Contents Wiring diagrams Section: Automatic HVAC System All sections

Climate Control - Overview: Other BMW 7 series F01/F02

Automatic HVAC System 27 illustrations ~1106 words

System Air Flow

The air flows through a flap between the fan motor and the climate control housing into the filter housing of the IHKA.

In the filter housing, the air is filtered by two combination filters (with activated charcoal) whether it is fresh air or recirculated air, it then flows on to the evaporator and heater core.

Depending on the IHKA settings and the in side and outside temperature, the air is initially cooled and dried by the evaporator and, if necessary, then re-heated by the heater core to deliver the requested outlet temperature.

Scheme 3

Scheme 3: System Air Flow
IndexExplanation
1F01/F02 climate control housing
2Air inlet via flap
3Connection for refrigerant circuit/expansion valve
4Pipe connections for heater core
5Right condensation drain from filter housing and climate control unit
6Left condensation from climate control housing

INDEX EXPLANATION CHART

IHKA Blower Fan

The fan draws in the recirculated air from the passenger compartment through an opening in the bulkhead.

Scheme 4

Scheme 4: IHKA Blower Fan
IndexExplanation
1Fresh air intake
2Recirculated-air intake
3Air outlet via gaiter to climate control housing
4Fresh-air/ram-air stepper motor
5Recirculated-air stepper motor

INDEX EXPLANATION CHART

Scheme 5

Scheme 5: Fresh Air Intake
IndexExplanation
1Fresh air intake via coarse filter to climate control fan
2Recirculated-air intake
3Coarse filter in fan-motor housing
4Climate control system fan
5Two combination filters (activated charcoal)
6Evaporator
7Heater core
8Air outlet to air ducts and passenger compartment

INDEX EXPLANATION CHART

Scheme 6

Scheme 6: Recirculated Air Intake
IndexExplanation
1Re-circulated air intake from passenger compartment through opening in engine compartment bulkhead
2Fresh air intake
3Coarse filter in fan-motor housing
4Climate control system fan
5Two combination filters (activated charcoal)
6Evaporator
7Heater matrix
8Air outlet to air ducts and passenger compartment

INDEX EXPLANATION CHART

Air Ionizer

The air Ionizer used in the F01/F02 is the latest technical innovation in the area of heating and air conditioning.

The air ionizer is positioned upstream of the evaporator and it is activated as necessary when the vehicle is stationary.

By partial ionization of the air the formation of bacteria on the evaporator surface and the associated odor is prevented.

Scheme 7

Scheme 7: Air Ionizer
IndexExplanation
1F01/F02 climate-control unit
2Filter housing
3Air ionizer

INDEX EXPLANATION CHART

The air ionizer is a separate component which fits onto the climate-control unit with bayonet connection and is positioned in the air stream to the evaporator.

It essentially consists of a planar module, a flat ceramic plate which is covered by hard glass with printed electrical conductors located on the front and back of the component.

Scheme 8

Scheme 8

Applying a high voltage generated internally in the ionizer partially ionizes the air.

The chemical reaction between the ionized air and the condensed water produces hydrogen peroxide in the evaporator housing, which kills bacteria and germs on the evaporator and thus prevents the formation of unpleasant odors that could enter the vehicle interior.

The IHKA decides when and whether to operate the air ionizer, based on the ambient and operating conditions of the climate control system.

The air ionizer is operated for a period of several minutes by a control signal from the IHKA.

Operation takes place as required only during the overrun period after Terminal 15 is turned OFF and the vehicle is locked.

The maximum power consumption of the unit is 850 mA.

The power supply for operating the air ionizer is through a three-pin connector on the climate control wiring harness.

Communication with the IHKA control panel takes place by means of a control signal via a bidirectional cable connection.

IHKA Components

To optimize the system package, promote comfort and reduce noise level in the passenger compartment, the blower fan for the climate control system has now been placed in the engine compartment.

Scheme 9

Scheme 9: IHKA Components
IndexExplanation
1F01/F02 climate control system
2A/C compressor with intake and pressure lines
3Coolant pipes and double solenoid valves for the heater core
4Fan for climate control system with fresh-air intake in engine compartment

INDEX EXPLANATION CHART

Coolant Circuit of the Heating System

The F01/F02 IHKA system is a coolant regulated system. The coolant circuit uses a double solenoid heater control valve to control the temperature of the heater core.

Note. The N63 engine uses a mechanical water pump.

Scheme 10

Scheme 10: Coolant Circuit of the Heating System

Refrigerant Circuit

The refrigerant used on the F01/F02 is R134a.

