Home/Audi/S8/Audi S8 D2 рестайлинг 2 (2002-2003)/Repair manual/Multiport Fuel Injection (mfi) - 4.2l v8 (akb, Aux, Ays)/Installing Engine Control Module (ECM)

Contents

Section: Multiport Fuel Injection (mfi) - 4.2l v8 (akb, Aux, Ays)

Safety precautions

Rules for cleanliness

Technical data (A8 vehicles)

Technical data (S8 vehicles)

Component locations, overview

Wiring and component check with VAG1598/31 test box

Connecting VAG1598/31 test box

Motronic Engine Control Module (ECM) -J220- (without metal anti -theft housing), replacing

Removing Engine Control Module (ECM)

Installing engine control module

Motronic Engine Control Module (ECM) -J220- (with metal anti -theft housing), replacing

Procedure

Installing Engine Control Module (ECM)

Motronic Engine Control Module (ECM) Power Supply Relay -J271-, checking

Checking activation of the ECM power supply relay

Activating Cruise Control System (CCS)

Test conditions

Checking idle speed

If the idle speed is too high or too low, or if the engine does not idle smoothly, and there are no malfunctions stored in the DTC memory, perform the following tests (marked with

Relevance of figures in 5-digit readout in Display Group 056

Requirements

Removing fuel rail

Checking fuel injectors for leaks

Fuel Pump (FP) relay -J17- and relay activation, checking

Functional test of fuel pump relay

Testing activation of fuel pump relay

Checking function

Reading Display Group 002

Checking wiring for MAF sensor

Intake Air Temperature (IAT) sensor -G42-, checking

Engine Coolant Temperature (ECT) sensor -G62-, checking

Oxygen sensor control, function

Significance of 3 digit indication in Display Group 30

Checking oxygen sensor adaptation and oxygen sensor control

Evaluation display group 32

Evaluation display group 33

Test requirements

Test sequence for oxygen sensor 1 before catalytic converter bank 1

Continuation

Test sequence for oxygen sensor 1 before catalytic converter bank 2

Component location of connectors for oxygen sensors 2 behind catalytic converter

Checking oxygen sensor control behind catalytic converter

Evaluation display group 037 and 038

Oxygen sensor heater for oxygen sensor, checking

Checking voltage supply for oxygen sensor heater

Oxygen sensor signal wire and activation, checking

Checking oxygen sensor wiring for Heated Oxygen Sensor (HO2S) -G39

Checking wiring for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) -G130

Checking wiring for Heated Oxygen Sensor (HO2S) 2 -G108

Checking wiring for Oxygen Sensor (O2S) 2 Behind Three Way Catalytic Converter (TWC) -G131

Intake manifold change-over, checking (A8 vehicles)

Intake manifold change-over, checking function

Intake Manifold Change -Over Valve -N156- and Intake Manifold Tuning (IMT) Valve -2- -N261-, checking

Checking voltage supply to intake manifold change-over valve

Checking vacuum system for leaks

Intake manifold change -over valve, checking function

Intake manifold change-over valve - N156-, checking

Checking voltage supply of intake manifold change-over valve

Checking activation of intake manifold change-over valve

Checking solenoid valve for throughput and proper seal

Checking vacuum system for proper seal

Checking for leaks

Checking power supply to solenoid valve

Secondary Air Injection (AIR) Solenoid Valve -N112-, checking

Secondary Air Injection (AIR) pump relay -J299-, checking

Checking voltage supply for secondary air pump relay

Check activation of secondary air injection pump relay

Electronic throttle system, function

Throttle valve control module -J338-, checking

Throttle valve control module, adaptation

Test conditions for adaptation of throttle valve control module

Throttle valve control module, adaptation notes

Angle sensor -1- for throttle drive (power accelerator actuation) -G187- and angle sensor -2- for throttle drive (power accelerator actuation) -G188-, checking

Checking voltage supply to throttle valve control module

Electronic Engine Power Control (EPC) warning light in instrument cluster, significance

Checking function of warning light

Throttle Position (TP) sensor -G79- and sender -2- for accelerator pedal position -G185-, checking

Checking voltage supply of accelerator position sensors

Checking signal wiring and wiring connections between accelerator position sensors and engine control module

Brake light switch -F- and brake pedal switch -F47-, checking

Relevance of figures in 4-digit readout in display field 2

Checking voltage supply

Checking wiring connections

Engine speed (RPM) signal, checking

A/C compressor shut-off, checking

Crash signal, checking

Engine mounts, checking

Data exchange between Engine Control Module (ECM), ABS/EDL control module, Transmission Control Module (TCM) or instrument cluster, checking

Checking bus system

Automatic Test Sequence

Checking two-wire bus system

All sections

Installing Engine Control Module (ECM) Audi S8 D2 рестайлинг 2

Multiport Fuel Injection (mfi) - 4.2l v8 (akb, Aux, Ays)

Installing Engine Control Module (ECM)

Installation is the reverse order of removal, noting the following

After repairs are complete, the metal anti -theft housing must be reinstalled. Use new snap-off screws.

After connecting a new Engine Control Module (ECM), the following work steps must be performed

Activate Engine Control Module (ECM) in "Guided Troubleshooting" below the subject heading "Engine Control Module (ECM), replacing". Use VAS5051 tester to do so.