Home/BMW/1 series/BMW 1 series E81/E82/E87/E88 facelift (2007-2011)/Repair manual/Body Panel System - Repair (E88)/Materials

Contents

Wiring diagrams Section: Body Panel System - Repair (E88)

Safety Regulations

Materials

Handling Electrical/Electronic Equipment, Airbags And Restraint Systems

Body Dimensions

Cavity Bulkhead

Repair Techniques

Painting

41 00... Bonding Steel On Steel

1.0 Equipment

2.0 Expiry Date Of Adhesive

3.0 Grinding And Cleaning

5.0 Hardening Times

6.0 After Treatment Of Bonding Surfaces

7.0 Disposing Of Adhesive

41 00... Carrying Over Hole Pattern

41 00... Corrosion Protection

1.0 Removing Sealing Materials

2.0 Corrosion Protection Of Sheet-Metal Parts

2.1 Cavity Protection Of Steel Parts

2.2 Cavity Protection Of Aluminum Parts

41 00... Gap Dimensions, Body

41 00... General Cementing Instructions

Expiry Date Of Adhesive

Adhesive Disposal

1.0 Recommended Tools And Equipment

2.0 Grinding Outer Shell And Structure

1.0 Scope Of Delivery

2.0 Start-Up

5.0 Safety Instructions

1.0 Airbags and restraint systems

1.0 Battery

2.0 Control Units

4.0 Optical Fibers

41 00... Information/Warning Labels

1.0 Aluminum

41 00... Information On Vehicle Protection

Straight Shank Rivet Nut

Hexagon Rivet Nut (Up To M8 Thread)

Hexagon Rivet Nut (From M10 Thread)

41 00... Installing A Cavity Acoustic Baffle (Expanded)

41 00... Installing A Cavity Acoustic Baffle (Not Expanded)

41 00... Installing A Cavity Acoustic Baffle With 2-Component PU Cavity Foam

Information On Dangers/Hazards

1.1 Chassis And Suspension Components

1.2 Material Influences

1.3 Machining Properties

1.4 Mounting

41 00... Notes on adhesive K1

Storage

Shelf life

Surface pre-treatment

Required cartridge gun

Preparing the glue cartridge

Hardening time

Disposal of adhesive

41 00... Notes on adhesive K2

41 00... Notes on adhesive K3

41 00... Notes on adhesive K4

41 00... Notes on adhesive K5

Do not move the vehicle before the adhesive has hardened

41 00... Notes on cleaning agent R1

41 00... Notes On Repairing Threads

41 00... Opening Adhesive Bonds

41 00... Opening brazed joints

41 00... Opening riveted joints

1.1 Opening blind rivets (N1 and N2)

1.2 Opening blind rivets (N3 and N6)

2.1 Opening punch rivets by extraction

2.2 Opening punch rivets by drilling out

Opening Weld Spots (Resistance Pressure Spot Welding)

Opening Laser Weld Seams

41 00... Position Of Shaped Parts For Cavity Acoustic Baffle

41 00... Quality Standard

41 00... Repair Solution For Straight Shank/Hexagon Rivet Nut

2.1 Extracting Punch Rivets

2.2 Drilling Out Punch Rivets

2.3 Drilling Out Blind Rivets

3.0 Blind Riveting In Conjunction With Bonding

4.0 Setting Blind Rivets

5.0 Setting Blind Rivet Nuts And Blind Rivet Studs

2.0 Setting Blind Rivet Nuts And Blind Rivet Bolts

1.1 Working With Aluminum Dust

1.2 Removing Sealing Materials

1.3 Arc Welding And Brazing

1.4 Working With Adhesive Products (Adhesives, Cleaning Agents, Primers Etc.)

First Aid

41 00... Spot-Weld Bonding Steel Parts

Reshaping or heating extruded sections and cast parts is not permitted!

1.0 Recommended tools

2.0 Straightening outer shell

41 00... Straightening steel components in the structure

Heating bearing body components for better reshaping is not permitted!

The body must be anchored as follows for reshaping

Recommended Tools

Straightening Outer Shell

Straightening Structure

41 00... Use Of Materials In Outer Shell

41 00... Welding And Soldering Steel Parts

Work Materials

Preparations For MAG And Spot-Welding

Welding

Subsequent Treatment Of Weld Joints

Preparations For Brazing/Tinning

Brazing/Tinning

Subsequent Treatment Of Brazed Joints

41 00... Welding In Reinforcement Plate (Steel Plate)

41 00... Working With 2-Component PU Cavity Foam

41 00... Workshop Equipment

41 11 023 Replacing Front Section Of Engine Support To Left Wheel Arch

41 11 043 Replacing Front Section Of Left Engine Support

41 11 513 Replacing Cover For Left Frame Side Member (Rear Side Panel Removed)

41 11 734 Replacing Complete Rear Tension Strut Mounting

41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)

41 14 021 Replacing Front Left Wheel Arch

41 14 502 Replacing Rear Left Outer Wheel Arch Section (Rear Left Side Panel Removed)

41 21 510 Replacing Front Left Door Pillar (Front Side Panel Removed)

41 21 920 Replacing Left Inner B-Pillar Reinforcement (Side Panel Removed)

41 33 040 Replacing Front Wall

41 33 040 Replacing Front Left Or Right Side Wall Holder

41 34 041 Replacing Complete Tail Panel

41 35 010 Removing And Installing/Replacing Side Panel, Front Left Or Right

41 35 101 Replacing Rear Left Side Panel

41 5.... Adjusting Door

41 5.... Removing And Installing Door

41 61 000 Removing And Installing Hood/Bonnet

41 61 014 Adjusting Engine Bonnet/Hood

41 61 014 Adjusting engine compartment lid (for vehicles with active pedestrian protection AFGS)

41 61... Checking hinge for engine compartment lid (for vehicles with active pedestrian protection system)

41 61 571 Removing and installing/replacing left hinge for engine compartment lid, (for vehicles with active pedestrian protection AFGS)

41 62 000 Removing And Installing Rear Lid

41 62 014 Adjusting Rear Lid

41 62 520 Removing And Installing/Replacing Left Or Right Hinge For Rear Lid (Rear Lid Removed)

41 25 X30 Removing And Installing/Replacing Left Or Right Hinge For Convertible Top Compartment Lid

41 63 000 Removing And Installing Flap For Fuel Filler Neck

41 63 060 Removing And Installing Convertible Top Compartment Lid

41 63 061 Replacing Convertible Top Compartment Lid

41 63 068 Adjusting Convertible Top Compartment Lid

All sections

Materials BMW 1 series E81/E82/E87/E88 facelift

Body Panel System - Repair (E88)

Materials

Materials science: Refer to «41 00... Materials Science»(ref-349059-S07224866162009113000000)
Use of materials in outer shell. Refer to «41 00... Use Of Materials In Outer Shell»(ref-349059-S41103963932009113000000) .
Expendable materials . Refer to «41 00... Overview Of Consumables (Electronic Parts Catalogue - EPC)»(ref-349059-S02597461162009113000000) .