ENGINE OVERVIEW
Gasoline engines
| Engines | > | |
|---|---|---|
| Engine Code | CAEB | |
| Displacement | 2.0L | |
| Output | KW at RPM | 155/6000 |
| Torque | Nm at RPM | 350/1500 |
| Bore | Ø mm | 82.5 |
| Stroke | Mm | 92.8 |
| Compression ratio | 9.6 | |
| Fuel injection/Ignition | FSI | |
| RON | Minimum. | 95 unleaded 1) |
| (1) 91 RON unleaded gasoline is permitted but the performance will be decreased. | ||
| (1) | 91 RON unleaded gasoline is permitted but the performance will be decreased. |
| Engine code | CALB | CHJA / Hybrid | |
|---|---|---|---|
| Emissions category | EU V | EU V | |
| Number of cylinders/valves per cylinder | 6/4 | 4/4 | |
| Displacement | L | 3.2 | 2.0 |
| Output | KW/min -1 | 199/6500 | 155/ 4500-6200 |
| Torque | Nm/min -1 | 330/ 3000-5000 | 350/ 1500-4500 |
| Bore | Mm | 85.5 | 82.5 |
| Stroke | Mm | 928 | 84.1 |
| Compression ratio | 12.5 | 9.6 | |
| Fuel injection/Ignition | FSI | TFSI | |
| Minimum ROZ | 95 (unleaded) 1) | 95 (unleaded) 1) | |
| (1) 91 RON standard unleaded gasoline is permissible, however with decreased performance. | |||
| (1) | 91 RON standard unleaded gasoline is permissible, however with decreased performance. |
GENERAL INFORMATION
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
| WARNING | Before driving the vehicle onto a workshop hoist, make sure there is enough clearance between any low-lying components and the hoist. Before driving a vehicle onto a lifting platform it must be ensured that the vehicle weight does not exceed the permissible lifting capacity of the platform. Vehicle may only be lifted at points indicated in illustration in order to avoid damaging vehicle floor pan and to prevent vehicle from tipping. Make sure that side member stiffener contacts support plate of lifting platform at center. Never start engine and engage a gear with vehicle lifted so long as even one wheel has contact with the floor! There is a risk of an accident if this is not observed! If work is to be performed under vehicle it must be supported by suitable stands. |
Using a workshop hoist
Note. Always use a suitable rubber or wooden block between the jack and the vehicle. Do not lift the vehicle at the engine oil pan, transmission, or on front or rear axles as serious damage may result.
HOIST AND FLOOR JACK LIFTING POINTS
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Front
Scheme 1
Position the hoist arm lift pad near the -marking- on the horizontal reinforcement brace on the floor panel.
Rear
Scheme 2
Position the hoist arm lift pad near the -marking- on the horizontal reinforcement brace on the floor panel.
VEHICLE LIFTING MODE ON VEHICLE WITH AIR SUSPENSION
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Activate the vehicle lift mode before lifting the vehicle with either a vehicle jack or a vehicle hoist. Vehicle lifting mode automatically switches off when vehicle speed exceeds 15 km/h.
Switching on
Switch the ignition on.
Press "CAR" function key. Main menu "adaptive air suspension" appears.
Press "SETUP" function key. "adaptive air suspension" menu appears.
Rotate control knob to "Vehicle lift mode" and select "ON".
Switching Off
Switch the ignition on.
Press "CAR" function key. Main menu "adaptive air suspension" appears.
Press the "SETUP" function key. "adaptive air suspension" menu appears.
Turn control knob to "Vehicle lifting mode" and select "OFF" to switch of vehicle lifting mode.
VEHICLE DIAGNOSTIC TESTER, CONNECTING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Vehicle Tester, Connecting
Special tools and workshop equipment required
Scheme 3
- Vehicle Diagnosis, Testing and Information System VAS 5051B
- Diagnostic cable VAS 5051/B1
- Vehicle Diagnosis, Testing and Information System VAS 5052A
- Remote diagnosis head VAS 5054A
- Diagnosis interface VAS 5055
- USB Bluetooth adapter VAS 5054/2
Note. Make sure the selected vehicle diagnostic tester is only used with the accompanying diagnostic cable.
| WARNING | During a road test you must always secure testing and measuring equipment on the back seat. Drivers must NEVER operate these tools while driving. |
Perform the following
Scheme 4
Connect diagnosis cable connector to data link connector.
Switch on the vehicle diagnostic tester.
Switch the ignition on.
Follow the instructions appearing on the screen to start the desired functions.
VEHICLE IDENTIFICATION NUMBER
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
The VIN is located
Note. Only in certain countries!
Scheme 5
- On the lower edge of the windshield -arrow
- On the upper right wheel housing longitudinal member
- On the vehicle data label
- In the MMI under Car Systems.
Meaning of Vehicle Identification Number (VIN)
| WAU | ZZZ | 4G | Z | D | A / N | 000 234 |
|---|---|---|---|---|---|---|
| Manufacturer code | Filler character | Type | Filler character | Model year 2011 | Producing Factory | Serial number |
VEHICLE DATA LABEL
The vehicle data label can be found
- In the customer Maintenance booklet and
- Inside the spare wheel well or on the luggage compartment floor panel
The label contains the following vehicle data
Scheme 6
1 - Vehicle Identification Number
2 - Type - engine - transmission - manufacture month/year
3 - Engine and transmission codes (no information for certain countries)
4 - Paint code - interior equipment code
5 - Option code
6 - Fuel consumption - city, highway, combined - l/100 km (no information for certain countries)
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Handling High Voltage Cables, refer to HANDLING HIGH VOLTAGE CABLES . |
Note. The engine serial number may contain up to nine characters. The first part (4 characters maximum) is the "engine code". The second part (six characters) is the "serial number". The first of the six characters will be replaced by a letter if more than 999, 999 engines with the same engine code are produced. The engine code has four digits beginning with the letter "C". The first 3 digits in the engine code stand for the displacement and the mechanical engine structure. The fourth digit stand for output and engine torque and depends on the engine control module. The 4-character engine codes are located on the type label (market-specific), vehicle data label and engine control module. A sticker with "engine code" and "serial number" is also attached to toothed belt guard.
2.0L TFSI
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Handling High Voltage Cables, refer to HANDLING HIGH VOLTAGE CABLES . |
The engine number ("engine code" and "serial number") is located on the left side of the vehicle where the engine/transmission -arrow- are joined.
Scheme 7
3.2L FSI
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Handling High Voltage Cables, refer to HANDLING HIGH VOLTAGE CABLES . |
The engine serial number ("engine code" and "serial number") is located at left front of cylinder block -arrow-.
Scheme 8
TOW STARTING/TOWING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. The tire bolt wrench and towing eye are with the vehicle tools.
Scheme 9
The towing eye thread is located under a cover in the front bumper on the right side.
Carefully remove the cover in the -direction of the arrow-.
Install the towing eye all the way in the -direction of the arrow- into the threaded hole.
Scheme 10
Remove towing eye after use and return to vehicle tool kit storage compartment. Towing eye must always be in vehicle.
Scheme 11
Note. Vehicles with a trailer hitch: extend the trailer hitch and attach the towing part or towing cable to the hitch.
Push the cap -arrow- with a single strong push toward the inside in order to loosen it from the bumper.
Install the towing eye all the way in the -direction of the arrow- into the threaded hole.
Scheme 12
Remove towing eye after use and return to vehicle tool kit storage compartment.
Tow starting or towing vehicle
Note. Tow-ropes or bars should be attached at above mentioned points only. The tow rope should be able to stretch to reduce the risk of damage to both vehicles. Therefore only ropes of synthetic material or rope from similarly flexible material should be used. However it is safer to use a tow bar! Avoid excessive towing effort and do not jerk. During towing operations on unpaved roads there is always a danger that the attachment points will be overstressed and damaged. Vehicle towing should only be done if it is not possible to start the engine with the starting assist cable.
If the vehicle must ever tow or be towed, observe the following
- Legal regulations concerning towing must be observed.
- Both drivers must be familiar with towing procedures. Inexperienced drivers should not attempt to tow start or tow.
- When using a tow rope the driver of the towing vehicle must engage the clutch very gently when moving off and changing gear.
- The driver of the vehicle being towed must ensure that the tow rope is always taut.
- Both vehicles must have the emergency flasher switched on - if necessary observe any other regulations.
- The ignition must be switched on, so that the steering wheel is not locked and the turn signals, horn, windshield wipers, and windshield washer system can be operated.
- Since the brake booster only works with the engine running, the brake pedal must be stepped on with substantially more force when the engine is switched off.
- With the engine switched off, the power steering also does not work, increasing the amount of steering effort.
- Without lubricants in the manual transmission and/or automatic transmissions the car may only be towed with raised drive wheels.
Important notes for tow starting by vehicles
It is generally recommended not to tow start vehicles. Instead, jumper cables should be used.
There are several reasons to not tow start
- During tow starting, the risk of an accident occurring is high, e.g. driving into vehicle towing.
- Vehicles with gasoline engines can be damaged by unburned fuel entering the catalytic converter.
- Tow starting of vehicles with automatic transmission is not possible for technical reasons.
If a vehicle should be tow started at any time, observe the following
Before tow starting, push in clutch pedal and hold, and select gear 2 or 3.
Switch the ignition on.
When both vehicles are in motion, release the clutch pedal.
As soon as the engine is started, push in the clutch and take the car out of gear to avoid running into the towing vehicle.
Note. Vehicles with catalytic converter (gasoline engine only) must not be started when the catalytic converter is at operating temperature and pulling the vehicle over a longer distance of more than 50 m. Otherwise, the vehicle could be damaged by unburned fuel entering the catalytic converter.
When towing a vehicle with automatic transmission the following additional points must be observed
- Selector lever must be in the "N" position.
- Do not tow at speeds greater than 30 mph (50 km/h).
