALL program |
INDEX EXPLANATION CHART
Scheme 28
| Index | Explanation |
|---|---|
| 1 | Climate control functions in detail |
| 2 | Temperature |
| 3 | Adjusting temperature |
INDEX EXPLANATION CHART
- Main menu > (1) Settings > (2) Air conditioning > (3) Rear air conditioning > (4)
Scheme 29
Service Information
The following charts show the different systems/user functions and components used in the climate control systems of the F01/F02.
| System Functions | IHKA/FKA |
|---|---|
| IHKA Control Unit | X |
| FKA Control Unit | X |
| HKA Control Unit | |
| Control and adjustment points | 4 |
| Temperature zones | 4 |
| Air flow rate zones | 4 |
| Airflow distribution zones | 4 |
| AUTO programs with 5 intensity levels | 3 |
| Front Airflow stratification | 2 |
| Rear Airflow stratification | 2 |
| Air ionizer for evaporator disinfection | X |
| Variable airflow focus | X |
| Fresh air/recirculated air function, AUC | X |
| Cold start interlock | X |
| Start anti-misting | X |
| Anti-misting | X |
| Defrost | X |
| Max heating | X |
| Max cooling | X |
| Max A/C | X |
| Solar compensation | X |
| Residual heat | X |
| ALL function, 4 zones | X |
| OFF function | X |
| Rear OFF function | X |
| A/C compressor function manual cut-out | X |
| Front interior temperature sensor (IHKA) | X |
| Rear interior temperature sensor (FKA) | X |
| Evaporator temperature sensor | 1 |
| Refrigerant pressure sensor junction box electronics, JB | X |
| Heater matrix temperature sensor | 2 |
| Air outlet temperature sensor | 6 |
| AUC sensor, JB | X |
| Solar sensor | X |
| Condensation sensor | X |
SYSTEM FUNCTION CHART