IndexExplanation
1Flow pipes to heater matrix
2Return pipe
3Double solenoid valves for controlling the heater core temperature

INDEX EXPLANATION CHART

Scheme 11

Scheme 11
IndexExplanation
1Example of information plate in engine compartment of F01
2Details of refrigerant and quantity used

INDEX EXPLANATION CHART

Main AC Components

The A/C compressor location and refrigerant lines routing in engine compartment.

Scheme 12

Scheme 12: Main AC Components
IndexExplanation
1A/C compressor
2Refrigerant circuit intake line
3Refrigerant circuit pressure line with pressure sensor

INDEX EXPLANATION CHART

A/C Compressor

The system uses a variable displacement AC compressor with a magnetic clutch. Refrigerant pressure and flow are varied as the displacement of the compressor changes in response to the electronic control valve.

Scheme 13

Scheme 13: A/C Compressor
IndexExplanation
1A/C compressor
2A/C compressor magnetic clutch
3Electronic control valve

INDEX EXPLANATION CHART

AUC Sensor

The AUC sensor is located next to the fresh air intake. The fresh air is drawn in through the cowl between windshield and hood and passes through a coarse filter in the climate control fan housing before entering the system.

Scheme 14

Scheme 14: AUC Sensor
IndexExplanation
1Climate control system fan
2Coarse filter and fresh-air intake
3AUC sensor

INDEX EXPLANATION CHART

IHKA Front Control Unit Panel

The control panel and control unit of the climate control system on the F01/F02 is incorporated in the audio systems control panel.

Scheme 15

Scheme 15: IHKA Front Control Unit Panel

The driver and front passenger can select separate automatic programs.

In order to be able to cater for the different heating/air conditioning preferences the automatic mode on the F01/F02 climate control offers a choice of 5 different levels of intensity for the automatic program.

Automatic mode is activated by pressing the AUTO button.

The intensity level is selected by repeatedly pressing the "Fan speed" rocker button when Automatic mode is active.

The "ALL" button can be used to synchronize the temperature, AUTO mode intensity or air flow rate and airflow distribution settings for all 4 zones with the settings for the driver.

The Residual feature is similar to the E70 in that it is operated by pressing the HIGH side of the driver's fan speed button.

Some of the possible control scenarios on the control panels of the climate control systems are illustrated below.

Scheme 16

Scheme 16
IndexExplanation
1IHKA control panel, Automatic mode for driver and front passenger
2IHKA control panel, Automatic mode for driver, manual mode for front passenger
3IHKA control panel, Automatic mode for driver, climate control off for front passenger

INDEX EXPLANATION CHART

Front Center Air Vent

The front center air vent has a variable airflow focus feature that allows the airflow to be individually varied between spot-focussed and diffused mode settings.

Scheme 17

Scheme 17: Front Center Air Vent
IndexExplanation
1Front center fresh-air vent
2Front center airflow stratification controls
3Spot/diffuser airflow adjusters
ASpot-focussed airflow setting
BDiffused airflow setting

INDEX EXPLANATION CHART

Scheme 18

Scheme 18
IndexExplanation
1Left/right airflow stratification potentiometer and illumination
2Left/right adjuster illumination
3Left/right limit switch

INDEX EXPLANATION CHART

Scheme 19

Scheme 19: Left/right Side Air Vent
IndexExplanation
1Adjuster and illumination
2Limit switch

INDEX EXPLANATION CHART

Scheme 20

Scheme 20: Left/right B-pillar Air Vent
IndexExplanation
1Adjuster and illumination

INDEX EXPLANATION CHART

FKA Rear Control Unit Panel

The 4-zone system has four control points for individually adjusting the climate control settings.

The rear passengers can adjust the temperature separately for the left and right sides.

The automatic program with its 5 intensity settings can also be selected in the rear seats.

As for the front seats, the intensity level in automatic mode for the rear passengers is selected and set by pressing the fan rocker button.

Scheme 21

Scheme 21: FKA Rear Control Unit Panel
IndexExplanation
1Control panel for FKA climate control set to automatic mode
2Control panel for FKA climate control set to manual mode

INDEX EXPLANATION CHART

Scheme 22

Scheme 22: Rear Center Air Vent
IndexExplanation
1Rear center air vent left/right airflow stratification potentiometer
2Adjuster with illumination
3Temperature sensor

INDEX EXPLANATION CHART

IHKA Stepper Motors

The IHKA 4 zone has a total of 15 stepper motors for automatic airflow distribution.