- The maximum towing distance is 30 miles (50 km).
For longer distances, the front end of the vehicle must be raised.
Reason: the transmission oil pump does not work when the engine is switched off. That means the transmission is not sufficiently lubricated at higher speeds and longer distances.
When towing with a tow truck, the vehicle may only be towed with raised front wheels.
Reason, the driveshafts turn backwards when the rear of the vehicle is raised. This would cause the planetary gears in the automatic transmission to achieve such high RPM that the transmission would be heavily damaged within a very short time.
Note. If normal towing of the vehicle is not possible, the vehicle must be transported with a special transporter or trailer. This also applies to towing distances of over 30 miles (50 km).
VEHICLE CHECKS DURING INSPECTION AND MAINTENANCE
For vehicle checks, we recommend interactive acceptance VAS 5000 and performance test stand V.A.G 1858.
Brakes Inspection
Information for checking brakes on FWD and AWD vehicles is in the corresponding brake system repair information.
Performance Check
Perform performance check on performance test stand recommended by Audi. The corresponding correction factors for automatic transmissions and AWD are provided in these test stands. Vehicles with AWD may only be tested on a four-wheel performance test stand.
Tachometer Check
With the tachometer test, the vehicle wheels are driven. Vehicles with AWD may only be tested on a four-wheel test stand.
Shock absorber Check
Information on testing shock absorbers can be found in the suspension repair information.
Note. Check with the importer if there are questions regarding the meaning of "hybrid electrically instructed person", "Audi high voltage technician", "Audi high voltage system specialist" or high voltage system before beginning any work on a high voltage vehicle.
Qualification explanation, refer to General, Technical Data .
Exterior and interior identification on the Audi Q5 Hybrid, refer to General, Technical Data .
HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW
The high voltage system on the Audi Q5 consists of the electro-drive drive motor -V141-, the traction battery -A2-, the high voltage cables and the electric drive power and control electronics -JX1-, which contains the electrical drive control module -J841-, the voltage converter -A19- and the drive motor inverter -A37-.
Additional components include the electric A/C compressor -V470-, the low temperature cooling system, the battery cooling module for the traction battery -A2- and the decoupler inside the electro-drive drive motor -V141-.
Scheme 13
- Electric Drive Power and Control Electronics -JX1- Electrical drive control module -J841- Voltage converter -A19- Drive motor inverter -A37- Red warning label
- Drive motor high voltage wiring harness -PX2- drive motor high voltage cable 1 -P4- (U) blue ring/ right coding tab Drive motor high voltage cable 2 -P5- (V) green ring/left coding tab Drive motor high voltage cable 3 -P6- (W) violet ring/two coding tabs
- Hybrid battery high voltage wiring harness -PX1- Hybrid battery high voltage cable, positive terminal -P1- red ring Hybrid battery high voltage cable, negative terminal -P2- brown ring
- Air guide channel for cooling the traction battery -A2
- Traction battery -A2- Red warning label and battery warning label High voltage system maintenance connector -TW
- Battery cooling module traction battery -A2
- Brake booster vacuum pump -V469
- Electro-Drive Drive Motor -V141- Red warning label
- Electric A/C compressor -V470- Red warning label
- Electric A/C compressor high voltage cable -P3
- Internal combustion engine
WORKING NEAR HIGH VOLTAGE COMPONENTS
Note. Remember that only specific technicians with specific qualifications may perform certain work on high voltage vehicles. Refer to General, Technical Data . Identification on an Audi high voltage vehicle; description of the high voltage technology, etc, refer to General, Technical Data . High Voltage Components and Cables Overview, refer to HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW .
| CAUTION | Damaged high voltage components may produce dangerously high voltage. Note the following when working near high voltage components and cables: Do not use tools that have sharp edges, that are used for cutting or shaping, or that generate heat, such as welding, soldering, hot air or thermal adhesive equipment. Visually inspect the high voltage components before beginning any work on them. Inspect the electric drive power and control electronics -JX1-, the electro-drive drive motor -V141-, the A/C compressor -V470- and the high voltage cables when working inside the engine compartment. Inspect the high voltage cables and covers when working on the underbody. Inspect the high voltage cable and the electronics with the high voltage system maintenance connector - TW - when working at the back of the vehicle. Inspect all potential equalization cables. Note the following when inspecting the components: None of the components may display any exterior damage. The insulation on the high voltage cables and the potential equalization cables must not be damaged. The high voltage cables may not be deformed in any way. Every high voltage component must have a red warning label on it. |
WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON
Note. Remember that only specific technicians with specific qualifications may perform certain work on high voltage vehicles. Refer to General, Technical Data . Identification on an Audi high voltage vehicle; description of the high voltage technology, etc, refer to General, Technical Data . High Voltage Components and Cables Overview, refer to HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW .
| CAUTION | Risk of unintentional engine start and poisonous gas in closed spaces when working on vehicles with ignition turned on or on vehicles that are ready to drive. Risk of limbs and/or clothing being pinched and pulled. Perform the following before turning on the ignition: Move the selector lever into P. Set the parking brake. Switch off the ignition. Open the hood. Connect the battery charger to the battery jump start terminal for the 12V vehicle electrical system, for example, battery charger VAS 5095A. Turn on the ignition. |
WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF
Note. Remember that only specific technicians with specific qualifications may perform certain work on high voltage vehicles. Refer to General, Technical Data . Identification on an Audi high voltage vehicle; description of the high voltage technology, etc, refer to General, Technical Data . High Voltage Components and Cables Overview, refer to HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW .
| WARNING | Danger of the engine starting unexpectedly. Turn off the ignition and remove the ignition key from the vehicle interior for all work performed on the high voltage vehicle. |
HANDLING HIGH VOLTAGE CABLES
Note. Remember that only specific technicians with specific qualifications may perform certain work on high voltage vehicles. Refer to General, Technical Data . Identification on an Audi high voltage vehicle; description of the high voltage technology, etc, refer to General, Technical Data . High Voltage Components and Cables Overview, refer to HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW .
| WARNING | Handling high voltage cables: Do not support yourself or any tool on the high voltage cables or components. This could damage the insulation. Do not excessively bend or flex high voltage cables. This will damage the insulation. The round high voltage connectors are color-coded by an exterior color ring and are mechanically coded by the guide and code tabs. Always pay attention to the coding when connecting the round high voltage connectors to prevent mechanical damage to the high voltage connectors. |
MEASURED VALUES BLOCK 32, READING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. Applies to certain countries only. Countries affected: Refer to MY 2013 MAINTENANCE INTERVALS .
- DTC memory not erased.
Note. The measured values needed will be erased when the DTC memory is cleared.
Perform the following steps.
Connect VAS 50XX/60XX. Refer to VEHICLE DIAGNOSTIC TESTER, CONNECTING .
Select Guided Functions.
Select brand and type.
Select the engine electronics or the name of the injection and ignition system.
Select Read Measured Values.
Note. There are 2 versions.
Version 1 (4-cylinder engine)
Select displayable measured value: >>Long Term Fuel Trim Bank 1/3<<.
Follow the guided program.
Press complete .
Press read .
Observe the measured value.
Version 2 (6-cylinder engine)
Select displayable measured value: >>heated oxygen sensor adaptation values, bank 1 sensor 1 partial load<<.
Select displayabe measured value: >>heated oxygen sensor adaptation values, bank 2 sensor 1 partial load<<.
Follow the guided program.
Press complete .
Press read .
Watch the measured values.
Note. If the measurement displayed exceeds the value by 15%, then it is necessary to increase the amount of additive G17 by a factor of 4. Refer to FUEL INJECTOR CLEANER G17 .
| WARNING | If a deviation of > 15% is repeated, then a repair is necessary. |
BATTERY, CHECKING LEVEL USING GUIDED FAULT FINDING
Note. Battery test for all vehicles including hybrid
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Fault Finding or Guided Functions
- Select brand and type.
- Service Work
- Check the battery -A-.
- Continue following the instructions.
- Send the diagnostic protocol online.
Note. If tester display shows charge or replace battery, refer to [For engine(s) CAEB, CALB] Removal and Installation
BATTERY (AUXILIARY BATTERY), CHECKING LEVEL USING GUIDED FAULT FINDING
Note. Battery test for hybrid vehicles only The auxiliary battery is located inside the luggage compartment in the back, behind the left side trim panel.
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Fault Finding or Guided Functions
- Select brand and type.
- Service Work
- Check the auxiliary battery -A1-.
- Continue following the instructions.
- Send the diagnostic protocol online.
Note. If tester display shows charge or replace battery, refer to Removal and Installation
BATTERY, CHECKING ELECTROLYTE LEVEL
Note. Checking the electrolyte level does not apply to hybrid vehicles.
The battery is in the luggage compartment.
Switch ignition off and remove ignition key.
Scheme 14
Disconnect the connector for the Bass box -arrow 1-.
Remove the nut for the cover -arrow 2-.
Note. Pay attention to the installation position of the bass box! (a stamped triangle + arrow)
Scheme 15
Open the cover -1- above the battery.
Note. Batteries with or without visual indicator must not be opened.
Battery without Visual Indicator
- On batteries with visible MIN and MAX markings, electrolyte level only needs to be checked visually.
- The electrolyte level must be above the MIN marking.
- Use a flashlight to improve visibility when performing an exterior visual inspection of the MIN and MAX markings.
| CAUTION | Replace the battery if the electrolyte level is below the minimum marking. Refer to [For engine(s) CAEB, CALB] Removal and Installation . |
Battery with Visual Indicator
- The "visual indicator" -arrow- provides information about the fluid levels and the state of charge for the battery being checked.
- As the "visual indicator" is only located in a battery cell, only the battery electrolyte level for this battery cell can be checked.
- Bubbles can build up under the "visual indicator" when the battery is charging and also while driving, causing the color displayed to be incorrect.
