Mirror Adjustment Switch, Removing and Installing
Removing
- Remove door trim --> «Front Door Trim, Removing and Installing»(ref-289222-S22838294872008062700000) .
- Remove insulation --> «Insulation, Removing and Installing»(ref-289222-S38644568982008062700000) and --> «Front Door Trim, Removing and Installing»(ref-289222-S22838294872008062700000) .
- Remove armrest --> «Armrest, Removing and Installing»(ref-289222-S41749520552008062700000) .
- Disassemble armrest --> «Armrest, Disassembling»(ref-289222-S34988285492008062700000) .
Scheme 1
- Use a screwdriver to pry out mirror adjustment switch - 1 -.
- Remove connector - 2 -.
Installing
- Install mirror adjustment switch - 1 - in reverse order of removal.
Memory Seat/Steering Column Adjustment Control Module and Passenger Memory Seat Control Module, Removing and Installing
Note. If possible: Push seat fully upward and to the rear. For the emergency power supply for the seat forward/back and seat height adjustment motors --> refer to Emergency Power Supply Connector Coupling, Pin Assignment .
Scheme 2
1 - Front seat
2 - Connector (qty. 2)
3 - Nuts (3x)
4 - Connector
5 - Securing clips (qty. 2)
6 - Control module
- Removing
- Remove connector - 4 -.
- Disengage cable harness at left and right on mounting clips - 5 - (2x).
- Unscrew nuts - 3 - (3x) on inside of control module - 6 -.
- On the front side of control module - 6 - , disconnect connector - 2 - (2x).
- Lift out the control module - 6 - far enough that connectors - 7 - (2x) can be reached.
- Open securing clips (2x) and disconnect connectors - 7 - (2x).
- Installing
- Install control module - 6 - in reverse order of removal.
7 - Connector (qty. 2)
Seat Forward/Back Adjustment Motor, Removing and Installing
Special tools, testers and auxiliary items required
- Torque wrench V.A.G 1331/
> Seat with Faulty Forward/Back Adjustment Motor, Removing
> Seat Lower Frame with Forward/Back Adjustment Motor, Removing and Installing
Seat with Faulty Forward/Back Adjustment Motor, Removing
Note. If possible: Tilt seat up. To remove the drivers seat: Move steering wheel all the way forward and up.
Scheme 3
1 - Front seat
- Removing
- Remove panel - 12 -.
- Remove bolts - 13 - (qty. 4).
- Fold seat - 1 - toward front.
- Remove bolts - 14 - (qty. 2).
- Remove screw - 6 -.
- Unclip harness connector - 5 - from retaining plate - 4 -.
- Unclip harness connector - 11 - from retaining plate - 4 -.
- Disengage cable harness - 9 - at clips - 10 - and - 7 -.
- Disconnect the connector - 8 - on the seat forward/back adjustment motor.
- With a second technician, remove backrest with seat pan from vehicle.
- Installing
| CAUTION | Ensure function of the safety Ground (GND) lock --> Safety Ground Lock, Removing and Installing . |
- Install front seat - 1 - in reverse order of removal.
2 - Safety Ground (GND) lock
3 - Screws, (qty. 2)
- Tightening torque 20 Nm.
4 - Seat forward/back adjustment motor retaining plate
5 - Connector
6 - Screw
7 - Clip
8 - Seat forward/back adjustment motor connector
9 - Cable harness
10 - Clip
11 - Connector
12 - Trim
13 - Screws (qty. 4)
- Tightening torque 20 Nm
14 - Screws, (qty. 2)
- Tightening torque 19 Nm
Scheme 4
1 - Shaft
2 - Screws, (qty. 2)
3 - Holding plate for safety Ground (GND) lock
4 - Screws, (qty. 2)
- Tightening torque 20 Nm
5 - Motor
- Removing
- Remove the seat with the malfunctioning seat forward/back adjustment motor --> «Seat with Faulty Forward/Back Adjustment Motor, Removing»(ref-289222-S37261075572008062700000) .
- Remove bolts - 4 - (qty. 2).
- Remove holding plate of safety Ground (GND) lock - 3 -.
- Remove bolts - 8 - (qty. 2).
- Remove bolts - 2 - (qty. 2).
- Disengage the seat forward/back adjustment motor - 5 - from the shafts - 1 - and - 6 -.
- Using a cordless drill and a long shaft, move both seat rails by sliding until the concealed bolts - 8 - (2x) are visible.
- Remove bolts - 8 - (qty. 2).
- Replace the lower seat frame with the seat forward/back adjustment motor - 7 -.
