Contents Wiring diagrams Section: Mechanical All sections

Engine - Special Tools (M42): Other BMW 3 series E36

Mechanical 35 illustrations ~2741 words

11 0 070 Engine hoist

Note. For removing and installing engines

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47T2, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M67TU, M70, M73, M88, N40, N42, N43, N45, N45T, N46, N46T, N52, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 31

Scheme 31: 11 0 070 Engine hoist

SI number: 1 16 96 (107)

Order number: 11 0 070

Engine hoist

Consisting of

1 = 11 0 071 Lifting beam

2 = 11 0 072 Carrying chain, long

3 = 11 0 073 Carrying chain, short

4 = 11 0 079 Shackle (2 x)

11 0 090 Engine support plates

In conjunction with: 00 1 450

Note. For securing engine on assembly stand

Engine: M40, M42, M43, M43TU, M44

SI number: 1 03 87 (738)

Order number: 11 0 090

Engine support plates

Scheme 32

Scheme 32: 11 0 090 Engine support plates

11 0 190 Accessories

In conjunction with: 11 1 060, 11 1 065, 11 1 067, 11 3 131, 11 3 132

Note. For removing and installing valve springs

Engine: M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M57, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S54, S62

SI number: 1 09 91(416)

Order number: 11 0 190

Accessories

Scheme 33

Scheme 33: 11 0 190 Accessories

Consisting of

2 = 11 0 192 Guide tube

Note. Engine: all

4 = 11 0 194 Valve spring cage

Note. Engine: M41, M51, S50

11 0 240 Coupling

In conjunction with: 11 0 222, 11 0 226, 11 0 227, 11 0 225

Note. For adapting test probes to pressure gauge 11 0 162 Engine: All models

Order number: 11 0 240

Coupling

Scheme 34

Scheme 34: 11 0 240 Coupling

11 0 340 Accessories

In conjunction with: 11 1 060

Note. For removing and installing valve springs

Engine: M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M57, M57D25, M57D30, M60, M62, M67, M67TU, M70, M73, N40, N42, N62, N73, S14, S38, S50B30, S50B32, S54, S62

SI number: 1 12 93(701)

Order number: 11 0 340

Accessories

Scheme 35

Scheme 35: 11 0 340 Accessories

Consisting of

1 = 11 0 341 Valve spring cage

Note. Engine: M43, M73

2 = 11 0 342 Pressure lever

Note. Engine: all, except M10

3 = 11 0 343 Hook

Note. Length 220 mm - Engine: all, except M10

5 = 11 0 345 Valve spring cage

Note. Engine: M44, M52, M62, S62, S54

6 = 11 0 346 Valve spring cage

Note. Engine: M47, M47TU, M57, N40, N42, M67, M67TU

11 1 200 Drift

Minimum set: Mechanical tools

Note. For fitting valve stem seals

Engine: M20, M21, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N45, S14, S38, S50B30, S50B32, S54, S62

Storage location: B14, C14

Order number: 11 1 200

Drift

Scheme 36

Scheme 36: 11 1 200 Drift

11 1 260 Impact bush

Minimum set: Mechanical tools

In conjunction with: 00 5 500

Note. For fitting rotary shaft seal in rear crankshaft end cover

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M50, M51, M52, M57, M57D25, M57D30, S14, S38, S50B30, S50B32, S54

Storage location: C19

SI number: 1 03 95(900)

Order number: 11 1 260

Impact bush

Scheme 37

Scheme 37: 11 1 260 Impact bush

11 1 270 Fixture

Note. For fitting rotary shaft seal in timing case cover

Engine: M10, M30, M42

Storage location: C7

Order number: 11 1 270

Fixture

Scheme 38

Scheme 38: 11 1 270 Fixture

Consisting of

1 = 11 1 271 Nut

Note. Engine: M10

2 = 11 1 272 Nut

Note. Engine: M30

3 = 11 1 273 Thrust ring

Note. Engine: M10, M30, M42

11 1 430 Fixture

In conjunction with: 11 0 316 (M42, M44), 11 1 450 (M50, M52, S50)

Note. For pressure testing cylinder head

Engine: M42, M44, M50, M52, S50B30, S50B32, S54

SI number: 1 05 89(099)