Loosen the bubbles under the "visual indicator" by lightly and carefully hitting the "visual indicator" -arrow- with the handle of a screwdriver.
Scheme 16
Read the battery electrolyte level present in the color display. Two different displays are possible
| Color display | Battery level |
|---|---|
| Black or green | Battery electrolyte level OK |
| Colorless or light yellow | Battery electrolyte level too low. Risk of explosion, do not check or charge the battery. |
| WARNING | Risk of explosion by charging the battery with "visual indicator". If the "visual indicator" is colorless or light yellow, do not check or charge the battery. Do not try to jump start it! There is a risk of explosion when checking, charging, or jumping the battery. Replace the battery. Refer to [For engine(s) CAEB, CALB] Removal and Installation . |
NON-HYBRID VEHICLES
Note. AGM batteries are marked with "AGM". The AGM battery is closed, needs no maintenance, and must not be opened.
Perform a visual inspection of the battery
- Corrosion on The Battery Pole
- Battery Terminal and Battery Secure
- Damage to the Battery Terminals and Housing
| CAUTION | The crash safety is reduced if an incorrect battery is installed. Always replace an AGM battery with another AGM battery if that is what the vehicle originally had installed. Refer to [For engine(s) CAEB, CALB] Removal and Installation . |
HYBRID VEHICLES
Note. Do not just visually check the AGM battery under the luggage compartment floor panel.
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. AGM batteries are marked with "AGM". The AGM battery is closed, needs no maintenance, and must not be opened.
Perform a visual inspection of the battery
The battery is in the luggage compartment.
Remove the cover for the luggage compartment left side trim panel.
Scheme 17
- Corrosion on The Battery Pole
- Battery Terminal and Battery Secure
- Damage to the Battery Terminals and Housing
| CAUTION | The crash safety is reduced if an incorrect battery is installed. Always replace an AGM battery with another AGM battery if that is what the vehicle originally had installed. Refer to [For engine(s) CAEB, CALB] Removal and Installation . |
The battery is in the luggage compartment.
Switch ignition off and remove ignition key.
Disconnect the connector for the Bass box -arrow 1-.
Remove the nut for the cover -arrow 2-.
Note. Pay attention to the installation position of the bass box! (a stamped triangle + arrow)
Open the cover -1- above the battery.
Open the cover -2- above the battery positive pole.
Scheme 18
Make sure the battery terminals are tight. Tighten the nuts -1- and -2-, if necessary.
Make sure the battery is secure. Tighten the bolts -3-, if necessary.
| Tightening Specifications | Nm |
|---|---|
| Battery pole terminal clamp | 5 |
| Bolt | 22 |
| WARNING | If the battery clamp is not seated securely on the positive terminal, disconnect battery Ground (GND) strap on battery negative terminal first, to prevent possible accidents. |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Do not just visually check the AGM battery under the luggage compartment floor panel.
Checking the auxiliary battery.
The battery is inside the luggage compartment.
Remove the cover for the luggage compartment left side trim panel.
Make sure the battery negative pole and ground cable -3- are tight. Tighten the nut -5- and ground connection -4-, if necessary.
Scheme 19
Tighten the bolt -3- on the battery positive cable -4-.
Make sure the battery is secure. Tighten the nut -2- and bolts -3- on the bracket -1-, if necessary.
Scheme 20
| Tightening Specifications | Nm |
|---|---|
| Negative terminal nut | 5 |
| Ground cable connection nut | 20 |
| Positive cable bolt | 4.5 |
| Nut, bolts to bracket | 9 |
| WARNING | If the battery clamp is not seated securely on the positive terminal, disconnect battery Ground (GND) strap on battery negative terminal first, to prevent possible accidents. |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
TIRES, CHECKING
Note. For safety reasons, all tires on the vehicle should be of the same make and tread design. On AWD vehicles, always use tires of the same make and tread design. If not, the center differential can get damaged.
DELIVERY INSPECTION
Check tire wear pattern and the side walls for damage, remove any foreign objects, if necessary.
INSPECTION SERVICE
Check tire wear pattern and the side walls for damage, remove any foreign objects, if necessary.
Check tire treads for cupping, feathering, one-sided tread wear, porous side walls, cracks, cuts, and rim damage.
| WARNING | Inform the customer of any damage found. |
TIRES, CHECKING WEAR PATTERN
The wear pattern of the front wheels can be used to assess whether a check of the track and camber is necessary
- Feathered edges of the treads may indicate faulty toe adjustment.
- One-sided tread wear is mostly caused by faulty camber.
Note. If such wear patterns are found, determine the causes by checking the wheel alignment (repair measure).
TREAD DEPTH, CHECKING
Special tools and workshop equipment required
Scheme 21
- Test pin T40139
Note. The second scale on the test pin is also used for checking brake pad thickness.
Tread Depth, Checking
Scheme 22
- Minimum tread depth: 1.6 mm
Note. The minimum tread depth is reached when the tires have worn down level with the 1.6 mm high tread wear indicators -arrows- positioned at intervals around the tire. Test pin T40139 can also be used to the check the tread depth. This value may vary for individual countries due to different legislative regulations. If the tread wear is close to the wear limits, inform customer and note findings on the repair order.
TIRE PRESSURE, CORRECTING
The tire pressures are on the label on the inside of the driver door.
Scheme 23
Note. The tire pressures listed on the label are cold tire pressures. Do not reduce tire pressure when the tires are warm.
TIRE REPAIR KIT, CHECKING EXPIRATION DATE
- On vehicles with a tire repair kit, check the expiration date.
Remove the left trim panel in the luggage compartment.
Scheme 24
Open the Velcro strap and remove the air compressor; the tire sealant bottle is located here.
Scheme 25
Remove the bottle and check the expiration date -arrow-.
Note. Replace a bottle that has already been used. If expiration date has passed, replace bottle.
SPARE TIRE
- Spare wheel with standard tire
Maintain the highest specified tire pressure for the tire size according to the tire pressure label.
- Mini spare tire
The tire pressure is on the sidewall.
- Break-down kit
Tire Repair Kit, Checking Expiration Date, refer to TIRE REPAIR KIT, CHECKING EXPIRATION DATE .
Note. Tire valves must be sealed with valve caps. Otherwise, dirt can enter valve needle which becomes jammed and can no seal shut.
BRAKE SYSTEM, INSPECTING FOR LEAKS AND DAMAGE
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Check the following components for leaks and damage
- Brake Master Cylinder
- Brake Booster
- ABS Hydraulic unit
- Brake calipers
Make sure the brake hoses are not twisted.
Make sure the brake hoses do not come in contact with any vehicle components when steering is at full lock.
Check brake hoses for porosity, bubbles and cracks.
Check brake hoses for chafing.
Check the brake line connections for leaks or corrosion and make sure they are attached securely.
| WARNING | Correct any malfunctions (repair procedure). |
BRAKE PADS, CHECKING THICKNESS
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
- Test pin T40139
Note. It is required to remove the wheels for specific tire combinations. The second scale on the test pin (tire symbol) can be used to determine the tire tread depth.
Push the ring all the way toward the tip.
then bring measuring point of test pin through rim and into contact with brake pad and slide test pin evenly in direction of brake pad until the test pin touches the brake pad backing plate.
Then remove test pin and read the value on the scale identified by the brake symbol.
Note. Make sure the sliding ring does not move, otherwise the measurement will be incorrect.
Scheme 26
a - Pad Thickness Including Backing Plate and Insulation Plate Depending on Vehicle Equipment.
Wear limit: 7
Scheme 27
a - Pad Thickness Including Backing Plate and Insulation Plate Depending on Vehicle Equipment.
Wear limit: 7
| WARNING | Replace the brake pads then they reach a thickness of 7 on the front axle and 7 on the rear axle (value on test pin scale). Inform the customer. |
BRAKE FLUID LEVEL, CHECKING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Use only new Original VW / Audi brake fluid
| WARNING | Brake fluid must never come into contact with fluids containing mineral oils (oil, gas, cleaning solutions). Oils containing minerals damage seals and rubber grommets on brake systems. Brake fluid is poisonous. Do not let brake fluid come into contact with paintwork. Brake fluid is hygroscopic, meaning that it absorbs moisture from the surrounding air, and must therefore always be stored in air-tight containers. Rinse off any leaking brake fluid with water. Do not reuse used / extracted brake fluid! Observe waste disposal regulations! |
Delivery Inspection
Scheme 28
- Fluid level must be at MAX mark -arrow-.
Note. To prevent the brake fluid from overflowing from the reservoir, the level must not be over the MAX mark.
Inspection Service
When driving, fluid level drops slightly from use and automatic brake pad adjustment.
Always check fluid level in conjunction with brake pad wear.
- The fluid level must be between the MAX and MIN markings -arrow- if the brake pads are new or far from the brake pad wear limit.
- With brake fluid at MIN mark or slightly above, topping off brake fluid is not necessary when wear limit of brake pads has been almost reached.
| WARNING | If brake fluid level is below MIN mark, check brake system (repair procedure), before adding brake fluid. |
BRAKE FLUID, CHANGING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Use only new Original VW / Audi brake fluid
| WARNING | Brake fluid must never come into contact with fluids containing mineral oils (oil, gas, cleaning solutions). Oils containing minerals damage seals and rubber grommets on brake systems. Brake fluid is poisonous. Do not let brake fluid come into contact with paintwork. Brake fluid is hygroscopic, meaning that it absorbs moisture from the surrounding air, and must therefore always be stored in air-tight containers. Rinse off any leaking brake fluid with water. Do not reuse used / extracted brake fluid! Observe waste disposal regulations! |
Special tools and workshop equipment required
Scheme 29
Scheme 30
Scheme 31
- Brake filler and bleeder unit VAS 5234
- Reservoir
- Tool set for brake bleeding VAS 6564
Remove the cap -1- from the brake fluid reservoir.
Scheme 32
Extract as much brake fluid as possible using intake hose from the brake charger/bleeding unit VAS 5234 with an installed screen.