- Installing
| CAUTION | Ensure function of the safety Ground (GND) lock --> Safety Ground Lock, Removing and Installing . |
- Install the lower frame with the seat forward/back adjustment motor - 7 - in reverse order of removal.
6 - Shaft
7 - Lower seat frame with seat forward/back adjustment motor
8 - Screws (qty. 4)
- Tightening torque 40 Nm.
Seat Height Adjustment Motor, Removing and Installing
Special tools, testers and auxiliary items required
- Torque wrench V.A.G 1331/
Scheme 5
1 - Screw
- Quantity: 2
- 20 Nm
2 - Screw
- Quantity: 2
- 18 Nm
3 - Shoulder pin
- 25 Nm
4 - Nut
- 25 Nm
5 - Seat height adjustment motor
- Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove side trim on sill side --> «Side Trim, Sill Side, Removing and Installing»(ref-289222-S19657610332008062700000) .
- Remove side trim on tunnel side --> «Side Trim, Tunnel Side, Removing and Installing»(ref-289222-S28797351182008062700000) .
- Remove the cover - 7 -.
- Remove the bolts - 1 - (Qty. 2) for securing the seat upper frame to the lower frame.
- Remove the bolts - 2 - (Qty. 2).
- Remove the shoulder pin - 3 - and the nut - 4 -.
- Tip the seat upper frame - 6 - forward.
| CAUTION | Injury can result if the seat upper frame tips back. Secure the seat upper frame against tipping back. |
- Loosen the electrical connector on the seat height adjustment motor and remove the motor.
- Installing --> «Replacing the motor»(ref-289222-S07512507532008062700000)
- Position the motor - 1 - with the pins - A - (Qty. 2) in the corresponding mount.
- Tighten the motor.
- Tilt the seat upper frame down and guide the toothed segment - 3 - into the seat height adjustment motor.
| CAUTION | Do not damage the bearing bushing - 2 - when inserting the nut and the shoulder pin. |
- Insert the nut.
- Tighten the shoulder pin.
- Tighten the bolts connecting the seat upper frame to the lower frame.
- Finish the rest of the procedure.
6 - Seat upper frame
7 - Cover
Scheme 6
Tightening torque: --> Seat Height Adjustment Motor, Removing and Installing
Seat Angle Adjustment Motor, Removing and Installing
Special tools, testers and auxiliary items required
- Torque wrench V.A.G 1410/
Scheme 7
1 - Screws, (qty. 2)
- Tightening torque 5 Nm
2 - Bolts (qty. 3)
- Tightening torque 10 Nm
3 - Connector
4 - Seat angle adjustment motor
- Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove coupling holder --> «Connector Station, Removing and Installing»(ref-289222-S34878536482008062700000) .
- Remove connector - 3 -.
- Remove bolts - 2 - (3x).
- Remove bolts - 1 - (qty. 2).
- Remove the seat angle adjustment motor - 4 -.
- Installing
- Installation is reverse of removal.
Backrest Adjustment Motor, Removing and Installing
Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove side trim on sill side --> «Side Trim, Sill Side, Removing and Installing»(ref-289222-S19657610332008062700000) .
- Remove side trim on tunnel side --> «Side Trim, Tunnel Side, Removing and Installing»(ref-289222-S28797351182008062700000) .
- Remove front trim --> «Front Trim, Removing and Installing»(ref-289222-S01077623482008062700000) .
- Remove bracket for seat side panels --> «Seat Side Trim Bracket, Removing and Installing»(ref-289222-S00866980712008062700000) .
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Remove bolt from motor for backrest adjustment --> «Removing mount for motor for backrest adjustment»(ref-289222-S31977385932008062700000) .
- Pry off spring washer - 5 - (illustration - B - ) on the side of backrest motor using a screwdriver.
- Tap shaft - 4 - through the side of the backrest frame using a hammer and drift punch.
- Pull out shaft - 4 - just far enough out of backrest frame - 1 - until motor for backrest adjustment comes out.
Installing
- Adapt the splines of new motor for backrest adjustment --> «Preparing backrest adjustment motor»(ref-289222-S00730380452008062700000) .
- Slide shaft - 4 - through motor for backrest adjustment and through backrest frame - 1 -.
- Set seat aside.
- Place a wood block - 2 - beneath shaft - 4 - (illustration - A - ) on opposite side of motor for backrest adjustment.
- Tap spring washer - 5 - onto shaft - 4 - using a socket wrench 11mm insert (illustration - C - ).
