Adjusting backlash
- Drive pinion with shim "S3" installed
- Differential with shims "S1*" + "S2*" installed
- Insert differential in final drive housing, install cover and tighten all bolts to 25 Nm.
- Turn differential 5 turns in both directions to settle tapered roller bearings.
Scheme 98
- Assemble measuring equipment.
- Use dial gauge extension VW 382/10 (6 mm flat).
- Set measuring lever VW 388 to dimension "a" = 60 mm.
- Determine play between teeth flanks as follows
- Turn ring gear until it makes contact with a tooth flank (end of backlash travel).
- Set dial gauge to "0" with 1 mm preload.
- Turn ring gear back until it lies against an opposite tooth flank (backlash).
- Read backlash and note value.
- Turn ring gear through 90° and repeat measurements a further 3 times.