Scheme 33
Install the adapter -1- to the brake fluid reservoir.
Scheme 34
Connect filler hose -2- on Brake Charger/Bleeder Unit VAS 5234 to adapter.
Adjust for the correct pressure on the brake charger/bleeder unit VAS 5234. Refer to the Operating Instructions.
Note. Depending on the vehicle equipment, the rear brakes or front wheel and rear wheel brakes may be bled without removing the tires using the brake bleeding tool set VAS 6564. It is required to remove the wheels for specific tire combinations. Use the bleeder hose delivered with the vehicle. The bleed hose must fit tightly over the bleed screw to prevent air from getting into the brake system. If there are two bleeder screws (depending on the vehicle equipment) per brake caliper, first connect the inner bleeder screw and then the outer. The brake fluid level in the reservoir must be high enough so that air cannot get into the brake system. Do not remove the strainer inside the brake fluid reservoir. After extracting, observe that no further brake fluid runs into the reservoir (the brake fluid level in the reservoir must align with the lower edge of the strainer).
Front Axle
- Depending on vehicle equipment: Brake caliper with two bleeder screws
Remove the cap -1- from the bleed screw on the left front brake caliper.
Scheme 35
Attach the bleed hose container -1- to the bleeder screw on the inside of the wheel rim.
Scheme 36
Open the bleed screw and let the brake fluid drain out BRAKE FLUID, CHANGING => Sequence and Brake Fluid Capacity Table .
Close bleeder screw.
Reattach the brake caliper bleeder screw cap.
Repeat the steps for the front right.
Rear axle
- Depending on vehicle equipment: Brake caliper with two bleeder screws
Remove both bleeder screw caps -1- from the rear left brake caliper.
Scheme 37
Select the VAS 6564 ratchet and the corresponding socket wrench and connect them.
Guide the bleed hose -1- out of the VAS 6564 from the inside of the wheel rim through the ratchet -2- and the socket wrench -3-, and attach it to the bleeder screw.
Scheme 38
Open the bleed screw with the ratchet -2- and drain the brake fluid BRAKE FLUID, CHANGING .
Close bleeder screw.
Guide the bleed hose -1- out of the VAS 6564 from the outside of the wheel rim through the ratchet -2- and the socket wrench -3-, and attach it to the bleeder screw.
Scheme 39
Open the bleed screw with the ratchet -2- and drain the brake fluid BRAKE FLUID, CHANGING .
Close bleeder screw.
Install the bleeder screw cap on the brake caliper.
Repeat the steps for the rear right.
With Manual Transmission
Remove the clutch slave cylinder bleed screw cap -1- -arrow-.
Scheme 40
Attach the container bleed hose -1- onto the clutch slave cylinder, open the bleed screw, and drain the appropriate brake fluid quantity BRAKE FLUID, CHANGING .
Close bleeder screw and install cover cap.
Press the clutch pedal several times.
Move filler lever on Brake Charger/Bleeder Unit VAS 5234 to position -B- (see operating instructions).
Remove the filler hose from the adapter.
Remove the adapter from the brake fluid reservoir.
Check brake fluid level and fill if necessary.
Install the brake fluid reservoir cover -1-.
Check pedal pressure and brake pedal free play. Free play: max 1 / 3 of pedal travel
Sequence and Brake Fluid Capacity Table
| Bleed screw sequence | Brake fluid quantity which must flow out of bleed screws |
|---|---|
| Brake caliper | |
| Left front | 0.20 liter |
| Right front | 0.20 liter |
| Brake caliper | |
| Left rear | 0.30 liter |
| Right rear | 0.30 liter |
| Clutch slave cylinder | 0.15 liter |
Automatic transmission total capacity: approximately 1.00 Liters
Manual transmission total quantity: approximately 1.15 liters
DATA MEMORY, CHECKING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Vehicle Self-Diagnosis (OBD)
- Gateway device list
- Read the control module with the fault stored in the DTC memory.
Correct relevant malfunctions with customer approval.
KEY, CHECK FUNCTIONALITY
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Separate keys so that the function of each key can be checked individually.
Mechanically lock and unlock vehicle with keys on driver door.
Insert each key into the ignition and start the engine.
Note in the delivery check list the number of keys checked and given to the owner.
Note. If engine switches off by itself after about 3 seconds and "SAFE" appears in the odometer display, the key has not been programmed to the immobilizer. Repair measure: Guided Fault Finding (Programming vehicle keys).
FUEL INJECTOR CLEANER G17
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Applies to certain countries only. Countries affected: Refer to Maintenance, Diagnosis => Maintenance table.
- The following table shows the required quantities for each fuel level shown in the fuel gauge.
Mixture ratio
| Fuel gauge | G17 additive |
|---|---|
| Approximately 1/4 | Approximately 19 ml |
| Approximately 1/2 | Approximately 38 ml |
| Approximately 3/4 | Approximately 57 ml |
| Approximately 1/1 | Approximately 75 ml |
Note. The values listed in the table are based on a 75 liter fuel tank (the fuel tank on the Audi Q5 hybrid holds 72 liters). If there are other fuel capacities in the fuel tank which are not mentioned in the table, then add 10 ml of additive for every 10 liters of fuel. >>Read measured values block 32<< : If the measurement displayed exceeds the value by 15%, then it is necessary to increase the amount of additive G17 by a factor of 4. Refer to MEASURED VALUES BLOCK 32, READING . Example: fuel gauge 1/4 fuel additive G17 approximately 75 ml.
NOISE INSULATION, REMOVING AND INSTALLING
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . |
Remove the front noise insulation -1- with -attachment 4 thru 7-.
Scheme 41
Remove the rear noise insulation -1- with -attachment 5-.
Scheme 42
Note. Loosen the bolts for the front aerodynamic trim panel to remove the rear noise insulation.
POWER STEERING SYSTEM, CHECKING AND FILLING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
With engine not running, move front wheels in straight-ahead position.
Cold fluid (approximately 70° F (20°C))
Remove cover.
Clean dipstick with clean cloth.
Screw cap on hand-tight and remove again.
Check the fluid level: The fluid level must be within the -A- range.
Scheme 43
Warm oil (approximately 175 °F [80°C])
Remove cover.
Clean dipstick with clean cloth.
Screw cap on hand-tight and remove again.
Check the fluid level: The fluid level must be within the -B- range.
Note. Screw cap fully in to get an accurate fluid level reading. If fluid level is above specified range, fluid must be extracted off.
| CAUTION | If the fluid level is below the specified level, check the hydraulic system for leaks (repair measure). It is not sufficient just to add fluid. |
If no leaks are detected, top off with power steering fluid "G 002 000".
Screw in cap hand tight.
INSTRUMENT CLUSTER/MMI, SELECT A LANGUAGE
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. Refer to the MMI Owner's Manual.
CLEAN WORKING CONDITIONS
Even minor contamination can lead to malfunctions. Always follow the rules below regarding cleanliness when working on the fuel supply and injection system.
- Clean the connections and the areas around them thoroughly before loosening with an engine or brake cleaner; then dry them completely.
- Seal open lines and connections immediately with clean plugs or caps.
- Place parts that have been removed on a clean surface and cover them. Only use lint-free cloths.
- Cover or seal open components carefully if the repair will not be performed immediately.
- Only install clean parts: remove any replacement parts from their packaging just before installing them. Do not use any parts that were stored outside of their original packaging (such as in a tool box, etc.).
- If the system is open: do not work with compressed air. Do not move the vehicle.
- Protect any disconnect connectors from dirty and moisture, and reconnect them only when they are dry.
FUEL FILTER, REMOVING AND INSTALLING
Special tools and workshop equipment required
- Reservoir
- Safety gloves
- Safety glasses
| WARNING | The extremely hot fuel could cause burns. In extreme cases, the temperature of the fuel lines or the fuel can reach 100° C. Let the fuel cool before opening line connections because there is a risk of serious burns. Wear protective gloves. Wear protective eyewear. The fuel is under extremely high pressure and could cause injuries. To reduce the pressure in the fuel system, lay clean cloths around the connection and then open it carefully. |
Removing
Follow the rules for clean working conditions, refer to CLEAN WORKING CONDITIONS .
Pay attention to the safety precautions when working on the fuel system. Refer to SAFETY PRECAUTIONS .
Remove the right underbody trim. Refer to Removal and Installation .
Remove the nuts -1- and -2-.
Scheme 44
Tilt the bracket -3- down -arrows-, disengage it from the body and remove it.
Scheme 45
Place a container under the fuel filter.
Remove the fuel hoses -1- and -4-.
Disengage the fuel return line -3- at the rubber mount -2-.
Remove the fuel filter -5- and rubber mounts.
Installing
Installation is reverse of removal, but note the following
- Arrows on the filter housing indicate the direction of fuel flow.
| Tightening Specifications | Nm |
|---|---|
| Fuel filter bracket nuts | 8 |
Install the right underbody trim. Refer to Removal and Installation .
Bleed the fuel system. Refer to FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING .
| CAUTION | Letting the high pressure pump run dry can destroy it. Bleed the fuel system before starting the engine for the first time if the fuel filter or the auxiliary fuel pump -V393- were replaced. |
COOLING SYSTEM, CHECKING FREEZE PROTECTION AND FILLING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
Scheme 46
- Refractometer T10007 A
The refractometer scale -1- is designed for coolant additives G11, G12, G12 Plus and G12 Plus Plus.
Scheme 47
The scale -2- is designed only for coolant additive -G 13-.
Coolant Additive, Checking
Note. The coolant portion of the mixture must amount to at least 40% (freeze protection down to -13°F (-25°C)) and should not exceed 60% (freeze protection down to -40°F/C), otherwise the freeze protection will be reduced and the cooling efficiency will be worsened. The freeze protection must be ensured down to at least -13°F (-25°C). If the climate requires more freeze protection, the portion can be increased.