Order number: 11 1 430

Fixture

Scheme 39

Scheme 39: 11 1 430 Fixture

Consisting of

1 = 11 1 431 Sealing strip

Note. With 5 pins and rubber seal - Engine: M42, M44, M50, M52, S54

2 = 11 1 432 Rubber seal

Note. For sealing strip 11 1 431 - Engine: M42, M44, M50, M52

3 = 11 1 433 Sealing strip

Note. With 7 pins and rubber seal - Engine: M42, M44, M50, M52, S54

4 = 11 1 434 Rubber seal

Note. For sealing strip 11 1 433 - Engine: M42, M44, M50, M52

5 = 11 1 435 Formed plate

Note. With rubber seal - Engine: M42, M44

6 = 11 1 436 Bridge

Note. With rubber seal and 2 screws - Engine: M42, M44

7 = 11 1 437 Screw plug

Note. With valve and standard clip - Engine: M42, M44, M50, M52, S50

8 = 11 1 438 Screw plug and standard clip

Note. Engine: M42, M44, M50, M52

9 = 11 1 439 Standard parts

Note. Engine: M42, M44, M50, M52

11 1 440 Accessories

In conjunction with: 11 1 060, 11 1 065, 11 1 067, 11 1 068

Note. For removing and installing valve springs

Engine: M42, M44, M47, M47TU, M50, M52, M57, M67

SI number: 1 05 89(099)

Order number: 11 1 440

Accessories

Scheme 40

Scheme 40: 11 1 440 Accessories

Consisting of

1 = 11 1 441 Placement board

2 = 11 1 442 Mounting bracket

Note. Engine: M52, M44, M50, M52, M47, M47TU, M57

In conjunction with: 11 1 065

11 1 443 Mounting bracket

Note. Engine: M67

In conjunction with: 11 1 065

11 1 480 Pliers

Minimum set: Mechanical tools

Note. For removing valve stem seal

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, N12, N14, N43, N45, N47, N47S, N52, N53, N54, S38, S50B30, S50B32, S50US, S52US, S54, S62, W10, W11

Storage location: B10

SI number: 1 01 93 (621)

Order number: 11 1 480

Scheme 41

Scheme 41: 11 1 480 Pliers

Pliers

11 2 010 Extractor

Minimum set: Mechanical tools

Note. For removing guide bearing in crankshaft, stem diameter 12 mm

Engine: M10, M20, M21, M30, M40, M42, M50, M60, M62, S14, S38, S62, S85

Storage location: C25

Order number: 11 2 010

Extractor

Scheme 42

Scheme 42: 11 2 010 Extractor

Consisting of

1 = 11 2 011 Extractor claw I

Note. With threaded bush - Engine: except M60, M62

2 = 11 2 012 Extractor claw II

Note. Engine: except M60, M62

3 = 11 2 013 Pressure spindle

Note. Engine: except M60, M62

4 = 11 2 014 Sleeve

Note. Engine: except M60, M62

5 = 11 2 015 Threaded bush

Note. Engine: except M60, M62

6 = 11 2 016 Pressure spindle

Note. Engine: M60/B30, M62, S62

11 2 030 Drift

Minimum set: Mechanical tools

In conjunction with: 00 5 500

Note. For driving the guide bearing into the crankshaft (S14, S38, M10, M20, M21, M30, M40, M42, M50, M51 M52) and driving the centering support into the propeller shaft

Series: E28, E30, E32, E34, E36, E38, E39, E46, E52, E65, E66, E70, E81, E85, E87, E90, E92, RR1

Storage location: A28

Order number: 11 2 030

Scheme 43

Scheme 43: 11 2 030 Drift

Drift

11 2 170 Holder

Minimum set: Mechanical tools

Note. For locking flywheel in position

Engine: M20, M21, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, S50B30, S50B32, S54

Storage location: C4

Order number: 11 2 170

Holder

Scheme 44

Scheme 44: 11 2 170 Holder

11 2 250 Torx socket E12

Minimum set: Mechanical tools

Note. With 1/2" extension for releasing and tightening cylinder head bolts

Engine: M42, M43, M44, M50, M52, M60, M62, S85

Storage location: A22

SI number: 1 05 89(099)

Order number: 11 2 250

Torx socket E12

Scheme 45

Scheme 45: 11 2 250 Torx socket E12

11 2 290 Placement board

Note. For placing pistons with connecting rods

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32

Order number: 11 2 290

Placement board

Scheme 46

Scheme 46: 11 2 290 Placement board

11 2 300 Plug mandrel

Minimum set: Mechanical tools

Note. For locking crankshaft in ignition TDC position when adjusting timing

Engine: M21, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57T2, M57TU, M60, M62, M62VAN, M70, M73, S50B30, S50B32, S54, S62

Storage location: C15

Order number: 11 2 300

Plug mandrel

Scheme 47

Scheme 47: 11 2 300 Plug mandrel

11 2 310 Extractor tool

Minimum set: Mechanical tools

Note. For removing rotary shaft seal in lower timing case cover

Engine: M40, M42, M43, M44

Storage location: C26

SI number: 1 03 87(739)