Scheme 23

Scheme 23: IHKA Stepper Motors
IndexExplanation
1Stepper motor for defroster
2Stepper motor for left outer air vent
3Stepper motor for left center air vent
4Stepper motor for right center air vent
5Stepper motor for right outer air vent
6Stepper motor for left front footwell
7Stepper motor for right front footwell
8Stepper motor for left rear footwell
9Stepper motor for right rear footwell
10Stepper motor for left front stratified airflow
11Stepper motor for right front stratified airflow
12Stepper motor for left rear stratified airflow
13Stepper motor for right rear stratified airflow
14Stepper motor for recirculated air (on fan motor housing)
15Stepper motor for fresh/ram air (on fan motor housing)

INDEX EXPLANATION CHART

Scheme 24

Scheme 24
IndexExplanation
1Double solenoid valves for coolant supply to heater matrix, left/right
2Electric auxiliary water pump (ZWP)
3IHKA 4 zone: rain/light/solar/condensation sensor (RLBSS)
4Not for US
5Roof Function Center (FZD)
6Servo motor for fresh air/ram air on air fan in engine compartment
7Servo motor for recirculated air on air fan in engine compartment
8Fresh air/recirculated air fan motor
9Output stage for fresh air/recirculated air fan motor
10AUC sensor for automatic recirculated air control
11High-pressure sensor for air conditioner refrigerant circuit
12Air-conditioning compressor with magnetic clutch and control valve
13Outside temperature sensor
14Junction Box electronics (JB)
15Central Gateway Module (ZGM)
16Footwell module (FRM), Terminal 58g
17Central Information Display (CID)
18IHKA 4 zone: left side vent limit switch and illumination
19IHKA front center air vent, left/right airflow stratification potentiometer, left/right limit switch and illumination
20IHKA 4 zone: right side vent limit switch and illumination
21Left B-pillar vent illumination
22Heating and air conditioning system/audio control panel IHKA control panel and control unit with interior temperature sensor
23Front power distribution box
24Right B-pillar vent illumination
25Air ionizer on climate-control unit
26Not for US
27Stepper motors for automatic airflow distribution on climate-control unit IHKA 4 zone: fifteen stepper motors
28Air temperature sensor, front center left
29Air temperature sensor, front center right
30Left heater matrix temperature sensor
31Right heater matrix temperature sensor
32Evaporator temperature sensor
33Controller
34Not for US
35Rear right power distribution box with HHS relay
36IHKA FKA control panel and control unit with interior temperature sensor
37IHKA 4 zone: output stage for FKA center-console fan
38IHKA 4 zone: FKA center-console fan
39IHKA rear center air vent, left/right airflow stratification potentiometer, left/right temperature sensor and adjuster illumination
40IHKA w/FKA: PTC heater element in rear left footwell vent duct
41IHKA w/FKA: PTC heater element in rear right footwell vent duct
42IHKA w/FKA: temperature sensor in rear left footwell vent duct
43IHKA w/FKA: temperature sensor in rear right footwell vent duct

INDEX EXPLANATION CHART

The F01/F02 introduces the interactive vehicle owner's manual.

It provides extensive information on system operation, function, configuration and performance.

The information can be accessed via the main menu.

  1. Main menu > (1) Vehicle info > (2) Owner's Manual > (3) Keyword search > (4) Climate Control > (5)

Scheme 25

Scheme 25

Extensive information is provided on the subject of air conditioning/climate control.

  1. Keyword search > (1) Climate control (2) Automatic climate control > (3) Climate control functions in detail > (4)

Scheme 26

Scheme 26

Scheme 27

Scheme 27
IndexExplanation
1Climate control functions in detail
2AUTO program
3ALL program

INDEX EXPLANATION CHART

Scheme 28

Scheme 28
IndexExplanation
1Climate control functions in detail
2Temperature
3Adjusting temperature

INDEX EXPLANATION CHART

  1. Main menu > (1) Settings > (2) Air conditioning > (3) Rear air conditioning > (4)

Scheme 29

Scheme 29

Service Information

The following charts show the different systems/user functions and components used in the climate control systems of the F01/F02.

System FunctionsIHKA/FKA
IHKA Control UnitX
FKA Control UnitX
HKA Control Unit
Control and adjustment points4
Temperature zones4
Air flow rate zones4
Airflow distribution zones4
AUTO programs with 5 intensity levels3
Front Airflow stratification2
Rear Airflow stratification2
Air ionizer for evaporator disinfectionX
Variable airflow focusX
Fresh air/recirculated air function, AUCX
Cold start interlockX
Start anti-mistingX
Anti-mistingX
DefrostX
Max heatingX
Max coolingX
Max A/CX
Solar compensationX
Residual heatX
ALL function, 4 zonesX
OFF functionX
Rear OFF functionX
A/C compressor function manual cut-outX
Front interior temperature sensor (IHKA)X
Rear interior temperature sensor (FKA)X
Evaporator temperature sensor1
Refrigerant pressure sensor junction box electronics, JBX
Heater matrix temperature sensor2
Air outlet temperature sensor6
AUC sensor, JBX
Solar sensorX
Condensation sensorX

SYSTEM FUNCTION CHART