Read the bright/ark boundary to obtain an accurate reading for the following tests.
Check the concentration of the coolant additive using refractometer T10007 A (operating instructions).
Place a drop of water on the glass with a pipette. The bright/dark boundary can be clearly recognized on the "WATERLINE".
If the freeze protection is too low, drain off required quantity shown in freeze protection table and add coolant additive G12 plus plus which corresponds to "TL 774 G" G13 which corresponds to "TL 774 J" COOLING SYSTEM, CHECKING FREEZE PROTECTION AND FILLING .
Check the freeze protection after the road test.
Coolant Level, Checking and Filling
Note. Coolant additive prevents freeze and corrosion damage, scaling, and raises the boiling point. For these reasons the cooling system must have coolant additive the whole year. Especially in countries with tropical climates or when vehicle is driven under heavy load, the coolant improves the engine reliability by its increased boiling point. The coolant concentration must not be reduced by adding water, even during the warmer season. The coolant additive ratio must be at least 40%. The coolant additive G12 plus plus may be mixed with coolant additives G13, G12 plus, G12 and G11. Permissible freeze protection
The vehicle must level.
Check the coolant level in the reservoir when the engine is cold.
If coolant level is too low, fill with coolant mixture.
Scheme 48
- Delivery Inspection: the coolant level is above the "MIN marking" -arrow-.
- Inspection Service: the coolant level is above the "MIN marking" -arrow-.
- Small quantities of coolant can be refilled When larger quantities of coolant are needed when filling, Cooling system filling equipment VAS 6096 should be used.
- Consult the owner's manual for the coolant system filler unit VAS 6096.
Note. Determine cause of fluid loss, which cannot be attributed to normal use and repair.
Mixture ratio
| Freeze protection to | Coolant additive | Water |
|---|---|---|
| 25°C (-13°F) | Approximately 40 % | Approximately 60 % |
| 35°C (-31°F) | Approximately 50 % | Approximately 50 % |
| 40°C (-40°F) | Approximately 60 % | Approximately 40 % |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
- Silicone-free lubricant
Note. If the air filter insert is heavily soiled or soaked, dirt particles or moisture can reach the mass airflow sensor -G70- and cause an incorrect airflow reading. This causes lack of performance because a lower injection amount is calculated. Always use an original air filter insert. Use a lubricant (silicone-free) when installing intake hose. When installing air filter insert, ensure it is centered in mount on bottom of air filter. Hose supports and charge air system hoses must be free of oil and grease before installation. Do not use any lubricant containing silicone when installing. Secure all hose connections with hose clamps that match current standard production: When cleaning air filter housing with compressed air, observe the following: To avoid malfunctions, cover the critical air carrying engine components with a clean cloth. Follow all waste disposal regulations.
If equipped, re-connect the vacuum hose to the intake air switch-over valve -N335-.
Check mass airflow sensor and intake hose (clean air side) for salt residue, dirt and leaves.
Check drain hose in bottom side of air filter or dirt and adhesion (clean, if necessary).
Clean air filter housing (upper and lower parts) of salt residue, dirt or leaves (clean with vacuum, if necessary).
Carefully and gently place upper part of air filter on lower part. When doing so, ensure upper part of air filter is not crooked on air filter insert. Pay attention to the seal lip on the air filter insert (air leak).
Removing
Disconnect electrical connector -1- from the Mass Air Flow (MAF) sensor -G70-.
Scheme 49
Open the hose clamp -2- from the air guide hose leading to the turbocharger and remove it from the mass airflow sensor -G70-.
Remove all bolts -arrows- from the air filter housing upper section.
Press the release buttons depending on the equipment and remove the secondary air injection hose -3-.
Move the air filter housing upper section upward and remove the old filter.
Installing
Note the General Information, refer to GENERAL INFORMATION .
Clear the drain hole -arrow- in the air filter housing lower section with compressed air.
Scheme 50
Note. Ignore 1, 2 and 3.
Install the housing and air guide in reverse order of removal.
| Tightening Specifications | Nm |
|---|---|
| Bolt, Cover | 1.6 |
Note. Mass airflow sensor on the air filter not installed.
Removing
Open the tension clamps -arrows- to remove the air guide hose from the air filter housing.
Scheme 51
Note. Ignore 1 through 4.
Remove the bolts -arrows- from the air filter housing upper section and then remove the air filter housing upper section.
Scheme 52
Remove both screws and then remove the air filter -arrows-.
Scheme 53
Installing
Note the General Information, refer to GENERAL INFORMATION .
Check the water drain hose -arrow- in the air filter housing lower section for contaminates and adhesive.
Scheme 54
Note. Ignore 1 and 2.
Install the central air filter housing and fasten the bolts -arrows-.
When replacing the filter, make sure the guide -1- is seated inside the tab -2-.
Scheme 55
Carefully place the upper part of the air filter housing onto the lower part without great force.
- Check again that the air filter housing upper section is in the groove for the air filter housing lower section before tightening (air leaks).
Install the air filter housing upper section with the air filter housing lower section.
Installation is the reverse of removal.
| Tightening Specifications | Nm |
|---|---|
| Bolt, Cover | 1.6 |
HOOD SAFETY CATCH, LUBRICATING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. Vehicle must be at least at room temperature. Operating the moving parts so that the universal oil can get in. Remove any excess lubricant with a lint-free cloth.
Scheme 56
Coat the hood safety catches with universal oil-Spray G 000 115 A2 at the marked positions -arrows-.
Removing
Carefully remove the engine cover from the bolts -arrows-.
Scheme 57
Note. Do not jerk the engine cover or pull it off from one side.
Installing
Position the engine cover (while paying attention to the oil filler neck) on the engine.
Using both hands, press the engine cover into the rubber grommets.
Note. To avoid damage, do not hit engine cover with fist or a tool.
2.0L TFSI HYBRID
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Removing
Carefully remove the engine cover from the 4 pins -arrows-.
Scheme 58
Note. Do not jerk the engine cover or pull it off from one side.
Installing
Be careful when attaching the engine cover onto the oil filler tube.
Using both hands, first press the engine cover in the rear into the rubber grommets, and then, using both hands, press the engine cover in the front into the rubber grommets.
Note. To avoid damage, do not hit engine cover with fist or a tool.
3.2 FSI
Removing
Hold the sides under the cover -arrows- and remove it from its retaining pins.
Scheme 59
Installing
When installing, place engine covers on four mounting points and press them down at the same time with the hand held flat.
When installing, ensure rubber grommets are seated cleanly between air filter housing and intake tube.
ENGINE AND ENGINE COMPARTMENT FROM UNDERNEATH, INSPECTING FOR LEAKS AND DAMAGE
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Remove engine cover, if necessary. Refer to ENGINE COVER, REMOVING .
Perform visual check as follows
Check engine and components in engine compartment for leaks and damage.
Check the lines, hoses and connection on the following components for leaks, chafing, porosity and cracks
- Fuel system
- Cooling and heating system
- Oil Circuit
- A/C System
- Intake system
- Brake system
| WARNING | Correct any malfunctions (repair procedure). |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Handling High Voltage Cables, refer to HANDLING HIGH VOLTAGE CABLES . |
| CAUTION | Oil extraction not permitted with various engine types! Refer to the Maintenance, Diagnosis . Draining: if the oil drain plug seal cannot be replaced separately, then the entire plug must be replaced. |
Note. Perform oil change at operating temperature. Refer to the Operating Instructions that come with the extractor. Follow all waste disposal regulations. Check for cleanliness.
Special tools and workshop equipment required
Scheme 60
Scheme 61
Scheme 62
- Used oil collection and extraction device V.A.S 6622 A
- Or used oil collection and extraction device V.A.G 1782
- Oil filter wrench 3417
- Hazet tension band 2171-1
- Torque Wrench V.A.G 1331
- Oil absorbent towel VAS 6204/1
- Socket Schlμsselweite 32
- Socket Schlμsselweite 36
Draining and extracting are possible.
Remove the engine cover. Refer to ENGINE COVER, REMOVING .
Note. Wait a few minutes so that the engine oil can flow out of the filter and into the engine. Be careful not to let any oil drip onto the ribbed belt or generator.
Loosen the oil filter -arrow- using the Hazet oil filter wrench 2171-1 and the special wrench for the oil filter 3417 and then remove the oil filter.
Scheme 63
Clean oil filter sealing surface on engine.
Lubricate rubber seal lightly with oil.
Screw on the new filter and tighten it to the tightening specification.
Remove the noise insulation in order to be able to drain the oil. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
Open the oil drain plug and drain the oil.
Install oil drain plug.
Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
Fill the engine oil, observe the specifications, refer to Maintenance, Diagnosis .
Install engine cover. Refer to ENGINE COVER, REMOVING .
Note. The engine oil can also be extracted.
| Tightening Specifications | Nm |
|---|---|
| Oil drain plug | 30 |
| Oil filter | 22 |
Draining and extracting are possible.
Remove the engine cover. Refer to ENGINE COVER, REMOVING .
Loosen cover -arrow- with a socket wrench SW 36.
Scheme 64
Clean sealing surfaces oil cover and at oil filter housing.
Replace oil filter insert.
Remove sealing ring at pull tab -arrow A- from cap -1-.
Scheme 65
Insert new sealing ring -2- with semicircular profile into the groove -arrow B- in the cap -1-.
- The pull tab -arrow A- must face upward.
- Smooth side of sealing ring -2- must face toward outside
Scheme 66
Insert O-ring -2- in groove -arrow- on oil filter housing -1-.
Install the new oil filter into the cover.
Tighten the cover to the tightening specification using socket SW 36.
Remove the noise insulation in order to be able to drain the oil. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
Open the oil drain plug and drain the oil.
Install oil drain plug.
Install the noise insulation. Refer to NOISE INSULATION, REMOVING AND INSTALLING .
