Glass, Window Regulators (Coupe): Overview Audi TT 8J facelift

Scheme 1

1. Windshield Distance to roof dimension -a- = 2 mm. Even out side distance dimension -c- = 3 mm.
2. Adhesive sealing material Observe minimum curing time «FLUSH-BONDED WINDOWS»(ref-505652-S38691787982012100100000) . Apply adhesive directly near window molding or lower molding. Dimension -d- = 8 mm +/- 2 mm Dimension -e- = 23 mm +/- 2 mm
3. Molding To remove, pull off of window edge. Before installing, completely remove adhesive residue from molding using a window scraper. Cut adhesive bead back from window adhesive but do not remove completely. Clean adhesive surface with Cleaning Solution -D 009 401 04-. CAUTION: Do not apply any bonding agents to the cut adhesive bead. Apply Bonding Agent -D 009 200 02- to adhesive surface and let dry 10 minutes.
4. Plenum chamber cover molding No replacement part With a new window, protective piping must first be removed before installing plenum chamber cover.
5. Plenum chamber cover Press into retaining strip only after window adhesive curing time is complete (3 hours).

Scheme 2

With a new windshield -1-, protective tubing -2- must be removed from molding -3- before installing plenum chamber cover -4-.

Scheme 3

1. Windshield Distance to roof dimension -a- = 2 mm. Even out side distance dimension -c- = 3 mm.
2. Adhesive sealing material
3. Spacer Bond the same number in the same positions as on the removed window.
4. Plenum chamber cover molding No replacement part With a new window, protective piping must first be removed before installing plenum chamber cover.
5. Plenum chamber cover Press into retaining strip only after window adhesive curing time is complete (3 hours).

Scheme 4

1. Side Window When installing, press in window with securing pin at >>C-pillar<<, then insert in window opening and secure with pop rivets in >>B-pillar<< area. If a removed window is reinstalled, window must be secured to >>C-pillar<< with adhesive tape.
2. Pop rivet To remove side window, drill out rivet heads and drive out rivet shafts.
3. Retaining clip
4. Roof trim molding Before roof trim molding can be removed from the clips, pop rivets in upper door area must first be removed. Refer to «ROOF TRIM MOLDING»(ref-505581-S28121575882012100100000) .
5. Securing pin No replacement part Is cut through during window removal

REAR WINDOW ASSEMBLY OVERVIEW

Scheme 5

1. Rear Window Distance -a- to upper lid edge = 2 mm Even out distance -b- to side lid edge = 2.5 mm. Before removing, disconnect all electrical connectors and secure to inside center of window with adhesive tape. When installing, center window all around in window opening.
2. Adhesive sealing material Apply all around between adhesive stopper profiles Bead width = 8 mm +/- 2 mm Bead height = 12 mm +2 mm
3. Connector Disconnect when removing window. Clipped into lid flange.
4. Adhesive stopper profile Apply window adhesive between profiles.

Undamaged Rear Window, Removing

Remove rear lid trim. Refer to Removal and Installation .

Disconnect rear window defroster and window antenna connectors and secure to center of window with adhesive tape.