Contents Section: Hood, Lids (roadster) All sections

STOP BUFFER Audi TT 8J рестайлинг

Hood, Lids (roadster) 2 illustrations ~287 words

STOP BUFFER

Close the rear lid.

Note. If lid is adjusted correctly, stop buffers must lightly contact body when lid is closed.

The replacement buffers are pre-adjusted and are moved out or in only when needed.

Check gap dimensions (Scheme 223).

Note. To remove stop buffer, drill out rivet head -1-, drive out rivet shaft and remove buffer.

Scheme 272

Scheme 272: REAR LID HINGE
  1. Bolt 21 Nm
  2. Bolt 21 Nm
  3. Rear lid hinge Only remove nuts -6- to remove the lid. To remove, remove the cover and screws -1- and -2-.
  4. Hood
  5. Gas strut Note different versions.
  6. Nut 21 Nm
WARNINGThere is a risk of an accident. Support the lid or secure it against falling down before removing a gas-filled strut.

Scheme 273

Scheme 273
  1. Rear lid
  2. Gas strut Note location Note different versions
  3. Ball stud 21 Nm
  4. Retaining clip Note different versions.

Note. Different gas-filled struts are installed and their removal varies.

Removing the gas-filled strut with the steel spring

Detach the gas-filled strut for the rear lid by lifting retaining spring -2- using a small screwdriver -1- -arrow-. Now remove gas-filled strut -3- from the ball stud.

Removing the gas-filled strut with the plastic clip

Use commercially available needle-nose pliers to press plastic clip -1- together as shown and remove gas-filled strut -2- from the ball pin.

Installation

Note. After completely removing gas-filled strut, ensure correct position when installing. gas-filled strut tube must be engaged on hood side.

Press gas-filled strut onto ball stud, first at bottom and then at top.

Gas-Filled Strut, Releasing Gas

Clamp gas-filled strut in a vise in area -x- = 50 mm (2 in.).

WARNINGClamp only within this area, otherwise accident could occur! Wear protective eyewear when sawing.

Note. Cover area of sawn portion with a rag to absorb oil spraying out.

Cut through the gas-filled strut cylinder within the first third of the overall cylinder length using the piston rod end of the cylinder as a reference point.