Fill the engine oil, observe the specifications, refer to Maintenance, Diagnosis .
Install engine cover ENGINE COVER, REMOVING .
Note. The engine oil can also be extracted.
| Tightening Specifications | Nm |
|---|---|
| Oil drain plug | 30 |
| Cover | 25 |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. Please follow specified engine oil capacity and oil standards in the Maintenance, Diagnosis
| WARNING | If the vehicle has a diesel particulate filter, then you must always use engine oil conforming to Oil Standard VW 507 00. |
Engines with a turbocharger
After the engine oil and oil filter have been replaced, observe the following when first starting the engine
- As long as the oil pressure indicator lamp in the instrument cluster is on, the engine may only run in idle. Do not touch the accelerator pedal! Bumping the accelerator pedal can damage the turbocharger or destroy it completely.
- Only when the warning light extinguishes, is the full oil pressure achieved, and the engine can be accelerated.
All
Note. The engine oil level can be checked with the MMI, with the dipstick, or with the oil level display tester T40178.
OIL LEVEL, CHECKING WITH OIL DIPSTICK
Note. Minimum engine oil temperature 140°F (60 °C). Vehicle must be in level position. After stopping engine, wait a few minutes to allow oil to flow back into oil pan. Follow all waste disposal regulations.
Pull out oil dipstick and wipe with clean rag. Replace dipstick and push down to stop.
Scheme 67
Pull out dipstick again and read oil level.
A - Do not add oil.
B - Add can be added.
C - Oil must be added.
- The oil level should be located in the marked area -arrow-.
| CAUTION | Damage to the catalytic converter can occur if the oil level is above the -A- range. |
ENGINE OIL LEVEL, CHECKING WITH ENGINE OIL LEVEL DISPLAY
Note. Minimum engine oil temperature 140°F (60 °C). Vehicle must be in level position. After stopping engine, wait a few minutes to allow oil to flow back into oil pan. The oil level can be checked via the radio or the MMI.
Select: Function button CAR, menu > oil level.
Read the oil level, fill the oil until the bars in the oil level display are just before "max".
Scheme 68
Note. The level shown in the oil level display is for information purposes only. If the oil level is too low, Oil Min warning will appear in the instrument cluster. If the engine hood was opened, then the actual oil level will be displayed in the instrument cluster the next time the ignition is switched on.
OIL LEVEL, CHECKING WITH OIL LEVEL TESTER
Note. Minimum engine oil temperature 140°F (60 °C). or 175°F (90 °C). for V-diesel engines Vehicle must be in level position. After stopping engine, wait a few minutes to allow oil to flow back into oil pan.
Special tools and workshop equipment required
Scheme 69
- Oil Level Display Tester T40178
Adjust the value on the oil level display test on the upper scale -arrow- by opening the knurled screw and moving the adjusting ring.
Scheme 70
Insert the oil level display tester all the way (adjusting ring) into the tube for the oil dipstick, then pull it out and read the oil level.
Scheme 71
Read the value on the lower scale.
| Engine | Adjusting value on the upper adjusting ring | Minimum oil level on the lower scale | Maximum oil level on the lower scale |
|---|---|---|---|
| 2.0 TFSI | 39 | 0 | 24 |
| 3.0L TFSI 3.2L FSI | 132 | 0 | 13 |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Functions
- Select brand and type.
- Functions
- Service procedures
- Navigation
- J 401 - navigation, eject button lock/unlock
- Follow the guided program.
ROAD TEST
The following checks depend on the vehicle equipment level and the available testing possibilities (city or rural).
During the road test, check the following
- Engine: performance, stalling, idle, acceleration
- Clutch: starting, pedal force, smell
- Shifting: ease of movement, shift lever position
- Automatic transmission: selector lever position, shift lock/ignition key withdrawal lock, shift behavior, instrument cluster display
- Foot and parking brake: function, free travel and effectiveness, pulling to one side, rubbing, squeaking
- ABS function: when braking with activated ABS, the brake pedal must pulse noticeably.
- Steering: function, steering travel, steering wheel center position when driving straight ahead.
- Tilt/slide sunroof: function
- Cruise control system: function
- Radio: reception, interference
- Driver information system (DIS): functions
- A/C system: function
- Vehicle: pulling to one side while driving straight ahead (level road)
- Imbalance: wheels, driveshafts
- Wheel bearing: noises
- Engine: warm starting behavior
- Check the horn.
CORRECT WHEEL INSTALLATION, GENERAL INFORMATION
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. The adapter to loosen/tighten the anti-theft wheel bolts is located with the vehicle tool kit.
When installing wheels, you must observe the following points to ensure wheels fit securely
- Always tighten wheel bolts to the specified torque so the wheel bolt seats in rim are not deformed.
- When installing a wheel, do not tighten first wheel bolt immediately (for example, with an impact wrench). This would prevent other bolts from centering rim properly when they are screwed in. Rim could then become loose, even if tightened to specified torque.
- Before installing wheels, check for rust/corrosion in wheel bolt seats and contact surfaces between rims and hubs, removing if necessary. Otherwise, the wheel bolts can lose tension after installation and the rim can come loose.
| WARNING | If the above points are not observed, wheels can come loose and the wheel bolt seats in rim can be deformed. The deformity could be so small that it cannot be seen. But even small deformities in the wheel bolt seats can prevent the wheel from fitting securely, so that it becomes looser and looser. |
TIGHTENING TO TIGHTENING SPECIFICATION
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Tighten the wheel bolts diagonally to the following tightening specification
| Tightening Specifications | Nm |
|---|---|
| Wheel Bolts | 140 |
Place the adapter and extractor back in the vehicle tool kit.
WINDSHIELD WASHER FLUID, CHECKING FREEZE PROTECTION AND FILLING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
- Refractometer T10007 A
Read the bright/ark boundary to obtain an accurate reading for the following tests.
Place a drop of water on the glass with a pipette.
Check concentration of anti-freeze additive using refractometer T10007 A.
Scale -4- of refractometer applies to windshield cleanser concentrate G 052 164.
Mixture ratio
| Freeze protection to | Windshield washer fluid concentrate G 052 164 | Water |
|---|---|---|
| 0.4 F(-18 °C) | 1 part | 3 part |
| 9.4 F (-23 °C) | 1 part | 2 part |
| 36.4 F (-38 °C) | 1 part | 1 part |
Filling with fluid
The windshield washer fluid reservoir must be full.
Note. Windshield washer fluid concentrate G 052 164 protects the spray nozzles, the windshield washer fluid reservoir and the hoses from freezing. All vehicles with fan type spray jets must be filled with windshield washer fluid concentrate G 052 164 as this fluid has a low viscosity at minus temperatures. Otherwise the complicated spray jet system can get plugged with crystallized fluid. Fill with windshield washer fluid concentrate G 052 164 in the warmer season also. The powerful cleanser removes wax and oil deposits from the windshield. Freeze protection (anti-freeze) must be guaranteed to approximately -13° F (-25° C (approximately -31° F (-35° C)) in countries with an arctic climate)) in the washer system.
| WARNING | If the wiper spray nozzle adjusting tool -T40187- is not going to be used, then make sure both sides are covered and locked with the covers -3- and -4-. If one side is not locked by the cover, it is possible to get injured by the needle -3125/5A- -1- or by the adjusting pin -2-. When opening a side make sure the opposite side is not facing the hand. |
Special tools and workshop equipment required
Scheme 72
- Adjustment tool T40187 equipped with needle 3125/5 A
WINDSHIELD SPRAY NOZZLE ADJUSTMENT, CHECKING
Checking the adjustment dimensions for the three-stream windshield spray nozzles
Scheme 73
Mark 6 points on windshield using water-soluble pen.
Mark positions on the inside of the windshield using water-soluble pen.
Check the values with the table and adjust if necessary. Refer to WINDSHIELD SPRAY NOZZLE, ADJUST .
| Dimensions in mm | Driver's side | Passenger side | |
|---|---|---|---|
| A | Approximately | 285 | 285 |
| B | Approximately | 535 | 535 |
| C | Approximately | 325 | 325 |
| D | Approximately | 335 | 335 |
| E | Approximately | 480 | 480 |
| F | Approximately | 165 | 165 |
WINDSHIELD SPRAY NOZZLE, ADJUST
Unlock the long cover -1- on the wiper spray nozzle adjusting tool T40187 -arrow A- and push it toward the rear -arrow B-.
Scheme 74
Install the adjusting pin -2- on the spray nozzle -arrow- in the nozzle unit -1- and aim it at the windshield. Adjust it if necessary.
Scheme 75
If the spray field does not match the specifications, clean uncleaned washer nozzles. Refer to Removal and Installation .
REAR WINDOW SPRAY NOZZLE ADJUSTMENT, CHECKING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Scheme 76
Check the values with the table and adjust if necessary. Refer to REAR WINDOW SPRAY NOZZLES, ADJUSTING .
| Dimensions in mm | Rear Window | |
|---|---|---|
| A | Approximately | 130 |
| B | Approximately | 10 |
| C | Approximately | 255 |
REAR WINDOW SPRAY NOZZLES, ADJUSTING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Unlock the short cover -1- on the wiper spray nozzle adjusting tool T40187 -arrow A- and push it toward the rear -arrow B-.
Scheme 77
Adjust spray jets with Washer Jet Adjuster T40187 so fluid sprays over the wiper onto the rear window at the places shown.
- Make sure that the exterior water jet directly touches the windshield when the windshield wipers are in the neutral position.
If the spray field does not match the specifications, clean uncleaned washer nozzles. Refer to Removal and Installation .
HEADLAMP WASHER SYSTEM, CHECKING SPRAY NOZZLES
Headlamp cleaner spray nozzles are set at the factory and do not need to be adjusted.
WINDSHIELD WIPER BLADES, REMOVING AND INSTALLING
Wiper blade, replacing, refer to REAR WIPER BLADE .
