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Controls, Housing - Automatic Transmission 0C8: Specifications Audi Q7 4L facelift

Automatic Trans 22 illustrations ~960 words

Tightening Specifications

ComponentNm
Overflow pipe in the opening for the plug1
ComponentNm
ATF check plug to ATF pan16

FASTENER TIGHTENING SPECIFICATIONS

ComponentBolt SizeNm
ATF Check Plug to the Pan16
Bolt for Adjusting the Selector Lever Cable13
Bolts/Nuts
M69
M820
M1040
M1265
Cable Mounting Bracket for Selector Lever Cable
M69
M822
Centering Bracket to the Lower Section of the Selector Mechanism Function Unit6.5
Lower Section of the Selector Mechanism Function Unit to the Body 4
6.4
10
Mounting ATF pipes to the ATF cooler
Bolts10
Union Nuts20
Overflow Tube in the Opening for the Plug1
Selector Lever Sensor System Control Module with Tiptronic Switch1
6-Cylinder Vehicles 3.0L TFSI
ATF Pipes 1
M68
M820
10
Thermostat8
6-Cylinder Vehicles 3.0L TDI Engine
ATF Pre-Heater to ATF Pipes20
ATF Pipes 28
ATF Pipes 3
8
25
ATF Auxiliary Cooler20
Thermostat8
1 For bolt tightening clarification, refer to 6-Cylinder Vehicles 3.0L TFSI -1, 13, 15 and 16- 2 For bolt tightening clarification, refer to 6-Cylinder Vehicles 3.0L TDI Engine -4- 3 For bolt tightening clarification, refer to 6-Cylinder Vehicles 3.0L TDI Engine -20, 21 and 22- check link 4 For bolt tightening clarification, refer to SELECTOR MECHANISM OVERVIEW -14 and 15

Mounting ATF Pipes to the ATF Cooler

I - Mounting with Clamping Joint

Replace the O-rings and coat them with ATF.

Insert the ATF pipe all the way into the ATF cooler by hand and then tighten.

Tighten the bolts -1- to 10 Nm.

II - Mounting with Threaded Connection

Replace the O-rings and coat them with ATF.

Insert the ATF pipe all the way into the ATF cooler by hand and then tighten

Tighten the union nuts -2- to 20 Nm.

Selector Lever Cable Heat Shield - Tightening Specification

Tighten the bolts -1 through 4- to 9 Nm.

Automatic Transmission to a 3.0L TFSI Engine

Scheme 4

Scheme 4
ItemBolt 1)Nm
1M10 x 9515 +90°
2 through 5M12 x 7530 +90°
6, 7M12 x 14030 +90°
8, 9, 10M10 x 6015 +90°
11M10x4515 +90°
AAlignment sleeves for centering
1) Aluminum bolts may be used two times TRANSMISSION, INSTALLING .

Check if the alignment sleeves -A- for centering the engine/transmission are in the cylinder block and insert them if they are not.

Automatic Transmission to a 3.0L TDI Engine

Scheme 5

Scheme 5
ItemBoltNm
1M10 x 70 1)65
2M10 x 90 1)65
3, 4, 5, 7M12 x 8080
6M12 x 7080
8, 9, 10M10 x 7045
AAlignment sleeves for centering
1) Also secures the starter.

Check if the alignment sleeves -A- for centering the engine/transmission are in the cylinder block and insert them if they are not.

Note. The tightening specifications apply only to lightly greased, oiled, phosphated or blackened nuts and bolts. Additional lubricant such as engine or transmission oil may be used, but do not use graphite lubricant. Do not use any ungreased parts. Tightening specification tolerance +/- 15%.

ComponentNm
Bolts/nutsM69
M820
M1040
M1265

Automatic Transmission to a 3.0L TFSI Engine

ItemBolt 1)Nm
1M10 x 9515 +90°
2 through 5M12 x 7530 +90°
6, 7M12 x 14030 +90°
8, 9, 10M10 x 6015 +90°
11M10 x 4515 +90°
AAlignment sleeves for centering
1) Aluminum bolts may be used two times TRANSMISSION, INSTALLING .

Check if the alignment sleeves -A- for centering the engine/transmission are in the cylinder block and insert them if they are not.

Scheme 6

Scheme 6
  1. The aluminum bolts -1 through 11- can be used 2 times. Therefore, the bolts must be marked with two notches "X" made by a chisel after they have be used the first time -arrow-.
  2. To prevent damaging the bolts when marking them, do not clamp them in a vise. Insert the bolt using a 14 mm socket with a 1 / 2 drive, which is inserted in to the vise, as illustrated.
  3. Bolts marked with an "X" may not be used again.

Automatic Transmission to a 3.0L TDI Engine

ItemBoltNm
1M10 x 70 1)65
2M10 x 90 1)65
3, 4, 5, 7M12 x 8080
6M12 x 7080
8, 9, 10M10 x 7045
AAlignment sleeves for centering
1) Also secures the starter.