- Install screw on backrest adjustment motor and connect connector.
Scheme 8
- For seats with seat memory: After installing seat, perform a basic setting for backrest or seat.
1 - Backrest frame
2 - Wood block
3 - Socket 11mm
4 - Shaft
5 - Spring washer
Scheme 9
- Disconnect connector - 5 -.
- Remove cover - 3 - and anti-crush fleece - 2 - to side.
- Remove screw - 4 -.
Scheme 10
- Using a screwdriver, turn the locating element of splines - 1 - so it aligns with shaft of backrest frame.
Scheme 11
1 - Top backrest panel
- Removing
- Move upper backrest completely forward.
- Release clips - 2 - (4x). Insert a flat screwdriver into clip and turn it clockwise until clip releases.
- Disengage backrest cover - 1 - upward from brackets - 3 - (qty. 2).
- Installing
- Install top backrest panel - 1 - in reverse order of removal.
2 - Clips (qty. 4)
3 - Retainers (qty. 2)
Scheme 12
1 - Clips (qty. 2)
2 - Clip
3 - Retainers (qty. 2)
4 - Retainers (qty. 2)
5 - Lower backrest panel
- Removing
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Release clips - 1 - (2x): Insert a flat screwdriver into clip and turn it clockwise until clip releases.
- Release clip - 2 - : Insert a flat screwdriver into clip and turn it clockwise until clip disengages to the first detent.
- Use the flat screwdriver to slide clip - 2 - toward left until backrest panel - 5 - disengages.
- Disengage backrest cover - 5 - upward from brackets - 3 - (2x) and - 4 - (2x).
- Installing
- If damaged, replace clips - 1 - (2x) and - 2 -.
- Guide clip - 2 - into clip holder.
- Install backrest panel in reverse order of removal.
Scheme 13
1 - Retainers (qty. 2)
2 - Four-way lumbar support
- Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Disengage the bracket - 7 - at bottom on left and right sides from the backrest frame - 8 -.
- Disengage retainer - 10 - at top on left and right sides from brackets - 1 - (2x).
- Disengage release for lumbar adjustment - 9 - at hook - 3 -.
- Disengage Bowden cable for lumbar support adjustment - 4 - at retaining pins - 5 - and at relay pulley - 6 -.
- Remove four-way lumbar support - 2 -.
- Installing
- Installation is reverse of removal.
3 - Hook
4 - Lumbar support height adjustment release
5 - Retaining pins
6 - Idler pulley
7 - Retainer
8 - Backrest frame
9 - Lumbar support adjustment release
10 - Retainer
Lumbar Support Adjustment Motor, Removing and Installing
Note. On the front passengers seat depicted here, the motor for lumbar height adjustment is located on the right side and the motor for lumbar support adjustment is located on the left side.
Scheme 14
1 - Lumbar support adjustment release
2 - Lumbar support height adjustment release
3 - Four-way lumbar support
4 - Hook
5 - Retaining pins
6 - Idler pulley
7 - Cap nuts (3x)
8 - Cable tie
9 - Connector
10 - Cable tie
11 - Lumbar support adjustment motors (qty. 2)
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Open cable ties - 8 - and - 10 -.
- Disconnect connector - 9 -.
- Unscrew cap nuts - 7 - (3x).
- Remove motor on opposite side the same way.
- Disengage Bowden cable for lumbar height adjustment - 1 - at hook - 4 -.
- Disengage Bowden cable for lumbar support adjustment - 2 - at retaining pins - 5 - and at relay pulley - 6 -.
- Remove motors for lumbar support (2x).
- Installing
- Install motors for lumbar adjustment - 11 - in reverse order of removal.
Scheme 15
1 - Retainers (qty. 2)
2 - Holding plate with headrest adjustment motor
- Removing
- Remove headrest --> «Power Headrest, Removing and Installing»(ref-289222-S29436225432008062700000) .
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove side trim on sill side --> «Side Trim, Sill Side, Removing and Installing»(ref-289222-S19657610332008062700000) .
- Remove side trim on tunnel side --> «Side Trim, Tunnel Side, Removing and Installing»(ref-289222-S28797351182008062700000) .
- Remove front trim --> «Front Trim, Removing and Installing»(ref-289222-S01077623482008062700000) .
- Remove bracket for seat side panels --> «Seat Side Trim Bracket, Removing and Installing»(ref-289222-S00866980712008062700000) .
- Remove the backrest --> «Front Backrest, Removing and Installing»(ref-289222-S01740973432008062700000) .