WINDSHIELD WIPER BLADES, CHECKING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. If it is necessary to use the windshield wiper motor during the procedure, close the hood otherwise there is no voltage to the windshield wiper motor. Every second time it is switched off, the wiper motor runs to an under-stroke parked position, that ensures that the lip of the wiper blade is flipped to the other direction. This under-stroke parked position must not be used for aligning the windshield wiper lever. You must use the position where the wiper motor runs directly to end position without under-stroke. Activate "one-tap wiping" again, if necessary.
Switch the ignition on.
Operate the "one-touch wiping" and let the wiper arm to run to end position.
Turn off ignition.
Vehicles with ignition lock: Remove the key.
Check if the windshield wiper blade tips are positioned with the following distances to the plenum chamber cowl panel grille at the bottom of the windshield
Scheme 78
- Dimension -a- = 13 + 10 mm
- Dimension -b- = 15 + 10 mm.
Check the adjustment of the wiper arms again and correct if necessary.
Adjust the windshield wiper arm. Refer to REAR WIPER ARM .
REAR WINDOW WIPER BLADES, CHECKING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Switch the ignition on.
Operate the "rear wiper" and let the wiper arm to run to end position.
Turn off ignition.
Vehicles with ignition lock: Remove the key.
Check whether blade points rest in with the following distance to lower edge of window.
Scheme 79
- Dimension -a- = 19 + 5 mm
Note. Dimension gives distance of wiper blade point to lower edge of window.
Check the adjustment of the wiper arm again and correct if necessary.
Adjust the wiper arm if necessary. Refer to REAR WIPER BLADE .
SNOW SCREEN, CLEANING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Remove the front end cover -1-.
To remove, remove the expanding clip locking pin -2- and release the expanding clip.
Scheme 80
Remove the cover back off the radiator grille.
When installing, simply press the locking pin into the expanding clip.
Remove air filter intake duct.
Remove snow screen -1- and clean with compressed air.
Scheme 81
Remove stubborn dirt with a blunt object.
Note. Replace snow screen if damaged.
SERVICE INTERVAL DISPLAY, RESETTING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Functions
- Select brand and type.
- Functions
- Service Work
- Follow the guided program.
DUST AND POLLEN FILTER WITH ACTIVATED CHARCOAL INSERT GENERAL INFORMATION
The filter with the activated charcoal insert performs the same task as the dust and pollen filter. It can also filter gaseous pollutants such as ozone, benzene, nitrogen, etc. out of the air inside the vehicle.
Because the activated charcoal layer also absorbs a portion of the gaseous particles permanently in addition to dust and pollen, the filter may need to be changed earlier than specified when under the following conditions
- When operating the vehicle in areas with continuous heavy air pollution.
- When operating a vehicle without an air quality sensor -G238- "Basis A/C System" and without automatic recirculating air mode.
- When operating a vehicle with an air quality sensor -G238- "Comfort" A/C System with the "automatic recirculating air mode" off.
Note. If the vehicle has an air quality sensor -G238- and the "Comfort" A/C System, then the "automatic recirculating air mode" should be used all the time. The activated charcoal layer in the dust and pollen filter will become saturated after a certain amount of time. A saturated filter cannot absorb any more pollutants so they will enter the vehicle.
DUST AND POLLEN FILTER, REMOVING AND INSTALLING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. For the correct replacement interval, refer to the Maintenance, Diagnosis . Different versions: vehicles without A/C or with a manual A/C system have a dust and pollen filter without an activated charcoal filter. Vehicles with an automatic A/C system have an activated charcoal filter.
Removing
Move the passenger seat all the way back.
Remove the screw clips -A- and the insulation -B-.
Scheme 82
Cover the floor covering in the area under the dust and pollen filter with paper.
Loosen the retainers -B-, push the cover -A- in -direction of arrow- and then remove the cover -A-.
Scheme 83
Note. If the retainers -B- no longer work, then the cover -A- can be secured with the bolts -D- at the mounting points -C-.
Remove the dust and pollen filter -A- from the shaft -B-.
Scheme 84
Installing
Installation is done in reverse sequence while observing the following.
Clean the shaft -B- (e.g. with a vacuum) after removing the dust and pollen filter -A-.
Insert the dust and pollen filter -A- facing the correct way (the diagonal on the side -C- faces the fresh air blower -D-).
Note. The flow direction is not specified on the dust and pollen filter -A- for this vehicle (the same filter is installed for left-hand and right-hand drive vehicles).
TIE RODS, CONTROL ARMS, BALL JOINT AND DRIVESHAFTS CHECKING PLAY, FIT AND SEALING BOOTS
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Note. This test must be performed with vehicle raised (wheels hanging). Refer to RAISING VEHICLE WITH HOIST AND JACK .
With vehicle raised (wheels off ground) check tie rods by moving tie rods and wheels. Refer to RAISING VEHICLE WITH HOIST AND JACK .
- You should not feel or see any play.
- Ball joint boots can usually be recognized by leaking lubrication.
- Driveshaft boots can usually be recognized by leaking lubrication.
Front Axle
Check boots -2- for the tie rod -1- for damage and proper mounting.
Scheme 85
Check the play on the supporting joints -arrows-.
Scheme 86
Check the control arm rod joint boots -arrows- for damage and proper seating.
Check the rear side of the boots using a mirror.
Check the play on the ball joint -arrows-.
Scheme 87
Check the ball joint boots -arrows- for damage and proper seating.
Check the rear side of the boots using a mirror.
With unloaded wheels, check the relative movement of the wheel bearing housing to the control arm.
Scheme 88
By raising and lowering the wheels several times by hand in the -direction of the arrow- the relative movement between wheel bearing housing and control arm can be observed.
- If relative movement when lifting or lowering gives evidence of play that can be felt or seen, control arm must be replaced.
Check the driveshaft boot -arrows-.
Scheme 89
Check the steering gear boots for damage.
Rear axle
Check the control arm, stabilizer bar, tie rod, and boot -arrows- for play and damage.
Scheme 90
Check the coupling rod -1- for play and damage.
Check the rear side of the boots using a mirror.
Check the control arm boots -arrows- for play and damage.
Scheme 91
Check the rear side of the boots using a mirror.
Inspect the driveshaft boot -1-.
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Special tools and workshop equipment required
Scheme 92
Scheme 93
- Lint-free cloths
- Brush
- Shop vacuum i.e. Wet and dry vacuum cleaner
- Lubricant G 060 751 A2 for the guide rails, sliding lobes
- Spray lubricant G 060 751 A3 for slotted guide rail guide, glass cover mechanism
- Krytox paste G 052 141 A2 for seals
- Cleaning solution D 009 401 04 for cleaning the seals
- Hand cartridge gun V.A.G 1628
- Cleaning- and lubricating tool VAS 6621
Switch the ignition on.
Open the sunroof frame entirely.
| CAUTION | Hold a cloth under the respective places to protect the vehicle interior from getting dirty. |
GLASS PANEL GUIDE RAIL, CLEANING AND LUBRICATING
Cleaning
- Only use the cleaning- and lubricating tool VAS 6621 to clean and lubricate.
Open the glass panel all the way.
Scheme 94
VAS 6621 Insert in the rear of the guide rail -1- and turn it 90° -2-.
VAS 6621 Insert it into the center of the guide rail opening in the -direction of the arrow 3-.
VAS 6621 Turn it 90° -4- and remove the tool -5-.
Remove any grease or dirt that has accumlated in the center of the guide rail using a lint-free cloth. (If necessary, remove sand and fine pollen from the guide rails with a shop vacuum).
Perform several times depending on the amount of debris in the opening.
VAS 6621 Insert into the front area of the guide rail (near the wind deflector) -1- and turn it 90° -2-.
Scheme 95
VAS 6621 Insert it into the center of the guide rail opening in the -direction of the arrow 3-.
VAS 6621 Turn it 90° -4- and remove the tool -5-.
Remove any grease or dirt that has accumlated in the center of the guide rail using a lint-free cloth. (If necessary, remove sand and fine pollen from the guide rails with a shop vacuum).
Perform several times depending on the amount of debris in the opening.
Repeat the process for the opening on the opposite side of the vehicle.
Lubricating
Turn the cleaning- and lubricating tool VAS 6621 -1- on the thread for the lubricant G 060 751 A2 for the guide rails -2- in the -direction of the arrow- and insert it into the cartridge gun V.A.G 1628 -3-.
Scheme 96
Insert the cartridge gun using the VAS 6621 on the rear end of the guide rail -1- and turn it 90° -2-.
Scheme 97
Apply the lubricant G 060 751 A2 for the guide rail in the front area of the guide rail in the -direction of the arrow 3- while operating the cartridge gun at the same time.
Turn the cartridge gun with the VAS 6621 90° -4- and remove it -5-.
Remove the excess lubricant from the guide rails with a lint-free cloth.
Repeat the process for the opening on the opposite side of the vehicle.
GLASS COVER AND GLASS COVER MECHANISM, CLEANING AND LUBRICATING
Cleaning
Drive the glass cover into position 1 - glass cover is not closed.
Remove the grease and remaining dirt on the glass cover mechanism with a lint-free cloth.
Lubricating
Spray the glass cover mechanism once vertically from above with spray lubricant G 060 751 A3 only in the designated positions -arrows-.
Scheme 98
Remove the excess spray lubricant on the glass cover mechanism with a lint-free cloth.
Repeat the process for the opening on the opposite side of the vehicle.
GLASS COVER SLOTTED GUIDE RAIL GUIDE, CLEANING AND LUBRICATING
Cleaning
Drive the glass cover into position 1 - glass cover is not closed.
Remove any remaining lubricant and contaminates from the slotted guide rail guide with a lint-free cloth.
Lubricating
Press down the rubber lip -1- by hand on the inside of the glass cover for the respective slotted guide rail guide -2-.
