Preparatory steps
- Remove wiper arms. --> «92 - WINDSHIELD WIPER AND WASHER SYSTEM»(ref-289227-S11612981612008062700000)
- Remove cowl panel trim.
- Pull left and right water deflectors out from retaining strips (from bottom upward).
- Remove sun visors on left, center and right. --> «70 - INTERIOR TRIM»(ref-289222-S30170627502008062700000)
- Remove interior rear-view mirror. --> «70 - INTERIOR TRIM»(ref-289222-S30170627502008062700000)
- Disconnect all electrical wires to sensors and rearview mirror or to window heater.
- Remove upper trim panels of A-pillars --> «70 - INTERIOR TRIM»(ref-289222-S30170627502008062700000)
Scheme 219
Note. In vehicles with rain sensor - 2 - , cover - 3 - for rain sensor must be removed from windshield - 1 -. To assist removal of cover, create an assist tool, e.g. from a 1 mm thick welding wire - 1 - as shown in illustration.
Note. Illustration shows rain sensor as seen from outside through ceramic screen printed area.
- Move assist tool on both sides at top on headliner - 3 - carefully behind cover - 1 - of rain sensor mount - 2 -.
Scheme 220
- Pull cover on side slightly outward in direction of arrow and then pull off cover downward from mount.
- Press rain sensor with wire connection toward rear to vehicle interior from window.
Scheme 221
- Pierce hole in adhesive sealing material from inside of vehicle using awl at bottom-left of windshield.
- Pull cutting cord through adhesive sealing material into inside of vehicle using awl.
Scheme 222
- Lay cutting cord underneath and all around inside of windshield.
Scheme 223
- Secure end of cutting cord at bolt for securing front wiper arms.
- Insert protective foil V.A.G 1474/13 between windshield and instrument panel.
- Secure beginning of cutting cord in winding device and cut first area of adhesive (up to about center of windshield).
Scheme 224
- Move winding device as shown, and continue to cut out adhesive sealing material.
Scheme 225
- Move winding device as shown and attach relay pulley.
- Route cutting cord as shown.
- Cut adhesive up to point where cord no longer runs in relay pulley.
Scheme 226
- Remove relay pulley and continue to cut adhesive.
Scheme 227
- Move winding device as shown and attach relay pulley in upper corner of windshield.
- Route cutting cord as shown.
- Insert protective foil V.A.G 1474/11 between windshield and molded headliner.
- Cut adhesive up to point where cord no longer runs in relay pulley.
Scheme 228
- Remove relay pulley and continue to cut adhesive.
- Repeat these steps in top left and bottom left corners of windshield.
- Cut glass completely free in this manner.
- Remove windshield from windshield opening using suctioned lifter.