NO START - COLD ENGINE
- Ensure spark plugs fire.
- Check ignition and sensor wires for proper connection.
- Check ignition coil circuit.
- Ensure fuel pressure is correct.
- Check fuel injectors.
- Check airflow sensor.
- Check engine speed (reference point) sensor.
- Check cylinder identification sensor.
- Check vehicle (road) speed sensor.
- Check DME/Motronic control unit.
STARTS BUT STALLS - COLD ENGINE
- Check ignition and sensor wires for proper connection.
- Check fuel injectors.
- Check DME/Motronic control unit.
HARD TO START - COLD ENGINE
- Ensure spark plugs fire.
- Check distributor.
- Ensure fuel pressure is correct.
- Check DME/Motronic control unit.
NO START - WARM ENGINE
- Ensure fuel pressure is correct.
- Check fuel injectors.
- Check DME/Motronic control unit.
- Check engine speed (reference point) sensor.
- Check cylinder identification sensor.
- Check ignition and sensor wires for proper connection.
- Ensure spark plugs fire.
- Check ignition and coil circuit.
ERRATIC IDLE - WARM-UP
- Check throttle position switch and connection.
- Check coolant temperature sensor and connection.
- Check idle actuator and idle (air) control valve.
- Check DME/Motronic control unit.
- Check air temperature sensor and airflow sensor.
- Check coolant temperature sensor.
- Ensure spark plugs fire.
- Check ignition and sensor wires for proper connection.
- Check distributor.
- Check ignition and coil circuit.
- Check intake system.
- Check coolant.
BACKFIRING
- Check fuel injectors.
- Ensure ignition timing is correct.
- Check DME/Motronic control unit.
- Check distributor.
- Ensure spark plugs fire.
- Check ignition and coil circuit.
- Check exhaust system.
INCORRECT IDLE SPEED
- Check fuel injectors.
- Check DME/Motronic control unit.
- Check intake system.
- Check throttle position switch.
- Check coolant temperature sensor.
- Check distributor.
OFF-IDLE HESITATION
- Check fuel injectors.
- Check DME/Motronic control unit.
- Check ignition and sensor wires for proper connection.
- Check distributor.
- Ensure spark plugs fire.
- Check ignition and coil circuit.
KNOCKING
- Check DME/Motronic control unit.
- Check ignition and coil circuit.
- Ensure spark plugs fire.
- Check ignition and coil circuit.
COASTING HESITATION
- Check fuel injectors.
- Check DME/Motronic control unit.
- Check ignition and sensor wires for proper connection.
ENGINE MISFIRE - ALL CONDITIONS
- Check fuel injectors.
- Check DME/Motronic control unit.
- Check ignition and sensor wires for proper connection.
- Check ignition and coil circuit.
- Check intake and exhaust system.
- Check for vacuum leaks.
INSUFFICIENT ENGINE POWER
- Check fuel injectors.
- Ensure fuel pressure is correct.
- Check DME/Motronic control unit.
- Check airflow sensor.
- Check for restricted exhaust.
- Check throttle position switch.
- Check coolant temperature sensor.
- Check air temperature sensor.
- Check ignition and coil circuit.
- Check intake and exhaust system.
POOR FUEL ECONOMY
- Check for leaky fuel injectors.
- Check for faulty oxygen sensor.
- Check for poor wire connections and faulty spark plugs.
- Check for malfunctioning intake system.
EXCESSIVE EMISSIONS (HC & NOx)
- Check for leaky fuel injectors.
- Check DME/Motronic control unit.
- Check for faulty oxygen sensor.
- Check ignition and sensor wires for proper connection.
- Check intake system.
Intermittent Simulation
To reproduce the conditions creating an intermittent fault, use the following methods
- Lightly vibrate component.
- Heat component.
- Wiggle or bend wiring harness.
- Spray component with water.
- Remove/apply vacuum source.
Monitor circuit/component voltage or resistance while simulating intermittent. If engine is running, monitor for self-diagnostic codes. Use test results to identify a faulty component or circuit.