Scheme 99
Spray the designated areas -arrow- on the slotted guide rail guide -2- once vertically, so that the spray lubricant G 060 751 A3 can seep through into the underlying roller guide.
Remove the excess spray lubricant on the slotted guide rail guide with a lint-free cloth.
Repeat the process for the opening on the opposite side of the vehicle.
GLASS COVER SLIDING LOBES, CLEANING AND LUBRICATING
Cleaning
Drive the glass cover into position 1 - glass cover is not closed.
Remove any remaining lubricant and contaminates from the sliding lobes with a lint-free cloth.
Lubricating
Apply lubricant G 060 751 A2 to the underside of the sliding lobes -1- with a commercially available brush.
Scheme 100
Remove any excess lubricant from the sliding lobes with a lint-free cloth.
Repeat the process for the opening on the opposite side of the vehicle.
GLASS COVER SEALS, CLEANING AND LUBRICATING
Cleaning
Open the glass panel all the way.
Remove any remaining lubricant and contaminates from the glass cover- and exterior seals -arrows- with cleaning solution and a lint-free cloth.
Scheme 101
Lubricating
Apply a thin layer of Krytox paste as far as possible on the exterior and interior glass panel seal -arrows- with a commercially available paint brush.
Scheme 102
- After applying, make sure that there is no visible white grease film remaining.
Wipe away any excess Krytox paste from the seals with a lint-free cloth.
BATTERY TRANSPORT MODE, DEACTIVATING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Transport mode is for maintaining a vehicle startability (battery charge). Transport mode limits discharging of battery. If transport mode is activated, many functions are not available or have limited function, for example, CD changer is deactivated, radio is deactivated, etc.
Deactivate the transportation mode with the guided function.
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Functions
- Vehicle brand and type
- Functions
- Service Work
- Activate or deactivate the transportation mode
VEHICLE TRANSPORT MODE, DEACTIVATING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Deactivate the transport mode with the guided function.
Follow these steps in sequential order.
- Connect VAS 50XX/60XX. Refer to «VEHICLE DIAGNOSTIC TESTER, CONNECTING»(/audi/q5/i-2008-2012/remont/procedures/#how-to-diagnosis-the-maintenance-maintenance-procedures__vehicle-diagnostic-tester-connecting) .
- Guided Functions
- Vehicle brand and type
- Functions
- Service Work
- Activate or deactivate transport mode
| WARNING | Car body may lower. |
UNDERBODY PROTECTION, INSPECTING FOR DAMAGE
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
When inspecting visually, observe underbody, wheel housings and sills!
Check for loose wires and securing pieces.
| WARNING | Correct any malfunctions (repair procedure). |
PLENUM CHAMBER, WATER DRAIN CHECKING AND CLEANING
| WARNING | High Voltage System Warnings: Working Near High Voltage Components, refer to WORKING NEAR HIGH VOLTAGE COMPONENTS . Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . Handling High Voltage Cables, refer to HANDLING HIGH VOLTAGE CABLES . |
Note. The water in the plenum chamber may be blocked from being drained from the plenum chamber by debris (leaves, tree needles, etc.) that have collected there. This can cause the water blockage in the plenum chamber to increase (i.e. during car washes and heavy fog). The water drips into the grommet and through the fresh air intake shaft in the vehicle interior.
Remove the plenum chamber cover, only -2-. Refer to Removal and Installation .
Scheme 103
Note. It is not necessary to remove the cowl panel trim and the windshield wiper.
Check the plenum chamber and the water drain
Check both water drain grommets -A- and the water drain -C- for dirt.
Scheme 104
Check the plenum chamber for contaminates.
Remove the present contaminates.
Clean the plenum chamber and the water drain.
Remove rough contaminates in the plenum chamber and from the water drain grommets -A- and from the water drain -C- with a commercially available flexible gripping tool.
Fine deposits can be removed using a thin water hose or a pressure cup spray gun VAG 1538 and a flexible nylon tube VAG 1538/2.
Check the grommets -A- for function (the valves -B- must not be blocked by dirt).
Install the plenum chamber cover. Refer to Removal and Installation .
FACTORY-EQUIPPED WINTER TIRES
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. On vehicles that were delivered from factory with winter tires, check for correct pressure during delivery inspection. Refer to TIRE PRESSURE, CORRECTING . The excessive speed warning sticker should be placed in driver field of vision. Set the speed warning in the driver information system.
CLOCK, SETTING
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned On, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION ON . |
Note. Depending on the vehicle equipment, it is possible to select either a Quartz clock, Radio clock, or GPS enhanced clock. See owner's manual.
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
Scheme 105
Scheme 106
- Grease G 052 141 A2
- Spark plug wrench 3122B
- Ignition coil with power output stage T40039
- Lubricate the ignition coils with spark plug grease G 052 141 A2 whenever installing new spark plugs.
Note. New ignition coils are delivered already lubricated. It is not necessary to lubricate them again.
Apply a thin bead of spark plug grease G 052 141 A2 all around the sealing hose on the ignition coil -arrow-. The bead must be 1 to 2 mm thick.
Scheme 107
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
- Grease G 052 141 A2
- Spark plug wrench 3122B
- Ignition coil with power output stage T40039
Removing
Remove the engine cover. Refer to ENGINE COVER, REMOVING .
Open both screws on the connector strip.
Pull all of the ignition coils approximately 30 mm out of cylinder head in the -direction of the arrow- using the ignition coil puller T40039.
Scheme 108
Release the connector and pull all the connectors at the same time from the ignition coils.
Remove all of the ignition coils out of the cylinder head with the ignition coil puller T40039.
Remove spark plugs using spark plug wrench 3122B.
Installing
Install new spark plugs using spark plug wrench VAS 3122B.
Lubricate the ignition coil. Refer to GENERAL INFORMATION .
Loosely place all ignition coils in spark plug shaft.
Align ignition coils to connectors -arrow- and place all connectors evenly on the ignition coils.
Scheme 109
Press ignition coils evenly by hand onto spark plugs (do not use a hammer).
Installation is the reverse of removal.
| Tightening Specifications | Nm |
|---|---|
| Connector strip bolts | 5 |
| Spark plugs in cylinder head | 30 |
| WARNING | High Voltage System Warnings: Working on High Voltage System with Ignition Turned Off, refer to WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF . |
Special tools and workshop equipment required
- Grease G 052 141 A2
- Spark plug wrench 3122B
- Ignition coil with power output stage T40039
Removing the ignition coils from cylinder bank 1
Remove the engine cover. Refer to 3.2 FSI .
Remove the air filter housing lower section.
Remove the air guide hose for the ignition coils in cylinders 2 and 3 (open the hose clamp -3- and clips -arrows-).
Remove the bolts -1- from the wiring harness for the ignition coils -3-.
Scheme 110
Pull ignition coils about 30 mm out of spark plug shaft with Puller T40039.
Unlock the connectors -2- and then disconnect the connectors -2- at the same time from the ignition coils -3-.
Move the wiring harness slightly down.
Remove all of the ignition coils out of the cylinder head with the ignition coil puller T40039 in the -direction of the arrow-.
Scheme 111
Remove spark plugs using spark plug wrench 3122B.
Removing the ignition coils from cylinder bank 2
Remove the coolant reservoir -arrows- and disconnect the connector on the engine coolant level warning switch -F66- on the bottom of the reservoir.
Move the coolant reservoir with the coolant hoses -1- and -3- still attached to the side.
Scheme 112
Remove bolts -arrows-.
Scheme 113
Pull ignition coils about 30 mm out of spark plug shaft with Puller T40039.
Release electrical connectors and remove them evenly from ignition coils.
Move the wiring harness slightly down.
Remove all of the ignition coils out of the cylinder head with the ignition coil puller T40039 in the -direction of the arrow-.
Remove spark plugs using spark plug wrench 3122B.
Installing
Install new spark plugs using spark plug wrench VAS 3122B.
Lubricate the ignition coil. Refer to GENERAL INFORMATION .
Loosely place all ignition coils in spark plug shaft.
Align ignition coils to connectors and place all connectors evenly on ignition coils.
Press ignition coils evenly by hand onto spark plugs (do not use a hammer).
Installation is the reverse of removal.
| Tightening Specifications | Nm |
|---|---|
| Wiring guide for ignition coils on the cylinder head cover | 5 |
| Spark plugs in cylinder head | 30 |
Edition 05142012JY
See also:
• General, Technical Data
• MY 2013 MAINTENANCE INTERVALS
• [For engine(s) CAEB, CALB] Removal and Installation
• Removal and Installation
• SAFETY PRECAUTIONS
• Removal and Installation
• FUEL PRESSURE AND RESIDUAL PRESSURE BEFORE HIGH PRESSURE PUMP, CHECKING
• Removal and Installation
• REAR WIPER BLADE
• REAR WIPER ARM
• Removal and Installation
• WORKING ON HIGH VOLTAGE SYSTEM WITH IGNITION TURNED OFF
• WORKING NEAR HIGH VOLTAGE COMPONENTS
• HANDLING HIGH VOLTAGE CABLES
• HIGH VOLTAGE COMPONENTS AND CABLES OVERVIEW
• VEHICLE DIAGNOSTIC TESTER, CONNECTING
• FUEL INJECTOR CLEANER G17
• TIRE REPAIR KIT, CHECKING EXPIRATION DATE
• BRAKE FLUID, CHANGING => Sequence and Brake Fluid Capacity Table
• MEASURED VALUES BLOCK 32, READING
• CLEAN WORKING CONDITIONS
• COOLING SYSTEM, CHECKING FREEZE PROTECTION AND FILLING
• GENERAL INFORMATION
• NOISE INSULATION, REMOVING AND INSTALLING
• WINDSHIELD SPRAY NOZZLE, ADJUST
• REAR WINDOW SPRAY NOZZLES, ADJUSTING
• TIRE PRESSURE, CORRECTING
• 3.2 FSI