Order number: 11 2 310

Extractor tool

Scheme 48

Scheme 48: 11 2 310 Extractor tool

Consisting of

1 = 11 2 311 Extractor

3 = 11 2 313 Thrust piece

Note. Engine: M42, M43, M44

4 = 11 2 314 Spindle M12x150

11 2 330 Mounting plate

Minimum set: Mechanical tools

Note. For timing case cover without removing cylinder head (M42, M43, M44), as well as for mounting top timing case cover (M43, M44)

Engine: M42, M43, M44

Storage location: C10, C11

SI number: 1 05 89(099)

Order number: 11 2 330

Mounting plate

Scheme 49

Scheme 49: 11 2 330 Mounting plate

11 2 340 Extractor

Minimum set: Mechanical tools

In conjunction with: 11 2 016 (M60, M62)

Note. For guide bearing in crankshaft, stem diameter 15 mm

Engine: M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57TU, M60, M62, M70, M73, N40, N42, N43, N45, N45T, N46, N46T, S50B30, S50B32, S54, S62, S85

Scheme 50

Scheme 50: 11 2 340 Extractor

Storage location: C11

SI number: 1 05 90 (207)

Order number: 11 2 340

Extractor

Consisting of

1 = 11 2 341 Extractor claw with threaded bush

2 = 11 2 342 Extractor claw

3 = 11 2 343 Pressure spindle

4 = 11 2 344 Sleeve

11 2 350 Drift

Minimum set: Mechanical tools

Note. For fitting guide bearing of crankshaft

Engine: M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M57, M57TU, M60, M62, M70, M73, N40, N42, N43, N45, N45T, N46, N46T, S50B30, S50B32, S52US, S54, S62, S85

Storage location: A15

SI number: 1 05 90 (207)

Order number: 11 2 350

Drift

Scheme 51

Scheme 51: 11 2 350 Drift

11 3 030 Placement board for tappet

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S62

Order number: 11 3 030

Placement board for tappet

Scheme 52

Scheme 52: 11 3 030 Placement board for tappet

11 3 240 Locking fixture

Note. For locking camshaft in position when adjusting timing

Engine: M42, M44, M50, M52, M52TU, M54, M56, S50US, S52US

Storage location: A11

SI number: 1 05 89(099)

Order number: 11 3 240

Locking fixture

Scheme 53

Scheme 53: 11 3 240 Locking fixture

Consisting of

1 = 11 3 241 Gauge for inlet side

2 = 11 3 242 Gauge for exhaust side

4 = 11 3 244 Bracket

Note. For securing camshaft blocking fixture to cylinder head

11 3 250 Suction cup

Minimum set: Mechanical tools

Note. For lifting out tappets in cylinder head

Engine: M40, M41, M42, M43, M44, M50, M51, M52, M52TU, M54, M56, M60, M62, S62

Storage location: A 104

SI number: 1 05 89(099)

Order number: 11 3 250

Suction cup

Consisting of

1 = 11 3 251 Sucker (8 x)

Scheme 54

Scheme 54: 11 3 250 Suction cup

11 3 260 Fixture

Minimum set: Mechanical tools

Note. For evenly pressing down camshaft (with bearing cap) while releasing and tightening camshaft bearing caps

Engine: M42, M50, M52, M52TU, M54, M56, S50US, S52US

SI number: 1 05 89(099)

Order number: 11 3 260

Fixture

Scheme 55

Scheme 55: 11 3 260 Fixture

Consisting of

1 = 11 3 261 Assembly fixture

2 = 11 3 262 Fastener bolt (2)

11 4 170 Adapter

Minimum set: Mechanical tools

In conjunction with: 13 3 063 or 13 6 051

Note. For pressure gauge 13 3 061 or BMW DIS for checking oil pressure - Model year: up to 08/95

Engine: M40, M42, M43

Storage location: A2, B2

SI number: 1 12 93(701)

Order number: 11 4 170

Adapter

Scheme 56

Scheme 56: 11 4 170 Adapter

11 4 190 1/4" extension piece

Minimum set: Mechanical tools

In conjunction with: 11 3 390, 00 2 050

Note. M73 For removing and installing pedal travel sensor M60 Pretensioning timing chain E53 Mounting airbag control unit

Series: All models

Storage location: B6

SI number: 1 06 94(801)

Order number: 11 4 190

Scheme 57

Scheme 57: 11 4 190 1/4" extension piece

1/4" extension piece

11 5 040 Open-ended spanner WAF 32

Minimum set: Mechanical tools

In conjunction with: Torque wrench 3/8" connection

Note. For loosening and tightening fan wheel

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57T2, M57TU, M60, M62, M70, M73, M88, N42, N62, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62

Storage location: B9, C9

Scheme 58

Scheme 58: 11 5 040 Open-ended spanner WAF 32

SI number: 01 01 87 (670)