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Remove headrest guides --> «Headrest Guides, Comfort Seat, Removing»(ref-289222-S39646130032008062700000) .
- Remove cover and padding from backrest --> «Front Seat Covers and Upholstery, Power Memory Seats»(ref-289222-S05850998472008062700000) .
- Remove connector - 3 -.
- Disengage cable harness from holding plate with headrest adjustment motor - 2 -.
- Drill out rivets - 4 - (qty. 2).
- Slide out retaining plate with headrest adjustment motor - 2 - upward from brackets - 1 - (2x).
- Replace holding plate with headrest adjustment motor - 2 -.
- Installing
- Install holding plate with headrest adjustment motor - 2 - in reverse order of removal.
3 - Connector
4 - Rivets (2x)
Scheme 16
1 - Cable tie
2 - Screws, (qty. 2)
3 - Cable tie
4 - Connector
5 - Upper backrest adjustment motor
- Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Open cable tie - 3 -.
- Remove connector - 4 -.
- Unclip cable tie - 1 - from backrest frame.
- Pull cable harness - 6 - aside.
- Remove bolts - 2 - (qty. 2).
- Remove upper backrest adjustment motor - 5 - downward.
- Installing
- Install upper headrest adjustment motor - 5 - in reverse order of removal.
6 - Cable harness
Scheme 17
1 - Clamps (qty. 2)
2 - Headrest
- Removing
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Pull the clips - 1 - (Qty. 2) on the open sdie back using a screwdriver.
- Move the backrest back.
- Pull out headrest - 2 - upward.
- Installing
- Install headrest - 2 - in reverse order of removal.
- Electric headrests with memory: To readapt the headrest stop positions, drive headrest once completely downward and upward.
Scheme 18
1 - Headrest adjustment motor with active headrest unit
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Remove backrest upholstery --> «Front Seat Covers and Upholstery, Power Memory Seats»(ref-289222-S05850998472008062700000) .
- Using a drill, remove rivet - 3 - and spacer sleeve - 4 - on left and right sides.
- Disconnect harness connectors and wire on headrest adjustment motor - 1 -.
- Pull out headrest adjustment motor with active headrest unit - 1 - and shaft - 2 - downward.
2 - Shaft for active headrest unit
3 - Rivet
4 - Spacer sleeve
Scheme 19
Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove connector - 2 -.
- Remove bolts - 1 - (3x). 0.5 Nm.
- Remove seat ventilation - 3 -.
Installing
- Install seat ventilation - 3 - in reverse order of removal.
Scheme 20
Note. Rubber guide - 1 - is sewn onto upholstery - 2 -. If rubber guide is malfunctioning, the upholstery must be replaced.
Removing
- Remove seat --> «Seat, Removing and Installing»(ref-289222-S25865021782008062700000) .
- Mount the fixture for seat repair VAS 6136 on the engine and transmission holder VAS 6095.
- Attach the front seat to the fixture for seat repair VAS 6136.
- Remove top backrest cover --> «Upper Backrest Cover, Removing and Installing»(ref-289222-S41527021452008062700000) .
- Remove bottom backrest cover --> «Lower Backrest Cover, Removing and Installing»(ref-289222-S22181329692008062700000) .
- Remove connector - 4 -.
- Push cover - 6 - aside.
- Drill out rivets - 5 - (2x).
- Remove seat ventilation - 3 -.
Installing
- Install seat ventilation - 3 - in reverse order of removal.
Scheme 21
- Press out rear footwell light - 1 - from rear.
- Remove connector - 2 -.
Seat Adjustment Switch, Removing and Installing
Removing
- Remove seat pan --> «Seat Pan, Removing and Installing»(ref-289222-S08334952372008062700000) .
- Remove side trim on sill side --> «Side Trim, Sill Side, Removing and Installing»(ref-289222-S31445848532008062700000) .
- Pull off switch controls - 1 - and - 3 - and collar - 2 -.
- Remove bolts - 7 - (3x). 1 Nm.
- Remove seat adjustment switch - 4 -.
Installing
- Install seat adjustment switch in reverse order of removal.
Scheme 22
Removing
- Remove seat pan --> «Seat Pan, Removing and Installing»(ref-289222-S08334952372008062700000) .
- Disengage front trim panel - 1 - at arrow position from side panel on tunnel side - 3 -.
- Remove screw - 2 -. 2.5 Nm.
- Pry out clamping strip - 4 -.
- Pull off side panel on tunnel side - 3 - toward rear.
Installing
- Install side panel on tunnel side - 3 - in reverse order of removal.