Check if the alignment sleeves -A- for centering the engine/transmission are in the cylinder block and insert them if they are not.

All Vehicles

Scheme 7

Scheme 7

Checking position of torque converter.

  1. When the converter is installed correctly, the distance -a- between the lower contact surfaces on threaded holes and on the torque converter and torque converter bell housing contact surfaces is at least 23 mm.
WARNINGDanger of causing damage to the torque converter drive plate or the ATF pump. The distance is approximately 11 mm when the torque converter is not fully installed.

Turn the torque converter and the engine drive plate before connecting the engine and the transmission so that the holes for the bolts -1- are at the same height as the opening on the removed starter.

Ensure no lines are kinked when sliding engine and transmission together.

Always use new bolts to secure the torque converter to the drive plate

Tighten the torque converter. Refer to TORQUE CONVERTER OVERVIEW .

Install the starter. Refer to STARTER [for engine(s) CATA] .

Install the front driveshaft. Refer to FRONT FINAL DRIVE .

Install the rear driveshaft. Refer to REAR FINAL DRIVE .

Install the ATF pipes. Refer to ATF PIPES AND ATF COOLER .

Check the connectors -1 through 3- for water entry or corrosion before connecting them to the transmission. Repair them if necessary.

Attach the front driveshaft to the transfer case. Refer to FRONT FINAL DRIVE .

Vehicles with a 3.0L TFSI Engine

Install the left rear coolant pipes. Refer to LEFT REAR COOLANT PIPE .

Install the catalytic converter. Refer to PRIMARY CATALYTIC CONVERTER .

Vehicles with a 3.0L TDI Engine

Install the left upper coolant pipes from the transmission. Refer to UPPER COOLANT PIPE .

Install left coolant pipes on the transmission. Refer to LEFT REAR COOLANT PIPE ON TRANSMISSION .

Install the air filter housing. Refer to [For engine(s) CATA] Removal and Installation .

Install the particulate filter. Refer to PARTICULATE FILTER .

All Vehicles

Install the selector lever cable and check the adjustment. Refer to SELECTOR LEVER CABLE .

Align the exhaust system free of tension. Refer to MUFFLER OVERVIEW .

Complete the steps required after connecting the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .

CAUTIONDanger of causing damage to the control modules due to the excess voltage. Do not use a charger to jump start!

ATF level, checking and filling, refer to ATF LEVEL, CHECKING AND FILLING .

After installing an exchanged transmission or after repairing transmission, refer to ATF PIPES AND COOLER, CLEANING

  1. If the transmission was replaced

Perform a transmission adaptation. Refer to

Scheme 8

Scheme 8: SPECIAL TOOLS

Special tools and workshop equipment required

  1. Engine Sling 2024 A
  2. Shackle T10059
  3. Shop Crane -Load Cap=700-1200kg VAS 6100

Scheme 9

Scheme 9

Special tools and workshop equipment required

  1. Engine Support Bridge 10 - 222 A
  2. Bracket With Spindle And Hook 10 - 222 A /10
  3. Shackle (1 Set=2 Pieces) 10 - 222 A /12
  4. Adapter 10 - 222 A /19
  5. Adapter 10 - 222 A /22
  6. Bracket 30 - 211 A

Scheme 10

Scheme 10

Special tools and workshop equipment required

  1. Pry Lever - Rmv Outside Mirror 80 - 200
  2. Lifting Tackle 3033
  3. Engine/Transmission Jack V.A.G 1383 A
  4. Shop Crane -Load Cap=700-1200kg VAS 6100
  5. Engine Bung Set VAS 6122
  6. Socket T40058

Special tools and workshop equipment required

Scheme 11

Scheme 11

Scheme 12

Scheme 12

Scheme 13

Scheme 13

Scheme 14

Scheme 14

Scheme 15

Scheme 15

Scheme 16

Scheme 16

Scheme 17

Scheme 17

Scheme 18

Scheme 18

Scheme 19

Scheme 19

Scheme 20

Scheme 20

Scheme 21

Scheme 21

Scheme 22

Scheme 22

Scheme 23

Scheme 23

Scheme 24

Scheme 24

Scheme 25

Scheme 25
  1. Hose Clamps Up to 40 mm 3093
  2. Hose Clamps Up to 25 mm Dia. 3094
  3. Puller T10055
  4. Press Tool for Shaft Seal T10180
  5. Sleeve for Shaft Seal T10186
  6. Socket and Key T40031
  7. Engine Support Basic Set T40091
  8. Engine Support Supplement Set T40093
  9. Gearbox Support T40173
  10. Hose Clip Pliers V.A.G 1275
  11. Oil Collecting and Extracting Device V.A.G 1782
  12. Depth Gauge VAS 6082
  13. Adapter for Oil Filling VAS 6262 A
  14. If necessary, Adapter for Oil Filling VAS 6262/6
  15. Adapter for Filling ATF Oil VAS 6262/2
  16. Hose Clip Pliers VAS 6362
  17. Not illustrated
  18. Pipe Cutter 6056/2