Order number: 11 5 040

Open-ended spanner WAF 32

11 5 050 Holder

Minimum set: Mechanical tools

Note. For pulley while loosening and tightening fan

Engine: M40, M41, M42, M43, M44, M60, M62, N62, S62

Storage location: B3, C3

SI number: 1 03 87(739)

Order number: 11 5 050

Holder

Scheme 59

Scheme 59: 11 5 050 Holder

11 7 020 Socket wrench socket WAF 22

Minimum set: Mechanical tools

Note. For loosening and tightening oxygen sensor

Engine: M10, M20, M30, M40, M42, M50, M52TU, M54, M56, M57, M57T2, M60, M70, M73, N12, N14, N42, N45, N46, N47, N47S, N53, N54, N63, S14, S38, S50B30, S50B32, S50US, S52US, S54, W16

Storage location: A9

Order number: 11 7 020

Socket wrench socket WAF 22

Scheme 60

Scheme 60: 11 7 020 Socket wrench socket WAF 22

11 7 300 Placement board

Note. For valves, valve springs, hydraulic tappet, rocker fingers etc.

Engine: M10, M20, M21, M30, M40, M41, M42, M43, M44, M50, M51, M52, M60, M62, M70, M73, M88, S14, S38, S50B30, S50B32, S50US, S52US

Order number: 11 7 300

Placement board

Scheme 61

Scheme 61: 11 7 300 Placement board

11 7 450 Simulator

In conjunction with: Standard workshop exhaust emission tester

Note. For Bosch oxygen sensor

Engine: M10, M20, M30, M40, M42, M43, M44, M50, M52, M60, M62, M70, M73, S14, S38, S50B30, S50B32, S50US, S52US

Storage location: K 102

SI number: 2 07 93(700)

Order number: 11 7 450

Simulator

Scheme 62

Scheme 62: 11 7 450 Simulator

Consisting of

1 = 11 7 451 Simulator (operator unit)

2 = 11 7 452 4-pin connecting cable, coding A

Note. Connection to wiring harness and oxygen sensor - engine: M40, M42, M43, M50, M70

3 = 11 7 453 4-pin plug connection, coding B

Note. Connection to oxygen sensor - engine: S50/B30

4 = 11 7 454 4-pin plug connection, coding B

Note. Connection to wiring harness - engine: S50/B30

5 = 11 7 455 1- and 3/4-pin plug connection

Note. Connection to oxygen sensor with Bosch or Cannon plug connection - engine: M10, M20, M30, S14

6 = 11 7 456 1- and 3/4-pin plug connection

Note. Connection to wiring harness with Bosch or Cannon plug connection - engine: M10, M20, M30, S14

8 = 11 7 458 Plug-in jumper

8 = 11 7 459 Operating instructions

11 9 000 Cylinder head expander tool

Minimum set: Mechanical tools

In conjunction with: Assembly stand 00 1 450

Engine: M10, M20, M20B25, M20B27, M21, M30, M30B34, M30Tur, M40, M41, M42, M43, M43TU, M44, M47, M47TU, M50, M51, M52, M52TU, M54, M56, M57, M57D25, M57D30, M57T2, M57TU, M60, M62, M62VAN, M67, M70, M73, M88, N12, N14, N40, N42, N45, N46, N51, N52, N53, N54, N62, N62TU, N73, S14, S38, S50B30, S50B32, S50US, S52US, S54, S62, S85, W10, W11, W17

Scheme 63

Scheme 63: 11 9 000 Cylinder head expander tool

Storage location: Single

SI number: 1 03 02 (833)

Order number: 11 9 000

Cylinder head expander tool

Consisting of

1 = 11 9 001 Fixture

2 = 11 9 002 Rod

3 = 11 9 003 Sliding block with M10 thread

4 = 11 9 004 Tab

5 = 11 9 005 Quick tensioner

6 = 11 9 006 Aluminum profile insert

7 = 11 9 007 Slide

8 = 11 9 008 Profile plastic part

9 = 11 9 009 Lever

10= 11 9 011 Hook

11= 11 9 012 Valve spring cage

Note. Engine M41, M51, S50

12= 11 9 013 Valve spring cage

Note. Engine M43, M73

13= 11 9 014 Valve spring cage

Note. Engine M44, M52, M54, M56, M62, S52, S54, S62

14= 11 9 015 Valve spring cage

Note. Engine M47, M47TU, M57, M57TU, N40, N42, N62, N73

15= 11 9 016 Valve spring cage

Note. Engine M21, M40

16= 11 8 421 Valve spring cage

Note. Engine: W10, W11, W17

17= 11 9 017 Valve spring cage

Note. Engine N52

11 9 811 Holder

Order number: 11 9 811

Holder

Scheme 64

Scheme 64: 11 9 811 Holder

11 9 812 Screw

Order number: 11 9 812

Screw

Scheme 65

Scheme 65: 11 9 812 Screw